CN1227224C - 光化学方法 - Google Patents
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- CN1227224C CN1227224C CNB991086740A CN99108674A CN1227224C CN 1227224 C CN1227224 C CN 1227224C CN B991086740 A CNB991086740 A CN B991086740A CN 99108674 A CN99108674 A CN 99108674A CN 1227224 C CN1227224 C CN 1227224C
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- 238000000034 method Methods 0.000 title claims abstract description 9
- QYSXJUFSXHHAJI-YRZJJWOYSA-N vitamin D3 Chemical compound C1(/[C@@H]2CC[C@@H]([C@]2(CCC1)C)[C@H](C)CCCC(C)C)=C\C=C1\C[C@@H](O)CCC1=C QYSXJUFSXHHAJI-YRZJJWOYSA-N 0.000 claims abstract description 16
- UCTLRSWJYQTBFZ-UHFFFAOYSA-N Dehydrocholesterol Natural products C1C(O)CCC2(C)C(CCC3(C(C(C)CCCC(C)C)CCC33)C)C3=CC=C21 UCTLRSWJYQTBFZ-UHFFFAOYSA-N 0.000 claims abstract description 11
- YUGCAAVRZWBXEQ-WHTXLNIXSA-N previtamin D3 Chemical compound C=1([C@@H]2CC[C@@H]([C@]2(CCC=1)C)[C@H](C)CCCC(C)C)\C=C/C1=C(C)CC[C@H](O)C1 YUGCAAVRZWBXEQ-WHTXLNIXSA-N 0.000 claims abstract description 7
- 230000005855 radiation Effects 0.000 claims description 10
- 230000005281 excited state Effects 0.000 claims description 5
- 239000011647 vitamin D3 Substances 0.000 claims description 4
- 238000004220 aggregation Methods 0.000 claims description 2
- 230000002776 aggregation Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- YUGCAAVRZWBXEQ-UHFFFAOYSA-N Precholecalciferol Natural products C=1CCC2(C)C(C(C)CCCC(C)C)CCC2C=1C=CC1=C(C)CCC(O)C1 YUGCAAVRZWBXEQ-UHFFFAOYSA-N 0.000 abstract 1
- 230000015572 biosynthetic process Effects 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 8
- 239000011552 falling film Substances 0.000 description 6
- 239000000047 product Substances 0.000 description 5
- 238000003786 synthesis reaction Methods 0.000 description 5
- UCTLRSWJYQTBFZ-DDPQNLDTSA-N cholesta-5,7-dien-3beta-ol Chemical compound C1[C@@H](O)CC[C@]2(C)[C@@H](CC[C@@]3([C@@H]([C@H](C)CCCC(C)C)CC[C@H]33)C)C3=CC=C21 UCTLRSWJYQTBFZ-DDPQNLDTSA-N 0.000 description 4
- 238000000295 emission spectrum Methods 0.000 description 4
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 4
- 229910052753 mercury Inorganic materials 0.000 description 4
- 239000011541 reaction mixture Substances 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 239000006227 byproduct Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000000862 absorption spectrum Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000006862 quantum yield reaction Methods 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- XQFJZHAVTPYDIQ-LETJEVNCSA-N (1s)-3-[(e)-2-[(1r,3ar,7ar)-1-[(e,2r,5r)-5,6-dimethylhept-3-en-2-yl]-7a-methyl-1,2,3,3a,6,7-hexahydroinden-4-yl]ethenyl]-4-methylcyclohex-3-en-1-ol Chemical compound C=1([C@@H]2CC[C@@H]([C@]2(CCC=1)C)[C@H](C)/C=C/[C@H](C)C(C)C)\C=C\C1=C(C)CC[C@H](O)C1 XQFJZHAVTPYDIQ-LETJEVNCSA-N 0.000 description 1
