CN1280219A

CN1280219A - Weaving technology for chopping woven carpet

Info

Publication number: CN1280219A
Application number: CN 99112310
Authority: CN
Inventors: 郭建波
Original assignee: YAKEDI INDOOR ARTICLE CO Ltd YANTAI CITY
Current assignee: YAKEDI INDOOR ARTICLE CO Ltd YANTAI CITY
Priority date: 1999-07-07
Filing date: 1999-07-07
Publication date: 2001-01-17

Abstract

On the basis of available yard chopping weaving technology, hand-drawing weaving means of added. Through combined chopping and weaving, the carpet product has embossed surface an animated stereo figure.

Description

Weaving technology for chopping woven carpet

The weaving technology for chopping woven carpet that the present invention relates to, possession blanket weaving is a kind of making carpet craft that woollen yarn knitting lumps together of cutting specifically.

The braid method of existing making carpet mainly adopts the braiding of 8 word buttons, adopts the every volume of specific purpose tool to detain together and just breaks apart by chopping wool yarn, has not seen with hand to affect wool yarn to weave.

Purpose of the present invention is intended to improve above-mentioned deficiency, and what break traditions breaks apart by chopping the wool yarn weaving merely, according to pattern color, convex-concave difference, provides a kind of and cuts, knits and close the making carpet craft.

In order to achieve the above object, the present invention realizes by improving on existing carpet woven manufacture craft basis of breaking apart by chopping wool yarn, its manufacture craft is a design, selection, dye line, last warp, braiding, the beam of falling the machine, post processing, its braiding is through 2 before right hand forefinger is provoked, wool yarn 13 lays out preceding from left to right after 2 in the past, left index finger will be after 1 provoke, wool yarn 13 from after 1 before around to after 1 the back to preceding before 2, the raw wool yarn and thread head is from after 1, pass out under the preceding wool yarn line through beginning between 2, being tightened to the end cuts together, according to the drawing difference, wire size requires to be repeated to successively from left to right one's own profession and finishes, the strand of leaving behind then, descended heavy filling/pick 11 one in the situation of not having strand, there is being the strand situation to descend fine filling 12 one again, cut flat after beating in fact, be characterized in according to the design requirement, weave on the same blanket face after cutting yarn, wool yarn 13 be disposed across compile between the warp, large knitting needle 14 is disposed across before the warp and compiles on the knitting wool, provoke through 2 preceding earlier, wool yarn 13 is from left to right through after before 1, before after 2, lay out, walk around large knitting needle 14 more from top to bottom, provoke preceding again through 4, wool yarn 13 is from left to right through after before 3, before after 4, lay out, walk around large knitting needle 14 more from top to bottom, repeat successively, finish to one's own profession, last wool yarn 13 need be walked around preceding through 10 1 weeks clockwise, place the blanket back side, descended one heavy filling/pick 11 to tie in the situation of not having strand then, braiding left again after the situation that strand is arranged was descended 12 dozens of realities of one fine filling, the wool yarn 13 that at first will be placed on the blanket back side from take out through 10 right sides before compiling, after provoke before through 10, wool yarn 13 right-to-lefts through preceding after 10, from after lay out before 9, walk around large knitting needle 14 more from top to bottom, provoke preceding again through 8, wool yarn 13 right-to-lefts through preceding after 8, from after lay out before 7, walk around large knitting needle 14 more from top to bottom, repeat successively, finish to one's own profession, under no strand situation, cross one heavy filling/pick 11 and tie then, having under the strand situation, cross 12 dozens of realities of one fine filling, repeat from left to right again, and the like, then, can be according to the needs of pattern, need yard chopping weaving with regard to yard chopping weaving, need directly affect the wool yarn braiding just to affect the wool yarn braiding, intact until whole braiding carpet.

The braid method making carpet that woollen yarn knitting closes is cut in utilization of the present invention, make produced carpet be different from the style of prior art institute weaved carpet, the face convex-concave combination of carpet, the picture that carpet is showed is more life-like, third dimension is more arranged, and the present invention is present a kind of more satisfactory carpet weaving craft of chopping and weaving combination.

The drawing explanation:

Fig. 1 is a yard chopping weaving carpet schematic diagram;

Fig. 2 is for cutting back weaved carpet process schematic representation earlier;

Fig. 3 cuts weaved carpet process schematic representation again for first editorial afterword.

The drawing label declaration:

1 after, warps before 2,3 after, warps before 4,5 after, warps before 6,7 after, warps before 8,9 after, warps before 10,11 heavy filling/picks, 12 fine fillings, 13 wool yarns, 14 large knitting needles.

