CN103056950A - Method for manufacturing and processing large bamboo furniture - Google Patents
Method for manufacturing and processing large bamboo furniture Download PDFInfo
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- CN103056950A CN103056950A CN2012105319387A CN201210531938A CN103056950A CN 103056950 A CN103056950 A CN 103056950A CN 2012105319387 A CN2012105319387 A CN 2012105319387A CN 201210531938 A CN201210531938 A CN 201210531938A CN 103056950 A CN103056950 A CN 103056950A
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Abstract
The invention discloses a method for manufacturing and processing large bamboo furniture. Bamboos are first manufactured into bamboo pieces in a refining mode, color separation, piece selection, design of length and width of an inverted U-shaped mold and pressing and forming of multiple-layer auxiliary materials on a mould pressing machine are performed, and then follow-up processing including painting and the like is performed. In the step of the pressing and forming of multiple-layer auxiliary materials on the mould pressing machine, the mold is firstly and fixedly installed on a press head and a work table of a hot press, then the bamboo pieces coated with glue are arranged in the mold, two lateral faces of the furniture required to be pressed face two lateral faces of the mold, the pressed bottom face faces the bottom face of the mold, and the upper face is directly contacted with the an upper press head of the press. The bamboo pieces produced by means of the method are easy to fix, and deep processing can be performed again after pressing and forming, so that processing difficulty and processing cost are reduced, re-processing capacity of products is improved, reasonable cutting can be achieved, a large amount of raw materials can be saved, and the problem that large-scale processing of existing bamboo furniture is difficult is solved.
Description
Technical field
The present invention relates to bamboo wood manufacture field, particularly relate to large-scale bamboo furniture processing and fabricating method.
Background technology
Principal home's tool, floor, art work and engineering, building, military domain is solid wood material and afforestation product and chemical materials, metal material etc. with the material major part in the market.
Can be used for making furniture, floor, art work and engineering, building in the solid wood material, military domain is in great shortage with high-quality high strength, the highdensity assortment of material, again because of growth cycle length, natural resources shortage, expensive, processed complex and be difficult to solve large format cracking, distortion and inflammable problem, exist again and easily bring out the drawback such as damage by worms, go mouldy.Not only choice requirement is high for it, stock utilization is low, damages again natural ecological environment, and therefore China and the international society has been tending towards completely forbidding felling or has limited and fell, and has caused significantly critical shortage situation of high-quality solid wood material product.
The afforestation product primary raw material is also take timber as carrier, and the natural quality of shortage high-quality timber.
Chemical materials, metal material then more do not possess the natural quality of timber.
The bamboo industry of China is the rising industry that occupies prostatitis, the world, the annual output value of creating nearly hundred billion yuan, and the volume of trade of bamboo product accounts for 57% of the whole world, becomes one of forestry rising industry that has vigor.China is the country of bamboo resource most species, quantity maximum in the world, also is to develop in the world the earliest country the most widely of bamboo resource.China timber resources lacks, from conserve forests, the requirement of protection of the environment, wood substituted by bamboo is bamboo product development inexorable trend.In addition, bamboo furniture, handicraft etc. gives the sense that goes back to nature, and is popular natural green environment-friendly products in the present age.Along with the raising of people's environmental consciousness, the consumer is surging to the requirement of " green low-carbon " quality of the life, and bamboo product is just being annotated brand-new life idea with the product of green low-carbon as the new lover of green low-carbon product, leader people's healthy new life.Along with the continuous expansion in bamboo product market, the Bamboo Industry Development of China has also entered the fast-developing stage.Particularly borrow power in scientific and technical innovation and technology upgrading, brought up the development of bamboo industry today, the intensive processing from traditional Resource Cultivation to the modern times, advanced achievements in every particular is supporting bamboo industry and is growing out of nothing, from small to large.
