CN1269597C - Wear resistant casting ball automatic separator - Google Patents
Wear resistant casting ball automatic separator Download PDFInfo
- Publication number
- CN1269597C CN1269597C CN 200310112829 CN200310112829A CN1269597C CN 1269597 C CN1269597 C CN 1269597C CN 200310112829 CN200310112829 CN 200310112829 CN 200310112829 A CN200310112829 A CN 200310112829A CN 1269597 C CN1269597 C CN 1269597C
- Authority
- CN
- China
- Prior art keywords
- cylinder
- roller
- casting
- casting balls
- balls
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000005266 casting Methods 0.000 title abstract description 31
- 230000005540 biological transmission Effects 0.000 claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 7
- 238000007599 discharging Methods 0.000 claims abstract description 5
- 239000003638 chemical reducing agent Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 238000000034 method Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 3
- 208000035874 Excoriation Diseases 0.000 abstract 1
- 238000000465 moulding Methods 0.000 abstract 1
- 206010039509 Scab Diseases 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 231100000241 scar Toxicity 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005058 metal casting Methods 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Landscapes
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
- Hydraulic Motors (AREA)
Abstract
The present invention relates to an automatic separator for casting balls, which belongs to special equipment used for the after-treatment of abrasion-proof casting balls by cast molding. The automatic separator for casting balls comprises a separator frame, a roller and a transmission mechanism, wherein the roller is in the shape of a polygonal prism; a material gate is arranged on the top of the roller, lining boards are orderly arranged on the inner wall of the roller, a material discharging guide plate arranged at the lower part of the roller is driven by an electromotor. Integral casting balls with springs are added into the roller. The roller is rotated, the integral casting balls are separated from the springs by collision and friction among the casting balls, and the surfaces of the casting balls are ground and cleared, so that the mechanization of producing and separating process and grinding process for casting balls can be realized, the production efficiency and the surface quality of the casting balls are improved, and the labor intensity and the production cost are greatly reduced.
Description
Technical field
The present invention relates to a kind of after-treatment device of wear resisting cast ball, especially a kind of wear resisting cast ball automatic separator.
Background technology
Wear resisting cast ball is by mode Foundry Production such as sand mold, metal mold or disappearance moulds, and for enhancing productivity and product yield, producer all takes group's forging type of the many balls of a mould to carry out.At present, producer is after the casting operation is finished, for the processing of the disjunctor wear resisting cast ball after the knockout or the demoulding, all adopt and strike manually that the mode of pounding is cast ball and casting ball, casting ball separate with dead head, simultaneously to the scab on casting ball surface, spatter scar, salient point and fracture and carry out the manual grinding cleaning.Manually-operated not only efficient is low, and work under bad environment, and labour intensity is big, is the bottleneck in the casting ball production link for a long time always, has seriously restricted the scale of wear resisting cast ball, the production in enormous quantities of mechanization.
Summary of the invention
For a change cast ball production postprocessing working procedures manually-operated situation at present, round Realization casting ball production mechanization is improved working strength of workers and production environment, and the present invention is through the development of several years, a kind of special equipment that disjunctor casting ball separates, i.e. wear resisting cast ball seperator of being used for is provided.
The technical solution adopted for the present invention to solve the technical problems is:
1, the present invention includes frame, cylinder and transmission mechanism, described cylinder is the multi-edge column-shaped tube, on cylinder, be provided with bin gate, on the inwall of cylinder, be provided with abrasion-proof backing block successively, the axial two ends of cylinder are respectively equipped with power transmission shaft, described transmission mechanism is located at a side of cylinder, comprise motor, driving-belt and decelerator, input shaft of speed reducer is connected with motor by driving-belt, the output shaft of decelerator is connected with the power transmission shaft of cylinder, described cylinder is located on the frame by the power transmission shaft and the axle bed at two ends, is provided with a discharging slope guide plate below cylinder.
2, multi-row roller of the present invention is preferably hexagon.
The beneficial effect that the present invention produced is:
1, the present invention has not only realized the mechanization of casting ball production separation circuit, also realized the mechanization of casting ball fracture polishing operation simultaneously, improved the surface quality of casting ball production efficiency and casting ball, reduce working strength of workers and production cost significantly, compare with manually-operated, operating efficiency improves nearly 5 times, and production cost only is manually-operated 1/4th;
2, owing on the inwall of cylinder, be provided with abrasion-proof backing block, install and change conveniently, can protect cylinder not frayed, thereby prolong the service life of equipment;
3, owing between the inwall of cylinder and liner plate, be provided with elastic insert, have the effect of buffering, damping and noise reduction, can effectively alleviate the brinelling of casting ball, reduce the operation noise of equipment simultaneously, obviously improve working environment liner plate;
4, reasonable in design of the present invention is safe and reliable to operation, environmental protection and energy saving, but both unit used, and can be connected operation with foundry production line again, had further improved the mechanization level that the casting ball is produced;
5, when using the present invention to carry out the production of small dimension casting ball, in cylinder, add the steel ball of corresponding grating, can improve the mutual collision probability of casting ball, thereby improve the separative efficiency of casting ball.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the side view of Fig. 1.
The specific embodiment
The present invention is further described below in conjunction with drawings and Examples.
