CN1208180C - Feed and fuel crop stalk forming production complete set apparatus - Google Patents
Feed and fuel crop stalk forming production complete set apparatus Download PDFInfo
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- CN1208180C CN1208180C CN 03118876 CN03118876A CN1208180C CN 1208180 C CN1208180 C CN 1208180C CN 03118876 CN03118876 CN 03118876 CN 03118876 A CN03118876 A CN 03118876A CN 1208180 C CN1208180 C CN 1208180C
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Abstract
The present invention discloses a complete set of equipment for forming and producing feed and fuel crop straw, which comprises a vertical straw kneading machine, a material storage cabin, a roller dryer and a straw forming machine, wherein a material outlet of the vertical straw kneading machine is connected with a material inlet of the material storage cabin, and the material outlet of the material storage cabin transmits materials to the roller dryer by an auger. The dried material is transmitted to a material inlet of the straw forming machine by a conveyer belt. After passing through the straw forming machine, the materials are extruded into forming feed with certain density and extruded out from the material outlet. Through the equipment, crop straw is processed into feed for domestic animals or living fuel for people to use.
Description
Technical field
The present invention relates to a kind of agricultural crop straw contour machining equipment, especially a kind of feed, the moulding of fuel crop material produce complete equipment.
Background technology
China is annual about 600,000,000 tons of all kinds of crop materials of producing, because of crop harvesting machineryization level low, existing device does not match, the peasant does not have the ability of processing stalk, therefore cause waste on the spot in a large number burning of two season of autumn in summer stalk, cause traffic jam, aircraft can not land, serious waste the energy, polluted atmosphere.In order to prohibit burning, governments at all levels have to take compulsory measure, have also influenced relations between the cadres and the masses.The resource of this part enormous amount has become the burden of the masses and government in a word.
In order to address this problem, the Ministry of Science and Technology once repeatedly organized and carried out research of technique." (feed, fuel) crop material moulding produces complete equipment " of the joint research of grand group company is to be fit to the most complete stalk processing of national conditions treatment system production line in three liters in effluent south agriculture university and Beijing, be not the complete production line equipment of raw material also both at home and abroad according to the retrieval with the stalk, this production line overall technology is ripe at present, productivity ratio per hour can reach about 3 tons, moisture content is lower than 16%, operator's 3～4 people's closed operations, complete compliance with environmental protection requirements, the peasant increases income on every mu of ground about 100 yuan, can arrange the part labour, enterprise also is in the black.It will become the most successful approach that China solves the waste burning problem of stalk.
Summary of the invention
The purpose of this invention is to provide a kind of crop material moulding that agricultural crop straw can be made feed stripped or life fuel and produce complete equipment.
Technical scheme of the present invention is: a kind of feed, the moulding of fuel crop material produce complete equipment, it is made up of the vertical kneading machine of stalk, storing material storehouse, drum dryer and forming machine for straw, the charging aperture in the discharging opening of the vertical kneading machine of stalk and storing material storehouse links, the discharging opening in storing material storehouse by auger with mass transport in drum dryer, material after the drying is delivered to the charging aperture of forming machine for straw again by conveyer belt, material is extruded by discharging opening through the formed feed that is squeezed into certain density behind the forming machine for straw.
Above-mentioned agricultural crop straw make-up machine, comprise body, feed mechanism, discharging opening and shaping mechanism, shaping mechanism is protected die cavity, drift and crank connecting link by spacer, forming cavity, taper and is formed, spacer and feed mechanism link, drift can move in spacer and an end and crank connecting link link, the link other end and taper of one end of forming cavity and spacer protected die cavity and linked, and the other end and discharging opening that taper is protected die cavity link.
Above-mentioned taper is protected die cavity, by movable upper cavity and fixedly lower chamber fasten and form, an end of movable upper cavity and body hinge-coupled, the hydraulic lift on the other end and the body links.
Above-mentioned feed mechanism is made up of a horizontal type level screw auger and a vertical vertical spin auger, and the front end of horizontal type level screw auger is a charging aperture, and rear end and vertical vertical spin auger link, and the lower end and the spacer of vertical vertical spin auger link.