- -1 acyloxy previtamin D3 Chemical compound 0.000 description 1
- HVYWMOMLDIMFJA-DPAQBDIFSA-N cholesterol Chemical class C1C=C2C[C@@H](O)CC[C@]2(C)[C@@H]2[C@@H]1[C@@H]1CC[C@H]([C@H](C)CCCC(C)C)[C@@]1(C)CC2 HVYWMOMLDIMFJA-DPAQBDIFSA-N 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- ILFGODHCYAHKOR-UHFFFAOYSA-N dibromoxenon Chemical compound Br[Xe]Br ILFGODHCYAHKOR-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000004128 high performance liquid chromatography Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- BUNBVCKYYMRTNS-UHFFFAOYSA-N tachysterol Natural products C=1CCC2(C)C(C(C)CCC(C)C(C)C)CCC2C=1C=CC1=C(C)CCC(O)C1 BUNBVCKYYMRTNS-UHFFFAOYSA-N 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
- 150000003722 vitamin derivatives Chemical class 0.000 description 1
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K31/00—Medicinal preparations containing organic active ingredients
- A61K31/59—Compounds containing 9, 10- seco- cyclopenta[a]hydrophenanthrene ring systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/08—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor
- B01J19/12—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing electromagnetic waves
- B01J19/121—Coherent waves, e.g. laser beams
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- Organic Chemistry (AREA)
- Optics & Photonics (AREA)
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Abstract
在有紫外光源的反应器中由7-脱氢胆固醇制备前维生素D3，这种辐射源是一种激发物或激发状态聚集发射器，它根据“电晕放电”原理在紫外光区域发射准单色光。
Description
本发明涉及一个在有紫外辐射源的反应器中由7-脱氢胆固醇制备前维生素D3的光化学方法。
众所周知，前维生素D3是可以由7-脱氢胆固醇(7-DHC)光照射得到。这种前维生素可以热重排成对热更加稳定的维生素D3。
至今工业上是用中压水银灯照射7-DHC进行光化合成这种前维生素。因为起始材料，主产物和副产物在同一波长区有不同的吸收效率，水银灯所产生的多色辐射有利于形成光化学的副产物，而这些副产物并无活性并且在某些情况下是有毒的。因此，就现有的技术水平，必须在转化率较低时就中断照射。未转化的7-DHC回收利用，而主产物不得不在一个成本很高的加工过程中进行纯化。
滤光效应是基质和产物在同一波长区吸收的又一结果。因此，例如前维生素的吸收光谱完全与7-DHC相重叠，并且随着转化反应的进行，前维生素的吸收光比例连续地增加。
另一转化率较低(10～20％)时就中断反应的原因是前维生素D3紧接着反应成例如速甾醇的量子产率大于形成前维生素D3的量子产率。
然而，在目前制备前维生素D3的最重要问题是中压水银灯的发射光谱和7-DHC吸收光谱之间相关性差。结果是，只有1％中压水银灯的光在280～300nm之间的理想区中是有用的。这一估计还忽略了相当大比例的由最佳波长区之外光线所得到的副产物。
本发明的目的是提供一种由7-脱氢胆固醇制备前维生素D3的光解过程，它比现有方法的缺点更少。
这个目的根据本发明可通过使用激发物或激发状态聚集发射器(excimer or exciplex emitter)作为辐射源达到，该发射器根据“电晕”放电原理在紫外光区发射准单色光。
这些发射器的发射波长是由形成激发物(excimer)或形成激发状态聚集(exciplex)的气体的组成所决定的。激发物和激发状态聚集发射器具有非常可变的特殊性能并且发射的波长范围十分窄。因此它们相应于所需的反应条件可在可得的气体和材料中进行选择并以最佳方式进行组合。使用这些发射器可以显著地降低每千克产物所需的电能。同时，激发物或激发状态聚集发射器的单色辐射显著地提高产物的纯度。
由激发物或激发状态聚集反应中形成光子的过程从激光技术中可以得知。但是激光光子源并不适合于前维生素D3的光化学合成。因为激光光子源的技术高度复杂和它们的辐射几何学不太适合于制备性的光化学以及相应的辐射强度在大面积上是不够的。
因此，用本发明所用的发射器首次采用了发射光几乎仅在光化学合成前维生素D3最佳波长区域的辐射源，用这些辐射源可以克服上面描述的缺点。因此，它们是很适合于工业上合成前维生素D3的辐射源。
充有XeBr或Br2并且发射光子波长为285nm或292nm的激发物发射器是典型的发射器，它们的发射波长在合成前维生素D3所需的最佳波长区。图3以实施例显示了XeBr灯的发射光谱。