Embodiment:
Present embodiment comprises frame 9, cylinder 1 and transmission mechanism.Cylinder 1 is the hexagon tube, cylinder 1 is fixedly mounted on the frame 9 by the power transmission shaft and the axle bed at two ends, bin gate 7 is installed on cylinder 1, on the inwall of cylinder 1, be installed with abrasion-proof backing block 2 successively, and be fixed on cylinder 1 inwall with uniform fastening bolt 3, the axial two ends of cylinder 1 are separately installed with power transmission shaft; Transmission mechanism is installed in cylinder 1 an outside side, comprise motor 8, driving-belt and decelerator 6, the power shaft of decelerator 6 is connected with motor 8 by driving-belt, and the output shaft of decelerator 6 is connected with the power transmission shaft of cylinder 1, and a discharging slope guide plate 5 is installed below cylinder 1.
During use, the disjunctor casting ball of band dead head is added cylinder 1 from bin gate 7, close bin gate 7, cylinder 1 is under the driving of motor 8 and decelerator 6, rotate according to the speed that sets, disjunctor casting ball in the tube clashes into mutually under centrifugal force, gravity and action of inertia with dead head and separates successively, simultaneously to the scab on casting ball surface, spatter the cleaning of polishing of scar, salient point and fracture, after casting ball, dead head separate fully, open bin gate 7, to cast ball and pour out, enter sorting and later process through discharging guide plate 5 together with waste residue.
But the present invention both unit uses, and can be connected operation with foundry production line again, has further improved the mechanization level that the casting ball is produced.The present invention also can be used for the turn automatic separation of metal casting of Lei Si rotation such as disjunctor cylinder, circular cone, round platform.
Claims (2)
1, the wear resisting cast ball automatic separator, it is characterized in that it comprises frame, cylinder and transmission mechanism, described cylinder is the multi-edge column-shaped tube, on cylinder, be provided with bin gate, on the inwall of cylinder, be provided with abrasion-proof backing block successively, the axial two ends of cylinder are respectively equipped with power transmission shaft, described transmission mechanism is located at a side of cylinder, comprise motor, driving-belt and decelerator, input shaft of speed reducer is connected with motor by driving-belt, the output shaft of decelerator is connected with the power transmission shaft of cylinder, and described cylinder is located on the frame by the power transmission shaft and the axle bed at two ends, is provided with a discharging slope guide plate below cylinder.
2, wear resisting cast ball automatic separator according to claim 1 is characterized in that described cylinder is the hexagon tube.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200310112829 CN1269597C (en) | 2003-12-30 | 2003-12-30 | Wear resistant casting ball automatic separator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200310112829 CN1269597C (en) | 2003-12-30 | 2003-12-30 | Wear resistant casting ball automatic separator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1555948A CN1555948A (en) | 2004-12-22 |
| CN1269597C true CN1269597C (en) | 2006-08-16 |
Family
ID=34336732
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200310112829 Expired - Lifetime CN1269597C (en) | 2003-12-30 | 2003-12-30 | Wear resistant casting ball automatic separator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1269597C (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102751582B (en) * | 2012-02-29 | 2015-09-16 | 深圳光启高等理工研究院 | A kind of preparation method of Meta Materials |
| CN105522142A (en) * | 2016-01-29 | 2016-04-27 | 安徽省凤形耐磨材料股份有限公司 | Drum separator for casting grinding balls |
| CN106735122B (en) * | 2017-01-17 | 2019-04-05 | 宁国市志诚机械制造有限公司 | Feed separation equipment |
| CN108655943B (en) * | 2017-02-28 | 2019-05-07 | 马鞍山龙晟耐磨材料有限公司 | A kind of production technology of abrasion-proof steel ball production system |
| CN110193595A (en) * | 2019-07-03 | 2019-09-03 | 安徽省凤形耐磨材料股份有限公司 | A kind of mechanization separator of disjunctor casting |
| CN112453362B (en) * | 2020-09-25 | 2022-04-01 | 宁国市宁武新材料科技有限公司 | Portable ball forging separator |
| CN115318736A (en) * | 2022-08-12 | 2022-11-11 | 浙江天能电源材料有限公司 | Electrolytic copper rod washing equipment and copper washing method |
-
2003
- 2003-12-30 CN CN 200310112829 patent/CN1269597C/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| CN1555948A (en) | 2004-12-22 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: FENGXING ANTI-WEAR MATERIALS CO., LTD., ANHUI PROV Free format text: FORMER NAME OR ADDRESS: NINGGUO CITY WEAR-RESISTING MATERIAL GENERAL FACTORY, ANHUI PROV. |
|
| CP03 | Change of name, title or address |
Address after: No. 1, Feng shaped Road, Ningguo, Anhui Patentee after: Anhui Fengxing Wear Resistant Materials Co.,Ltd. Address before: Phoenix shaped mountain on the outskirts of Ningguo City, Anhui Province Patentee before: ANHUI NINGGUO WEAR RESISTANT M |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20201012 Address after: 242300 north side of Dongcheng Road, Ningguo economic and Technological Development Zone, Xuancheng City, Anhui Patentee after: Anhui FengXing New Material Technology Co.,Ltd. Address before: 242300 No. 1, Feng shaped Road, Ningguo, Anhui Patentee before: ANHUI FENGXING WEAR RESISTANT MATERIALS Co.,Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20060816 |