CN118288103A - Processing equipment and processing method for processing production plate - Google Patents

Processing equipment and processing method for processing production plate Download PDF

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Publication number
CN118288103A
CN118288103A CN202310010144.4A CN202310010144A CN118288103A CN 118288103 A CN118288103 A CN 118288103A CN 202310010144 A CN202310010144 A CN 202310010144A CN 118288103 A CN118288103 A CN 118288103A
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CN
China
Prior art keywords
processing
moving
assembly
assemblies
move
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Pending
Application number
CN202310010144.4A
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Chinese (zh)
Inventor
季峰
常远
武凡凯
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Suzhou Vega Technology Co Ltd
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Suzhou Vega Technology Co Ltd
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Publication date
Application filed by Suzhou Vega Technology Co Ltd filed Critical Suzhou Vega Technology Co Ltd
Publication of CN118288103A publication Critical patent/CN118288103A/en
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Abstract

The invention discloses processing equipment and a processing method for processing a production plate, wherein the processing equipment comprises a supporting table, a workbench, a moving assembly and processing assemblies, the workbench is arranged on the supporting table and is suitable for placing the production plate, a plurality of second moving assemblies are arranged on a first moving assembly, the first moving assembly is movably arranged on the supporting table along a first direction, the first moving assembly can drive the plurality of second moving assemblies to move along the first direction, the plurality of second moving assemblies can independently move along the first direction, the processing assemblies are arranged on each second moving assembly, and each second moving assembly is used for driving the corresponding processing assembly to move along the first direction so as to process the production plate. According to the processing equipment for processing the production plate, disclosed by the embodiment of the invention, the first moving assembly is utilized to drive the plurality of second moving assemblies to move, so that the number of driving parts is reduced, the control difficulty is reduced, the moving stroke of the second moving assemblies is increased, and the processing of the production plate with a large size is facilitated.

Description

Processing equipment and processing method for processing production plate
Technical Field
The invention relates to the technical field of plate processing and manufacturing, in particular to processing equipment and a processing method for processing and producing plates.
Background
The machine for processing production boards on the market at present cannot directly process large-size production boards (such as production boards with the length of 49 inches and the width of 43 inches) due to the limitation of the maximum stroke of the movable assembly, and has low compatibility. Based on this, prior art's machine is before carrying out processing to the production board of jumbo size, need cut into a plurality of small-size production boards with the production board of jumbo size and process, will increase staff's work load in so intangibly, and because the size of small-size production board is less, when carrying out processing to the small-size production board, especially when boring to the small-size production board, the quantity of the hole that waits to process on the small-size production board also relatively reduces for the processing time of production board on the machine shortens, can increase the frequency of staff's unloading in this way, still increase the machine down time, reduce the machining efficiency of production board and the utilization ratio of machine, still can make the whole production cycle of production board longer simultaneously.
In order to solve the above problem, machines capable of processing large-size production boards are continuously appeared in the existing market, and the machine mainly drives a main shaft to move by enlarging the volume of the machine and adopting a moving component with a larger stroke to process the large-size production boards, but the moving component with a larger stroke has low precision, so that the processing precision of the machine is reduced, and meanwhile, the large number of holes to be processed on the large-size production boards causes that the large-size production boards occupy too much processing time during processing, so that the processing efficiency of the production boards cannot be maximally improved, and the whole production period of the production boards is longer.
Disclosure of Invention
The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, the invention provides the processing equipment for processing the production plate, which can improve the processing precision while processing the large-size production plate, and solves the technical problems of low processing efficiency and low processing precision of the large-size production plate in the prior art.
The invention also aims to provide a processing method for processing the production plate by adopting the processing equipment.
According to an embodiment of the present invention, a processing apparatus for processing a production plate includes: a support table; the workbench is arranged on the supporting table and is suitable for placing a production plate; the first moving assembly and the plurality of second moving assemblies are arranged on the first moving assembly, the first moving assembly is movably arranged on the supporting table along a first direction, the first moving assembly can drive the plurality of second moving assemblies to move along the first direction, and the plurality of second moving assemblies can independently move along the first direction; the machining components are arranged on the second moving components, and each second moving component is used for driving the corresponding machining component to move along the first direction so as to machine the production plate.
According to the processing equipment for processing the production plate, disclosed by the embodiment of the application, the second moving assembly which independently drives the processing assembly to move along the first direction is arranged at the same time, and the second moving assembly can improve the moving precision of the processing assembly while driving the processing assembly to move, so that the processing precision, namely the processing quality of the processing equipment, is improved; the first moving assembly is used for driving the plurality of second moving assemblies to move along the first direction, and the first moving assembly can increase the moving stroke of the second moving assemblies, so that the processing equipment can process large-size production plates, the processing efficiency of the production plates is improved, the plurality of second moving assemblies are driven to move by one first moving assembly, the number of the first moving assemblies can be reduced, the production cost of the processing equipment is reduced, the structure of the processing equipment is simplified, the processing equipment is simple in structure and convenient to assemble, and the moving synchronism of the plurality of second moving assemblies can be improved. That is, the processing equipment of the application can process large-sized production plates, and has the advantages of high processing efficiency, high processing precision, simple structure and low production cost.
