CN1219574C - Manufacturing method of fiber ball filtering material and its device - Google Patents
Manufacturing method of fiber ball filtering material and its device Download PDFInfo
- Publication number
- CN1219574C CN1219574C CN 02125490 CN02125490A CN1219574C CN 1219574 C CN1219574 C CN 1219574C CN 02125490 CN02125490 CN 02125490 CN 02125490 A CN02125490 A CN 02125490A CN 1219574 C CN1219574 C CN 1219574C
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- fiber
- fibre bundle
- fiber bundles
- filtering materials
- blade
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- Nonwoven Fabrics (AREA)
- Filtering Materials (AREA)
Abstract
The present invention relates to a method and a device thereof for manufacturing filtering materials of fiber balls, which belongs to the technical field of manufacturing water treatment filtering materials. The manufacturing method of the present invention comprises the following steps: 1) bundling fiber wires; 2) clamping and straightening fiber bundles; 3) melting the fiber bundles at interval by an ultrasonic welded joint to form fusing points; 4) transporting the fused fiber bundles by a transmission device; 5) cutting the fiber bundles by a blade and forming the fiber filtering materials with the same specification; 6) unrolling the fiber bundles by taking the fusing points of the fiber filtering materials as binding points and forming the fiber balls. The device realizing the method comprises that two perforators, a welding base used for fusing the fiber bundles, a clamping wheel used for running the fiber bundles, a holder used for clamping and pulling the fiber bundles, an ultrasonic welding machine, the cutting blade, and a cylinder used for supporting the device to run are arranged on an arranged machine base. The present invention is capable of realizing mechanization production of the filtering materials of the fiber balls, reducing the product production cost and improving the product quality, and is suitable for places of waste water treatment, such as water supply treatment, sewage reuse, oil field exploitation, etc.
Description
Technical field
The present invention relates to the preparation method and the equipment of fiber-like water treatment filter material.
Background technology
Fiber-ball filter media was invented by Tsing-Hua University from the eighties, since the patented technology of Chinese patent: ZL85200039 puts goods on the market, have the applicating history in about 16 years at home, it is big with specific area, porosity is high, holding filth capacity is big, drag losses is little, filtering velocity is high, effluent quality is good and be subjected to water treatment insider's recommendation, has been subjected to users' favorable comment.But fiber-ball filter media can only be to make by hand at present, and cost of manufacture is higher, and selling price is high, has influenced applying of fiber-ball filter media.Simultaneously the home built fibrous nodules is with the manual colligation of cordage, and product quality differs, and some fiber-ball filter media is after through backwash several times, Yi Song, easily broken, cause filametntary loss, influence effluent quality, this has also influenced the use of user to fiber-ball filter media.
Summary of the invention
At problems of the prior art, the objective of the invention is for thoroughly solving the bottleneck of constraint fibre-ball filtration technical development, the conversion of realization from manual system ball to mechanization system ball, reduce the cost of manufacture of fibrous nodules, improve the fibrous nodules quality, enlarge the fibrous nodules application, and a kind of preparation method and device thereof of fiber-ball filter media are provided.
In order to reach above-mentioned goal of the invention, technical scheme of the present invention realizes as follows:
A kind of preparation method of fiber-ball filter media the steps include: 1) with the filament bunchy; 2) it is stretching fibre bundle to be clamped; 3) with ultrasonic bonding head fibre bundle is melted the formation clinkering point at interval; 4) the good fibre bundle of clinkering is carried by transmission device; 5) cut the fiber filtering that forms same size with blade; 6) clinkering point with fiber filtering serves as that constraint point expansion fibre bundle forms difform fibrous nodules.
Realize the device of said method, its design feature is the clip wheel that is disposed in order the thermwelding base that can make the straight perforator that passes through of fibre bundle, clinkering fibre bundle on set support, regulates perforator, is made up of two drives and can presss from both sides the double link clamper that draws fibre bundle.The front end of support is provided with the filament tow dish.Clamper is connected with the cylinder that can make its double link interlock.One side of the drive in the clip wheel and friction ratchet gear engagement, friction ratchet gear is realized the spacing rotation by drive link by cylinder.Above thermwelding base, be equipped with ultrasonic welding machine.But be equipped with the blade of cutting fibre bundle above between clip wheel and the clamper.Two drives of forming clip wheel are a pair of intermeshing external gear power transmission shafts.Thermwelding base is provided with the V-type fluting, and interlocking has made fibre bundle locking that is connected with ultrasonic welding machine and check lock lever and the compressor arm that compresses in the fluting.
The present invention adopts above-mentioned preparation method and realizes the device of this method, can realize the mechanization production of fiber-ball filter media.Can significantly reduce the production cost of fibrous nodules, improve the fibrous nodules quality, enlarge the application of fibrous nodules.Main service object is to places such as water treatment, reusing sewage, oilfield exploitation, petroleum refining wastewater treatments.Fundamentally solved the technical barrier that greasy dirt is difficult to wash-out from the filtrate, can significantly improve the use of petroleum industry fiber-ball filter media.The method that the present invention proposes, technology is reliable, and implementation is good.Implement the device of the inventive method, reasonable in design, easy to use, processing and manufacturing is easy.