In order to understand better and to implement, be embodiment below with the accompanying drawing, further narration is cut woollen yarn knitting and is closed the whole process of making carpet:

Design: product requirement, provide the drawing of different size, put on wire size according to colour atla, point out sample with the little ruled paper of seven orders.

Selection: warp, parallel all adopt textile line, and the wool yarn line adopts the former white yarn of 4 strands of finished products of spinning 11 yarns, polish than fine and closely woven being convenient to of 3.5,6 wool yarns of slubbing that traditional carpet is used.

Dye line: the knitting wool that dyes different colours according to the color of colour atla.Since do not wash with water behind the machine under this product, available acid direct dyes, and simpler than the mordant dyes technology of tradition washing usefulness, equipment is simple, and is beautiful in colour.

Last warp: (specification of carpet is different with classification with length earlier to calculate the warp number of needs according to drawing, the radical of warp is different with length), after calculation is good, 10 of warps are one group to be entangled on the machine beam top roll in order, once twine 5 groups, tie up with cotton rope labour contractor and afterbody after having twined, take down the shape that pigtail becomes plait from top roll, on top roll, measure the wide of carpet, the warp that twines is not had of knot hang on the iron roll, hang up properly the back and the cotton rope of tying up is untied by measured width and warp balanced, iron roll is fixed on the top roll, warp is wrapped on the top roll, warp must be made in order, can not beat intersection, has warp the one side of knot to hang on the iron roll, hang on the fixed claw of machine beam lower roll, twisted wire is made in order, every group twisted wire is hung up, become plait with the cotton rope pigtail with a long cotton rope, two warps are one group of (warp before dividing, after), pigtail becomes plait, by 10 minutes warp numbers warp is buckled by advancing steel uniformly, earlier by preceding warp, again by after, can not upset the order.It is closeer that want on both sides, measures the center, finds out center line, can not partial center, rotate top roll, make warp in order with hand, put forth one's strength and want evenly, last, lower roll maintains static, and 10 of front and back warps are one group of knotting, knotting is put forth one's strength and is wanted evenly, and it is consistent that degree of tightness is wanted, and can not beat intersection, want vertical up and down, have knotting, beginning pigtail plait, want pigtail even, pigtail is straight, and the twisted wire of leaving behind is worn straight-bar, and anteroposterior diameter can not be misdrawed, bore strand (bore after) and be drilled on the straight-bar with the warp line of closing back, can not be drilled in twisted wire together, extract diameter poles out, pull on twisted wire again and be through on the line turntable of closing back, then top roll is risen, the tension warp reaches till the warp tensioner degree.

Braiding: the dyed yarn of at first leading out needs according to drawing and ply-yarn drill, the dyed yarn of leading out is entangled on the line car through backwinding machine, and zygonema personnel, lump together various dyed yarns according to the colour mixture ply-yarn drill with the zygonema machine, colo(u)r streak is combined on the line wooden club, just can send after getting togather and knit blanket personnel use.On warp, draw 10 centimeters the marking earlier, according to the look of drawing number and colour atla wire size is learnt off, in order to avoid when knitting blanket with wrong line look, carpet sample pattern was at first seen in braiding in the past, need yard chopping weaving with regard to yard chopping weaving, need hand to affect the wool yarn braiding just to affect the wool yarn braiding with hand, the same conversely, elder generation's editorial afterword is cut, perhaps most of pattern is to cut yarn, sub-fraction is braiding, stack up says it is to decide according to pattern, randomness is stronger, be woven to example narration (as shown in Figure 2) below after cutting yarn earlier: right hand forefinger is provoked preceding through 2, wool yarn 13 lays out preceding from left to right after 2 in the past, left index finger will be after 1 provoke, wool yarn 13 from after 1 before around to after 1 the back to preceding before 2, the raw wool yarn and thread head is from after 1, pass out under the preceding wool yarn line through beginning between 2, being tightened to the end cuts together, according to the drawing difference, wire size requires to be repeated to successively from left to right one's own profession and finishes, the strand of leaving behind then, descended heavy filling/pick 11 one in the situation of not having strand, descended fine filling 12 one in no strand situation again, cut flat after beating in fact, need yard chopping weaving just to continue yard chopping weaving as drawing, repeat operation intact after, need hand to affect the wool yarn braiding just to affect the wool yarn braiding with hand, the right hand is held the line wooden club and is affected wool yarn 13, with wool yarn 13 the end of a thread be disposed across compile between the warp, large knitting needle 14 is disposed across before the warp and compiles on the knitting wool, provoke through 2 preceding earlier, right hand hold-baton mallet affects wool yarn 13, warp is after 1 from left to right, before after 2, lay out, walk around large knitting needle 14 more from top to bottom, provoke preceding again through 4, wool yarn 13 is from left to right through after before 3, before after 4, lay out, walk around large knitting needle 14 more from top to bottom, repeat successively, finish to one's own profession, last wool yarn 13 need be walked around preceding through 10 1 weeks clockwise, place the blanket back side, in order to braiding from right to left, descended one heavy filling/pick 11 to tie in no strand situation then, having under the situation of strand, weave left after crossing 12 dozens of realities of one fine filling, the wool yarn 13 that will be placed on the blanket back side earlier from take out through 10 right sides before compiling, after provoke before through 10, wool yarn 13 right-to-lefts through preceding after 10, from after lay out before 9, walk around large knitting needle 14 more from top to bottom, provoke preceding again through 8, wool yarn 13 right-to-lefts through preceding after 8, from after lay out before 7, walk around large knitting needle 14 more from top to bottom, repeat successively, finish to one's own profession, under no strand situation, cross one heavy filling/pick 11 and tie then, having under the strand situation, cross 12 dozens of realities of one fine filling, repeat from left to right again, and the like, then, can be according to the needs of pattern, need yard chopping weaving with regard to yard chopping weaving, need continue to affect the wool yarn braiding just to affect the wool yarn braiding, intact until whole braiding carpet.