According to some embodiments of the invention, the first moving assembly includes a plurality of first moving assemblies, and each first moving assembly is provided with a plurality of second moving assemblies.
According to some embodiments of the present invention, the first moving assembly includes a first moving plate, a length direction of the first moving plate extends along the first direction, the first moving plate is movable along the first direction, and the plurality of second moving assemblies are arranged along the length direction of the first moving plate.
According to some embodiments of the invention, the processing apparatus for processing a production plate further includes a first driving member provided on the support table, the first moving assembly includes: the length direction of the connecting rod extends along the first direction; the connecting plates are respectively connected with the connecting rods, each connecting plate is provided with at least one second moving assembly, and the first driving piece is connected with one connecting plate and used for driving the connecting plate to move along the first direction so that the connecting plates can move simultaneously.
According to some embodiments of the invention, the processing apparatus for processing production boards, each of the second moving assemblies includes a second moving plate movably provided to the first moving assembly; the processing equipment further comprises a plurality of second driving pieces, the second driving pieces are connected with the second moving plates in a one-to-one correspondence mode, and the second driving pieces are used for driving the corresponding second moving plates to move along the first direction relative to the first moving assembly.
According to some embodiments of the invention, the processing apparatus for processing the production plate may further comprise a processing assembly configured to move in the first direction.
Optionally, the processing device further includes a plurality of third moving assemblies, where the third moving assemblies are disposed on the second moving assemblies in a one-to-one correspondence manner, and the third moving assemblies are connected with the processing assemblies on the corresponding second moving assemblies, and are used for driving the processing assemblies to move along a second direction, and the second direction is disposed in an angle crossing manner with the first direction; and the fourth moving assembly is movably arranged on the supporting table along a third direction and is used for driving the production plate to move along the third direction, and the third direction is respectively crossed with the first direction and the second direction at an angle.
Optionally, the processing apparatus further includes: the position detection assembly is used for detecting the real-time distance between two adjacent processing assemblies; the control assembly is respectively and electrically connected with the second moving assembly and the position detection assembly, and is used for controlling the second moving assembly to move according to the initial distance between two adjacent initial processing points on the production plate in the first direction so as to enable the first difference value between the real-time distance and the initial distance of the processing assemblies for processing the same production plate to be within a first preset threshold value; the image acquisition component is electrically connected with the control component, and is used for acquiring a plurality of actual datum points of each processing component on the same production plate and sending the actual datum points to the control component, the control component calculates a second difference value of the actual datum points and the corresponding initial processing points in the first direction and a third difference value of the actual datum points in the third direction, and controls the first moving component and/or the second moving component to move according to the second difference value, and controls the fourth moving component to move according to the third difference value.
The processing method for processing the production plate by the processing equipment comprises the following steps: placing the production plate on the table; controlling the first moving assembly, the second moving assembly and the workbench to move to respective initial positions; and controlling the working of the processing equipment according to a preset processing program so as to process the production plate.
According to the processing method for processing the production plate, disclosed by the embodiment of the invention, the production plate is processed through the processing equipment, so that the processing efficiency of the production plate is improved, and meanwhile, the processing of the large-size production plate is facilitated.
According to a machining method for machining a production plate by using a machining device of an embodiment of the present invention, controlling actions of the first moving assembly, the second moving assembly and the workbench to move the workbench and the machining assembly to respective initial positions includes: judging whether the number of processing areas on the production plate is consistent with the number of the processing components for processing the production plate; if yes, controlling the processing components to move to the initial positions; if not, judging whether the number of the processing areas is larger than the number of the processing components; if yes, controlling the processing components to move to the initial positions; and if not, starting the corresponding number of the processing assemblies according to the number of the processing areas, and controlling the processing assemblies to move to the initial positions.
According to the processing method for processing the production plate by the processing equipment, disclosed by the embodiment of the invention, a plurality of processing components are controlled to move to respective initial positions, and the processing method comprises the following steps: detecting actual datum points of each of the processing components on the production board; judging whether a second difference value between the actual datum point and a start machining point of the machining area in the first direction is within a second preset threshold value or not; if not, controlling the first moving assembly and/or the second moving assembly to move and driving the processing assembly to move so as to adjust the position of the processing assembly in the first direction until the second difference value is within the second preset threshold value; judging whether a third difference value between the actual datum point and the corresponding initial machining point in a third direction is within a third preset threshold value or not; if not, controlling the fourth moving assembly to move and driving the production plate to move so as to adjust the position of the production plate in the third direction until the third difference value is within the third preset threshold value.
