CN1282752A - Bio-degradable disposable food containers and packing containers and preparing process thereof - Google Patents
Bio-degradable disposable food containers and packing containers and preparing process thereof Download PDFInfo
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- CN1282752A CN1282752A CN 00111296 CN00111296A CN1282752A CN 1282752 A CN1282752 A CN 1282752A CN 00111296 CN00111296 CN 00111296 CN 00111296 A CN00111296 A CN 00111296A CN 1282752 A CN1282752 A CN 1282752A
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Abstract
A biodegradable disposable food or beverage container or packing containers is made up of calcium-contained, ore powder (75-80%), degradation aid (10-15%), reinforcing agent (3-5%), adhesive (1.5-3%) and water-proofing agent (3-5%) through selecting raw materials, mixing, stirring, vacuumizing, putting in mould, rotating or high-pressure shaping, baking blank, demoulding, spraying water-proofing agent, baking, ultraviolet sterilizing and packaging. Its advantages include richly available materials, low cost, simple technology, enough strength and rigidity, and no environmental pollution.
Description
The present invention relates to bio-degradable disposable food containers and packaging vessel, the invention still further relates to the manufacturing process of this food and drink tool and packaging vessel.
Current, environmental protection, hygiene and health are problems that people very pay close attention to, the a large amount of containers, packing and the apparatus that relate to meal, drink, and many industry, agricultural and the commercial solids disposable packaging container that uses, but mostly by difficult natural degradation not even the raw material of natural degradation make, its waste becomes the big public hazards destroying environment, threaten human hygiene and health, is called " white pollution that white garbage forms " by people.In order to solve " white pollution " problem, people have proposed many schemes, as with environmental protection type food and beverage utensiles and the packaging vessel as basic material such as paper substrate, vegetable fibre and starch, but be difficult to mostly be accepted by people, more difficultly promote the use of on a large scale, maximum problem is, the one, and production cost is higher relatively, and the 2nd, its strength and stiffness are often barely satisfactory.The CN1222329A patent application of China Intellectual Property Office's bulletin, owing to the defective of its prescription and process program, in it was implemented, parison and mould were affine, cause demoulding difficulty, and parison is prone to be full of cracks in drying process, cause the low deficiency that waits of yield rate.
The objective of the invention is at the deficiencies in the prior art, the one, the material prescription of a kind of bio-degradable disposable food containers and packaging vessel is disclosed, the 2nd, the manufacturing process of this food and drink tool and packaging vessel is disclosed.
The present invention is directed to the deficiencies in the prior art, for realizing purpose of the present invention, propose the corresponding techniques scheme: the material prescription of bio-degradable disposable food containers of the present invention and packaging vessel is that main component is calcic ore powder, stiffeners, tackiness agent, helps and separate agent and waterproofing agent, it consists of: calcic ore powder 75%-80%, help and separate agent 10%-15%, stiffeners 3%-5%, tackiness agent 1.5%-3%, waterproofing agent 3%-5%, all percentage ratios are weight percentage.The present invention chooses the calcic ore powder as base material, be equipped with corresponding stiffeners, tackiness agent again and help and separate agent, behind the hot setting, can guarantee that bio-degradable disposable food containers of the present invention and packaging vessel product not only have enough strength and stiffness, and can realize low cost production, degraded back environmentally safe.The design and manufacture technology of bio-degradable disposable food containers of the present invention and packaging vessel for select materials → mix → stir → vacuumize → drop into mould → rotation or high-pressure molding → parison oven dry → demoulding → spraying waterproof agent → finished product oven dry → disinfection by ultraviolet light → packing.Take all factors into consideration the requirement of product performance, cost and manufacturing process, the aspect of selecting materials is preferentially chosen: the calcic ore powder is that granularity is a 200-250 purpose food grade lime carbonate, also can choose 200 purpose wilkinites or 200-250 purpose oyster shell whiting etc.; Helping and separating agent is flour or starch; Stiffeners is velvet-like jute