KR101528304B1 - Warp knitting texture double clothes - Google Patents

Abstract

The present invention relates to a method for fabricating a textile by using a dock pattern in which a fabric is smoothly weaved so as to have a tactile feeling and gloss of the fabric by a mixing ratio of yarns, And a method of manufacturing the double fabric. The present invention relates to a method of fabricating a fabric, comprising: a first weave sheet forming a surface fabric according to a pattern chain of tissue; A second weave sheet interlaced with the first weave sheet by looping with respect to the pattern chain of the texture of the first weave sheet and forming the back fabric; And a third weave sheet for repeatedly overlapping the fabric pattern chains of the first weave sheet and the second weave sheet by looping to form a dot fabric, It can give effect.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a double fabric having dots and warp knitting texture double clothes,

The present invention relates to a double fabric having dots and a method of producing the double fabric. More specifically, it is desirable to smoothly weave the fabric so as to have the texture and gloss of the fabric due to the mixing ratio of the yarns, to maintain the tissue strength of the fabric with the dot pattern of the fabric according to the double structure, The present invention relates to a double fabric having dots which can impart a sense of fashion and a method of manufacturing the double fabric.

In general, nylon is often used as a material for clothing due to its smooth touch and gloss. However, such nylon is expensive compared to polyester, and thus there is a problem of economical efficiency due to an increase in production cost.

In addition, although the nylon is expensive in this way, the fabric using 100% nylon yarn is not only weak in sunlight, but also has characteristics of yarn in terms of drapability (heat-releasing property), heat resistance, I have a unique problem.

In addition, polyester fiber woven with polyester yarn has lower cost, higher strength than nylon fiber, superior in abrasion resistance, heat resistance, chemical resistance and the like, as well as being less prone to wrinkling due to an initial elastic modulus and excellent in thermal stability due to thermoplastic , And it has various properties suitable for clothing materials such as drape, laundry, and sewing.

Therefore, there is an urgent need to develop a polyester fabric capable of producing nylon feel by using polyester yarn having various properties at a cost of 1/3 of that of nylon yarn.

On the other hand, in consideration of problems inherent in nylon properties and economical aspects, polyester yarn, which is one third of the price of nylon, has been blended with nylon for weaving and dyeing as a method for exhibiting nylon touch and gloss, Due to the compatibility problem between the acid dye used in dyeing and the disperse dye used in polyester dyeing, defects caused by warp stripe, color difference, and migration of the fabric frequently occur Respectively.

Also, in recent years, it has durability and stretchability due to harmfulness of human body due to chemical fiber, and it is inevitable to have a texture like natural material.

Korean Unexamined Patent Application Publication No. 2002-0076313

It is therefore an object of the present invention to provide a double fabric having dots which can provide the effect of natural fibers having a tactile feel and gloss of the fabric by the mixing ratio of the yarn.

It is another object of the present invention to provide a double fabric having dots that can maintain the tissue strength of the fabric with the dot tissue pattern of the fabric according to the dual structure.

It is still another object of the present invention to provide a double fabric having dots for imparting a fashion sense of the fabric by the dope pattern.

It is a further object of the present invention to provide a dyed yarn which can smoothly weave a fabric so as to have a tactile feel and luster of the fabric by the mixing ratio of yarn yarns and maintain the texture strength of the fabric in a dot- So as to provide a method for producing a double fabric.

In order to achieve the above object, according to the present invention, there is provided a stapler comprising: a first weave sheet constituting a surface fabric according to a pattern chain of tissue; A second weave sheet interlaced with the first weave sheet by looping with respect to the pattern chain of the texture of the first weave sheet and forming the back fabric; And a third weave sheet for repeatedly overlapping the weft pattern of the first weave sheet and the second weave sheet to form a dot fabric.

In order to attain the above object, the present invention provides a fabric knitted according to a pattern of a tissue, comprising: a first weave sheet constituting a surface fabric according to a pattern chain of tissue repeatedly threaded in an oblique direction; A second weave sheet which is joined to the first weave sheet by a loop connection according to a pattern chain of tissues in which yarns are repeatedly fed with respect to an oblique direction of the first weave sheet, And a third weave sheet for loosely connecting the first weave sheet and the second weave sheet according to the pattern chain of the tissue and forming the dot fabric, To provide a double fabric.

