CN110193595A - A kind of mechanization separator of disjunctor casting - Google Patents
A kind of mechanization separator of disjunctor casting Download PDFInfo
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- CN110193595A CN110193595A CN201910595100.6A CN201910595100A CN110193595A CN 110193595 A CN110193595 A CN 110193595A CN 201910595100 A CN201910595100 A CN 201910595100A CN 110193595 A CN110193595 A CN 110193595A
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- Prior art keywords
- casting
- separation barrel
- mechanization
- separator
- hole
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- 238000005266 casting Methods 0.000 title claims abstract description 93
- 238000000926 separation method Methods 0.000 claims abstract description 76
- 239000000203 mixture Substances 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 description 38
- 239000010959 steel Substances 0.000 description 38
- 238000005299 abrasion Methods 0.000 description 7
- 230000008878 coupling Effects 0.000 description 6
- 238000010168 coupling process Methods 0.000 description 6
- 238000005859 coupling reaction Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 235000013399 edible fruits Nutrition 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Combined Means For Separation Of Solids (AREA)
Abstract
The invention discloses a kind of mechanization separator of disjunctor casting, described device includes: conveying cylinder and separation barrel, wherein conveying cylinder is the horizontally disposed roller of rotation axis, and the conveying cylinder inner sidewall is equipped with several conveying plectrums；The height of the described conveying one end of plectrum far from the casting direction of motion, the height of one end higher than the conveying plectrum towards the casting direction of motion；Casting is transported in separation barrel by conveying cylinder；Several Impactors are equipped in separation barrel；The separation barrel is higher than the one end of separation barrel far from conveying cylinder towards one end of conveying cylinder.Using the embodiment of the present invention, the separating treatment with feeding head and running channel can be carried out to the more than one piece disjunctor casting after the completion of casting.
Description
Technical field
The present invention relates to a kind of casting devices, are more particularly to a kind of mechanization separator of disjunctor casting.
Background technique
In the casting process of small-sized casting, the casting of product is carried out usually using the mold that can be cast in batches, for example,
The casting mould used during steel ball casting or cylindrical steel section is usual are as follows: and exist in casting mould and is set side by side,
And multiple casting submodules that top is connected to by top runner, it is sequentially connected in series from top to bottom equipped with multiple types in each submodule
Chamber, each type is intracavitary to can be used for casting a steel ball or cylindrical steel section, and each type chamber in the same submodule passes through
Molten steel channel is sequentially communicated from top to bottom.In casting, molten steel separately flows into the most bottom into each submodule from the runner at top
In the type chamber in portion, then as the inflow of molten steel, molten steel gradually fills each type chamber, then until the runner at top fills up, to
Entirely after the mold is cooled, mold is opened, top running channel forms feeding head, the product after each casting, such as steel ball or steel section
It is connected on running channel as similar candied haws on a stick string, then manually strikes the steel ball of the intracavitary casting and forming of each type or steel bomb
Fall, realizes the separation of product.
But the product technical problem low there are separative efficiency is manually separated in the prior art.
Summary of the invention
Technical problem to be solved by the present invention lies in a kind of mechanization separator of disjunctor casting is provided, to improve
The separative efficiency of disjunctor casting.
The present invention is to solve above-mentioned technical problem by the following technical programs:
The embodiment of the invention provides a kind of mechanization separator of disjunctor casting, described device includes: conveying cylinder
And separation barrel, wherein
Conveying cylinder is the horizontally disposed roller of rotation axis, and the conveying cylinder inner sidewall is equipped with several conveyings and dials
Piece；The height of the described conveying one end of plectrum far from the casting direction of motion, is higher than the conveying plectrum towards the casting direction of motion
One end height；
Disjunctor casting is transported in separation barrel by conveying cylinder；
Several Impactors are equipped in separation barrel；The separation barrel is higher than separation rolling towards one end of conveying cylinder
The one end of cylinder far from conveying cylinder.
Optionally, the conveying plectrum is detachably mounted on the inner sidewall of conveying cylinder.
Optionally, the discharge port of the conveying cylinder is located in separation barrel.
Optionally, the Impactor forms annular array by center axis of the rotation axis of separation barrel；
Interval is uniformly provided with the annular array of several Impactors composition in the separation barrel.
