CN1228010C - Ivory tint artistic wood folding fan manufacturing method - Google Patents

Ivory tint artistic wood folding fan manufacturing method Download PDF

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Publication number
CN1228010C
CN1228010C CN 200310106051 CN200310106051A CN1228010C CN 1228010 C CN1228010 C CN 1228010C CN 200310106051 CN200310106051 CN 200310106051 CN 200310106051 A CN200310106051 A CN 200310106051A CN 1228010 C CN1228010 C CN 1228010C
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China
Prior art keywords
fan
limit
core
wood
base
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Expired - Fee Related
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CN 200310106051
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Chinese (zh)
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CN1528223A (en
Inventor
吴智慧
李军
顾正石
孙耀文
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Suzhou Lignum Santali Albi Fan Co Ltd
Nanjing Forestry University
Original Assignee
Suzhou Lignum Santali Albi Fan Co Ltd
Nanjing Forestry University
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Application filed by Suzhou Lignum Santali Albi Fan Co Ltd, Nanjing Forestry University filed Critical Suzhou Lignum Santali Albi Fan Co Ltd
Priority to CN 200310106051 priority Critical patent/CN1228010C/en
Publication of CN1528223A publication Critical patent/CN1528223A/en
Application granted granted Critical
Publication of CN1228010C publication Critical patent/CN1228010C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The present invention relates to a method for manufacturing ivory technical wooden folding fans, which comprises the following technical steps: shaping and structure design of wooden fans, namely that shape size and the structure size of wooden fans basically equivalent to the shape size and the structure size of traditional sandalwood folding fans, both of fan edges and fan cores are in a punched porous flower shape, and computer aided design and screen printing techniques are combined for carrying out fan decorative pattern design; the adoption of raphiolepis indica; the choose and purchase and proportioning of plate materials; the preparation of fan edges and fan cores; separation and selection of fan blanks and assembly hole drilling; the bleaching and desiccation processing of fan blanks, namely that bleaching agent solution is prepared by hydrogen peroxide, sodium hydroxide solution and alcohol; bleaching, namely that fan blanks and fan edges are respectively soaked in hydrogen peroxide, sodium hydroxide, hydrogen peroxide solution, sodium hydroxide solution and alcohol solution; cleaning; desiccation; positioning and shaping processing; rolling shaping and fan combination; screen printing, namely that screen direct printing decoration is carried out to fans; perfuming and waxing processing; finished product completion. The present invention has the advantages that the present invention can improve the quality performance of wooden fans and uplift product grade, enlarge material using ranges and enhance wood utilization rate and added value.