In order to achieve the above-mentioned object, the first weave sheet has a structure in which the pattern chain of the tissue has a texture of 1/0, 0/1, 1/0, 1/2, 2/1, Wherein the dots are repeatedly configured to have the shape of a dot.

 In order to achieve the above-mentioned object, the second weave sheet has a structure in which the pattern chain of the tissues is repeated as 0/0, 1/1, 0/0, 2/2, 1/1, Wherein the dots are arranged in the form of a dot.

In order to achieve the above object, the third weave sheet is characterized in that the pattern chain of tissue is 0/0, 1/1, 0/0, 1/1, 0/0, 1/1, 0/0, Wherein the dots are repeatedly formed in the form of a dot having a texture of 1/1, 0/0, 1/1, 1/2, 1/0, 1/2.

In order to achieve the above-mentioned object, the present invention provides a yarn manufacturing method comprising the steps of: preparing a yarn at a mixing ratio of short fibers (yarns); A step of arranging the prepared yarn by arranging a length and a tension uniformly by a fabric design and winding the prepared yarn on a beam; The yarn processing is performed by combining the cannulated beams to adjust the total number of strands according to the fabric design density, to feed the yarn to the yarn to increase the strength and the frictional resistance, and to smoothly progress the weaving. Preparing warp or weft yarns in a state suitable for weaving by a passing process in which the warp yarns are threaded in the order of dropper, heald, and reed; After the yarn passed through the bars one by one, the yarn passed through the guide hole of the tricot knitting machine, the guide moves forward, backward, left and right, and the needle is moved up and down to weave the fabric ; A coloring step of applying color to the woven fabric; A fabric processing step of stabilizing the tissue tissue by physically and chemically heating the dyed fabric; An ironing step of applying heat to the processed fabric to fix it; And a fabric finishing step of inspecting and wrapping the iron fabric after the ironing is finished.

In order to achieve the above object, the present invention provides a method for producing a double fabric having dots, wherein the mixing ratio of the short fibers (yarn) is 35% cotton and 65% polyester.

In order to achieve the above-mentioned object, in order to achieve the above-mentioned object, in the fabric weaving step, a yarn is wound on a beam by using a plurality of yarns to be wound on a tricot knitting machine, Wherein the fabric is woven using a needle and a guide sinker. ≪ RTI ID = 0.0 > A < / RTI >

In order to accomplish the above object, the present invention provides a method of fabricating a fabric, comprising: weaving a fabric with a first fabric sheet forming a surface fabric according to a pattern chain of repeatedly threaded yarns in an oblique direction; A second weave sheet which is joined to the first weave sheet by a loop connection according to a pattern chain of tissues in which yarns are repeatedly fed with respect to an oblique direction of the first weave sheet, And a third weave sheet for loosely connecting the first weave sheet and the second weave sheet according to the pattern chain of the tissue while the yarn is fed in the direction of inclination of the first weave sheet and the second weave sheet and forming a dot fabric on the back fabric, To a knitted fabric having a plurality of dots.

In order to achieve the above object, the present invention provides a double fabric having dots comprising a method for producing a double fabric having dots.

The present invention relates to a method of fabricating a fabric, comprising: a first weave sheet forming a surface fabric according to a pattern chain of tissue; A second weave sheet interlaced with the first weave sheet by looping with respect to the pattern chain of the texture of the first weave sheet and forming the back fabric; And a third weave sheet for repeatedly overlapping the fabric pattern chains of the first weave sheet and the second weave sheet by looping to form a dot fabric, It can give effect.

Further, the present invention provides a fabric knitted according to a pattern of a tissue, comprising: a first weave sheet constituting a surface fabric according to a pattern chain of a tissue repeatedly threaded in an oblique direction; A second weave sheet which is joined to the first weave sheet by a loop connection according to a pattern chain of tissues in which yarns are repeatedly fed with respect to an oblique direction of the first weave sheet, And the third weave sheet is formed by loosely connecting the first weave sheet and the second weave sheet according to the pattern chain of the tissue while the yarn is fed in the oblique direction of the first weave sheet and the second weave sheet to form the dot fabric. It is possible to maintain the tissue strength of the fabric with the dot pattern of the fabric.

Further, the present invention can provide a double fabric having dots for imparting a fashion sense of the fabric by the dope pattern.