Description of drawings
Fig. 1 is the structural representation of the device of realization the inventive method;
Fig. 2 is the vertical view of Fig. 1.
The present invention is described further below in conjunction with accompanying drawing and concrete embodiment.
The specific embodiment
Method of the present invention is described herein in above-mentioned technical scheme part.Not identical not repeating them here.
Referring to Fig. 1 and Fig. 2, realize the device of the preparation method of fiber filtering, it is the clip wheel 7 that is disposed in order the thermwelding base 3 that can make the straight perforator that passes through 2 of fibre bundle, clinkering fibre bundle on set support 4, regulates perforator 5, is made up of two drives and can presss from both sides the double link clamper 9 that draws fibre bundle.The front end of support 4 is placed filament tow dish 1, and clamper 9 is connected with the cylinder 10 that can make its double link interlock, a side of the drive in the clip wheel 7 and friction ratchet gear 12 engagements, and distance was rotated between friction ratchet gear 12 was realized by cylinder 14 by drive link 13.Be equipped with ultrasonic welding machine 6 above thermwelding base 3, bonding machine 6 joins with the check lock lever 15 and the compressor arm 16 of interlocking in the V-type fluting of thermwelding base 3, by the sequential control of bonding machine 6 realizations to check lock lever 15 and compressor arm 16.But be equipped with the blade 8 of cutting fibre bundle above between clip wheel 7 and the clamper 9.Below over against blade 8 is provided with the case 11 that connects material.
When using device of the present invention, at first with the filament bunchy, the diameter 5mm behind the general bunchy is advisable and it is coiled on the filament dish 1.It with diameter the long fibre tow of 5mm enters fusion splicer 3 via perforator 2 V-type slot space.Drive the compacted and convergence of fibre bundle in the V-type groove that compressor arms 16 make fusion splicer 3 downwards by ultrasonic welding machine 6, it is downward to drive check lock lever 15 by ultrasonic welding machine 6 again, make welding point both sides locking fibre bundle in the V-type groove of fusion splicer 3, at this moment on thermwelding base 3, form and desire the moulding pad, the soldering tip of ultrasonic welding machine 6 moved down finish melting welding, ultrasonic welding machine 6 is mentioned and is driven compressor arm 16 and check lock lever 15 unclamps fibre bundle then, simultaneously check lock lever 15 by the elastic hook sheet that is connected in self take up be positioned at be locked at thermwelding base 3 fibre bundle with outside its release V-type groove, thereby finish the welding of a solder joint.The control spot pitch can be set by product needed.Fibre bundle string after melting welding passes the adjusting perforator 5 of opposite side and enters in the clip wheel 7.By passing a pair of intermeshing external gear power transmission shaft, fibre bundle transports out via power transmission shaft, and this moment, clamper 9 was linked and the gripping fibers bundle by the double link that actuating cylinder 10 promotes clamper 9.When fibre bundle was tightened up, reciprocating rotating blade 8 promptly cut fibre bundle melting welding point/joint place, treat blade 8 reset return after, cylinder 10 homing actions unclamp clamper 9, the fibre bundle after the cutting falls into the case 11 that connects material voluntarily.At last, the clinkering point with fiber filtering serves as that the constraint point launches fibre bundle formation product---fibrous nodules or fan body fiber filtering.It is to realize by two drives of clip wheel 7 that apparatus of the present invention make fibre bundle operation, and two drive is a pair of intermeshing external gear power transmission shaft.The rotational power of this external gear wheel is by the side engagement of set friction ratchet gear 12 and an external gear wherein and provide.Friction ratchet gear 12 is by the motion spoke of drive link 13, and drive link 13 is by the flexible full spoke motion that realizes of coupled cylinder 14.
What deserves to be explained is in addition, different according to shape difference, the requirement of product.Can be different diameters with the filament bunchy, its corresponding be that suitable adjustment is done in the beam orifice of crossing of perforator 2 and adjusting perforator 5.The distance of the spacing clinkering point of fibre bundle can adjust according to the rotation distance of friction ratchet gear 12 in addition.The formed technical scheme of form like that all belongs to protection scope of the present invention.
Claims (3)
1. the preparation method of a fiber-ball filter media; The steps include: 1) with the filament bunchy; 2) it is stretching fibre bundle to be clamped; 3) with ultrasonic bonding head fibre bundle is melted the formation clinkering point at interval; 4) the good fibre bundle of clinkering is carried by transmission device; 5) cut the fiber filtering that forms same size with blade; 6) clinkering point with fiber filtering serves as that constraint point expansion fibre bundle forms difform fibrous nodules.