The beam of falling the machine: when blanket is knitted certain length, blanket is moved on the roller of back, at first open the fixation hooks of top roll and lower roll, by lifting spiral shell worm screw top roll is lowered, blanket is rolled onto on the roller of back, after spooling, again the front and back warp is collapsed tightly again, again braiding is casted off whole carpet up to last again.

Post processing: after blanket weaves, shear off on the slave beam, blot only with dust catcher, burr with the colo(u)r streak seam bottom of beating lower curtate, the anteroposterior diameter linear slit is once beaten intersection with fine filling lower curtate is sewn on the blanket back, uses wet cloth pad at the blanket back, with the hot iron bucket plated in four limits, with scissors the limit hair of blanket is pruned directly, the empty hair with the wet cloth wiping of hot water blanket face blots the void hair of having wiped only along the blanket face with dust catcher, blanket rolled package, whole technology finishes.

Claims

1, a kind of weaving technology for chopping woven carpet, its manufacture craft process is a design, selection, dye line, last warp, braiding, the beam of falling the machine, post processing, its braiding is that right hand forefinger is provoked preceding warp (2), wool yarn (13) lays out preceding from left to right after (2) in the past, left index finger is incited somebody to action after provoke (1), wool yarn (13) from after (1) preceding around to after (1) back preceding to preceding warp (2), the raw wool yarn and thread head is from after (1), pass out under the preceding wool yarn line through beginning between (2), being tightened to the end cuts together, according to the drawing difference, wire size requires to be repeated to successively from left to right one's own profession and finishes, the strand of leaving behind then, descended one heavy filling/pick (11) in the situation of not having strand, there is being the strand situation to descend one fine filling (12) again, cut flat after beating in fact, it is characterized in that according to the design requirement, weave on the same blanket face after cutting yarn, wool yarn (13) be disposed across compile between the warp, large knitting needle (14) is disposed across before the warp and compiles on the knitting wool, earlier preceding warp (2) is provoked, wool yarn (13) is from left to right through after (1) is preceding, before after (2), lay out, walk around large knitting needle (14) more from top to bottom, provoke preceding warp (4) again, wool yarn (13) is from left to right through after (3) are preceding, before after (4), lay out, walk around large knitting needle (14) more from top to bottom, repeat successively, finish to one's own profession, last wool yarn (13) need be walked around preceding (10) one weeks of warp clockwise, place the blanket back side, descended one heavy filling/pick (11) to tie in the situation of not having strand then, braiding left again after the situation that strand is arranged descended one fine filling (12) to beat in fact, the wool yarn (13) that at first will be placed on the blanket back side is taken out from the preceding warp of compile (10) right side, after provoke preceding warp (10), wool yarn (13) right-to-left through preceding after (10), from after (9) are preceding lays out, walk around large knitting needle (14) more from top to bottom, provoke preceding warp (8) again, wool yarn (13) right-to-left through preceding after (8), from after (7) are preceding lays out, walk around large knitting needle (14) more from top to bottom, repeat successively, finish to one's own profession, then under no strand situation, crossing one heavy filling/pick (11) ties, having under the strand situation, cross one fine filling (12) and beat in fact, repeat from left to right again, and the like, then can be according to the needs of pattern, need yard chopping weaving with regard to yard chopping weaving, need directly affect the wool yarn braiding just to affect the wool yarn braiding, intact until whole braiding carpet.