According to a processing method of a processing apparatus for processing a production board according to an embodiment of the present invention, according to a preset processing program, the processing apparatus is controlled to operate to process the production board, including: controlling the second moving assembly to drive the machining assembly to move along the first direction relative to the workbench; judging whether the moving stroke of the second moving assembly and/or the processing assembly in the first direction meets a preset condition or not; if yes, controlling the processing assembly to suspend processing and controlling the first moving assembly to move; if not, the second moving assembly is controlled to continue moving, and whether the moving stroke of the second moving assembly and/or the machining assembly in the first direction meets the preset condition is judged in real time until machining is completed.
According to the processing method for processing the production plate by the processing equipment, the preset conditions are as follows: the movement stroke of the second movement assembly reaches the maximum stroke; or the moving stroke of the processing assembly reaches the actual processing distance of the production plate; or the moving stroke of the processing assembly reaches the position where the processing assembly is opposite to a preset positioning point.
According to a machining method of a machining apparatus for machining a production board of one embodiment of the present invention, controlling the second moving assembly to drive the machining assembly to move in the first direction relative to the table includes: controlling at least two processing components to move towards each other; after two adjacent processing assemblies are mutually limited, judging whether an unprocessed blank area exists in the processing area or not; if yes, controlling the first moving assembly to move and enabling one of the two adjacent processing assemblies to move to the blank area; or, firstly controlling one of the two second moving assemblies to move towards a direction away from the blank area so as to be arranged at a distance from the other second moving assembly, and then controlling the other of the two second moving assemblies to move towards a direction close to the blank area and to move to the blank area; if not, controlling the processing assembly to suspend processing and controlling the first moving assembly to move until the processing is completed.
Additional aspects and advantages of the invention will become apparent in the following description or may be learned by practice of the invention.
Drawings
The foregoing and/or additional aspects and advantages of the invention will become apparent and may be better understood from the following description of embodiments taken in conjunction with the accompanying drawings in which:
Fig. 1 is a schematic view of a processing apparatus according to some embodiments of the present invention.
Fig. 2 is an enlarged partial view of region i in fig. 1.
Fig. 3 is a schematic view of a part of the construction of a processing apparatus according to some embodiments of the present invention.
Fig. 4 is a schematic view of a processing assembly according to an embodiment of the present invention to be adjusted.
FIG. 5 is a schematic illustration of an adjusted processing assembly according to one embodiment of the present invention.
Fig. 6 is a top view of a production board according to some embodiments of the invention.
Fig. 7 is a top view of a production board according to further embodiments of the present invention.
Fig. 8 is a flow chart of a processing method according to some embodiments of the invention.
FIG. 9 is a flow chart of a processing method according to other embodiments of the present invention.
Fig. 10 is a flow chart of a processing method according to still other embodiments of the present invention.
Reference numerals:
1000. Processing equipment;
100. A support table;
210. A first moving assembly; 211. a connecting rod; 212. a connecting plate; 2121. a second guide rail;
220. a second moving assembly; 221. a second moving plate;
300. processing the assembly; 400. a position detection assembly; 410. a reference member; 420. a detecting member;
500. a support beam; 510. a first guide rail; 600. a third moving assembly; 700. a beam base;
900. A work table; 910. a working area; 2000. producing a board; 2100. starting a processing point;
H. Real-time spacing; s, starting the interval.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
A processing apparatus 1000 for processing a production board 2000 according to an embodiment of the present invention is described below with reference to the drawings of the specification.
As shown in fig. 1 and 2, a processing apparatus 1000 for processing a production board 2000 according to an embodiment of the present invention includes: a support table 100, a table 900, a first moving assembly 210, a plurality of second moving assemblies 220, and a plurality of processing assemblies 300.
As shown in fig. 1, the table 900 is disposed on the support 100. The support table 100 is used for supporting the working table 900 to improve the position stability of the working table 900, so that the overall structure of the processing apparatus 1000 is stable, and the processing quality of the processing apparatus 1000 is improved.
As shown in fig. 1, a production plate 2000 is adapted to be placed on a table 900. The working table 900 plays a role of supporting the production plate 2000, so that the position of the production plate 2000 is stable, and the production plate 2000 is convenient for subsequent processing.
In some examples, as shown in fig. 1, the surface of the table 900 has a work area 910 for placing the production board 2000, the work area 910 for accommodating the production board 2000 to enable placement of the production board 2000 on the table 900 and to enable supporting the production board 2000 with the table 900.