Along with the maturation of the day by day in short supply and bamboo product processing technique of timber resources, China's bamboo furniture begins to come into the market on a large scale, deeply is subjected to consumers in general's favor.Bamboo furniture is a kind of new decorative material for building, and it through twenties procedures, sloughs the former juice of bamboo take natural high-quality bamboo as raw material, pieces together through HTHP and presses, and again through multilayer paint, last infrared baking forms.Bamboo furniture brings one green pure and fresh wind with the many premium properties after its natural advantage of giving and the moulding to the building materials market.Bamboo furniture has the native texture of bamboo, and is pure and fresh elegant, gives a kind of back to nature of people, elegance sensation free from vulgarity.It has a lot of characteristics, and bamboo furniture wood substituted by bamboo at first has the original feature of timber, and bamboo is in process, employing meets the high-quality glue kind of national standard, can avoid the materials such as formaldehyde to the harm of human body, sturdy and durable with the natural aesthetic feeling of raw wood floor and floor tile.In addition, the thermal conductivity of bamboo wood is good, and it is indoor cool in summer and warm in winter to use bamboo furniture to make, and is a kind of environmentally friendly environment-friendly products.But the bamboo industry of China now still is in the extensive stage of processing, and bamboo material is arc, and Thickness Ratio is thinner, and technological requirement is higher, and therefore, at present, bamboo is difficult to be processed into large-scale furniture.
Domestic some relevant bamboo furniture process technologies that disclose:
Chinese invention patent, the special-shaped furniture item production method of [title] bamboo recombined material instead of woody, [patent No.] CN201110247118.0, [publication number] CN102303341A, this disclosure of the Invention a kind of special-shaped furniture item production method of bamboo recombined material instead of woody, bamboo chip rolls after cutting into set pattern lattice oblong-shaped, dry, impregnation, redrying, multi-level stone on the moulding press, compressing, the special-shaped mould counterdie is die, the cross section of die, the geometry of bottom is corresponding to the cross section of special-shaped product, the lower surface geometry, the degree of depth of die is greater than the spatial altitude of special-shaped product corresponding to putting position in the counterdie; Patrix is punch, and the shape of cross section of punch but its contour dimension similar to the die shape of cross section is less than die cross-sectional profile size, and the punch bottom shape is corresponding to the upper surface shape of special-shaped product putting position in counterdie; Multi-level stone in counterdie then; It is compressing that counterdie is inserted in patrix decline, and the insulation rear demoulding takes out special-shaped product.But this special-shaped product, owing to directly form through Mould Machining, product is more extensive, is difficult to carry out deep processing again, can not overall application and top-grade furniture and art work aspect.
Chinese invention patent, [title] a kind of bamboo-attaching furniture, [patent No.] CN 200810190766.5, [publication number] CN101756532A, this disclosure of the Invention a kind of bamboo-attaching furniture, the main material of making this bamboo-attaching furniture is bamboo; Its concrete manufacture method is: made first bamboo profile, again bamboo profile is processed into the various members of furniture, bamboo profile is made of core and subsides bamboo, core is wood or the bamboo of strip, its cross section be shaped as square or rectangular, pasting material is four faces that bamboo chip is affixed on core, take from a bamboo as the bamboo chip that pastes material same section, it is narrow that bamboo chip is processed into face width one side, the both sides of bamboo chip will become the inclined-plane, inclined-plane, both sides and narrow one is affixed on four faces of core again towards the extended line on both sides shape angle at 45 ° respectively; After section bar processes; have at least the ring line of two faces to align in the middle of its four faces; the ring line that also can be three faces or four faces all aligns; then bamboo profile is processed into the various members of furniture; recombinant together; just become bamboo-attaching furniture, this bamboo-attaching furniture is attractive in appearance, elegant, and can form the scale manufacturing.The bamboo profile that directly will make is processed into the various members of furniture, the technique more complicated, and simultaneously, the shape of the shape of bamboo profile and the various members of furniture is inconsistent, may cause the waste in bamboo source.
Summary of the invention
The present invention is directed to the shortcoming and defect that the prior art bamboo clappers exists, the large-scale bamboo furniture processing and fabricating method of a kind of material-saving environmental, easy deep processing is provided, the method can be processed the large-scale furniture of full bamboo wood material, can rationally cut out a piece of cloth in a way with the minimum material to make two or more articles of clothing, economize in raw materials in a large number, solve the problem that present bamboo furniture is difficult to maximize processing.
