Disclosure of Invention
The invention aims to provide a structural column assembled finished steel reinforcement cage, which aims to solve the problems that the prior steel reinforcement cage provided in the background art needs to connect a plurality of main reinforcements, and the welding connection of the reinforcements is time-consuming and labor-consuming, and the binding is adopted and the stability is poor.
In order to achieve the aim, the invention provides the technical scheme that the structural column assembled finished steel reinforcement cage comprises main ribs and fixing ribs, wherein the main ribs and the fixing ribs are uniformly distributed in a rectangular array, and the fixing ribs are positioned in the main ribs;
The stirrups surround the outer side walls of the main reinforcements and the fixing reinforcements, and are bound and fixed on the main reinforcements and the fixing reinforcements through steel wires;
The connecting cylinder, the main muscle and fixed muscle are formed by the reinforcing bar combination of connecting from top to bottom by many, and the connecting cylinder includes inner skleeve and outer sleeve, and the inner skleeve is fixed to be cup jointed in the one end of reinforcing bar, and the inner skleeve of reinforcing bar one end inner skleeve and adjacent reinforcing bar one end laminates each other, and outer sleeve screw thread cup joints the lateral wall at the inner skleeve of two laminates each other.
In a further embodiment, the stirrups are welded to the main bars and the fixing bars.
In a further embodiment, the outer side wall of the reinforcement is provided with screw thread grooves at both ends, and the inner side wall of the inner sleeve is provided with screw thread holes matching the screw thread grooves of the outer side wall of the reinforcement.
In a further embodiment, stirrups of the same horizontal plane are arranged as a set of bindings, with multiple sets of bindings being arranged in parallel.
In a further embodiment, the outer side wall of the connecting cylinder is clamped with two limiting shells for limiting the outer sleeve, the two limiting shells can be combined into a cylinder structure, and a slot matched with the reinforcing steel bar and the connecting cylinder is formed in the limiting shells.
In a further embodiment, a connection mechanism for connecting the two limit shells is provided in the limit shells.
In a further embodiment, coupling mechanism includes pothook, stopper and fixture block, and fixture block fixed connection is in the terminal surface below of a spacing shell, and the terminal surface below fixedly connected with of another spacing shell matches the card frame with the fixture block, and pothook fixed connection is on the terminal surface of spacing shell, and the draw-in groove that matches with the stopper is seted up to the upper end of pothook, and the cross-section of draw-in groove is the L type, and the pothook block is in the draw-in groove of spacing shell, and the one end of stopper colludes the one end of linking the pothook, and the internally mounted of draw-in groove has the first elastic component that is used for applying upward elasticity to the stopper.
In a further embodiment, the transverse bar is fixedly arranged at the upper end of the main bar, and the main bar is provided with a limiting frame and a fixing mechanism for fixing the transverse bar.
In a further embodiment, the limiting frame comprises a fixing sleeve, a connecting rod and a positioning block, wherein a plurality of fixing sleeves are sleeved on the outer side walls of the main ribs and the fixing ribs, fixing screws used for fixing positions are connected to the outer side walls of the fixing sleeves in a threaded mode, inserting rods are fixedly connected to the outer side walls of the fixing sleeves, two ends of the connecting rod are sleeved on the outer side walls of two adjacent inserting rods, sliding holes are formed in the outer side walls of the inserting rods, the positioning block is slidably mounted in the sliding holes, second elastic pieces used for applying elastic force to the positioning block are mounted in the sliding holes, and positioning holes matched with the positioning block are formed in the outer side walls of the connecting rod.
In a further embodiment, the fixing mechanism comprises slide bars, sliding sleeves and pressure bars, wherein the two slide bars are fixedly connected to the upper ends of the connecting bars, the connecting bars and the two slide bars are combined into a triangular structure, the pressure bars are arranged into two, the sliding sleeves are arranged into four, the two sliding sleeves are fixedly connected to the outer side wall of one pressure bar, the sliding sleeves are sleeved on the outer side wall of the slide bars in a sliding manner, the upper ends of the pressure bars are fixedly connected with control frames, and one ends of the two control frames are connected with an adjusting cylinder in a threaded manner.