Optionally, the separation barrel inner wall is equipped with wear-resistant liner, and wear-resistant liner is detachably fixed with separation barrel, and institute
Impactor is stated to be arranged on the wear-resistant liner；
Alternatively,
The wear-resistant liner is equipped with the through-hole passed through for Impactor, and wear-resistant liner is detachably fixed with separation barrel；
One end of the Impactor passes through the through-hole and is detachably secured on the inner sidewall of separation barrel.
Optionally, the relatively low sidewall of the one end of the separation barrel far from conveying cylinder is equipped with first through hole, and described
The diameter of second through-hole is greater than the diameter of casting, and is less than the diameter of the corresponding feeding head of the casting.
Optionally, the through-hole is arranged by center axis annular array of the rotation axis of separation barrel.
Optionally, the separation barrel is corresponding is arranged right below conveyer belt with the position of first through hole；
The end of the conveyer belt is equipped with the first collecting box.
Optionally, sieve plate is covered at the top of first collecting box；
The sieve plate is equipped with the second through-hole, and the diameter of second through-hole is greater than the diameter of casting, and is less than described
The diameter of the corresponding feeding head of casting.
Optionally, the outlet of separated roller is arranged right below the second collecting box.
Optionally, sieve plate is covered at the top of second collecting box；
The sieve plate is equipped with the second through-hole, and the diameter of second through-hole is greater than the diameter of casting, and is less than described
The diameter of the corresponding feeding head of casting.
Optionally, the top half of the outlet of separated roller is closed by sealing plate；
It is closed by rubber dust-proof curtain the lower half portion of the outlet of the separation barrel.
The present invention has the advantage that compared with prior art
Using the embodiment of the present invention, casting is transported in separation barrel by conveying cylinder, and separation barrel is in rotary course
Casting is lifted by Impactor, then as the rotation of separation barrel, the casting of lower section is fallen under casting and Impactor disengaging
It hits, and then is broken on upper or Impactor, loop back and forth like this, since the coupling part section between steel ball is smaller,
Therefore intensity is lower and not annealed, and brittleness is larger, is easy to happen fracture, and then realize the separation of product, relative to existing
Have in technology and manually separate, improves the separative efficiency of disjunctor casting.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of the mechanization separator of disjunctor casting provided in an embodiment of the present invention；
Fig. 2 be a kind of mechanization separator AA of disjunctor casting provided in an embodiment of the present invention to structural schematic diagram；
Fig. 3 is steel ball-feeding head structural schematic diagram in the disjunctor casting cast out.
Specific embodiment
It elaborates below to the embodiment of the present invention, the present embodiment carries out under the premise of the technical scheme of the present invention
Implement, the detailed implementation method and specific operation process are given, but protection scope of the present invention is not limited to following implementation
Example.
Fig. 1 is a kind of structural schematic diagram of the mechanization separator of disjunctor casting provided in an embodiment of the present invention, such as Fig. 1
Shown, described device includes: conveying cylinder 10 and separation barrel 20, wherein
Conveying cylinder 10 is the horizontally disposed roller of rotation axis, and 10 inner sidewall of the conveying cylinder is equipped with several conveyings
Plectrum 11；The height of the described conveying one end of plectrum 11 far from the casting direction of motion, is higher than the conveying plectrum 11 towards casting
The height of one end of the direction of motion；
Disjunctor casting is transported in separation barrel 20 by conveying cylinder 10；
Fig. 2 be a kind of mechanization separator AA of disjunctor casting provided in an embodiment of the present invention to structural schematic diagram,
As shown in Fig. 2, being equipped with several Impactors 21 in separation barrel 20；The separation barrel 20 is towards one end of conveying cylinder 10
One end higher than separation barrel 20 far from conveying cylinder 10.