In order to achieve the above object, the present invention realizes by the following technical solutions:
Large-scale bamboo furniture processing and fabricating method, first at the disconnected bar of bamboo, hack into the bamboo cane of certain thickness and length, with the bamboo cane force plane, thermophilic digestion, high pressure carbonization, oven dry, adjustable cast iron planes becomes bamboo chip, pass through again the color separation chip select, be coated with sizing material, designing mould length and width, multi-level stone on the moulding press, compressing, intensive processing, sanding, chase mortise, the operations such as paint processing processing forms, described mould is rectangular shape, being " ∏ " word stands upside down, only be provided with bottom surface and two relative sides, two sides are movably, and the length of mould can change by the position of mobile two sides; Multi-level stone at first is installed in mould on the pressure head and workbench of hot press on the described moulding press, then glue-coated bamboo chip is placed in the mould, two sides that two sides of product needed compacting faced toward mould, the bottom surface of compacting is facing to the bottom surface of mould, above directly contact with the seaming chuck of press.
Be provided with fixed part between described mould bottom surface and the side, two sides can be fixed on the side on the bottom surface by fixed part.
The size of described mould is set according to the size of large-scale furniture item member, length and width are greater than length and the width of large-scale furniture item member, the degree of depth is greater than the thickness of large-scale furniture item member, mould only is provided with bottom surface and two relative sides, purpose is conveniently bamboo chip to be placed in the middle of the mould, two sides can clamp bamboo chip and stable being fixed on the press plates simultaneously, are conducive to the compacting of sheet material.
Multi-level stone on the described moulding press, the size of at first setting according to mould is fixed on two sides of mould on the bottom surface by fixed part, and then bamboo chip is placed in the mould, place the interior bamboo chip of mould to combine closely, the thickness of stack is lower than the height of two sides of mould.
Described compressing at first that the fixed part on the mould is loosening, then the seaming chuck of hot press is moved down with mould in bamboo chip directly contact, two side pressure heads of hot press directly and two contacts side surfaces of mould, three pressure heads are suppressed sheet material simultaneously.
Beneficial effect: large-scale bamboo furniture processing and fabricating method provided by the invention, bamboo chip is easy to fix, can again carry out deep processing after compressing, difficulty of processing and processing cost have been reduced on the one hand, also improved on the other hand the reprocessing ability of product, can rationally cut out a piece of cloth in a way with the minimum material to make two or more articles of clothing, economize in raw materials in a large number, solve the problem that present bamboo furniture is difficult to maximize processing.
The specific embodiment
Large-scale bamboo furniture processing and fabricating method, first at the disconnected bar of bamboo, hack into the bamboo cane of certain thickness and length, with the bamboo cane force plane, thermophilic digestion, high pressure carbonization, oven dry, adjustable cast iron planes becomes bamboo chip, pass through again the color separation chip select, be coated with sizing material, designing mould length and width, multi-level stone on the moulding press, compressing, intensive processing, sanding, chase mortise, the operations such as paint processing processing forms, described mould is rectangular shape, being " ∏ " word stands upside down, only be provided with bottom surface and two relative sides, two sides are movably, and the length of mould can change by the position of mobile two sides; Multi-level stone at first is installed in mould on the pressure head and workbench of hot press on the described moulding press, then glue-coated bamboo chip is placed in the mould, two sides that two sides of product needed compacting faced toward mould, the bottom surface of compacting is facing to the bottom surface of mould, above directly contact with the seaming chuck of press.
Be provided with fixed part between described mould bottom surface and the side, two sides can be fixed on the side on the bottom surface by fixed part.
The size of described mould is set according to the size of large-scale furniture item member, length and width are greater than length and the width of large-scale furniture item member, the degree of depth is greater than the thickness of large-scale furniture item member, mould only is provided with bottom surface and two relative sides, purpose is conveniently bamboo chip to be placed in the middle of the mould, two sides can clamp bamboo chip and stable being fixed on the press plates simultaneously, are conducive to the compacting of sheet material.
Multi-level stone on the described moulding press, the size of at first setting according to mould is fixed on two sides of mould on the bottom surface by fixed part, and then bamboo chip is placed in the mould, place the interior bamboo chip of mould to combine closely, the thickness of stack is lower than the height of two sides of mould.