In other examples, an air clamp is further provided on the table 900, where the air clamp is used to adsorb the production plate 2000 to fix the production plate 2000, so as to further improve the position stability of the production plate 2000 on the table 900.
The plurality of second moving assemblies 220 are disposed on the first moving assembly 210, the first moving assembly 210 is movably disposed on the support table 100 along the first direction, and the first moving assembly 210 can drive the plurality of second moving assemblies 220 to move along the first direction. It should be understood that the first moving component 210 is disposed on the supporting table 100 and can move along the first direction relative to the supporting table 100, that is, the position of the first moving component 210 relative to the supporting table 100 can be changed, because the plurality of second moving components 220 are disposed on the first moving component 210, when the first moving component 210 moves relative to the supporting table 100, the first moving component 210 can drive the plurality of second moving components 220 to move relative to the supporting table 100, so as to change the positions of the plurality of second moving components 220 at the same time, and achieve the purpose of driving the plurality of second moving components 220 to move at the same time by using one first moving component 210.
Wherein, the first direction is understood herein to be the X direction shown in fig. 1, that is, the first moving assembly 210 is movable along the X direction.
The plurality of second moving assemblies 220 are individually movable in the first direction, respectively. That is, the plurality of second moving assemblies 220 may each be individually movable in the X direction.
As can be seen from the foregoing, the plurality of second moving assemblies 220 of the present application can move along the first direction independently, or can move synchronously under the driving of the first moving assembly 210, wherein the first moving assembly 210 drives the plurality of second moving assemblies 220 to move along the X direction simultaneously during the moving process, so as to change the positions of the plurality of second moving assemblies 220 simultaneously, and the second moving assemblies 220 correspondingly cooperate with the subsequent processing assemblies 300, so that the first moving assembly 210 drives the plurality of second moving assemblies 220 to move along the X direction simultaneously during the moving process of the plurality of processing assemblies 300.
Each second moving assembly 220 is provided with a processing assembly 300, and each second moving assembly 220 is configured to drive the corresponding processing assembly 300 to move along the first direction to process the production board 2000. It will be understood that the number of the second moving assemblies 220 is identical to the number of the processing assemblies 300, and the second moving assemblies 220 can drive the processing assemblies 300 to move along the X direction to change the positions of the processing assemblies 300, so as to process different positions on the production board 2000 by using the processing assemblies 300.
Of course, in other examples, the number of the processing assemblies 300 may be greater than the number of the second moving assemblies 220, that is, each second moving assembly 220 is provided with a plurality of processing assemblies 300, and one second moving assembly 220 is suitable for driving a plurality of processing assemblies 300 to move, so as to achieve the purpose of driving a plurality of processing assemblies 300 to move by using one second moving assembly 220, reduce the number of the second moving assemblies 220, reduce the production cost of the processing apparatus 1000, and simultaneously make the processing apparatus 1000 simple in structure, and facilitate reducing the assembly difficulty of the processing apparatus 1000.
It should be noted that, the machining of the production plate 2000 includes, but is not limited to, drilling holes in the production plate 2000, cutting the production plate 2000 into a plurality of small-sized plates, or edge milling the production plate 2000.
For convenience of description, the following description will mainly be given by taking the case of drilling holes in the production plate 2000 as an example of processing the production plate 2000.
As can be seen from the above-mentioned structure, the processing apparatus 1000 for processing a production board 2000 according to the embodiment of the present application includes a plurality of second moving assemblies 220 for driving corresponding processing assemblies 300 to move along the first direction, so that the position of the processing assemblies 300 can be changed relative to the production board 2000, and on one hand, it is ensured that the processing assemblies 300 can process any position of the production board 2000; on the other hand, the processing assembly 300 is ensured to process the production plates 2000 with different sizes, so that the processing equipment 1000 of the application can be compatible with processing the production plates 2000 with different sizes, and the application range of the processing equipment 1000 is improved.
Meanwhile, each processing assembly 300 is connected to one second moving assembly 220, so that each processing assembly 300 can be moved independently, that is, the processing assemblies 300 of the present application can be linked and moved independently.
It should be noted that, since each second moving assembly 220 only drives one processing assembly 300 to move, the load of the second moving assembly 220 is smaller, so that the moving speed of the second moving assembly 220 can be increased and the moving precision can be ensured when the second moving assembly moves, thereby improving the moving speed of the processing assembly 300 and the accuracy of the position after the movement, and improving the processing efficiency and the processing quality of the production board 2000.
In addition, in order to further ensure the accuracy of the position of the processing assembly 300 after moving, that is, to ensure the control precision of the second moving assembly 220, the second moving assembly 220 with higher precision may be used to drive the processing assembly 300 to move.
