CN1248511A - Pre-inlaying technology for ceramic tile and device - Google Patents

Pre-inlaying technology for ceramic tile and device Download PDF

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Publication number
CN1248511A
CN1248511A CN 98112636 CN98112636A CN1248511A CN 1248511 A CN1248511 A CN 1248511A CN 98112636 CN98112636 CN 98112636 CN 98112636 A CN98112636 A CN 98112636A CN 1248511 A CN1248511 A CN 1248511A
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China
Prior art keywords
ceramic tile
die holder
holder case
iron plate
rubber cushion
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Pending
Application number
CN 98112636
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Chinese (zh)
Inventor
朱捷盛
朱家麟
朱纯谊
朱赞铭
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Individual
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Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN 98112636 priority Critical patent/CN1248511A/en
Publication of CN1248511A publication Critical patent/CN1248511A/en
Pending legal-status Critical Current

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Abstract

The present invention relates to a pre-tiling construction process and its equipment. It is characterized by that a die holder box is setup, and the required tiles are laid beforehand on the die holder box, and arranged in order, air-pumped to make the tiles tightly adsorbed on the sponge pad of the die holder box, then the wire-mesh reinforcing structure is added, and the cement is poured, and sprayed with high-temp. steam and demoulded so as to form the invented tile prefabricated panel. Said invention can greatly reduce labour consumption and raise its working efficiency.