2. realize the device of fiber filtering preparation method according to claim 1, it is characterized in that on set support (4), being disposed in order and to make the straight perforator that passes through of fibre bundle (2), the thermwelding base of clinkering fibre bundle (3), regulate perforator (5), the clip wheel of forming by two drives (7) and can press from both sides the double link clamper (9) that draws fibre bundle, the front end of support (4) is provided with filament tow dish (1), clamper (9) is connected with the cylinder (10) that can make its double link interlock, one side of the drive in the clip wheel (7) and friction ratchet gear (12) engagement, friction ratchet gear (12) is realized the spacing rotation by drive link (13) by cylinder (14), be equipped with ultrasonic welding machine (6) in the top of thermwelding base (3), at clip wheel (7) and clamper (9) but between the top be equipped with the blade (8) of cutting fibre bundle, two drives of forming clip wheel (7) are a pair of intermeshing external gear power transmission shafts, thermwelding base (3) is provided with the V-type fluting, and interlocking has made fibre bundle locking that is connected with ultrasonic welding machine (6) and check lock lever (15) and the compressor arm (16) that compresses in the fluting.
3. according to the described device of claim 2, it is characterized in that being provided with material receiver (11) over against the below of blade (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 02125490 CN1219574C (en) | 2002-08-13 | 2002-08-13 | Manufacturing method of fiber ball filtering material and its device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 02125490 CN1219574C (en) | 2002-08-13 | 2002-08-13 | Manufacturing method of fiber ball filtering material and its device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1475293A CN1475293A (en) | 2004-02-18 |
| CN1219574C true CN1219574C (en) | 2005-09-21 |
Family
ID=34142910
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 02125490 Expired - Lifetime CN1219574C (en) | 2002-08-13 | 2002-08-13 | Manufacturing method of fiber ball filtering material and its device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1219574C (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102068854A (en) * | 2010-12-09 | 2011-05-25 | 天津开发区兰顿油田服务有限公司 | Production method of fiber ball |
| CN105148609B (en) * | 2015-08-31 | 2017-05-10 | 曾金华 | Hydrophilic and oleophobic filter material and preparation method thereof |
| CN109777931B (en) * | 2017-11-11 | 2024-05-31 | 孙学贤 | High-temperature fiber ball sealing device and anaerobic annealing process thereof |
| CN108396077A (en) * | 2018-04-27 | 2018-08-14 | 劳以添 | A kind of cane sugar manufacture is without the clear method of sulphur |
| CN108486284A (en) * | 2018-04-27 | 2018-09-04 | 劳以添 | Use the cane sugar manufacture that modified fiber ball is handled without the clear method of sulphur |
| CN108424980A (en) * | 2018-04-27 | 2018-08-21 | 劳以添 | A kind of clear technique of low-phosphorous cane sugar manufacture of no sulphur |
| CN108588288A (en) * | 2018-04-27 | 2018-09-28 | 劳以添 | Used modified fiber ball handle without the clear technique of the low-phosphorous cane sugar manufacture of sulphur |
| CN108411043A (en) * | 2018-04-27 | 2018-08-17 | 劳以添 | Environment-friendly type is without the clear technique of the low-phosphorous cane sugar manufacture of sulphur |
-
2002
- 2002-08-13 CN CN 02125490 patent/CN1219574C/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| CN1475293A (en) | 2004-02-18 |
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| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: TONGFANG CO., LTD. Free format text: FORMER NAME OR ADDRESS: TSINGHUA TONGFANG CO., LTD. |
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| CP01 | Change in the name or title of a patent holder |
Address after: 100083 A, block 2907, Tongfang science and Technology Plaza, Beijing Patentee after: Tongfang Co.,Ltd. Address before: 100083 A, block 2907, Tongfang science and Technology Plaza, Beijing Patentee before: Tsinghua Tongfang Co.,Ltd. |
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| ASS | Succession or assignment of patent right |
Owner name: TONGFANG ENVIRONMENT CO., LTD. Free format text: FORMER OWNER: TONGFANG CO., LTD. Effective date: 20101229 |
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Free format text: CORRECT: ADDRESS; FROM: 100083 2907, TOWER A, TSINGHUA TONGFANG TECHNOLOGY PLAZA, BEIJING TO: 100083 2901, TOWER A, TSINGHUA TONGFANG TECHNOLOGY PLAZA, HAIDIAN DISTRICT, BEIJING |
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| TR01 | Transfer of patent right |
Effective date of registration: 20101229 Address after: 100083 A, block 2901, Tsinghua Tongfang Technology Plaza, Beijing, Haidian District Patentee after: TONGFANG ENVIRONMENT Co.,Ltd. Address before: 100083 A, block 2907, Tongfang science and Technology Plaza, Beijing Patentee before: Tongfang Co.,Ltd. |
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| CX01 | Expiry of patent term |
Granted publication date: 20050921 |
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| CX01 | Expiry of patent term |