In addition, the present invention can smoothly weave the fabric so as to have the texture and gloss of the fabric by the mixing ratio of the yarn spun yarn, and maintain the tissue strength of the fabric with the dot pattern of the fabric according to the double structure.

1 to 7 show an embodiment of a double fabric having dots according to the present invention,
BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view showing a double fabric having dots according to the present invention, Fig.
Fig. 2 is a partially enlarged state diagram of "A &
3 is a view showing a tissue pattern of the first weave sheet of the double fabric according to the present invention,
FIG. 4 is a view showing a tissue pattern of the second weave sheet of the double fabric according to the present invention,
5 is a view showing a tissue pattern of a third weave sheet of a double fabric according to the present invention,
6 is a photograph of a product of a double fabric according to the present invention.
7 is a process diagram showing a manufacturing process according to a double fabric having dots according to the present invention.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

It is to be understood that the present invention is not limited to the disclosed embodiments, but may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, It is provided to inform.

Hereinafter, the weaving machine (tricot knitting machine) for weaving the double fabric of the present invention is a general device, and its specific configuration and operation are omitted.

1 to 7 show an embodiment of a double fabric having dots according to the present invention,

The double fabric having dots according to the present embodiment includes a first fabric sheet L1 for forming the surface material 11 of the double fabric 10; A second weave sheet (L2) for forming the back end (12) of the double fabric (10); And a third weaving sheet (L3) loop-connected to the first weaving sheet (L1) and the second weaving sheet (L2) to form the dots (20).

Referring to FIG. 3, the first weave sheet L1 is configured to form the surface material 11 according to a pattern chain of tissues repeatedly threaded in an oblique direction.

In addition, the first weave sheet L1 has a repeated structure such that the pattern chain of the tissue has a hexagonal shape with a texture of 1/0, 0/1, 1/0, 1/2, 2/1, .

That is, the tissue pattern is periodically repeated by 1 to 0, 1 to 0, 1 to 0, 1 to 2, and 1 to 2 by 1, 2, Can be organized.

Referring to FIG. 4, the second weave sheet L2 is folded by the connection of the loops according to a pattern chain of tissues in which yarns are repeatedly fed with respect to the oblique direction of the first weave sheet L1, So that the back fabric 12 is formed.

Also, it is preferable that the second weave sheet (L2) is repeatedly formed in a pattern of 0/0, 1/1, 0/0, 2/2, 1/1, 2/2 in the pattern chain of the tissue.

That is, the tissue pattern is repeated from 0 to 0, from 1 to 1, again from 0 to 0, and from 2 to 2, from 1 to 1, again from 2 to 2, periodically repeating the tissue Can be organized.

Referring to FIG. 5, the third weave sheet L3 is loosely connected to the first weave sheet L1 and the second weave sheet L2, And is made up of dots 20 that are woven together with the fabric 10.

Further, the third weave sheet L3 may be formed in such a manner that the pattern chain of the tissue is 0/0, 1/1, 0/0, 1/1, 0/0, 1/1, 0/0, 1/1, 0/0 , 1/1, 1/2, 1/0, 1/2, 1/0, and 1/2, and is preferably formed in a dot shape.

That is, the tissue pattern is repeated periodically from 0 to 0, from 1 to 1, again from 0 to 0, and from 0 to 0, from 1 to 1, again from 1 to 2, from 1 to 0 The tissue can be knitted again and again by periodically repeating dichotomy from 1 to 2, from 1 to 0, again from 1 to 2.

In other words, the first weave sheet L1 forming the surface fabric 11 is woven according to the pattern chain of the fabric texture, and the first weave sheet L1 is looped along the tissue pattern chain of the first weave sheet L1, The second weave sheet L2 constituting the back end fabric 12 is woven while being interlaced with the first weave sheet L1 and the second weave sheet L2 formed of the first weave sheet L1 and the second weave sheet L2, The third fabric sheet L3 is woven so as to form a dot fabric like a two-ply fabric while overlapping repeatedly between the first fabric sheet L1 and the second fabric sheet L2.

As described above, the present invention can provide a method of manufacturing a fabric having the dot.

7 is a process diagram showing a manufacturing process according to a double fabric having dots according to the present invention.

Referring to FIG. 7, a method of manufacturing a fabric having dots according to the present invention will be described below.

<Preparation of yarn>

It is a step of preparing a yarn at a mixing ratio of short fibers (spun yarn).