Description

The manufacture method of ivory white process of artistic wood folding fan
Technical field
What the present invention relates to is a kind of ivory white technology wood fan manufacture method, belongs to wood fan manufacture craft technical field.
Background technology
At present, the manufacture process of modern crafts wood fan has formed a system engineering, and it comprises the content of a lot of aspects: the decoration processing of the color treatments of the selection of the moulding of wood fan and structural design, wood fan seeds, the preparation mechanical processing of wood fan blank, wood fan blank, shaping processing, fan handle and the covering of the fan (fan limit and fan core) of wood fan blank, group fan and processing at last etc.Its defective is to be prone to splitting as punching, and does not have decoration technologys such as serigraphy.
Summary of the invention
The objective of the invention is to defective at above-mentioned existence, proposition can improve product quality, decorative effect obviously, operation easily, ivory white technology wood fan manufacture method easy to utilize.Technical solution of the present invention: technological process is followed successively by: fan moulding of (1) wood and structural design, the appearance and size and the physical dimension of wood fan are equal to traditional sandalwood folding fan basically, fan is made up of 28~30 fan cores or thin bamboo strips and two fan limits that compress, and claims 30 sides or 32 sides; The porous flower shape of punching out is all adopted with the fan core in the fan limit, and organically the fan decoration Pattern Design is carried out in CAD and screen printing technique combination; (2) wood fan seeds are selected Raphiolepis indica for use; (3) the choosing and preparing burden of sheet material, wherein sheet material is to be mixed with by fine woodwork band saw, planer, thicknesser or normal wood construction machineries such as double surfacer, circular sawing machine to meet fan base flitch or the side's of the fanning blank that technology wood fan appearance and size requires; (4) preparation of fan limit and fan core, fan base thickness commonly used is fan limit 2~3.5mm, fan core 0.7mm; (5) fan base sorting and pilot hole boring, reject have aberration, cracking, truncation, contain joint, behind the fan base of rotten, variable color, through the fan base after the sorting respectively by the fan limit and fan core and carry out the requirement of wooden fan structure pilot hole and hole; (6) bleaching agent solution of purchasing, 100 parts in the hydrogen peroxide of concentration 20~50% (unit of weight) are handled with dry in the bleaching of fan base; 2~30 parts of the sodium hydroxide solutions of concentration 5~30% (unit of weight); 5~10 parts of industrial alcohols (unit of weight); Bleaching: the fan base that will sort out is immersed in hydrogen peroxide solution and the sodium hydroxide solution 5-10 hour, and the fan limit is immersed in hydrogen peroxide solution, sodium hydroxide solution and the alcoholic solution 10-12 hour; Clean: will bleach qualified fan base, fan the limit and wash, and remove soup with clear water; Sorting: whiteness is lower than 70% fan base, fan limit, repeats bleaching process; Dry: the fan base after will washing, fan limit cold are put and are dried to 13% left and right sides moisture content; (7) location, the processing that is shaped to handling and dried fan base through bleaching, position by the fan core of one pair of fan limit and specified quantity, and dig by hand or milling machine forms it and planes or milling; (8) roll-in shaping and group fan, adopt a pair of pressure roller will fan the limit and the fan core carry out the roll-in shaping, make its surface become smooth smooth, and according to technology wood fan designing requirement, to fan limit and fan core by pin with wear and be with line to be connected and organize fan, make the fan limit of fan and fan core, fan core and fan between the core interlaced overlapping, rely on the limit to sew mutually, form launch, folding complete wood freely fans; (9) serigraphy has been carried out the silk screen direct printing and has been decorated fan handle, fan limit and covering of the fan, disjunctor fan core; (10) perfuming and processings of waxing adopt the method that stacte is handled in the perfuming that essence is sprayed on the covering of the fan, to fan processings of waxing, with the protection covering of the fan with increase gloss, finally become the wooden finished product of fanning of ivory white technology.Except that processing step (1), (9), (10), be prior art in above-mentioned.
Advantage of the present invention:
Can improve the capability and performance of technology wood fan and promote product specification by the present invention, can also realize the batch process of technology wood fan and enlarge timber range.Though the bleaching processing cost increases, timber utilization rate improves, product quality rises, added value increases, and has realized the production model that turns waste into wealth simultaneously.Use proof: this process economics is reasonable, and technology is practical.
The specific embodiment
Embodiment selects Raphiolepis indica timber for use
Manufacturing process flow is followed successively by: the moulding of (1) wood fan and structural design, and the appearance and size and the physical dimension of wood fan are equal to traditional sandalwood folding fan basically, and fan is made up of 28 fan cores or the thin bamboo strip and two fan limits that compress, and claims 30 sides; The fan limit all becomes blossom type flower shape with mould punching with the fan core; Utilize CAD and existing screen printing technique that " Suzhou gardens pattern " decorated on the technology wood fan; (2) wood fan seeds are selected Raphiolepis indica for use; (3) the choosing and preparing burden of sheet material, wherein sheet material is to be mixed with by traditional fine woodwork band saw, planer, thicknesser or normal wood construction machineries such as double surfacer, circular sawing machine to meet the fan base blank that technology wood fan appearance and size requires; (4) preparation of fan limit and fan core is got fan base thickness commonly used and is fan limit 2mm, fan core 0.7mm; (5) fan base sorting and pilot hole boring, reject have aberration, cracking, truncation, contain joint, behind the fan base of rotten, variable color, through the fan base after the sorting respectively by the fan limit and fan core and carry out the requirement of wooden fan structure pilot hole and hole; (6) purchase bleaching agent solution A, B, C, bleaching agent solution A: get 100 liters in concentration 20% hydrogen peroxide are handled with dry in the bleaching of fan base; 2 liters of concentration 5% sodium hydroxide solutions; 5 liters of alcohol; Bleaching agent solution B: get 100 liters in concentration 50% hydrogen peroxide; 30 liters of concentration 30% sodium hydroxide solutions; 10 liters of alcohol; Bleaching agent solution C: get 100 liters in concentration 25% hydrogen peroxide; 16 liters of concentration 27% sodium hydroxide solutions; 8 liters of alcohol; Bleaching: the fan base that will sort out is immersed in hydrogen peroxide solution among bleaching agent solution A or B or the C and the sodium hydroxide solution 10 hours, and the fan limit is immersed in hydrogen peroxide solution, sodium hydroxide solution and the alcoholic solution among bleaching agent solution A or B or the C 12 hours; Clean: will bleach qualified fan base, fan the limit and wash, and remove soup with clear water; Sorting: whiteness is lower than 70% fan base, fan limit, repeats above-mentioned bleaching process; Dry: the fan base after will washing, fan limit cold are put and are dried to moisture content about 13%; (7) location, the processing that is shaped to handling and dried fan base through bleaching, position by the fan core of one pair of fan limit and specified quantity, and dig by hand or milling machine forms it and planes or milling; (8.) roll-in shaping and group fan, adopt a pair of pressure roller will fan the limit and the fan core carry out the roll-in shaping, make its surface become smooth smooth, and according to technology wood fan designing requirement, to fan limit and fan core by pin with wear and be with line to be connected and organize fan, make the fan limit of fan and fan core, fan core and fan between the core interlaced overlapping, rely on the limit to sew mutually, form launch, folding complete wood freely fans; (9) serigraphy is carried out the silk screen direct printing to fan handle (fan limit) and covering of the fan (disjunctor fan core) and is decorated; (10) perfuming and processings of waxing adopt on the covering of the fan that stacte is handled in the perfuming method sprays essence, to fan processings of waxing, with the protection covering of the fan with increase gloss, finally become the wooden finished product of fanning of ivory white technology.