The vertical kneading machine of above-mentioned agricultural crop straw, comprise body, the feeding port of body upper end and the discharging opening of body side, at the body middle part one power transmission shaft is housed, in the lower end of the upper end of power transmission shaft feeding port cutting knife is housed one time, drive pulley is equipped with in lower end at power transmission shaft, below a cutting knife, secondary cut and kneading mechanism are housed, it is formed by being contained in one group of moving knife on the power transmission shaft and the one group of dead knife that is contained on the body inwall, moving knife and dead knife are staggered, form multilayer cutter group, on the body inwall below each dead knife, the flute profile tile is housed all.
On the power transmission shaft relative, drive plate is housed with the discharging opening position.
Characteristics of the present invention:
(1) continuously closed operation; Agricultural crop straw can be processed into feed or fuel slug edible and people's lives use for domestic animal with certain density.
(2) production efficiency height; Be convenient to depositing, guarantee the quality and transporting of straw feed.
(3) automaticity height, key technology has novelty, is the highest machinery production line of present agricultural wastes level of processing.
(4) if produce patch fuel, the pressure angle that only needs to adjust make-up machine gets final product.
Description of drawings
Fig. 1 is a structural representation of the present invention,
Fig. 2 is the vertical kneading machine structural representation of stalk,
Fig. 3 is the forming machine for straw structural representation,
Fig. 4 is a course of work FB(flow block) of the present invention.
The specific embodiment
Structure of the present invention is as shown in Figure 1: it is made up of the vertical kneading machine 1 of stalk, storing material storehouse 15, drum dryer 4 and straw forming machine 16, the discharging opening 20 of the vertical kneading machine 1 of straw links with the charging aperture in storing material storehouse 15, the discharging opening in storing material storehouse by auger 3 with mass transport in drum dryer 4, material after the drying is delivered to the charging aperture 30 of straw forming machine 16 again by conveyer belt 42, material is extruded by discharging opening 31 through the formed feed that is squeezed into certain density behind the forming machine for straw 16.
Agricultural crop straw make-up machine 16 is as shown in Figure 3: comprise body 32, feed mechanism, discharging opening 31 and shaping mechanism, shaping mechanism is protected die cavity 37, drift 34 and crank connecting link 35 by spacer 33, forming cavity 36, taper and is formed, spacer 33 links with feed mechanism, drift 34 can move in spacer 33 and an end and crank connecting link 35 link, the link other end and taper of one end of forming cavity 36 and spacer 33 protected die cavity 37 and linked, and the other end and discharging opening 31 that taper is protected die cavity 37 link.Above-mentioned taper is protected die cavity 37, by movable upper cavity 38 and fixedly lower chamber 39 fasten and form, an end of movable upper cavity 38 is by hinge 40 and body hinge-coupled, the hydraulic lift 41 on the other end and the body links.
Above-mentioned feed mechanism is made up of a horizontal type level screw auger 8 and a vertical vertical spin auger 9, and the front end of horizontal type level screw auger 8 is a charging aperture 30, and rear end and vertical vertical spin auger 9 link, and the lower end of vertical auger and spacer 33 link.
The work of forming machine for straw crosses:
Raw material enters the charging aperture 30 of horizontal type level screw auger 8 by conveyer belt, sends into vertical vertical spin auger 9 by horizontal type level screw auger 8 again.When the drift 34 of crank connecting link 35 drives retreated, vertical vertical spin auger 9 was just sent into spacer 33 precompressed to stalk; When drift 34 is pushed ahead, be compressed through the stalk of precompressed, then be admitted to forming cavity 36 and enter again and protect die cavity 37, material is pushed out from discharging opening 31 after the drift moulding.
Protect die cavity and is made up of upper and lower two parts 38,39, top one end is fixed with hinge 40, and the other end is affected by hydraulic lift 41 to move up and down.Can adjust the forming angle of protecting die cavity 37 inside by hydraulic lift 41, in fact adjust stalk forming density.Protecting the die cavity bottom is fixed cavity 39, has formed guarantor's die cavity 37 with top movable cavity 38.Protecting end face size, forming angle and the end surface shape of die cavity 37 all can adjust.When processing during feed stripped, forming angle can be turned down, and adjustable density is 0.5t/m when making feed and using
3About, during manufactured energy fuel, then adjustable density is at 1t/m
3About.