Described compressing at first that the fixed part on the mould is loosening, then the seaming chuck of hot press is moved down with mould in bamboo chip directly contact, two side pressure heads of hot press directly and two contacts side surfaces of mould, three pressure heads are suppressed sheet material simultaneously.
Embodiment
(1) disconnected bar: being cut into length at the disconnected bar of full circle bamboo first is 1-1.2 rice;
(2) hack: the Mao bamboo tube that cuts off is split into sheet by instrument, and thickness is about 3-4cm, and the bamboo chip of same section round bamboo will be put together, can not mix and put;
(3) force plane: the green grass or young crops on bamboo chip surface is dug, otherwise have a strong impact on bonding strength;
(4) thermophilic digestion: bamboo chip is put into boiling in the boiling water, and boiling water can desaccharification, and degrease destroys the conditionally complete of suitable insect existence;
(5) high pressure carbonization: place the environment of high temperature, high humidity, high pressure to carry out carbonization treatment bamboo chip, make organic substance such as sugar in the bamboo wood, starch, protein decomposes sex change, makes the insects such as fungi lose nutrient source, simultaneously again can be with the worm's ovum in the bamboo wood, fungi kills, bamboo wood bamboo fibre coking behind high temperature, high pressure carbonization becomes bronze-coloredly like this, or is similar to coffee color, makes bamboo material surface hardness strengthen one times;
(6) drying: the bamboo chip middle temperature is dried of carbonization is processed, so that the bamboo chip moisture content is below 12%;
(7) select materials: dried bamboo chip will have the bamboo chip of mass defect to pick out;
(8) be coated with sizing material: will be coated with sizing material in accordance with regulations glue-spread equably at bamboo chip;
(9) designing mould length and width: the size of setting mould according to the size of large-scale furniture item member, mould is rectangular shape, only have bottom surface and two relative sides, being " ∏ " word stands upside down, length and width are greater than length and the width of large-scale furniture item member, and the degree of depth is greater than the thickness of large-scale furniture item member;
(10) multi-level stone on the moulding press: the size of at first setting according to mould, two sides of mould are fixed on the bottom surface by fixed part, then mould is installed on the pressure head and workbench of hot press, again glue-coated bamboo chip is placed in the mould, two two sides facing to mould with the needs compacting, bottom surface facing to mould of compacting, also have a face directly to contact with the seaming chuck of press, place the interior bamboo chip of mould to combine closely, the thickness of stack is lower than the height of two sides of mould.
(11) compressing: at first that the fixed part on the mould is loosening, then the seaming chuck of hot press is moved down with mould in bamboo chip directly contact, two side pressure heads of hot press directly and two contacts side surfaces of mould, three pressure heads are suppressed sheet material simultaneously.
(12) intensive processing: at first the blanket after molded is carried out deep processing by shape, the size of large-scale furniture item member and process;
(13) sanding: blanket is sand flat polishing with Dutch sand despot sander;
(14) chase mortise: at first the floor after the sanding is produced groove and tenon, then each member is spliced into product;
(15) paint: japanning, improve the permanent and smoothness that product uses.
Claims (5)
1. large-scale bamboo furniture processing and fabricating method, first at the disconnected bar of bamboo, hack into the bamboo cane of certain thickness and length, with the bamboo cane force plane, thermophilic digestion, high pressure carbonization, oven dry, adjustable cast iron planes becomes bamboo chip, pass through again the color separation chip select, be coated with sizing material, designing mould length and width, multi-level stone on the moulding press, compressing, intensive processing, sanding, chase mortise, the operations such as paint processing processing forms, it is characterized in that: described mould is rectangular shape, being " ∏ " word stands upside down, only be provided with bottom surface and two relative sides, two sides are movably, and the length of mould can change by the position of mobile two sides; Multi-level stone at first is installed in mould on the pressure head and workbench of hot press on the described moulding press, then glue-coated bamboo chip is placed in the mould, two sides that two sides of product needed compacting faced toward mould, the bottom surface of compacting is facing to the bottom surface of mould, above directly contact with the seaming chuck of press.