Compared with the prior art, the invention has the beneficial effects that:
The invention relates to a structural column assembled finished steel reinforcement cage, which is connected with main ribs or fixed ribs which are connected up and down through connecting cylinders, so that the stability of connection is improved while quick connection is realized, and the problems that the conventional steel reinforcement cage needs to connect a plurality of main ribs, and the welding connection of the steel bars is time-consuming and labor-consuming, and the binding is adopted, so that the stability is poor are solved.
Drawings
Fig. 1 is a schematic diagram of the overall structure of a reinforcement cage according to an embodiment of the present invention;
Fig. 2 is a top view of a reinforcement cage according to an embodiment of the present invention;
Fig. 3 is a partial front view of a reinforcement cage according to an embodiment of the present invention;
FIG. 4 is a cross-sectional view of a connecting cylinder according to an embodiment of the present invention;
FIG. 5 is a schematic view of a limiting shell structure according to an embodiment of the present invention;
FIG. 6 is an exploded view of a containment vessel according to an embodiment of the present invention;
FIG. 7 is a partial cross-sectional view of a retention housing according to an embodiment of the present invention;
FIG. 8 is an enlarged view of FIG. 7A in accordance with an embodiment of the present invention;
FIG. 9 is a semi-sectional view of a containment vessel in accordance with an embodiment of the present invention;
FIG. 10 is a schematic view showing the connection structure of the main bars and the transverse bars in embodiment 2 of the present invention;
FIG. 11 is a schematic view showing a partial connection structure of the main rib and the transverse rib according to embodiment 2 of the present invention;
fig. 12 is a schematic view of a connection structure between a limiting frame and a fixing mechanism according to embodiment 2 of the present invention;
FIG. 13 is a partial exploded view of a limiting frame according to embodiment 2 of the present invention;
FIG. 14 is a cross-sectional view of a fixing sleeve according to embodiment 2 of the present invention;
fig. 15 is a schematic structural diagram of a fixing mechanism according to embodiment 2 of the present invention.
In the figure, 1, a main rib; 11, transverse ribs, 2, stirrups, 3, fixing ribs, 4, a connecting cylinder, 41, an inner sleeve, 42, an outer sleeve, 43, a limiting shell, 5, a connecting mechanism, 51, a clamping hook, 52, a limiting block, 521, a first elastic piece, 53, a clamping block, 531, a clamping frame, 6, a limiting frame, 61, a fixing sleeve, 611, a fixing screw, 62, a connecting rod, 63, a positioning piece, 631, a second elastic piece, 7, a fixing mechanism, 71, a sliding rod, 72, a sliding sleeve, 73, a compression rod, 74, a control frame, 741 and an adjusting cylinder.
Detailed Description
The following description will clearly and fully describe the technical solutions of the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1-9, the present embodiment provides a structural column assembled steel reinforcement cage, which includes a main reinforcement 1, a stirrup 2 and a fixing reinforcement 3. The main ribs 1 and the fixing ribs 3 are uniformly distributed in a rectangular array, as shown in fig. 2, the number of the main ribs 1 is twelve, the number of the fixing ribs 3 is four, and the four fixing ribs 3 are distributed in the twelve main ribs 1. Stirrups 2 located on the same horizontal plane are arranged as a set of bindings, as shown in fig. 1 and 3, with sets of bindings arranged in parallel. The stirrup 2 surrounds the lateral wall at the main muscle 1 and the fixed muscle 3, during the installation, earlier through wire ligature stirrup 2 and the laminating position of main muscle 1 and fixed muscle 3, makes stirrup 2 and main muscle 1 and fixed muscle 3 carry out preliminary connection and location, and mode through the spot welding is further connected stirrup 2 and main muscle 1 and stirrup 2 and fixed muscle 3 afterwards, increases reinforcement cage overall stability, makes reinforcement cage preparation accomplish.