The vertical kneading machine 1 of agricultural crop straw is as shown in Figure 2: comprise body 22, the feeding port 21 of body 22 upper ends and the discharging opening 20 of body side, at the body middle part one power transmission shaft 23 is housed, in the lower end of the upper end of power transmission shaft 23 feeding port cutting knife 24 is housed one time, in the lower end of power transmission shaft 23 drive pulley 25 is housed, below a cutting knife 24, secondary cut and kneading mechanism are housed, it is formed by being contained in one group of moving knife 26 on the power transmission shaft 23 and the one group of dead knife 27 that is contained on the body inwall, moving knife 26 and dead knife 27 are staggered, form multilayer cutter group, on the body inwall below each dead knife 27, flute profile tile 28 is housed all.On the power transmission shaft 23 relative, drive plate 29 is housed with discharging opening 20 positions.
Basic principle of the present invention:
The stalk forming feed is processed with three key elements:
1, rub: promptly adding biological nutritive agent, make stalk become the feed sheet of suitable animal digestion through cutting, rub, grind, rub with the hands the back, should be about 5mm * 30mm concerning ox.
2, dehydration: for guaranteeing to never degenerate after the feed moulding, should slough the crop material surface water, make moisture content about 16%.
3, moulding:
Pressing section has three requirements again:
(1) guarantee the raw material supplying amount, productivity ratio reaches designing requirement;
(2) guarantee moisture content, the blast of expanding when preventing to push;
(3) guarantee the convenient pressure angle, make density reach the storage requirement.
The design of stalk forming production of fodder line must guarantee the correct enforcement of these several key elements.
Workflow is shown in block diagram 4:
Send into vertical straw rubber 1 through air-dry and the crop tangerine stalk preliminary hydro-extraction of solar energy canopy, kneading machine 1 cuts off, tears, crumples the back to stalk and sends into first bin 15 with wind-force, the impact of cold air to drying drum reduced in this storehouse on the one hand, preserving enough raw materials on the other hand uses for system, the raw material of bin 15 is through closed belt conveyor 2, auger 3, send into drying drum 4, this drying system is made up of air heating fire door 12, air-introduced machine 13 and rotary drum 14.Rotating 14 centers of rolling is porous warm-air pipes, is raw material around the heat pipe, and material moisture content is sloughed in the hot air convection heat exchange of discharging with the center warm-air pipe under rotating cylinder drives, and is discharged by dehumidification system.
Material through dehydration enters biological nutritive agent adding system 5 from drum outlet, and this biological nutritive agent is to help livestock digestion, also helps the biologic product of moulding.Biological nutritive agent with vaporific spraying into after, stir through DWG 6, promptly entered ribbon conveyer 7.Send into forming machine for straw 16 then.
Forming machine for straw 16 is made up of flat spin screw feeder 8, vertical spin screw feeder 9 and crank connecting link compacting shape machine 10.Flat spin screw feeder 8, vertical spin screw feeder 9 mainly are the raw materials of supplying with preliminary working, simultaneously the precompressed effect are arranged also, also are the keys that guarantees productivity ratio.Crank connecting link compacting shape machine 10 is impact type make-up machines, and this make-up machine forming cavity is an open type, and pressure angle is adjustable, and compact density can pass through this adjusting.
Material makes the formed feed that is squeezed into certain density by above each link, and by manually pushing baling press 11, it is fixing in bundle then, sends into feed storage 12.
The line production system design.These system's characteristics:
(1) continuously closed operation; Agricultural crop straw can be processed into feed or fuel slug edible and people's lives use for domestic animal with certain density.
(2) production efficiency height; Be convenient to depositing, guarantee the quality and transporting of straw feed.
(3) automaticity height, key technology has novelty, is the highest machinery production line of present agricultural wastes level of processing.
(4) if produce patch fuel, the pressure angle that only needs to adjust make-up machine gets final product.
Claims (6)
1, a kind of feed, the moulding of fuel crop material produce complete equipment, it is characterized in that: it is made up of the vertical kneading machine of stalk, storing material storehouse, drum dryer and straw forming machine, the charging aperture in the discharging opening of the vertical kneading machine of straw and storing material storehouse links, the discharging opening in storing material storehouse by auger with mass transport in drum dryer, material after the drying is delivered to the charging aperture of straw forming machine again by conveyer belt, material is extruded by discharging opening through the formed feed that is squeezed into certain density behind the straw forming machine.
2, feed according to claim 1, the moulding of fuel crop material produce complete equipment, it is characterized in that: above-mentioned agricultural crop straw make-up machine, comprise body, feed mechanism, discharging opening and shaping mechanism, shaping mechanism is protected die cavity, drift and crank connecting link by spacer, forming cavity, taper and is formed, spacer and feed mechanism link, drift can move in spacer and an end and crank connecting link link, the link other end and taper of one end of forming cavity and spacer protected die cavity and linked, and the other end and discharging opening that taper is protected die cavity link.