That is, the present application can improve the processing accuracy while ensuring the processing efficiency of the single production plate 2000 by providing the second moving assembly 220.
However, because the travel of the moving assembly with higher control precision in the prior art is smaller, the processing assembly 300 cannot process the production plate 2000 with larger size, therefore, the application sets the first moving assembly 210 which can drive the plurality of second moving assemblies 220 to move along the first direction, the first moving assembly 210 increases the travel of the second moving assembly 220, ensures that the second moving assembly 220 can drive the processing assembly 300 to process the production plate 2000 with larger size, further improves the application range of the processing equipment 1000, and further avoids dividing the production plate 2000 with larger size into small size for reprocessing, thereby reducing the feeding and discharging frequency of workers, reducing the downtime of the processing equipment 1000, and improving the utilization rate of the processing equipment 1000, thereby improving the processing efficiency of the production plate 2000.
That is, the present application can maximize the range of application of the processing apparatus 1000 while also increasing the utilization rate of the processing apparatus 1000 and increasing the processing efficiency of the production plate 2000 by providing the first moving assembly 210.
In summary, the processing apparatus 1000 of the present application has a wide application range, high processing efficiency and high processing precision.
Meanwhile, one first moving component 210 is utilized to drive a plurality of second moving components 220 to move, so that the number of the first moving components 210 can be reduced while the moving synchronicity of the plurality of second moving components 220 is ensured, thereby reducing the production cost of the processing equipment 1000 and reducing the control difficulty.
It can be appreciated that, compared with the prior art, the processing apparatus 1000 of the present application can process not only production boards 2000 of different sizes, but also production boards 2000 of larger sizes, and can increase the processing efficiency of the production boards 2000 of larger sizes, increase the utilization of the processing apparatus 1000, and increase the utilization rate of the processing apparatus 1000, and also increase the processing accuracy of the processing apparatus 1000.
It should be noted that, since the processing apparatus 1000 of the present application can process different sizes of production boards 2000, when the size of the production board 2000 to be processed is smaller than or equal to the stroke of the second moving assembly 220, the second moving assembly 220 can be used to drive the processing assembly 300 to move so as to process the production board 2000, that is, when the small-sized production board 2000 is processed, the first moving assembly 210 can not generate an action, so as to reduce the control difficulty and further reduce the processing difficulty of the production board 2000.
It should be noted that the above description mainly describes the effect of the first moving assembly 210 when the processing assembly 300 is driven to move by the second moving assembly 220 while processing the larger-sized production board 2000, that is, the above description mainly describes the movement stroke of the second moving assembly 220 increased by the first moving assembly 210.
Of course, in other examples, such as when one of the production boards 2000 on the table 900 is finished, it is necessary to process another production board 2000; or when it is desired to replace the processing assembly 300; or when the second moving assemblies 220 need to return to the original point, the first moving assembly 210 can be utilized to drive the second moving assemblies 220 to move synchronously, so as to improve the moving efficiency of the second moving assemblies 220.
That is, the first moving assembly 210 is not limited to increasing the moving stroke of the second moving assembly 220, but may also facilitate the processing of the plurality of production boards 2000, the replacement of the processing assembly 300, and the return of the processing assembly 300.
In addition, in some examples, when the size of the production plate 2000 to be processed is smaller than or equal to the stroke of the second moving assembly 220, the first moving assembly 210 and the second moving assembly 220 may be controlled to move simultaneously, and the first moving assembly 210 and the second moving assembly 220 are used to drive the processing assembly 300 to move simultaneously, so that the speed superposition effect may be generated, thereby reducing the moving time of the processing assembly 300 in the first direction and improving the moving efficiency.
In summary, the first moving component 210 and the second moving component 220 are both disposed to move along the first direction, so that in a specific process of processing the production board 2000, the first moving component 210 and the second moving component 220 can be controlled to move sequentially, that is, the first moving component 210 can be controlled to be stationary during processing, the second moving component 220 can be controlled to move so as to meet a processing requirement in a certain processing range, after a processing task in the processing range is completed, the first moving component 210 is controlled to move a certain distance, at this time, the processing component 300 reaches a new processing area, the second moving component 220 can move to realize processing of the new processing area, and so on, the processing range of the processing component 300 can be increased, that is, processing of the production board 2000 with a larger size can be realized. The processing method has the characteristics of high processing precision and large processing range; of course, in other processes of processing the production board 2000, especially when processing the production board 2000 with a size smaller than the stroke of the second moving assembly 220, the first moving assembly 210 and the second moving assembly 220 can be controlled to move simultaneously, and at this time, the first moving assembly 210 and the second moving assembly 220 can generate a speed superposition effect, so as to reduce the moving time of the processing assembly 300 in the first direction and improve the moving efficiency.
