CN1282837C - Synthetic resin guide for transmission - Google Patents

Synthetic resin guide for transmission Download PDF

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Publication number
CN1282837C
CN1282837C CN02131536.1A CN02131536A CN1282837C CN 1282837 C CN1282837 C CN 1282837C CN 02131536 A CN02131536 A CN 02131536A CN 1282837 C CN1282837 C CN 1282837C
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CN
China
Prior art keywords
synthetic resin
strengthening rib
guiding
resin
guide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN02131536.1A
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Chinese (zh)
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CN1407257A (en
Inventor
近能雅彦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tsubakimoto Chain Co
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Tsubakimoto Chain Co
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Filing date
Publication date
Application filed by Tsubakimoto Chain Co filed Critical Tsubakimoto Chain Co
Publication of CN1407257A publication Critical patent/CN1407257A/en
Application granted granted Critical
Publication of CN1282837C publication Critical patent/CN1282837C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H7/00Gearings for conveying rotary motion by endless flexible members
    • F16H7/18Means for guiding or supporting belts, ropes, or chains
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H7/00Gearings for conveying rotary motion by endless flexible members
    • F16H7/08Means for varying tension of belts, ropes, or chains
    • F16H2007/0863Finally actuated members, e.g. constructional details thereof
    • F16H2007/0872Sliding members

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)
  • Transmission Devices (AREA)

Abstract

A synthetic resin guide for a transmission device comprises an elongated rail for longitudinal sliding engagement with a power transmission medium, and a rail supporting member molded as a unit with the rail. The supporting member comprises a plurality of reinforcing ribs which support the rail. The ribs are distributed along the length of the transmission device from a location adjacent one end of the rail to a location adjacent the opposite end of the rail. The guide is formed by injection molding and the reinforcing ribs extend in directions following the flow of synthetic resin during injection molding. Preferably the synthetic resin is a glass fiber reinforced resin. By forming the reinforcing ribs in this manner, high strength and toughness are imparted to the guide, and warpage and torsion, which would otherwise be encountered in a high temperature transmission environment, are reduced.