Compared with the existing reinforcement cage which is installed on site, after the finished reinforcement cage is formed by binding outside the site, the tower crane is uniformly adopted for hoisting, so that the workload of climbing operation of reinforcement workers is reduced, meanwhile, the reinforcement is bound outside the site, most of cross operation workload is avoided, only individual workers are required to be matched for hoisting on site, the assembly effect is achieved, the number of site constructors is reduced, and further the cross construction potential safety hazards are reduced. Meanwhile, the finished steel reinforcement cage can be manufactured in advance, is not affected by site construction, and can effectively accelerate construction progress.
However, in order to adapt to more buildings and meet the height or depth of the buildings, a plurality of reinforcement cages are required to be connected up and down, and the overall length of the reinforcement cages is increased, so that the main reinforcement 1 and the fixing reinforcement 3 with increased lengths are formed by connecting and combining a plurality of reinforcement bars up and down. As shown in fig. 3 and 4, adjacent two reinforcing bars are connected by a connecting cylinder 4, wherein the connecting cylinder 4 includes an inner sleeve 41 and an outer sleeve 42. As shown in fig. 4, before installation, screw thread grooves are cut at two ends of the outer side wall of the steel bar, screw thread holes are formed in the inner sleeve 41, one inner sleeve 41 is in screw thread sleeve connection with the upper end of the steel bar below, an outer sleeve 42 is in screw thread sleeve connection with the outer side wall of the inner sleeve 41, the outer sleeve is rotated to the lower side of the outer side wall of the inner sleeve 41, the upper end of the inner sleeve 41 is exposed, then the other inner sleeve 41 is in screw thread sleeve connection with the lower end of the steel bar above, one ends of the inner sleeves 41 of the upper steel bar and the lower steel bar are attached, then the outer sleeve 42 is rotated, the outer sleeve 42 moves upwards, the outer sleeve 42 which moves upwards is in screw thread sleeve connection with the outer side wall of the inner sleeve 41 at the upper end randomly, and the outer sleeve 42 is in screw thread connection with the two inner sleeves 41, so that the two steel bars can be connected.
Vibration is generated during transportation and installation of the reinforcement cage, the outer sleeve 42 is easily caused to rotate downwards through threads and self gravity by vibration, and then the outer sleeve 41 at the upper end is separated, so that the outer side wall of the connecting cylinder 4 is clamped with the limiting shell 43 for guaranteeing connection of the upper reinforcement and the lower reinforcement. As shown in fig. 5, two limiting shells 43 are provided, and the two limiting shells 43 can be combined into a cylindrical structure. As shown in fig. 6 and 9, the end surfaces of the two limiting shells 43, which are attached, are provided with grooves, and the grooves can be clamped on the outer side walls of the steel bars and the connecting cylinder 4, so that the outer sleeve 42 which is connected is limited, and the outer sleeve 42 is prevented from being connected with the two inner sleeves 41.
As shown in fig. 7 and 8, the two limiting shells 43 are provided with a connecting mechanism 5, the connecting mechanism 5 comprises a clamping hook 51, a limiting block 52 and a clamping block 53, and the clamping block 53 is fixedly connected below the end face of one of the limiting shells 43. As shown in fig. 6, the end surface of the other limiting shell 43 is fixedly connected with a clamping frame 531, and the clamping block 53 can be inserted into a frame hole of the clamping frame 531, so that the lower ends of the two limiting shells 43 are connected. The hook 51 is fixedly connected above the end face of the limiting shell 43, as shown in fig. 8, the limiting shell 43 is provided with a clamping groove, the cross section of the clamping groove is L-shaped, namely, the notches at two ends of the clamping groove are respectively positioned at the upper end of the limiting shell 43 and the end face of the limiting shell 43, and after the two limiting shells 43 are combined and spliced, the hook 51 of the limiting shell 43 can be spliced in the clamping groove of the limiting shell 43.