3, feed according to claim 2, the moulding of fuel crop material produce complete equipment, it is characterized in that: above-mentioned taper is protected die cavity, by movable upper cavity and fixedly lower chamber fasten and to form, one end and the body hinge-coupled of movable upper cavity, the hydraulic lift on the other end and the body links.
4, feed according to claim 2, the moulding of fuel crop material produce complete equipment, it is characterized in that: above-mentioned feed mechanism is made up of a horizontal type level screw auger and a vertical vertical spin auger, the front end of horizontal type level screw auger is a charging aperture, rear end and vertical vertical spin auger link, and the lower end and the spacer of vertical vertical spin auger link.
5, feed according to claim 1, the moulding of fuel crop material produces complete equipment, it is characterized in that: the vertical kneading machine of above-mentioned agricultural crop straw, comprise body, the feeding port of body upper end and the discharging opening of body side, at the body middle part one power transmission shaft is housed, in the lower end of the upper end of power transmission shaft feeding port cutting knife is housed one time, drive pulley is equipped with in lower end at power transmission shaft, below a cutting knife, secondary cut and kneading mechanism are housed, it is formed by being contained in one group of moving knife on the power transmission shaft and the one group of dead knife that is contained on the body inwall, moving knife and dead knife are staggered, form multilayer cutter group, on the body inwall below each dead knife, the flute profile tile is housed all.
6, feed according to claim 5, the moulding of fuel crop material produce complete equipment, it is characterized in that: on the power transmission shaft relative with the discharging opening position drive plate is housed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03118876 CN1208180C (en) | 2003-03-31 | 2003-03-31 | Feed and fuel crop stalk forming production complete set apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03118876 CN1208180C (en) | 2003-03-31 | 2003-03-31 | Feed and fuel crop stalk forming production complete set apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1467078A CN1467078A (en) | 2004-01-14 |
| CN1208180C true CN1208180C (en) | 2005-06-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 03118876 Expired - Fee Related CN1208180C (en) | 2003-03-31 | 2003-03-31 | Feed and fuel crop stalk forming production complete set apparatus |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101367271B (en) * | 2007-08-17 | 2011-04-06 | 北京汉坤科技有限公司 | Movable biomass compact molding apparatus and molding roll |
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| CN100358981C (en) * | 2005-09-21 | 2008-01-02 | 张建超 | Granular fuel with crop straw and production thereof |
| CN101828757A (en) * | 2010-05-28 | 2010-09-15 | 中国水产科学研究院渔业机械仪器研究所 | Stirring type fermented soybean meal dryer |
| CN101946971B (en) * | 2010-08-11 | 2012-04-25 | 中国水产科学研究院渔业机械仪器研究所 | Improved structure of discharge mechanism of turndown type fermented soybean meal drying machine |
| CN102205664B (en) * | 2011-02-01 | 2012-11-07 | 常熟市华技锅炉制造有限公司 | Biomass fuel moulding machine |
| CN102391903A (en) * | 2011-11-24 | 2012-03-28 | 哈尔滨航飞环保设备制造有限公司 | Automatic production apparatus of biomass fuel block |
| CN107199728B (en) * | 2017-06-21 | 2019-03-12 | 临川环境技术（天津）有限公司 | A kind of method that combustible compression is packaged |
| CN108126629A (en) * | 2017-11-09 | 2018-06-08 | 溧阳日进农牧装备有限公司 | A kind of granulation device for Agriculture, forestry And Animal Husbandry waste |
| CN209756188U (en) * | 2018-08-31 | 2019-12-10 | 河北维尔利动物药业集团有限公司 | automatic suppression system of fodder brick |
| CN110102395A (en) * | 2019-06-10 | 2019-08-09 | 山东好妯娌电器科技股份有限公司 | A kind of mobile biomass collection crushing molding granulator |
-
2003
- 2003-03-31 CN CN 03118876 patent/CN1208180C/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101367271B (en) * | 2007-08-17 | 2011-04-06 | 北京汉坤科技有限公司 | Movable biomass compact molding apparatus and molding roll |
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|---|---|
| CN1467078A (en) | 2004-01-14 |
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