就本发明所用的发射器而言，有形成的激发物(Br2)或激发状态聚集(exciplex)(XeBr)，它们在分解时发出具有理想波长的光子。两种发射器都已被发现当用于光化学合成前维生素D3时是良好而有效的辐射源。
本发明的方法以类似方式适于制备羟基化或酰化的前维生素D衍生物(例如1a-羟基或25-羟基或酰氧基前维生素D3)。
下面将参考附图描述本发明的实施例。
图1显示了一适合反应器的构造。
图2显示了降膜式反应器的放大剖面。
图3显示了一适合发射器的发射光谱。
7-脱氢胆固醇在甲醇/己烷中的3.5％溶液的XeBr激发物灯在284nm在一个降膜式反应器中进行照射。反应体系中的组成以一定时间间隔用高效液相色谱进行测定。以这个波长，大于93％的所得反应混合物由所需的前维生素D3组成，转化率约50％。用已知的方法可以容易地将起始材料分离开来。
图1所示的装置包括具有输出管道2的降膜式反应器1，输出管道2与接收器3直接相连。接收器含有大部分反应混合物。用于反应混合物的输送管道4从接受器通过泵5和热交换器6接至降膜式反应器。降膜式反应器设有管道7用于不断地向内部冲入氮气。
输出管道2具有一连续取样接点。
降膜式反应器1的结构在图2的更大比例的剖面图中十分清楚。它有圆筒式的外套7。一圆筒式石英下流管8共轴地置于内部。激发物发射器9放在中间，也是共轴的。
反应混合物从底部进入反应器并且以体积流在外套和下流管之间的环形空间向上传递。从那儿混合物以在下流管内侧上的膜形成向下流动。膜受到由发射器所发射的辐射10的作用。
在装置中所用溴化氙激发物发射器的以及在图3中显示的发射光谱中横坐标是发射光的波长(nm)，纵坐标是相对强度。
Claims (1)
1.一种在有紫外光源的反应器中由7-脱氢胆固醇制备前维生素D3的光化学方法，其特征在于辐射源是一种充有XeBr的激发物或激发状态聚集发射器，它根据“电晕放电”原理在合成前维生素D3所需的最佳紫外光区域发射准单色光。
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP98111492.9 | 1998-06-23 | ||
| EP98111492 | 1998-06-23 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1243123A CN1243123A (zh) | 2000-02-02 |
| CN1227224C true CN1227224C (zh) | 2005-11-16 |
Family
ID=8232158
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB991086740A Expired - Fee Related CN1227224C (zh) | 1998-06-23 | 1999-06-22 | 光化学方法 |
Country Status (11)
| Country | Link |
|---|---|
| US (1) | US6180805B1 (zh) |
| EP (1) | EP0967202B1 (zh) |
| JP (1) | JP2000026405A (zh) |
| KR (1) | KR100682807B1 (zh) |
| CN (1) | CN1227224C (zh) |
| BR (1) | BR9903271A (zh) |
| CA (1) | CA2275558A1 (zh) |
| DE (1) | DE59905410D1 (zh) |
| DK (1) | DK0967202T3 (zh) |
| ES (1) | ES2197547T3 (zh) |
| IN (1) | IN188477B (zh) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE69934692T2 (de) | 1998-07-03 | 2007-12-06 | Chugai Seiyaku K.K. | Ultraviolett-bestrahlungsvorrichtung für photochemische reaktionen und verfahren zur zubereitung von vitamin-d-präparaten unter verwendung der vorrichtung |
| FR2823206B1 (fr) * | 2001-04-05 | 2004-02-20 | Atofina | Procede photochimique semi-continu et dispositif pour sa mise en oeuvre |
| CN101668739A (zh) * | 2007-04-24 | 2010-03-10 | 帝斯曼知识产权资产管理有限公司 | 用于制造前维生素d的光化学方法 |
| WO2008128782A2 (en) * | 2007-04-24 | 2008-10-30 | Dsm Ip Assets B.V. | Photochemical process for the preparation of a previtamin d |
| US20140221692A1 (en) | 2013-02-04 | 2014-08-07 | Chevron Phillips Chemical Company Lp | Flow Reactor Vessels and Reactor Systems |
| ES2772259T3 (es) * | 2014-01-17 | 2020-07-07 | Kyowa Hakko Bio Co Ltd | Método de fabricación de 7-deshidrocolesterol y vitamina D3 |
| WO2016056610A1 (ja) * | 2014-10-08 | 2016-04-14 | 協和発酵バイオ株式会社 | ７デヒドロコレステロール及びビタミンｄ３の製造法 |