As shown in fig. 8, the stopper 52 is slidably mounted in a clamping groove, a first elastic member 521 is further mounted in the clamping groove, the upper end of the first elastic member 521 is fixedly connected to the lower end of the stopper 52, the first elastic member 521 is provided as a spring, and an upward elastic force can be applied to the stopper 52 through the first elastic member 521. After the hook 51 is inserted into the clamping groove of the limiting shell 43, the hook 51 is hooked with the limiting block 52, so that the hook 51 is prevented from being separated from the clamping groove. When the connection of the two limiting shells 43 needs to be canceled, the limiting block 52 can be canceled from being hooked with the clamping hook 51 by pressing the limiting block 52 downwards through the notch of the clamping groove at the upper end of the limiting shell 43, so that the clamping hook 51 can be pulled out from the notch of the clamping groove, and the connection of the two limiting shells 43 is canceled.
Example two
Referring to fig. 10-15, further improvements are made on the basis of the first embodiment:
In actual construction, the upper end of the reinforcement cage needs to be connected with the beam reinforcement, and the connection of the reinforcement cage and the beam reinforcement is an important step in constructing a structural frame and is mainly used for ensuring the structural safety and stability of a building, so that the upper end of the main reinforcement 1 is fixedly connected with a plurality of transverse reinforcements 11. The transverse ribs 11 are vertically distributed with the main ribs 1, the main ribs 1 are twelve, the fixing ribs 3 are four for example, the transverse ribs 11 of the same horizontal plane are four, the transverse ribs 11 of the same horizontal plane are a group of transverse ribs, the transverse ribs of different groups are arranged according to the design height of the transverse beam, theoretically, the more the groups of the transverse ribs are, the greater the degree of the transverse beam is.
At present, the connection of the main structural column rib 1 of the building and the transverse rib 11 of the cross beam is mostly connected through binding, so that the labor intensity is high, the efficiency is low, and the consistency and the reliability are insufficient. During construction, the transverse rib 11 is inserted into the main rib 1 in general and is perpendicular to the main rib 1, and the transverse rib 11 and the main rib 1 are crossed, but in order to ensure the strength of the transverse rib 11, the main rib 1 and the transverse rib 11 are bound together, and when the transverse rib 11 and the main rib 1 are crossed, the construction space is relatively small, and basically enough space is not available for binding the main rib 1 and the transverse rib 11, so that the transverse rib 11 is conveniently connected to the upper end of the main rib 1, and the upper end of the main rib 1 is provided with the limiting frame 6 and the fixing mechanism 7.
Wherein, the quantity of spacing frame 6 is the same with the group number of crossbeam muscle, spacing frame 6 includes fixed sleeve 61, connecting rod 62 and locating piece 63, fixed sleeve 61 sets up to sixteen, the specific quantity of fixed sleeve 61 is confirmed according to the quantity of crossbeam owner muscle 1 when actual construction, slip respectively cup joints on the lateral wall of owner muscle 1 and fixed muscle 3, the lateral wall fixedly connected with inserted bar of fixed sleeve 61, the trepanning has all been seted up at the both ends of connecting rod 62, make the both ends of connecting rod 62 cup joint respectively on the inserted bar lateral wall of two adjacent fixed sleeve 61 through the trepanning. The outer side wall of the inserted link is provided with a sliding hole, the positioning block 63 is slidably inserted into the sliding hole, a second elastic piece 631 is further installed in the sliding hole, the second elastic piece 631 is arranged as a spring, and the second elastic piece 631 applies elastic force to the positioning block 63, so that one end of the positioning block 63 slidably extends out from the orifice of the sliding hole. The outer side wall of the connecting rod 62 is provided with a positioning hole, the positioning hole is communicated with the sleeve hole, the sleeve hole of the connecting rod 62 is provided with a round table-shaped hole, therefore, the side wall of the cross section of the sleeve hole is an inclined plane, after the connecting rod 62 is sleeved on the outer side wall of the inserted rod, the side wall of the sleeve hole applies pressure to one end of the positioning block 63, the positioning block 63 is pressed into the sliding hole, after the sleeve hole of the connecting rod 62 is completely sleeved on the inserted rod of the fixed sleeve 61, the positioning block 63 is aligned with the positioning hole of the connecting rod 62, and the positioning block 63 subjected to the elastic force of the second elastic piece 631 stretches out of the sliding hole to be clamped in the positioning hole of the connecting rod 62, and at the moment, the connection of the fixed sleeve 61 and the connecting rod 62 is completed. Of course, the connection between the fixing sleeve 61 and the connecting rod 62 is not limited to the positioning block 63, and the sliding hole of the inserting rod can be emptied, and after the connecting rod 62 is sleeved on the outer side wall of the inserting rod, the positioning hole of the connecting rod 62 is aligned with and communicated with the sliding hole of the inserting rod, and at this time, a bolt can be inserted into the sliding hole and the positioning hole to prevent the connecting rod 62 from being separated from the fixing sleeve 61.