Description

Pre-inlaying technology for ceramic tile and device
The present invention relates to a kind of building trade construction method, be specifically related to a kind of pre-inlaying technology for ceramic tile and adopt the designed device of this technology.
Ceramic tile be human on modern architecture very important jewelrys because it have beautiful color, attractive in appearance, be not afraid of wind, drench with rain, also anti-exposure in sunshine and the variation that can bear cold and hot weather, durable in use.Yet the stickup of ceramic tile, no matter be domestic or external, all be to continue to use the most traditional hand paste method, its construction procedure is earlier the coarse bottom surface on metope basis to be tied, make a line with a carpenter's ink marker then and divide at interval, make ceramic tile comply with the distribution of the average symmetry of spacing distance work up and down, mud just feels secure after calculating is divided, then a slice a slice is up pasted, rap with wooden handle then and make its marshalling and paste closely, wait the next day bed mud solid firmly, when can not sliding, ceramic tile do not fill out seam mud again, after the slit is filled up, need lose no time again to rinse well being infected with at the mud on ceramic tile surface, this has just finished the stickup engineering of ceramic tile.This method not only consumes a large amount of engineering times, and hand paste often has easily and come off, and out-of-flatness, phenomenon such as leak take place.
The objective of the invention is to overcome the defective of above-mentioned prior art, provide a kind of saving ceramic tile to paste the time, improve sticking Quality, the pre-embedding processing technology of ceramic tile and the device of reduction of erection time, reduction building cost.
The objective of the invention is to adopt following technical scheme to realize, the steps include: earlier ceramic tile fitly to be paved with on grid network; The ceramic tile of the whole space of a whole page on its grid network, face down are placed on the foam rubber cushion on the die holder case; Take grid network then away, bleed fast by the bleeding point of die holder case simultaneously, ceramic tile is close on the foam rubber cushion; Again at the upper berth, the ceramic tile back side of justifying lid layer steel wire; The perfusion clay, and use bobbing machine diaphragm seat-box, clay is infiltrated in the slit of each ceramic tile and spot welding steel wire, and the bubble in the clay is got rid of, form prefabricated board; At last the die holder case is moved in the steam curing chamber, with the demoulding after the high-temperature steam spray.
The present invention puts according to the pre-setting-in of the ceramic tile of above-mentioned technological design, it is characterized in that it is provided with a die holder case, its end face has an iron plate layer, on the iron plate layer preformed hole is set, and the iron plate layer is provided with a foam rubber cushion, foam rubber cushion cooperates the preformed hole position of iron plate layer to be provided with passage, is provided with a bleeding point in die holder case lower end in addition, and bleeding point is connected with an extraction valve.
The present invention compared with prior art has following technique effect:
1) significantly improve construction quality, ceramic tile forever can not come off.
2) water-proof function is good, and external wall waterproof not only, interior wall can mildew-resistant, anti-rotting, and improve service life.
3) save the duration significantly, efficient is higher than conventional construction method more than 10 times.
4) save wage cost 20%, the workmen does not need higher technology.
5) can do the solar heat protection wall, save the energy, improve housing quality.
6) can do shatter-proof wall, on various buildings, use, exempt the cracking phenomena that causes because of room displacement or any factor.
7) reduce the engineering discarded object in a large number, meet environmental protection spirit.
8) make building decorations brick and appearance more active, vividly attractive in appearance, art up.
Description of drawings:
Fig. 1 lays illustration for ceramic tile of the present invention;
Fig. 2 lays completion status figure for ceramic tile of the present invention;
State diagram when Fig. 3 bleeds for the present invention;
Fig. 4 is provided with illustration for steel wire of the present invention;
Fig. 5 is a clay perfusion state schematic diagram of the present invention;
Fig. 6 is a steam spray view of the present invention;
Fig. 7 is the three-dimensional exploded view of die holder case of the present invention.
Wherein:
1-die holder case 2-ceramic tile 3-grid network 4-steel wire
5-clay 6-bobbing machine 7-steam curing chamber 10-preformed hole
The 11-foam rubber cushion 13-passage 14-15-extraction valve of bleeding
The invention will be further described below in conjunction with accompanying drawing.
The general method that all relies on the workman that is skilled in technique to paste in the ceramic tile of building, especially furring tile plane, i.e. the ceramic tile bed mud is beaten in basis leveling then, after developing, beats ceramic tile joint filling mud again, through the construction of tri-layer like this, not only construction times is many, and pastes also undesirable.The present invention is the method that above-mentioned technology is settled at one go instead, has not both had the shortcoming of delamination, and the saving of labor is neat and tidy again especially.Its construction technology is:
1, as shown in Figure 1, ceramic tile 2 is paved with on grid network 3, because the neat rule of grid network 3 can neatly distribute each ceramic tile 2 fifty-fifty;
2, as shown in Figure 2, with the ceramic tile on the grid network 3 that is paved with, be unit with each whole space of a whole page, be placed on the foam rubber cushion set on the die holder case 1 12, and make ceramic tile 2 face down;
3, as shown in Figure 3, take grid network 3 away, bleed fast from the bleeding point 14 of die holder case 1 simultaneously, make the inside convergence vacuum of die holder case 1, this moment, ambient pressure was higher than die holder case 1 air pressure inside, by atmosphere back suction power with ceramic tile 2 adsorbed close on foam rubber cushion 12; And the front of ceramic tile 2 is because of being held by foam rubber cushion 12, goes into to have stain ceramic tile 2 fronts so mud is unlikely, saves traditional handicraft after ceramic tile 2 seam mud are floating, the shortcoming that clean ceramic tile face mud immediately;
4, as shown in Figure 4, at the upper berth, ceramic tile 2 back side of justifying lid layer steel wire 4, to strengthen the intensity of prefabricated board;
5, as shown in Figure 5, perfusion clay 5, and use bobbing machine 6 diaphragm seat-boxs 1, and clay 5 is infiltrated in the slit of each ceramic tile 2 and steel wire 4 really, and the bubble in the clay 5 is got rid of, form prefabricated board;
6, as shown in Figure 6, die holder case 1 is moved in the steam curing chamber 7, with the high-temperature steam spray, after treating the prefabricated board strength of cement maturation on the die holder case 1, decontrol air valve, ceramic tile 2 unclamps with foam rubber cushion 12, can finish demoulding, finish the present invention's senior ceramic tile prefabricated board.
The above-mentioned prefabricated board that contains ceramic tile is being used on the practice, looks the needs of actual strength, the about 15-20m/m thickness of common indoor plate, the about 20-30m/m thickness of outdoor plate.Also can flush or do mutually concavo-convex overlap joint between plate and plate, Side fascia is because of the consideration of waterproof, no matter should use upper and lower plates or left and right sides plate all to use the convex-concave splicing processes, its interface uses two liquid type EPOXY epoxy resin grouts or high-grade elastic to follow the cement material ... etc. bonding, its bonding strength good strong, thoroughly waterproof.Side fascia is because of being subjected to solar radiation again, and it expands with heat and contract with cold quite big, should be in suitable distance with lap-joint's perfusion elasticity pointing, in order to stretching of wallboard.
As Fig. 7 as shown, the present invention need adopt a die holder case 1 when implementing, and this die holder case 1 is a hollow container, and its end face has an iron plate layer 10, and preformed hole 11 is set on the iron plate layer 10; And iron plate layer 10 is provided with a foam rubber cushion 12, and foam rubber cushion 12 cooperates preformed hole 11 positions of iron plate layer 10 to be provided with passage 13, and this preformed hole 11 is used for dredging die holder case 1 and extraneous air with passage 13; Be provided with a bleeding point 14 in die holder case 1 lower end in addition, bleeding point 14 is connected with an extraction valve 15, and this extraction valve 15 can prevent that the air that die holder case 1 is extracted out from refluxing.
This die holder case 1 in use, need ceramic tile 2 is seated on the foam rubber cushion 12, and cover in preformed hole 11 and passage 13, with the air of isolated die holder case 1 inside with the external world, then the air in the die holder case 1 is extracted out, made ceramic tile 2 be subjected to atmosphere back suction power and be adsorbed on the foam rubber cushion 12 via extraction valve 15 and bleeding point 14.