fibre, bastose or other non-toxic herb fiber for pulverizing; Tackiness agent is high-tech microniological proudcts microbial polysaccharide XC (xanthan gum), not only has excellent adhesion performance, the favourable parison demoulding, product surface gloss is attractive in appearance, also particularly can significantly improve quick under field conditions (factors), the abundant biological degradation index of bio-degradable disposable food containers of the present invention and packaging vessel, tackiness agent can also be selected Mierocrystalline cellulose (CMC, CMS), latex, gelatin etc. for use; Waterproofing agent is a food-grade alcohol dissolubility resol (PP).Mix, stirring technique is designed to: will help and separate agent flour or starch breaks into pasty state with boiling water (90 ℃-100 ℃), with the normal temperature tap water itself and calcic ore powder, stiffeners, tackiness agent are mixed again, not only can effectively solve parison and mould is affine, the problem that is difficult to the demoulding, and can significantly improve the yield rate and the surface smoothness of product.Vacuumize in the vacuum stock preparation mill and finish, can get rid of the air in the blank of stirring, kneading, improve the qualification rate and the visual appearance of product greatly.Moulding process is designed to rotation or high-pressure molding, rotoforming is suitable for rotating the symmetric form formed product, high-pressure molding is suitable for non-rotating symmetric form formed product, design corresponding mould, the products such as disposable packaging container of making bio-degradable disposable food containers of the present invention and packaging vessel and can be different food and drink tool such as bowl, basin, dish, cup, chopsticks, spoon, dish, bucket or industry, agricultural and commercial solids are not difficult.Stoving process is designed to secondary drying technology, and it is to toast 20-30 minute down for 100 ℃-150 ℃ in temperature that parison is dried, and the finished product oven dry is to toast 10-15 minute down for 60 ℃-70 ℃ in temperature.Spraying waterproof agent technology is the work in-process that parison is dried into to be entered the spraying specific equipment spray one deck waterproofing agent, reach even, the exterior appearance of internal layer spray, on the one hand be can guarantee product of the present invention store and use in not by deliquescence or leakage, be on the other hand do not influence after breaking under field conditions (factors) fast, abundant biological degradation.
Bio-degradable disposable food containers of the present invention and packaging vessel, material price is cheap, and making method is simple, the approximate pottery of smooth finish, ultimate compression strength is big, easily degraded (2-3 month can reduce the Nature), production cost is low.According to GB18006.1-1999 standard test qualified (see attached assay, submitted sample is a disposable degradable bowl of the present invention), reached purpose of the present invention through authoritative product quality supervision and inspection department.
Sequence number | Interventions Requested | Unit | Technical requirements | Assay | Individual event is judged | ||
????1 | Outward appearance | ???/ | See 6.1 of standards | Meet the requirements | Qualified | ||
????2 | The heatproof test | ???/ | See standard meter 1 | Meet the requirements | Qualified | ||
????3 | Tableware bears a heavy burden and tests | ???/ | Height change≤5% | ???0 | Qualified | ||
????4 | Fall down test 1 time | ???/ | No rhegma | Meet the requirements | Qualified | ||
????5 | Natural materials goods water content % | ???/ | ????≤7 | ????1 | Qualified | ||
????6 | Residue on evaporation | Water, 60 ℃, 2h | ???mg/L | ????≤30 | ????13 | Qualified | |
Normal hexane, 20 ℃ of .2h | ???mg/L | ????≤30 | ????10 | Qualified | |||
4% acetate, 60 ℃, 2h | ???mg/L | ????≤30 | ????18 | Qualified | |||
65% ethanol, 60 ℃, 2h | ???mg/L | ????≤30 | ????10 | Qualified |
????7 | Heavy metal (4% acetate, 60 ℃, 2h) | In Pb | ????mg/L | ????≤1 | ?<1???? | Qualified | ||
In As | ????mg/kg | ????≤1 | ?<0.5 | Qualified | ||||
????8 | Fluorescent substance (254nm and 365nm) | ????/ | See standard meter 2 | Meet the requirements | Qualified | |||
????9 | AFB 1 | ????μg/kg | ????≤5 | ?<5???? | Qualified | |||
???10 | Benzo (a) pyrene | ????μg/kg | ????≤5 | Do not detect | Qualified | |||
???11 | Decolorant Test | Non-colour greasy | ????/ | Negative | Negative | Qualified | ||
Ethanol | ????/ | Negative | Negative | Qualified | ||||
Soak solution | ????/ | Negative | Negative | Qualified | ||||
???12 | The mould etching test | Level | ????≥Ⅳ | Ⅳ | Qualified | |||
Remarks | ??????????????????/ |
Below in conjunction with embodiment the present invention is described in further detail.