As shown in fig. 14, the outer side wall of the fixing sleeve 61 is connected with a fixing screw 611 in a threaded manner, after the fixing sleeve 61 is sleeved on the outer side wall of the main rib 1 or the fixing rib 3 and the position of the fixing sleeve 61 is determined, the fixing screw 611 is screwed so that one end of the fixing screw 611 extends into the fixing sleeve 61, and one end of the fixing screw 611 contacts the outer side wall of the main rib 1 or the fixing rib 3. Taking the main rib 1 as an example, the fixing screw 611 is screwed, the friction coefficient between the fixing screw 611 and the main rib 1 is increased, and the fixing sleeve 61 is fixed on the main rib 1 through damping.
As shown in fig. 12, the limit frame 6 is provided in a rectangular frame structure, the connecting rod 62 can be replaced according to the distance between the main rib 1 and the fixing rib 3, and after the fixing sleeve 61 is fixed on the outer side walls of the main rib 1 and the fixing rib 3 through the fixing screw 611, the limit frame 6 is made to act like a stirrup 2. At this time, the position of the longitudinal main bar 1 or the fixing bar 3 is kept stable during the concrete pouring process by the limit frame 6. The upper end of the main rib 1 or the fixed rib 3 is prevented from moving in the concrete solidification process by the limiting frame 6, so that the main rib 1 or the fixed rib 3 is ensured to be arranged accurately according to the design requirement, and the bearing capacity and the performance of the whole structure of the upright post are ensured. In the concrete elements of the column, the stop boxes 6 provide lateral restraining forces that help to promote the shear capacity of the structure, helping the concrete resist lateral compressive forces and distortions. The restraining function can ensure that the concrete can better keep the shape when being stressed, and cracking and breaking are avoided.
As shown in fig. 11 and 12, the fixing mechanism 7 includes a slide bar 71, a slide sleeve 72 and a pressing bar 73, wherein the slide bar 71 is located above the two connecting rods 62 on both sides of the limit frame 6, and as shown in fig. 13, the two slide bars 71 and the connecting rods 62 are combined into a triangle structure. As shown in fig. 12, two symmetrical fixing mechanisms 7 located on the same horizontal plane are set as a group of fixing pieces, two compression bars 73 of one side fixing mechanism 7 are set as four, two sliding sleeves 72 are fixedly connected to the outer side wall of one compression bar 73, the sliding sleeves 72 on the two compression bars 73 are symmetrically set, and the sliding sleeves 72 are in sliding sleeve connection with the outer side wall of the sliding bar 71.