It is possible to maintain a stable tensile strength at a mixing ratio of 35% of cotton fabric and 65% of polyester fiber, and to mix the cotton fibers of natural fibers at a predetermined ratio, thereby maximizing the natural fiber effect.

In particular, unlike 100% raw yarn of cotton yarn, the increase in the content of polyester yarn can easily weave the warp knitting machine in the warp knitting machine (tricot).

<Steps>

And arranging the prepared yarn uniformly in length and tension by fabric design and winding the yarn on the beam.

One of the preparation steps is a step of winding a predetermined number of threads of a yarn into a beam of the apparatus so that the length and the tension become uniform.

In addition, the purpose of the canning process is to maintain a constant quality according to the characteristics of the fabric product and to minimize the defect rate due to yarn breakage.

Particularly, since the cotton and cotton fabrics generate a large amount of dust and lint, the dust collector must be provided with a dust collector and the rotating speed, the washer of the square krill must be constant.

<Preparations for weaving>

The yarn processing is performed by combining the cannulated beams to adjust the total number of strands according to the fabric design density, to feed the yarn to the yarn to increase the strength and the frictional resistance, and to smoothly progress the weaving. This is the step of preparing the warp or weft in a state suitable for weaving by the passing process of putting the warp in the order of dropper, heald, and reed.

After the yarn is wound around the beam of the apparatus using a plurality of yarns, the yarn is manually wound from the back of the apparatus in order to prevent twisting of the yarn, and a needle and a guide sinker Weaving is done by using.

  Particularly, since yarn, which is a yarn with a lot of fine hairs, is difficult to produce, it requires a considerable amount of technology and may cause cutting, lint, dust and the like of yarn. Therefore, the dust is collected through the exhaust device or the dust collector and sucked through the air.

Also, in order to weave the fabric, a warp knitting chart (organization chart) according to the tissue pattern of the fabric is required (see Figs. 3 to 5).

 In addition, there is a problem that a lot of dust sticks to the tricot knitting machine (needle connection device) between the needles in the spinning machine in the warp knitting machine, which may cause overloading of the motor and cause various safety accidents. It is therefore advisable to carry out the cleaning after regular cleaning and maintenance.

(Fabric weaving step)

After the yarn that has been passed through the bar in the tricot knitting machine of the weaving machine passes through the bar after each one strand, the guide passes through the guide hole of the tricot knitting machine and moves the guide back and forth, right and left. .

It is also referred to as a preparation step, and it is preferable that the guide sinker performs the function of pressing the fabric and the yarn in order to prevent the fabric from rising during the production.

<Stage of dyeing>

And coloring the woven fabric.

Dyeing refers to dyeing fabrics made of weaving in various colors, and generally refers to the task of applying color to cloth.

Also, in case of yarn dyeing, it is preferable that the dyeing skill is required because the dyeing fastness is lowered. At this time, the fastness is usually up to grade 5, which is divided into five grades: first grade light, second grade water, third grade laundry, fourth grade perspiration and fifth grade friction. For fabrics made of yarn, they may reach grade 3 or 4.

<Fabric Processing Step>

After the yarn passed through the bars one by one, the yarn passing through the guide hole of the tricot knitting machine moves the guide back and forth, left and right, and weaves the fabric as the needle moves up and down .

It is the stage before stabilizing the knitted fabric by chemical heat and stabilizing the unstable physical property of the textile and using it as cloth.

Also, the broad meaning of processing is classified into refining, dyeing, bleaching, printing, sorting, and processing. In case of spinning dough, some of natural fibers are included. Therefore, when tentering (ironing), it is necessary to process with consideration of scale factor, processing temperature and speed.

<Fabric finishing step>

 And an ironing step for heating and fixing the processed fabric.

It is a process step of finishing the fabric which fixes a certain width of the fabric by using a tenter machine. It removes things like wrinkles and fixes by attaching heat to prevent falling or stretching when changing the clothes and changing them.

<Fabric Inspection and Packaging>

The fabric finished in the fabric finishing step is inspected, packed and shipped.

When the ironing is completed, it will be put on the factory. In order to make the quality desired by the consumer, it should be made with the best quality, so that defects such as defects, contamination and trimming are confirmed.