Embodiment 1
Bowl (is example with common instant noodle bowl) 100, prepare burden with 200 order food grade lime carbonate 7500g, microbial polysaccharide XC (xanthan gum) 300g, flour 1500g, pulverize and be velvet-like jute fibre 500g, food-grade alcohol dissolubility resol (PP) 300g: manufacturing process is: flour is broken into pasty state with boiling water (90-100 ℃), again with the normal temperature tap water with itself and food grade lime carbonate, jute fibre, microbial polysaccharide XC (xanthan gum) mixes and becomes blank, then blank is sent to the vacuum stock preparation mill and refined material, producing the sticking hardness of blank is as the criterion with tack-free, the blank good refining drops into the welding bell tool, the be shaped parison of bowl of fast rotational by rotary former, the demoulding, use the chain type automatic drier, following 120 ℃ of temperature through after about 20 minutes oven dry, put into special-purpose spraying equipment spraying layer food level alcohol dissolubility resol (PP), its external spray trace gets final product, guarantee disposable use, sending into drying baker again became product in 15 minutes in 60 ℃ of following bakings of temperature, again through disinfection by ultraviolet light, it is for people to use to pack the product that becomes free of contamination bio-degradable disposable bowl.
Embodiment 2
Dish (common diameter 15 centimeter disk are example) 100, prepare burden with 200 order food grade lime carbonate 3750g, microbial polysaccharide XC (xanthan gum) 150g, flour 750g, pulverize and be velvet-like bastose 250g, food-grade alcohol dissolubility resol (PP) 150g, manufacturing process is identical with embodiment 1, and just mould is the dish mould.
Embodiment 3
100 of mess-tins (is example with common mess-tin), prepare burden with 250 order food grade lime carbonate 7000g, microbial polysaccharide XC (xanthan gum) 280g, flour 1200g pulverizes and is velvet-like jute fibre 350g, food-grade alcohol dissolubility resol (PP) 300g, manufacturing process is identical with embodiment 1, just mould is the mess-tin mould, is non-rotating symmetric form product, and employing high-pressure forming machine suppresses mess-tin with 70 tons pressure.
Abundant raw materials required for the present invention and cheap, manufacturing process is simple, all can not cause environmental pollution after the production process of product and the product degraded, is Green Product, the social benefit of this product and economic benefit are very considerable, promote to produce, be used in state, all be very favourable in the people.
Claims (14)
1, a kind of bio-degradable disposable food containers and packaging vessel is characterized in that its main component is calcic ore powder, stiffeners, tackiness agent, helps and separate agent and waterproofing agent that it consists of:
Calcic ore powder 75%-80%
Help and separate agent 10%-15%
Stiffeners 3%-5%
Tackiness agent 1.5%-3%
All percentage ratios of waterproofing agent 3%-5% are weight percentage.
2, bio-degradable disposable food containers as claimed in claim 1 and packaging vessel is characterized in that described calcic ore powder is a food grade lime carbonate.
3, bio-degradable disposable food containers as claimed in claim 1 and packaging vessel is characterized in that described calcic ore powder can also be wilkinite, oyster shell whiting etc.
4, bio-degradable disposable food containers as claimed in claim 1 and packaging vessel is characterized in that describedly helping that to separate agent be flour or starch.
5, bio-degradable disposable food containers as claimed in claim 1 and packaging vessel is characterized in that described stiffeners is jute fibre, bastose or other non-toxic herb fiber.
6, bio-degradable disposable food containers as claimed in claim 1 and packaging vessel is characterized in that described tackiness agent is microbial polysaccharide XC (xanthan gum).
7, bio-degradable disposable food containers as claimed in claim 1 and packaging vessel is characterized in that described tackiness agent can also be Mierocrystalline cellulose (CMC, CMS), latex, gelatin etc.
8, bio-degradable disposable food containers as claimed in claim 1 and packaging vessel is characterized in that described waterproofing agent is a food-grade alcohol dissolubility resol (PP).