Fig. 3 is steel ball-feeding head structural schematic diagram in the disjunctor casting cast out, as shown in figure 3, with the casting of steel ball 30
For making, after the completion of product casting, feeding head 40 is formed after the molten steel solidification in the top runner of casting mould；In connection
The coupling part between steel ball is formed after molten steel cooling in air drain between lower two type chambers.It is connected on feeding head 40
For several row's steel balls 30 after demoulding in mold, steel ball 30 and feeding head 40 are transported to conveying cylinder 10 as a whole
It is interior, then, conveying cylinder 10 during rotation, due to convey plectrum 11 effect, can by steel ball 30- feeding head 40 to point
Direction conveying from roller 20, simultaneously because steel ball 30- feeding head 40 is under the action of conveying plectrum 11, in conveying cylinder 10
Interior mutual shock, and taken up by conveying plectrum 11 fall caused by beat, will lead to the coupling part fracture between steel ball 30,
The coupling part also resulted between steel ball 30- feeding head 40 simultaneously is broken, and then carries out the separation of steel ball 30.
For conveying cylinder 10 after casting is transported in separation barrel 20, separation barrel 20 passes through collision in rotary course
Block 21 lifts casting, then as the rotation of separation barrel 20, falls on the casting of lower section under casting and the disengaging of Impactor 21
Or hit on Impactor 21, and then be broken, it loops back and forth like this, steel ball 30- feeding head 40 can be separated, and will
Steel ball 30- steel ball 30 separates.
In addition, since the coupling part section between steel ball 30 is smaller, intensity is lower, and not annealed, brittleness
Larger, the coupling part between steel ball 30 is easy to happen fracture, will lead to steel in mutual shock and beat during
It is separated between ball 30 and steel ball 30, the gravity that steel ball 30 itself is cleverly utilized in the embodiment of the present invention carries out steel ball 30
Separation, high degree of automation, speed is fast, compared with the existing technology in manually separate, improve the separative efficiency of disjunctor casting.
It is emphasized that the embodiment of the present invention can be applied in the other casting technique in addition to steel ball 30 is cast,
The embodiment of the present invention is not applied to scene and is defined.
In a kind of specific embodiment of the embodiment of the present invention, the conveying plectrum of replacement abrasion, conveying are dialled for convenience
Piece 11 is detachably mounted on the inner sidewall of conveying cylinder.Conveying plectrum is made by being modified high chrome under normal conditions, and is changed
Property high chrome be current material.
In a kind of specific embodiment of the embodiment of the present invention, product to be separated is carried out in order to facilitate conveying cylinder 10
Separation, the discharge port of the conveying cylinder 10 are located in separation barrel 20.
In a kind of specific embodiment of the embodiment of the present invention, in order to improve collision effect, the Impactor 21 is to divide
Rotation axis from roller 20 is that center axis forms annular array；
Interval is uniformly provided with the annular array of several Impactors 21 composition in the separation barrel 20.
In a kind of specific embodiment of the embodiment of the present invention, in order to enable casting to be collected, the separation
The relatively low sidewall of the one end of roller 20 far from conveying cylinder 10 is equipped with first through hole 22, and the diameter of second through-hole is greater than
The diameter of casting, and it is less than the diameter of the corresponding feeding head 40 of the casting.
When casting is under the action of separation barrel 20, towards the exit movement of separation barrel 20, set on moving to side wall
It when some through holes, can be leaked out from first through hole 22, and then carry out the collection of casting.
In a kind of specific embodiment of the embodiment of the present invention, in order to improve the leakage efficiency of casting, the through-hole with
The rotation axis of separation barrel 20 is the setting of center axis annular array.
In a kind of specific embodiment of the embodiment of the present invention, in order to further facilitate the collection of casting, the separation
The correspondence of roller 20 is arranged right below conveyer belt 50 with the position of first through hole 22；
The end of the conveyer belt 50 is equipped with the first collecting box 60.
When casting, which passes through first through hole 22, to be fallen on the belt, casting is sent on the first collecting box 60 by conveyer belt 50
Side, later falls into the first collecting box 60.
In a kind of specific embodiment of the embodiment of the present invention, broken feeding head 40 falls into the first receipts in order to prevent
In header 60, sieve plate 61 is covered at the top of first collecting box 60；
The sieve plate 61 is equipped with the second through-hole, and the diameter of second through-hole is greater than the diameter of casting, and is less than institute
State the diameter of the corresponding feeding head 40 of casting.
Under normal conditions, in order to guarantee smoothly to demould, the diameter of feeding head 40 can be greater than the diameter of casting, therefore, such as
After fruit part feeding head 40 passes through on the conveyer belt 50 that first through hole 22 is fallen on, in order to avoid feeding head 40 falls into the first receipts
In header 60, sieve plate 61 is set on the first collecting box 60, so that casting falls into the first collecting box 60, and feeding head 40 is hindered
Gear is outside.