Description

The synthetic resin guide that is used for transmission device
Technical field
The present invention relates to be used for chain, belt or other as those guiding that is used in the power transmission mechanism slip joint on the motor vehicle engine etc., this guiding is transferred to driven sprocket or belt pulley to power from driving sprocket wheel or belt pulley.These guiding can be fixed guide, or the activity-oriented that interrelates with tensioner.More specifically, the present invention relates to the improvement of the guiding that constitutes by synthetic resin.
Background technique
In general, be used for the transmission device of motor vehicle engine etc., mechanical energy is by such as the transmission of mechanisms such as chain or belt, and activity-oriented or fixed guide are fixed on the wall of a main frame such as engine body by assembling bolt, pin etc.Chain, belt or other power transmission mechanisms with this guiding sliding contact in move.
If activity-oriented, it perhaps is with forms such as pull bars, and this is directed to power transmission mechanism suitable tension force is provided, so that prevent owing to the overtighten of power transmission mechanism or the transmission failure that the overrelaxation causes.Fixed guide as guide rail etc., is limited to power transmission mechanism in the predetermined path of travel to prevent that vibrating noise, side from shaking and be disengaged.
Accompanying drawing 13 shows a traditional pull bar resin guiding 100 for example.This guiding 100 comprises a slide rail 101 and the track support members 102 that is arranged on described slide rail 101 dorsal parts with operation chain C sliding contact.Described track support members 102 comprises a boss 102a, described boss 102a a mounting hole 103 is arranged in case with engine body wall pivotal engagement.Described track support members also comprises a tensioner adjacent part 102b, and it cooperates with the tensioner (not shown) to provide suitable tension force to prevent owing to the overtighten of chain or the transmission failure that the overrelaxation causes.Described synthetic resin guide 100 comprises a plurality of thick strengthening rib 102c, and each strengthening rib forms along described track support members 102 with proper spacing, with mechanical property and the rigidity of strengthening described guiding 100.
There are some problems in described traditional synthetic resin guide 100, and these problems hinder this guiding to show favorable mechanical performance and rigidity.When guiding when being arranged on the injection port molding and forming of guiding on one end, strengthening rib is along the vertical direction extension of injection direction basic and synthetic resin P.Because the orientation of strengthening rib as shown in Figure 14, is injected into synthetic resin P and comprises that the top layer forms resin P1 and sandwich layer forms resin P2, the flow visualization of synthetic resin P the stagnation fluidised form of resin of the inner and inner periphery of strengthening rib 102c.The delay of resin P, eddy current and turbulent flow stop the molecularly oriented that resin is obtained in strengthening rib 102c inside does not have distortion.The result is that the peripheral part of these ribs is deformation state when solidifying.The distortion of this orientation not only causes in the power transmission process owing to load gaps, and owing to the amorphous areas among the synthetic resin P causes pyrocondensation.Therefore, appear under the hot environment such as distortion such as perk, distortions as in motor car engine, guide function is not fully up to expectations.
With reference to accompanying drawing 15,16, when using the synthetic resin P that constitutes by glass fiber reinforced epoxy (comprising that the top layer forms resin P1 and sandwich layer forms resin P2), when the reinforced glass fiber F in being included in sandwich layer formation resin is basically parallel to slide rail 101 orientations by the edge, just can show desirable mechanical property and rigidity.But as mentioned above, because strengthening rib part 102c extends along vertical with the injection direction of synthetic resin P substantially direction, resin is the stagnant flow state in each strengthening rib 102c inside and peripheral part thereof.Therefore, delay, eddy current and turbulent flow etc. produce in liquid resin, and as shown in Figure 16, the orientation of glass fibre is upset.Therefore, although in synthetic resin P, be mixed into glass fibre F, can not obtain desirable intensity to improve the intensity of guiding.
In addition, strengthen flowing of synthetic resin P because strengthening rib part 102c influences glass fibre, the plasticity in the injection molding process is not satisfied.Therefore, glass fibre F can not can not evenly mix in resin to be disperseed along the mode of a concrete direction orientation.For addressing this problem, attempted the change injecting condition.But, need more high injection pressure and longer inject time, thereby increased the cost of molding and forming.
Summary of the invention
Therefore, the objective of the invention is to solve the problem that runs in the above-mentioned prior art, for transmission device provides the synthetic resin guide that comprises reinforcing section, this guiding can be showed higher intensity and rigidity, wherein is reduced greatly such as distortion such as perk, distortions under hot environment.
Synthetic resin guide according to the present invention comprises that an elongated track that engages with the power transmission mechanism longitudinal sliding motion and one and described track are molded as the track support members of a unit.Described supporting part comprises the strengthening rib of a plurality of these tracks of support.These ribs along the length direction of transmission device from a position closing on this track one end to a position distribution of closing on this track opposite end.Described guiding forms by injection molding method, and to achieve these goals, the bearing of trend of strengthening rib makes flowing substantially along the longitudinal direction of strengthening rib of in injection molding process synthetic resin.Preferably a kind of glass fiber reinforced epoxy of synthetic resin.According to synthetic resin guide of the present invention can be that a fixed guide also can be an activity-oriented.
For strengthening rib is extended along the resin flows direction, can adopt as structures such as S shape structure, curved configuration, truss-like structure, vein structure or honeycombed structures.
Formation can be such injection molding method according to the injection molding method of synthetic resin guide of the present invention, and wherein RESIN FINISH is to carry out to the other end integral body from an end along the longitudinal direction of guiding.For example, use the typical injection molding method of single synthetic resin, the double-shot moulding method of two kinds of synthetic resin of use or the injection molding methods such as interlayer injection molding method that the sandwich layer resin is injected in the top layer to be used.
According to the present invention, the bearing of trend that supports the strengthening rib part of slide rail is the flow direction of synthetic resin in the injection molding process of guiding.Therefore, the strengthening rib part is as minor flow path, guiding synthetic resin injects to the other end from an end along the longitudinal direction of guiding in the injection molding process of guiding, make the synthetic resin that is injected into flow through whole guiding and can not be subjected to great flow resistance, make the synthetic resin that is injected into flow to the other end of synthetic resin guide unobstructedly.
Because synthetic resin is complete molecularly oriented when solidifying, so the crystalline region of synthetic resin increased, and the pyrocondensation of guiding has reduced.In addition, the required pressure of the molding and forming of guiding can drop to than level low under the normal conditions, and also can be shortened inject time.
Description of drawings
Fig. 1 shows the front elevation that is used for the transmission guiding of motor vehicle engine according to of the present invention;
Fig. 2 shows the schematic representation that is directed at resin flows in the injection molding process according to of the present invention;
Fig. 3 is the cross-sectional view of the strengthening rib got on the A-A plane in Fig. 2;