9, bio-degradable disposable food containers as claimed in claim 1 and packaging vessel, it is characterized in that its manufacturing process for select materials → mix → stir → vacuumize → drop into mould → rotation or high-pressure molding → parison oven dry → demoulding → spraying waterproof agent → finished product oven dry → disinfection by ultraviolet light → packing.
10, the manufacturing process of bio-degradable disposable food containers as claimed in claim 9 and packaging vessel, it is characterized in that it is that 200-250 order, wilkinite are that 200 orders, oyster shell whiting are the 200-250 order that the described middle calcic ore powder of selecting materials is chosen food grade calcium carbonate granule degree, stiffeners jute fibre, bastose or other non-toxic herb fiber are pulverized to velvet-like.
11, the manufacturing process of bio-degradable disposable food containers as claimed in claim 9 and packaging vessel, it is characterized in that described being mixed into separate agent and break into pasty state with boiling water (90-100 ℃) helping, with the normal temperature tap water itself and calcic ore powder, stiffeners, tackiness agent are mixed again.
12, the manufacturing process of bio-degradable disposable food containers as claimed in claim 9 and packaging vessel is characterized in that described vacuumizing in the vacuum stock preparation mill finish.
13, the manufacturing process of bio-degradable disposable food containers as claimed in claim 9 and packaging vessel, it is characterized in that it is to toast 20-30 minute down for 100 ℃-150 ℃ in temperature that described parison is dried, the finished product oven dry is to toast 10-15 minute down for 60 ℃-70 ℃ in temperature.
14,, it is characterized in that described bio-degradable disposable food containers and packaging vessel can be the disposable packaging containers of food and drink tools such as bowl, basin, dish, cup, chopsticks, spoon, dish, bucket or industry, agricultural and commercial solids as claim 1 and 9 described bio-degradable disposable food containers and packaging vessel and manufacturing process thereof.
Priority Applications (1)
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CN 00111296 CN1282752A (en) | 2000-08-21 | 2000-08-21 | Bio-degradable disposable food containers and packing containers and preparing process thereof |
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CN 00111296 CN1282752A (en) | 2000-08-21 | 2000-08-21 | Bio-degradable disposable food containers and packing containers and preparing process thereof |
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CN1282752A true CN1282752A (en) | 2001-02-07 |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101869421A (en) * | 2009-04-24 | 2010-10-27 | 怀化市玉叶农业环保科技发展有限公司 | Low-cost, disposable and eatable tableware and manufacture method thereof |
CN103396587A (en) * | 2013-07-23 | 2013-11-20 | 安徽德琳环保发展(集团)有限公司 | Disposable, degradable and recyclable snack utensil and preparation method thereof |
CN105400225A (en) * | 2015-11-25 | 2016-03-16 | 全椒祥瑞塑胶有限公司 | Degradable dishware |
CN108175235A (en) * | 2017-12-26 | 2018-06-19 | 微徽房地产经纪(上海)有限公司 | A kind of Washing-free bowl and preparation method thereof |
CN114702267A (en) * | 2022-04-12 | 2022-07-05 | 沈阳七彩工艺品制造有限责任公司 | Degradable material and application thereof in preparation of tableware |
-
2000
- 2000-08-21 CN CN 00111296 patent/CN1282752A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101869421A (en) * | 2009-04-24 | 2010-10-27 | 怀化市玉叶农业环保科技发展有限公司 | Low-cost, disposable and eatable tableware and manufacture method thereof |
CN103396587A (en) * | 2013-07-23 | 2013-11-20 | 安徽德琳环保发展(集团)有限公司 | Disposable, degradable and recyclable snack utensil and preparation method thereof |
CN105400225A (en) * | 2015-11-25 | 2016-03-16 | 全椒祥瑞塑胶有限公司 | Degradable dishware |
CN108175235A (en) * | 2017-12-26 | 2018-06-19 | 微徽房地产经纪(上海)有限公司 | A kind of Washing-free bowl and preparation method thereof |
CN114702267A (en) * | 2022-04-12 | 2022-07-05 | 沈阳七彩工艺品制造有限责任公司 | Degradable material and application thereof in preparation of tableware |
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