After the limit frame 6 is installed, as shown in fig. 10 and 11, the transverse bar 11 is slidably inserted between the main bar 1 and the included angle of the slide bar 71. As shown in fig. 11 and 12, by controlling the two compression bars 73 to be separated from each other, the sliding sleeve 72 is driven to slide downwards on the outer side wall of the sliding bar 71, and after the compression bars 73 contact the transverse bar 11, the main bar 1, the sliding bar 71 and the compression bars 73 are clamped on the outer side wall of the transverse bar 11 in a triangular structure. In order to increase the friction coefficient of the main rib 1, the slide bar 71 and the compression bar 73 to the transverse rib 11, the transverse rib 11 is further fixed through damping, and the compression bar 73 is connected with a control frame 74. As shown in fig. 15, an adjusting cylinder 741 is disposed between the control frames 74 of the two compression bars 73 in the fixing mechanism 7, that is, two symmetrical threaded holes are respectively formed at two ends of the adjusting cylinder 741, and the adjusting cylinder 741 is connected to the two control frames 74 through the threaded holes. When in use, the two control frames 74 can be driven to synchronously move (far away from each other or close to each other) by rotating the adjusting cylinder 741, and after the two control frames 74 are far away from each other, the pressing rod 73 can be pressed on the upper end of the transverse rib 11. By screwing the adjusting cylinder 741, the pressure applied by the compression rod 73 to the transverse rib 11 is increased, and then the transverse rib 11 is clamped and fixed through the main rib 1, the sliding rod 71 and the compression rod 73, so that the connection of the transverse rib 11 and the main rib 1 is completed.
Manual ligations are relatively inefficient compared to mechanical attachments. Under the condition of intense engineering progress requirements, manual binding needs a certain technical content and can become a bottleneck of engineering progress. And spacing frame 6 and fixed establishment 7 are prefabricated structure, when the installation, only need adopt the cover (cup joint spacing frame 6 on main muscle 1 and fixed muscle 3), revolve (screw fixing screw 611), insert (peg graft horizontal muscle 11 in the contained angle department of main muscle 1 and slide bar 71), change (rotate a section of thick bamboo 741 and make depression bar 73 downwardly moving) four simple operations can fix horizontal muscle 11 on main muscle 1, consequently, adopt spacing frame 6 and fixed establishment 7 fixed horizontal muscle 11 on main muscle 1 can increase work efficiency, reduce the work degree of difficulty, reduce workman's work burden. The quality of manual ligation is largely dependent on the skill and experience of the worker. There may be differences in lashing quality from worker to worker, which may lead to construction quality inconsistencies, increasing the risk of construction. Therefore, when the main rib 1, the lateral rib 11, and the fixing mechanism 7 are of the same specification, the lateral rib 11 is fixed to the main rib 1 by the stopper frame 6 and the fixing mechanism 7, and the consistency and reliability of the connection of the lateral rib 11 can be increased.
When the tail end of the uppermost main rib 1 is positioned on a floor layer, two main ribs 1 and two fixing ribs 3 are required to be connected by adopting a connecting cylinder 4 and a limiting shell 43, the lengths of the main ribs 1 and the fixing ribs 3 are increased, the connection between the adjacent main ribs 1 and the connection between the adjacent fixing ribs 3 are realized, and at the moment, the transverse ribs 11 can be connected at the connection positions of the two adjacent main ribs 1. When the transverse rib 11 is connected to the joint of two adjacent main ribs 1, taking the main rib 1 as an example, the limit frame 6 of the main rib 1 below is firstly installed, then after the main rib 1 is fixed by the fixing screw 611, one main rib 1 is connected to the upper side of the main rib 1 by the connecting cylinder 4 and the connecting mechanism 5, at this time, the fixing sleeve 61 matched with the limit shell 43 needs to be replaced, and after the fixing sleeve 61 is sleeved on the outer side wall of the limit shell 43, the fixing sleeve 61 is fixed by the fixing screw 611. When the fixing sleeve 61 enables the limiting shell 43 to be installed at the joint of the two main ribs 1, the fixing sleeve 61 can further increase the stability of the two spliced limiting shells 43 and prevent the two limiting shells 43 from being separated.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the invention as defined by the appended claims.