Fig. 4 is and the corresponding cross-sectional view of Fig. 3, but shows the example that glass fiber reinforced epoxy is used;
Fig. 5 shows the schematic representation that concerns between S type strengthening rib and the resin flows;
Fig. 6 shows the schematic representation that concerns between truss type strengthening rib and the resin flows;
The schematic representation that Fig. 7 shows radially, concern between straight line strengthening rib and the resin flows;
The schematic representation that Fig. 8 shows radially, concern between crooked strengthening rib and the resin flows;
Fig. 9 shows the schematic representation that concerns between straight line arteries and veins type strengthening rib and the resin flows;
Figure 10 shows the schematic representation that concerns between crooked arteries and veins type curve strengthening rib and the resin flows;
Figure 11 shows the schematic representation that concerns between cellular strengthening rib and the resin flows;
Figure 12 shows the schematic representation that concerns with between the strengthening rib of figure notation pattern formation and the resin flows;
Figure 13 shows an embodiment of the traditional synthetic resin guide that is used for transmission device;
Figure 14 is the cross-sectional view of being got on the B-B plane in Figure 13;
Figure 15 shows the ideal orientation of glass fibre in guiding; And
Figure 16 is the cross section of being got on the B-B plane in Figure 13, shows an example that uses the glass fibre strengthening rib.
Embodiment
Below by the preferred embodiment according to synthetic resin transmission device of the present invention guiding (hereinafter to be referred as the transmission guiding) is described with reference to the drawings.
As shown in Figure 1, one is used for transmitting power at the transmission device of motor vehicle engine valve timing by chain C, and chain C moves along a circulating path around driving sprocket wheel S1 and driven sprocket S2.When chain C slided on guiding, this movable transmission guiding guided chain C and applies tension force to it.Also be provided with a fixed guide L, chain is also along its slip.But unlike transmission guiding 10, fixed guide does not have the stiffening rib part.
As shown in Figure 2, the transmission guiding comprises a slide rail 11, one side of this slide rail has an arc substantially sliding contact surface, a chain C slides on this sliding contact surface, at opposite side a track support members 12 is arranged, these parts extend to be vertical relation with described sliding contact surface along the length direction of guiding.Described track support members 12 comprises a boss 12a with a mounting hole 13, be used for pivotally guiding is installed on the wall of an engine body so that guiding is used as an activity-oriented, also comprise part 12b, be used for (see figure 1), so that apply the transmission failure that suitable tension force causes with overtighten or the overrelaxation who prevents owing to chain to chain C in abutting connection with tensioner T.This guiding also has strengthening rib part 12c, and it both can play reinforing function also can play the loss of weight effect.
Slide rail 11 and track support members 12 are integrally molded as a unit by injection molding method.Synthetic resin P through port G injects, and this mouthful is set at the end on the longitudinal direction of guiding.Strengthening rib part 12c extends with a S type configuration, so that corresponding with the injection direction of synthetic resin P.Therefore, synthetic resin P flows to strengthening rib part 12c along the minor flow path shown in the arrow D among Fig. 2 after injecting from mouth G, thereby makes resin be injected into whole guiding and the flow resistance minimum that is subjected to.Resin P keeps actionless in injection molding process, can eddy generation and turbulent flow.Thereby synthetic resin P can be injected into an end relative with mouth G of guiding unobstructedly.Thereby, when synthetic resin P solidifies by molecularly oriented.
The transmission that obtains like this guiding 10 has the crystalline region of increase of the synthetic resin P of a molding and forming, thereby the intensity and the rigidity of guiding are significantly increased.And because crystalline region has been increased, the pyrocondensation of guiding has been lowered, even if the possibility of distortion such as appearance such as perk, distortion is littler under high temperature transmission environment, thereby can realize stable transmission guide function.
As shown in Figure 3, can adopt the interlayer injection molding method to form the transmission guiding.In the interlayer injection molding method, the resin P2 that forms sandwich layer is injected in the inside of the shell that is made of the resin P1 that forms the top layer.As shown in the figure, sandwich layer is injected into the inside of strengthening rib part 12c.Can be enhanced because form the injection ratio of the sandwich layer of resin P2, the intensity of guiding and rigidity can be enhanced.
When sandwich layer resin P2 comprised glass fiber reinforced epoxy, reinforced glass fiber F was orientated (direction vertical with cross section among Fig. 4) by uniformly dispersing in resin and along injection direction.Owing to used glass fibre, the intensity of guiding and rigidity can be further improved.
Except the shape of mould make strengthening rib in injection molding process along the injection direction of synthetic resin P, transmission guiding 10 can be made by traditional injection molding apparatus.
The synthetic resin P that is used for transmission guiding 10 is not special the qualification, and being used for any synthetic resin of molding and forming such as nylon 6, nylon 66, nylon 46, all aromatic nylon etc. can use.
Although among the above embodiment strengthening rib 12c be with substantially along the S type curve form of the injection direction of synthetic resin P, strengthening rib can be arranged to other various forms shown in Fig. 5 to 12.
By adopting structure as shown in Figure 6, wherein strengthening rib forms a plurality of triangles that are connected, and realizes a truss type structure.The internal stress that produces when guiding 10 carryings can obtain balance, and its resistance to flexure and rigidity can be improved.
Shown in Fig. 7 and 8, a plurality of strengthening rib 12c are set up with radial pattern, and this pattern starts from slide rail, and slide rail is positioned at the outer end of this radial pattern.These radial ribs extend along the flow direction of synthetic resin P.The raising of the Resin Flow that causes in injection molding process helps to reduce injection pressure and shortens inject time.
As shown in Figures 9 and 10, a plurality of strengthening rib 12c extend with vein structure.These ribs stretch out from a center rib, and described center rib is along the basic direction longitudinal extension parallel with slide rail.Because resin flow is along the direction of these ribs, in injection molding process, synthetic resin P can be injected in the whole guiding equably.In these embodiments, the resistance to flexure of guiding and rigidity are further provided.
Shown in Figure 11 and 12, strengthening rib 12c is set up by honeycombed structure and figure notation or pound mark shape structure.Here, the resin flow direction is along the direction of these ribs in the injection molding process, and the intensity of guiding is improved.
According to the present invention, the strengthening rib of slide rail supporting part extends along a direction, makes the mobile longitudinal direction along rib of synthetic resin P in the injection molding process.Therefore, when resin solidification, resin is significantly improved the intensity of guiding and rigidity by molecularly oriented.In addition, the crystalline region that is injected into the resin in the guiding increases, and the pyrocondensation of guiding has been reduced, even if perk and distortion etc. have reduced in hot environment, stable guide function is achieved.Injection pressure and inject time are also reduced and are shortened, and the cost of production of guiding can access and significantly reduce.
When synthetic resin was glass fiber reinforced epoxy, glass fibre F can be greatly improved along the orientation of the longitudinal direction of strengthening rib, can realize scattering more uniformly of reinforced glass fiber.Therefore, the intensity of guiding can be greatly improved.