| CA3137162A1 (en) | 2019-05-10 | 2020-11-19 | Fermenta Biotech Limited | Irradiation process of pro vitamin d |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3270978D1 (en) * | 1981-07-17 | 1986-06-12 | Duphar Int Res | Method of preparing 1-alpha-hydroxyvitamin d and 1-alpha-hydroxy-previtamin d compounds, and adduct of a previtamin d or tachysterol compound with a suitable dienophile |
| US4388242A (en) * | 1982-03-15 | 1983-06-14 | Canadian Patents & Development Limited | Method of production of vitamin-D |
| DE3308592C2 (de) * | 1983-03-10 | 1986-08-07 | Max-Planck-Gesellschaft zur Förderung der Wissenschaften e.V., 3400 Göttingen | Photochemisches Verfahren zur Herstellung von Prävitamin D↓2↓ und D↓3↓ aus Ergosterin bzw.7-Dehydrocholesterin |
| DD279668A1 (de) * | 1984-10-15 | 1990-06-13 | Univ Schiller Jena | Verfahren zur sensibilisierten photoisomerisierung von 5.7-dien-steroiden |
| US4686023A (en) * | 1985-11-26 | 1987-08-11 | Solarchem Research, Division Of Brolor Investments, Ltd. | Sensitized photochemical preparation of vitamin D |
| US5543016A (en) * | 1991-07-12 | 1996-08-06 | Inrad | Photoconversion of steroids in microreactors |
| DE4136949A1 (de) * | 1991-11-11 | 1993-05-13 | Roswitha Niedermeier | Verfahren und vorrichtung zur photooxidativen reinigung von organisch belastetem wasser |
| EP0697374B1 (de) * | 1994-08-15 | 2000-03-22 | Sulzer Chemtech AG | Vorrichtung zum Behandeln von Fluiden mit UV-Strahlung |
-
1999
- 1999-05-07 IN IN657MA1999 patent/IN188477B/en unknown
- 1999-06-16 EP EP99111626A patent/EP0967202B1/de not_active Expired - Lifetime
- 1999-06-16 DE DE59905410T patent/DE59905410D1/de not_active Expired - Fee Related
- 1999-06-16 ES ES99111626T patent/ES2197547T3/es not_active Expired - Lifetime
- 1999-06-16 DK DK99111626T patent/DK0967202T3/da active
- 1999-06-18 CA CA002275558A patent/CA2275558A1/en not_active Abandoned
- 1999-06-22 JP JP11175754A patent/JP2000026405A/ja active Pending
- 1999-06-22 BR BR9903271-6A patent/BR9903271A/pt not_active Application Discontinuation
- 1999-06-22 CN CNB991086740A patent/CN1227224C/zh not_active Expired - Fee Related
- 1999-06-22 KR KR1019990023456A patent/KR100682807B1/ko not_active Expired - Fee Related
- 1999-06-23 US US09/338,784 patent/US6180805B1/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| EP0967202A1 (de) | 1999-12-29 |
| IN188477B (zh) | 2002-09-28 |
| DK0967202T3 (da) | 2003-08-25 |
| EP0967202B1 (de) | 2003-05-07 |
| CN1243123A (zh) | 2000-02-02 |
| DE59905410D1 (de) | 2003-06-12 |
| JP2000026405A (ja) | 2000-01-25 |
| KR100682807B1 (ko) | 2007-02-15 |
| ES2197547T3 (es) | 2004-01-01 |
| KR20000006343A (ko) | 2000-01-25 |
| US6180805B1 (en) | 2001-01-30 |
| BR9903271A (pt) | 2000-05-16 |
| CA2275558A1 (en) | 1999-12-23 |
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