It should be noted that, when the first moving assembly 210 and the second moving assembly 220 are controlled to move in sequence to process the production board 2000, in order to facilitate the switching movement between the first moving assembly 210 and the second moving assembly 220, a set value may be set in the processing program, when the moving distance of the second moving assembly 220 reaches the set value, the processing assembly 300 pauses the processing, and controls the first moving assembly 210 to move, so as to drive the second moving assembly 220 to move by using the first moving assembly 210, and after the movement is completed, the second moving assembly 220 is continuously used to drive the processing assembly 300 to process the production board 2000.
In some examples, the set value may be a value that the processing assembly 300 needs to move in the first direction to complete processing of one production board 2000, that is, to complete processing of one production board 2000, the value to be moved of the processing assembly 300, and when the actual movement value of the processing assembly 300 is detected to be equal to the value to be moved of the processing assembly 300, that is, the actual movement value of the processing assembly 300 reaches the set value, the second movement assembly 220 stops moving and the processing assembly 300 pauses processing, and at this time, the first movement assembly 210 is controlled to drive the second movement assembly 220 to move. The control process is mainly suitable for processing a plurality of production boards 2000 with smaller sizes, and in the processing process, the second moving component 220 controls the processing component 300 to move to process one production board 2000, when the actual moving value of the processing component 300 is detected to be equal to the set value, the processing of the production board 2000 is indicated to be completed, and the first moving component 210 is utilized to drive the second moving component 220 to move, so that the processing component 300 is utilized to process another production board 2000 later.
In other examples, the set value may also be a maximum travel value of the second moving component 220, when the actual moving value of the second moving component 220 is detected to reach the maximum travel value, that is, the actual moving value of the second moving component 220 reaches the set value, the second moving component 220 stops moving and the processing component 300 pauses processing, and at this time, the first moving component 210 is controlled to drive the second moving component 220 to move. The control process is mainly applicable to the production plate 2000 with larger processing size, and when the second moving assembly 220 moves to the maximum stroke in the processing process and the whole production plate 2000 cannot be processed, the first moving assembly 210 is utilized to drive the second moving assembly 220 to move at this time, so as to change the position of the processing assembly 300, and facilitate the subsequent processing of other areas of the production plate 2000 by using the processing assembly 300.
In other examples, the set value may be a specific value, where the specific value is less than the dimension of the production plate 2000 in the first direction and less than the maximum stroke value of the second moving component 220 from the start machining point 2100 on the production plate 2000, and when the actual movement amount of the machining component 300 or the second moving component 220 during machining is detected to reach the specific value, the second moving component 220 stops moving and the machining component 300 pauses machining, and at this time, the first moving component 210 is controlled to drive the second moving component 220 to move. The control process is suitable for processing a production board 2000 with a larger size, and is also suitable for processing a production board 2000 with a smaller size, and is mainly used in the process of processing the production board 2000 with a larger size, and in the process of processing, when the actual movement value of the processing assembly 300 or the second movement assembly 220 reaches the specific value, the first movement assembly 210 is utilized to drive the second movement assembly 220 to move, so as to change the position of the processing assembly 300, and facilitate the subsequent processing of other areas of the production board 2000 by utilizing the processing assembly 300.
Optionally, when the first moving assembly 210 and the second moving assembly 220 are controlled to move in sequence to process the production board 2000, in order to facilitate the switching movement between the first moving assembly 210 and the second moving assembly 220, a positioning hole (such as a special positioning hole, a special positioning pattern, etc.) may be preset in the production board 2000, when the processing assembly 300 is detected to process the positioning hole, the processing assembly 300 pauses the processing, and controls the first moving assembly 210 to move, so as to drive the second moving assembly 220 to move by using the first moving assembly 210, and after the movement is completed, the second moving assembly 220 is continuously utilized to drive the processing assembly 300 to process the production board 2000.
Optionally, to facilitate detecting whether the machining module 300 machines the positioning hole, a detecting module may be disposed on the machining module 300, for example, a detecting camera is disposed on the machining module 300, and the detecting camera moves synchronously with the machining module 300 and photographs the production board 2000 in real time during the movement of the machining module 300, when the detecting camera photographs the positioning hole, it is indicated that the machining module 300 machines the positioning hole, and at this time, the machining module 300 pauses the machining and controls the first moving module 210 to move.
Optionally, the maximum movement travel of the first movement assembly 210 is greater than the maximum movement travel of the second movement assembly 220. To ensure that the first moving assembly 210 has a larger stroke, thereby facilitating the increase of the stroke of the second moving assembly 220 by the first moving assembly 210, so that the processing apparatus 1000 of the present application can process the production board 2000 having a larger size.