Claims (2)

1, a kind of pre-inlaying technology for ceramic tile is characterized in that it is made up of the following step:
1. ceramic tile fitly is paved with on a grid network;
2. with the ceramic tile of the whole space of a whole page on the grid network, face down is placed on the foam rubber cushion set on the die holder case;
3. take grid network away, bleed fast by the bleeding point of die holder case simultaneously;
4. at the upper berth, the ceramic tile back side of justifying lid layer steel wire;
5. pour into clay, and use bobbing machine diaphragm seat-box;
6. the die holder case is moved in the steam curing chamber, with the demoulding after the high-temperature steam spray.
2, the pre-setting-in of a kind of ceramic tile as claimed in claim 1 is put, it is characterized in that it is provided with a die holder case, its end face has an iron plate layer, on the iron plate layer preformed hole is set, and the iron plate layer is provided with a foam rubber cushion, foam rubber cushion cooperates the preformed hole position of iron plate layer to be provided with passage, is provided with a bleeding point in die holder case lower end in addition, and bleeding point is connected with an extraction valve.
CN 98112636 1998-09-18 1998-09-18 Pre-inlaying technology for ceramic tile and device Pending CN1248511A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 98112636 CN1248511A (en) 1998-09-18 1998-09-18 Pre-inlaying technology for ceramic tile and device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 98112636 CN1248511A (en) 1998-09-18 1998-09-18 Pre-inlaying technology for ceramic tile and device

Publications (1)

Publication Number Publication Date
CN1248511A true CN1248511A (en) 2000-03-29

Family

ID=5222470

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 98112636 Pending CN1248511A (en) 1998-09-18 1998-09-18 Pre-inlaying technology for ceramic tile and device

Country Status (1)

Country Link
CN (1) CN1248511A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103072201A (en) * 2013-01-06 2013-05-01 长沙远大住宅工业有限公司 New process for tiling ceramic tiles on precast reinforced concrete members
CN107020697A (en) * 2016-01-29 2017-08-08 张引强 Decorate the forming method of bonded floor surface

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103072201A (en) * 2013-01-06 2013-05-01 长沙远大住宅工业有限公司 New process for tiling ceramic tiles on precast reinforced concrete members
CN103072201B (en) * 2013-01-06 2015-12-02 长沙远大住宅工业集团有限公司 A kind of precast concrete pastes ceramic tile new technology
CN107020697A (en) * 2016-01-29 2017-08-08 张引强 Decorate the forming method of bonded floor surface

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