In addition, a fluorescent lamp is installed to look at the machine, which is called a rolling machine, and microscopic scratches are visually confirmed. The computer system checks every position for scratches. Thereafter, only defective fabrics are selected, packed in a box, and processed.

As described above, the double fabric having dots according to the present invention can impart a fashion sense of the fabric by the dope pattern, smoothly weave the fabric so as to have the texture and gloss of the fabric by the mixing ratio of the yarns, And the dot structure pattern of the fabric according to the double structure can maintain the tissue strength of the fabric.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is clearly understood that the same is by way of illustration and example only and is not to be taken by way of limitation, It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present invention as defined by the appended claims and their equivalents.

10: Fabric 11: Surface Fabric
12: back side fabric 20: dot fabric

Claims (10)

delete A first weave sheet (L1) for forming a surface fabric (11) according to a pattern chain of tissues repeatedly threaded in an oblique direction;
The first weave sheet L1 and the second weave sheet L2 are joined to each other by a loop in accordance with a pattern chain of tissues repeatedly threaded with respect to an oblique direction of the first weave sheet L1, (L2);
A third weave sheet L3 for loop-joining the dots 20 in accordance with the pattern chain of the tissue while the yarns are fed in the oblique direction of the first weave sheet L1 and the second weave sheet L2, And the like,
The second weave sheet L2 may have a structure in which the pattern chains of tissues are 0/0, 1/1, 0/0, 2/2, 1/1, 2/2,
Wherein the third weave sheet (L3) has a pattern chain of tissue of 0/0, 1/1, 0/0, 1/1, 0/0, 1/1, 0/0, 1/1, 0/0, Wherein the pattern is repeatedly formed in a dot pattern in a structure of 1/1, 1/2, 1/0, 1/2, 1/0, 1/2.
3. The method of claim 2,
The first weave sheet L1 is a pattern in which the pattern chain of the tissue has a hexagonal shape of 1/0, 0/1, 1/0, 1/2, 2/1, &Lt; / RTI &gt; characterized in that the dots are arranged in two rows.
delete delete Preparing a yarn;
A step of arranging the prepared yarn by arranging a length and a tension uniformly by a fabric design and winding the prepared yarn on a beam;
The yarn processing is performed by combining the cannulated beams to adjust the total number of strands according to the fabric design density, to feed the yarn to the yarn to increase the strength and the frictional resistance, and to smoothly progress the weaving. Preparing warp or weft yarns in a state suitable for weaving by a passing process in which the warp yarns are threaded in the order of dropper, heald, and reed;
After the yarn that has been passed through the bar in the tricot knitting machine of the weaving machine passes through the bar after each one strand, the guide passes through the guide hole of the tricot knitting machine and moves the guide back and forth, right and left. ;
A coloring step of applying color to the woven fabric;
A fabric processing step of thermally stabilizing the dyed fabric;
An ironing step of applying heat to the processed fabric to fix it;
Inspecting and packaging the finished fabric after the fabric finishing step,
The step of weaving the fabric comprises:
A first weave sheet (L1) forming a surface fabric (11) according to a pattern chain of tissues repeatedly threaded in an oblique direction;
The first fabric sheet (L1) is interlaced with the first fabric sheet (L1) by the loop connection of the yarns according to the pattern chain of the fabric in which the yarns are repeatedly fed with respect to the oblique direction of the first fabric sheet (L1) A two-seam sheet L2;
The yarns are loops connected to each other along the pattern chain of the fabric so that the yarns are formed between the front fabric 11 constituting the fabric 10 and the back fabric 10, And a third weave sheet (L3) for forming the dot fabric (20) on the base fabric (12)
The second weave sheet L2 may have a structure in which the pattern chains of tissues are 0/0, 1/1, 0/0, 2/2, 1/1, 2/2,
Wherein the third weave sheet (L3) has a pattern chain of tissue of 0/0, 1/1, 0/0, 1/1, 0/0, 1/1, 0/0, 1/1, 0/0, Wherein the patterns are repeatedly formed in a dot pattern with a texture of 1/1, 1/2, 1/0, 1/2, 1/0, 1/2.
delete The method according to claim 6,
In the fabric weaving step, the yarn is wound around the yarn using a plurality of yarns, and the yarn is wound on the tricot knitting machine to prevent the yarn from being twisted. &Lt; / RTI &gt; wherein the woven fabric is woven by means of a woven fabric. delete delete

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