Claims (1)

1, the manufacture method of ivory white process of artistic wood folding fan, it is characterized in that technological process is followed successively by: fan moulding of (1) wood and structural design, the appearance and size and the physical dimension of wood fan are equal to traditional sandalwood folding fan basically, fan is made up of 28~30 fan cores or thin bamboo strips and two fan limits that compress, and claims 30 sides~32 sides; The porous flower shape of punching out is all adopted with the fan core in the fan limit, and organically the fan decoration Pattern Design is carried out in CAD and screen printing technique combination; (2) wood fan seeds are selected Raphiolepis indica for use; (3) the choosing and preparing burden of sheet material, wherein sheet material is to be mixed with by fine woodwork band saw, planer, thicknesser or double surfacer, circular sawing machine normal wood construction machinery to meet fan base flitch or the side's of the fanning blank that technology wood fan appearance and size requires; (4) preparation of fan limit and fan core, fan base thickness commonly used is fan limit 2~3.5mm, fan core 0.7mm; (5) fan base sorting and pilot hole boring, reject have aberration, cracking, truncation, contain joint, behind the fan base of rotten, variable color, through the fan base after the sorting respectively by the fan limit and fan core and carry out the requirement of wooden fan structure pilot hole and hole; (6) bleaching agent solution of purchasing, 100 parts in concentration 20~50% hydrogen peroxide are handled with dry in the bleaching of fan base; 2~30 parts of concentration 5~30% sodium hydroxide solutions; 5~10 parts of industrial alcohols; Bleaching: the fan base that will sort out is immersed in hydrogen peroxide solution and the sodium hydroxide solution 5-10 hour, and the fan limit is immersed in hydrogen peroxide solution, sodium hydroxide solution and the alcoholic solution 10-12 hour; Clean: will bleach qualified fan base, fan the limit and wash, and remove soup with clear water; Sorting: whiteness is lower than 70% fan base, fan limit, repeats bleaching process; Dry: the fan base after will washing, fan limit cold are put and are dried to 13% left and right sides moisture content; (7) location, the processing that is shaped to handling and dried fan base through bleaching, position by the fan core of one pair of fan limit and specified quantity, and dig by hand or milling machine forms it and planes or milling; (8) roll-in shaping and group fan, adopt a pair of pressure roller will fan the limit and the fan core carry out the roll-in shaping, make its surface become smooth smooth, and according to technology wood fan designing requirement, to fan limit and fan core by pin with wear and be with line to be connected and organize fan, make the fan limit of fan and fan core, fan core and fan between the core interlaced overlapping, rely on the limit to sew mutually, form launch, folding complete wood freely fans; (9) serigraphy has been carried out the silk screen direct printing and has been decorated fan handle, fan limit and covering of the fan, disjunctor fan core; (10) perfuming and processings of waxing adopt the method that stacte is handled in the perfuming that essence is sprayed on the covering of the fan, to fan processings of waxing, with the protection covering of the fan with increase gloss, finally become the wooden finished product of fanning of ivory white technology.
CN 200310106051 2003-10-13 2003-10-13 Ivory tint artistic wood folding fan manufacturing method Expired - Fee Related CN1228010C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200310106051 CN1228010C (en) 2003-10-13 2003-10-13 Ivory tint artistic wood folding fan manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200310106051 CN1228010C (en) 2003-10-13 2003-10-13 Ivory tint artistic wood folding fan manufacturing method

Publications (2)

Publication Number Publication Date
CN1528223A CN1528223A (en) 2004-09-15
CN1228010C true CN1228010C (en) 2005-11-23

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Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1887389B (en) * 2006-06-05 2010-05-26 阮慧聪 Making process of playing cards with lasting fragrance
CN101822454B (en) * 2010-03-31 2011-11-16 苏州大学 Hollowed-out flower pattern silk fan and preparation method thereof
CN104665134B (en) * 2015-02-15 2016-04-13 沈阳瑞亚生物科技有限公司 The wooden catena preparation method that a kind of nanometer anthosin infiltrates
CN104957853B (en) * 2015-06-19 2017-04-05 永春县达埔文雅家庭农场 A kind of mosquito dispersing of Os Bovis seu Bubali folding fan skeleton, anti-corrosive antibacterial processing technique
CN104886039B (en) * 2015-06-19 2017-03-01 李建尧 A kind of Antimicrobial preservative boil liquid of Os Bovis seu Bubali folding fan skeleton and its Antimicrobial preservative technique
CN104983149B (en) * 2015-06-19 2016-12-07 南安市品龙新材料科技有限公司 Weather-proof, the anti-corrosive antibacterial processing technique of a kind of Os Bovis seu Bubali folding fan skeleton
CN105266313B (en) * 2015-10-21 2017-11-21 安徽高峰日用工艺品有限公司 A kind of manufacture craft of ribs of the fan

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