In a kind of specific embodiment of the embodiment of the present invention, in order to collect the casting that those do not pass through first through hole 22
Part, the outlet of separated roller 20 are arranged right below the second collecting box 70.
In a kind of specific embodiment of the embodiment of the present invention, broken feeding head 40 falls into the second receipts in order to prevent
In header 70, sieve plate 61 is covered at the top of second collecting box 70；
The sieve plate 61 is equipped with the second through-hole, and the diameter of second through-hole is greater than the diameter of casting, and is less than institute
State the diameter of the corresponding feeding head 40 of casting.
Under normal conditions, in order to guarantee smoothly to demould, the diameter of feeding head 40 can be greater than the diameter of casting, therefore, such as
After fruit part feeding head 40 passes through on the conveyer belt 50 that first through hole 22 is fallen on, in order to avoid feeding head 40 falls into the second receipts
In header 70, sieve plate 61 is set on the second collecting box 70, so that casting falls into the second collecting box 70, and feeding head 40 is hindered
Gear is outside.
In a kind of specific embodiment of the embodiment of the present invention, in order to avoid dust pollution workshop condition, separated rolling
The top half of the outlet of cylinder 20 is closed by sealing plate 23；
It is closed by the rubber dust-proof curtain 24 being detachably fixed the lower half portion of the outlet of the separation barrel 20.
In practical applications, it is separated due to steel ball 30 in 20 inner impact of separation barrel, since separation barrel 20 is tubular knot
Structure plays the role of shielding noise and dust recycling to a certain extent, and in addition rubber dust-proof curtain 24 can also play one
Determine the deadening of degree, therefore, the embodiment of the present invention can also shield dust, more in the degree for reducing noise pollution
It is environmentally protective.
In a kind of specific embodiment of the embodiment of the present invention, 20 inner wall of separation barrel is equipped with wear-resistant liner, resistance to
Mill lining plate is detachably fixed with separation barrel 20, and the Impactor 21 is arranged on the wear-resistant liner.
Using the above embodiment of the present invention, since Impactor 21 is fixed on the inner sidewall of wear-resistant liner, and towards separation
The rotating shaft direction of roller 20 extends, and therefore, the abrasion of Impactor 21 is usually more more serious than wear-resistant liner abrasion, that is,
When serious abrasion, which has occurred, in Impactor 21 needs replacing, more serious abrasion is also had occurred in wear-resistant liner.At this point it is possible to
Wear-resistant liner is removed, is then installed to new wear-resistant liner on the position being available after being removed wear-resistant liner.Using this
Invention above-described embodiment, it may be convenient to while wear-resistant liner and Impactor 21 are dismantled, it is installed while also can be convenient resistance to
Mill lining plate and Impactor 21.
Under normal conditions, in order to guarantee wearability, wear-resistant liner and Impactor 21 can be by existing modified high chrome
It is made.
It is emphasized that wear-resistant liner completely covers the inner sidewall of separation barrel 20, separation is rolled to avoid steel ball
The abrasion of the inner sidewall of cylinder 20.
In addition, the diameter of separation barrel 20 is more than 0.5m, in order to which the inside that maintenance personal enters separation barrel 20 carries out
The maintenance of separation barrel.
In a kind of specific embodiment of the embodiment of the present invention, the wear-resistant liner is equipped with to be passed through for Impactor 21
Through-hole, wear-resistant liner is detachably fixed with separation barrel 20；It is detachably solid that one end of the Impactor 21 passes through the through-hole
It is scheduled on the inner sidewall of separation barrel 20.
Using the above embodiment of the present invention, since Impactor 21 and the abrasion of wear-resistant liner are inconsistent, if the two
If replacing simultaneously, the rising of cost if things go on like this will lead to, therefore, Impactor 21 is directly anchored to 20 inside of separation barrel
On wall, then, hole is opened in the position on wear-resistant liner corresponding to Impactor 21, the shape of the through-hole and the shape of Impactor 21
Match, stretches out wear-resistant liner inner wall in order to which Impactor 21 passes through through-hole, and then towards the central axes direction of separation barrel 20
Extend.