In some embodiments of the present invention, the processing apparatus 1000 further includes a first driving member (not shown) disposed on the support table 100, the first driving member being connected to the first moving assembly 210, and the first driving member being configured to drive the first moving assembly 210 to move in the first direction. Thereby realizing the movable connection of the first moving assembly 210 and the supporting table 100, and realizing the driving of the second moving assembly 220 and the processing assembly 300 by the first moving assembly 210 relative to the supporting table 100, so that the first moving assembly 210 is driven by an independent driving system.
The first driving piece can be a linear motor or a transmission system formed by connecting a rotating motor and a screw rod.
In some embodiments of the present invention, the first moving assembly 210 includes a plurality of first moving assemblies 210, and a plurality of second moving assemblies 220 are disposed on each of the first moving assemblies 210. In order to ensure that the plurality of second moving assemblies 220 can be driven to move relative to the supporting table 100 during the moving process of the first moving assembly 210, thereby achieving the purpose of simultaneously driving the plurality of second moving assemblies 220 to move by using one first moving assembly 210, and compared with the arrangement of one first moving assembly 210 corresponding to one second moving assembly 220, the number of the first moving assemblies 210 can be reduced, the structure of the processing equipment 1000 can be simplified, and the production cost of the processing equipment 1000 can be reduced.
In some examples, the processing apparatus 1000 includes a plurality of first driving members, and the number of the first driving members corresponds to the number of the first moving assemblies 210, so that each first moving assembly 210 is driven by a separate first driving member, while ensuring that the first moving assembly 210 can move smoothly along the first direction, the load of the first driving member can be reduced, and the response speed of the first moving assembly 210 can be increased, so that the first moving assembly 210 can be driven smoothly.
Of course, in other examples, the processing apparatus 1000 may only include one first driving member, where one first driving member drives the plurality of first moving assemblies 210 simultaneously, so that the number of first driving members can be reduced while ensuring that the first moving assemblies 210 can move smoothly along the first direction, thereby reducing the production cost of the processing apparatus 1000, simplifying the structure of the processing apparatus 1000, and reducing the assembly difficulty of the processing apparatus 1000.
It should be noted that, in the present application, the first moving component 210 may include one or a plurality of moving components, for example: the processing apparatus 1000 includes a first moving assembly 210, the first moving assembly 210 extends along a length direction of the processing apparatus 1000, and six second moving assemblies 220 are spaced apart on the first moving plate; alternatively, the processing apparatus 1000 includes three first moving assemblies 210, where the three first moving assemblies 210 are disposed at intervals along the length direction of the processing apparatus 1000, and two second moving assemblies 220 are disposed on each first moving assembly 210.
Optionally, the first moving assembly 210 includes a first moving plate (not shown), a length direction of the first moving plate extends along a first direction, the plurality of second moving assemblies 220 are arranged along the length direction of the first moving plate, and the first driving member is connected to the first moving plate to drive the first moving plate to move along the first direction. The first moving plate can move to drive the plurality of second moving assemblies 220 disposed on the first moving plate, so as to realize synchronous movement of the plurality of second moving assemblies 220 driven by the first moving assembly 210.
It should be noted that, by setting the first moving plate and setting the first moving plate to extend along the first direction, so as to increase the area of the first moving plate, provide space for setting the plurality of second moving assemblies 220, ensure that the plurality of second moving assemblies 220 can be both set on the first moving assembly 210, thereby ensuring that the first moving assembly 210 can drive the plurality of second moving assemblies 220 to move synchronously when driving, reducing the number of first moving assemblies 210, and simultaneously reducing the number of first driving members, so as to further simplify structural members of the processing apparatus 1000, and reduce assembly efficiency and production cost of the processing apparatus 1000.
Optionally, the output end of the first driving member is connected to the middle of the first moving plate, so as to reduce driving difficulty, and ensure moving synchronicity of each end of the first moving plate, thereby ensuring moving synchronicity of the plurality of second moving assemblies 220.
Alternatively, as shown in fig. 2 and 3, the first moving assembly 210 includes a connection rod 211 and a plurality of connection plates 212, the connection rod 211 having a length direction extending along a first direction, the plurality of connection plates 212 being respectively connected to the connection rod 211, a first driving member being connected to one of the connection plates 212, the first driving member being for driving the connection plates 212 to move along the first direction so as to simultaneously move the plurality of connection plates 212, and at least one second moving assembly 220 being provided on each connection plate 212. That is, the first moving assembly 210 is not limited to be configured to include the aforementioned first moving plate, the first moving assembly 210 may be composed of a connecting rod 211 and a plurality of connecting plates 212, and the plurality of connecting plates 212 may be connected through the connecting rod 211, so that when one of the connecting plates 212 moves, the connecting rod 211 may realize synchronous movement of the plurality of connecting plates 212, thereby realizing synchronous movement of the plurality of second moving assemblies 220, and facilitating the purpose of moving the plurality of second moving assemblies 220 by using the first moving assembly 210.