2. large-scale bamboo furniture processing and fabricating method according to claim 1, it is characterized in that: be provided with fixed part between described mould bottom surface and the side, two sides can be fixed on the side on the bottom surface by fixed part.
3. large-scale bamboo furniture processing and fabricating method according to claim 1, it is characterized in that: the size of described mould is set according to the size of large-scale furniture item member, length and width are greater than length and the width of large-scale furniture item member, and the degree of depth is greater than the thickness of large-scale furniture item member.
4. large-scale bamboo furniture processing and fabricating method according to claim 1, it is characterized in that: multi-level stone on the described moulding press, the size of at first setting according to mould, two sides of mould are fixed on the bottom surface by fixed part, and then bamboo chip placed in the mould, place the interior bamboo chip of mould to combine closely, the thickness of stack is lower than the height of two sides of mould.
5. large-scale bamboo furniture processing and fabricating method according to claim 1, it is characterized in that: described compressing at first that the fixed part on the mould is loosening, then the seaming chuck of hot press is moved down with mould in bamboo chip directly contact, two side pressure heads of hot press directly and two contacts side surfaces of mould, three pressure heads are suppressed sheet material simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN2012105319387A CN103056950A (en) | 2012-12-11 | 2012-12-11 | Method for manufacturing and processing large bamboo furniture |
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| CN2012105319387A CN103056950A (en) | 2012-12-11 | 2012-12-11 | Method for manufacturing and processing large bamboo furniture |
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| CN103056950A true CN103056950A (en) | 2013-04-24 |
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| CN2012105319387A Pending CN103056950A (en) | 2012-12-11 | 2012-12-11 | Method for manufacturing and processing large bamboo furniture |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103611669A (en) * | 2013-12-13 | 2014-03-05 | 惠州市新金马家具制造有限公司 | Seamless connection baking finish color separation manufacturing technology |
| CN103786227A (en) * | 2014-01-25 | 2014-05-14 | 孙春林 | Production technology of rocking chair |
| CN111873112A (en) * | 2020-07-16 | 2020-11-03 | 安徽竹迹新材料科技有限公司 | Bamboo composite material plate forming method |
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| CN1718385A (en) * | 2005-05-30 | 2006-01-11 | 汤钧 | Manufacturing method of bamboo material stacked board |
| US20080053570A1 (en) * | 2006-09-01 | 2008-03-06 | Zhengfeng Wang | Process for Making a Bamboo Filament Slab Floor by Opposite Directional Hot Pressing |
| CN101407076A (en) * | 2007-10-09 | 2009-04-15 | 浙江山脉液压机有限公司 | High-density bamboo beaverboard |
| CN101417457A (en) * | 2008-12-01 | 2009-04-29 | 赵斌 | Production method bamboo strip side pressing bamboo board |
| US20110027529A1 (en) * | 2008-04-18 | 2011-02-03 | Qisheng Zhang | Bamboo scrimber and manufacturing method thereof |
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2012
- 2012-12-11 CN CN2012105319387A patent/CN103056950A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0857810A (en) * | 1994-08-24 | 1996-03-05 | Nisshin:Kk | Bamboo plywood |
| CN2700079Y (en) * | 2004-05-25 | 2005-05-18 | 侯丽娟 | Multilayer compression forming composite board |
| CN1718385A (en) * | 2005-05-30 | 2006-01-11 | 汤钧 | Manufacturing method of bamboo material stacked board |
| US20080053570A1 (en) * | 2006-09-01 | 2008-03-06 | Zhengfeng Wang | Process for Making a Bamboo Filament Slab Floor by Opposite Directional Hot Pressing |
| CN101407076A (en) * | 2007-10-09 | 2009-04-15 | 浙江山脉液压机有限公司 | High-density bamboo beaverboard |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103611669A (en) * | 2013-12-13 | 2014-03-05 | 惠州市新金马家具制造有限公司 | Seamless connection baking finish color separation manufacturing technology |
| CN103786227A (en) * | 2014-01-25 | 2014-05-14 | 孙春林 | Production technology of rocking chair |
| CN111873112A (en) * | 2020-07-16 | 2020-11-03 | 安徽竹迹新材料科技有限公司 | Bamboo composite material plate forming method |
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Application publication date: 20130424 |