Since wear-resistant liner is fixedly connected with separation barrel 20 for dismountable mode, and Impactor 21 and separation barrel 20
Also it is fixedly connected for dismountable mode, therefore, in replacement, wear-resistant liner and Impactor 21 can be replaced respectively, therefore,
The problem of higher cost caused by avoiding the two while replacing, thereby reduce enterprise's production cost.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (10)
1. a kind of mechanization separator of disjunctor casting, which is characterized in that described device includes: conveying cylinder and separation rolling
Cylinder, wherein
Conveying cylinder is the horizontally disposed roller of rotation axis, and the conveying cylinder inner sidewall is equipped with several conveying plectrums；Institute
The height for stating the conveying one end of plectrum far from the casting direction of motion, higher than the conveying plectrum towards one end of the casting direction of motion
Height；
Disjunctor casting is transported in separation barrel by conveying cylinder；
Several Impactors are equipped in separation barrel；The separation barrel is remote higher than separation barrel towards one end of conveying cylinder
One end from conveying cylinder.
2. a kind of mechanization separator of disjunctor casting according to claim 1, which is characterized in that the conveying plectrum
It is detachably mounted on the inner sidewall of conveying cylinder.
3. a kind of mechanization separator of disjunctor casting according to claim 1, which is characterized in that the Impactor with
The rotation axis of separation barrel is that center axis forms annular array；
Interval is uniformly provided with the annular array of several Impactors composition in the separation barrel.
4. a kind of mechanization separator of disjunctor casting according to claim 1, which is characterized in that the separation barrel
Inner wall is equipped with wear-resistant liner, and wear-resistant liner is detachably fixed with separation barrel, and the Impactor is arranged in the wear-resistant liner
On；
Alternatively,
The wear-resistant liner is equipped with the through-hole passed through for Impactor, and wear-resistant liner is detachably fixed with separation barrel；It is described
One end of Impactor passes through the through-hole and is detachably secured on the inner sidewall of separation barrel.
5. a kind of mechanization separator of disjunctor casting according to claim 1, which is characterized in that the separation barrel
The relatively low sidewall of one end far from conveying cylinder is equipped with first through hole, and the diameter of second through-hole is greater than the straight of casting
Diameter, and it is less than the diameter of the corresponding feeding head of the casting；
The through-hole is arranged by center axis annular array of the rotation axis of separation barrel.
6. a kind of mechanization separator of disjunctor casting according to claim 5, which is characterized in that the separation barrel
Corresponding and first through hole position is arranged right below conveyer belt；
The end of the conveyer belt is equipped with the first collecting box.
7. a kind of mechanization separator of disjunctor casting according to claim 6, which is characterized in that described first collects
Box top is covered with sieve plate；
The sieve plate is equipped with the second through-hole, and the diameter of second through-hole is greater than the diameter of casting, and is less than the casting
The diameter of corresponding feeding head.
8. a kind of mechanization separator of disjunctor casting according to claim 1, which is characterized in that separated roller
Outlet is arranged right below the second collecting box.
9. a kind of mechanization separator of disjunctor casting according to claim 8, which is characterized in that described second collects
Box top is covered with sieve plate；
The sieve plate is equipped with the second through-hole, and the diameter of second through-hole is greater than the diameter of casting, and is less than the casting
The diameter of corresponding feeding head.
10. a kind of mechanization separator of disjunctor casting according to claim 1, which is characterized in that separated roller
The top half of outlet closed by sealing plate；
It is closed by rubber dust-proof curtain the lower half portion of the outlet of the separation barrel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910595100.6A CN110193595A (en) | 2019-07-03 | 2019-07-03 | A kind of mechanization separator of disjunctor casting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910595100.6A CN110193595A (en) | 2019-07-03 | 2019-07-03 | A kind of mechanization separator of disjunctor casting |
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| Publication Number | Publication Date |
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| CN110193595A true CN110193595A (en) | 2019-09-03 |
Family
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910595100.6A Pending CN110193595A (en) | 2019-07-03 | 2019-07-03 | A kind of mechanization separator of disjunctor casting |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110918951A (en) * | 2019-12-10 | 2020-03-27 | 芜湖久弘重工股份有限公司 | Drum-type cleaning machine for trimming small and medium-sized castings |
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