Claims (2)

1. synthetic resin guide that is used for transmission device, it comprises that an elongated track that engages with the power transmission mechanism longitudinal sliding motion and one and described track are molded as the track support members of a unit, described supporting part comprises the strengthening rib of a plurality of these tracks of support, these ribs along the length direction of transmission device from a position closing on this track one end to a position distribution of closing on this track opposite end, wherein said guiding forms by injection moulding, the bearing of trend of strengthening rib makes flowing substantially along the longitudinal direction of strengthening rib of in injection molding process synthetic resin, described strengthening rib part is extended with corresponding with the injection direction of described synthetic resin with S shape configuration, thereby the described synthetic resin that through port injects flows to described strengthening rib part along a minor flow path.
2. according to the synthetic resin guide of claim 1, wherein said synthetic resin is a kind of glass fiber reinforced epoxy.
CN02131536.1A 2001-09-11 2002-09-11 Synthetic resin guide for transmission Expired - Fee Related CN1282837C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP275680/2001 2001-09-11
JP275680/01 2001-09-11
JP2001275680A JP3398143B2 (en) 2001-09-11 2001-09-11 Synthetic resin guide for transmission

Publications (2)

Publication Number Publication Date
CN1407257A CN1407257A (en) 2003-04-02
CN1282837C true CN1282837C (en) 2006-11-01

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CN02131536.1A Expired - Fee Related CN1282837C (en) 2001-09-11 2002-09-11 Synthetic resin guide for transmission

Country Status (5)

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US (2) US20030050140A1 (en)
EP (1) EP1291553B1 (en)
JP (1) JP3398143B2 (en)
CN (1) CN1282837C (en)
DE (1) DE60219563T2 (en)

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Also Published As

Publication number Publication date
EP1291553A2 (en) 2003-03-12
DE60219563T2 (en) 2007-12-27
US7393487B2 (en) 2008-07-01
JP2003083403A (en) 2003-03-19
US20030050140A1 (en) 2003-03-13
CN1407257A (en) 2003-04-02
EP1291553B1 (en) 2007-04-18
US20050200044A1 (en) 2005-09-15
JP3398143B2 (en) 2003-04-21
EP1291553A3 (en) 2004-11-10
DE60219563D1 (en) 2007-05-31

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