Optionally, the output end of the first driving member is connected to the intermediate connection plate 212, so as to reduce driving difficulty, and ensure moving synchronicity of the plurality of connection plates 212, thereby ensuring moving synchronicity of the plurality of second moving assemblies 220.
It should be noted that, the above-mentioned first moving plate may be understood as an integral structure formed by contacting and connecting the plurality of connecting plates 212, that is, the first moving assembly 210 may be a single first moving plate, and the plurality of second moving assemblies 220 are all disposed on the first moving plate; the first moving assembly 210 may also be a connecting plate 212 including a plurality of small blocks, the connecting plates 212 of the small blocks are connected by a connecting rod 211, and each connecting plate 212 of the small blocks is provided with a second moving assembly 220.
Compared with the whole first moving plate, the plurality of small connecting plates 212 can reduce the material consumption of the first moving assembly 210, reduce the production cost of the first moving assembly 210, reduce the weight of the first moving assembly 210, and facilitate the plurality of connecting plates 212 to be driven to move simultaneously by the first driving piece; compared to the plurality of small connecting plates 212, the monolithic first moving plate can reduce the assembly difficulty and manufacturing difficulty of the first moving assembly 210, and improve the assembly efficiency. Therefore, the specific structure of the first moving assembly 210 is not limited in the present application, as long as the first moving assembly 210 is guaranteed to be capable of driving the plurality of second moving assemblies 220 to move synchronously.
Alternatively, as shown in fig. 1 and 2, the processing apparatus 1000 further includes a support beam 500, the support beam 500 being connected to the support table 100, and the first moving assembly 210 and the first driving member are both provided on the support beam 500. The supporting table 100 can play a role in supporting and fixing the supporting beam 500, so that the supporting beam 500 is stable in position, and therefore the first moving assembly 210 and the first driving member can be effectively arranged on the supporting beam 500, and meanwhile, after the first moving assembly 210 and the first driving member are arranged on the supporting beam 500, the supporting beam 500 can play a role in supporting the first moving assembly 210 and the first driving member, so that the position stability of the first moving assembly 210 and the first driving member is improved.
Optionally, as shown in fig. 1 and fig. 2, a plurality of first guide rails 510 extending along a first direction and parallel to each other are disposed on the supporting beam 500, and the first moving assembly 210 is connected to the first guide rails 510 and can move along the extending direction of the first guide rails 510, so that the first moving assembly 210 can move along the first direction, and the first moving assembly 210 is ensured not to deviate from a predetermined route in the moving process, so that the first moving assembly 210 is utilized to effectively and accurately drive the plurality of second moving assemblies 220 to move along the first direction, thereby ensuring the position accuracy of the second moving assembly 220.
Optionally, as shown in fig. 1 and fig. 2, the processing apparatus 1000 further includes a beam base 700, where the beam base 700 is connected between the support beam 500 and the support table 100, and the beam base 700 is used to support and fix the support beam 500 on the one hand, so as to further improve the position stability of the support beam 500; on the other hand, the beam base 700 is further used for increasing the distance between the supporting beam 500 and the supporting table 100, so that when the first moving assembly 210 is disposed on the supporting beam 500 and the second moving assembly 220 is disposed on the first moving assembly 210, a certain distance between the second moving assembly 220 and the production plate 2000 disposed on the supporting table 100 can be ensured, that is, a certain distance between the processing assembly 300 and the production plate 2000 can be ensured, so that the processing assembly 300 cannot scratch the production plate 2000 in the process of moving and adjusting the distance along the first direction.
Optionally, the supporting beam 500, the beam base 700 and the supporting table 100 are detachably connected through bolts, wherein in a specific assembly process, the bolts sequentially pass through the supporting beam 500 and the beam base 700 to be fixedly connected to the supporting table 100, so that the fixed connection between the supporting beam 500, the beam base 700 and the supporting table 100 is realized, and the position stability of the supporting beam 500 is improved.
In some embodiments of the present invention, as shown in fig. 2 and 3, each of the second moving assemblies 220 includes a second moving plate 221, and the second moving plate 221 is movably provided to the first moving assembly 210. Such that each second moving assembly 220 is individually movable relative to the first moving assembly 210.
Optionally, the processing assembly 300 is connected to the second moving plate 221, so that the second moving plate 221 moves relative to the first moving assembly 210 to drive the processing assembly 300 to move, so as to adjust the position of the processing assembly 300.
Optionally, the processing apparatus 1000 further includes a plurality of second driving members (not shown in the drawings), where the plurality of second driving members are connected to the plurality of second moving plates 221 in a one-to-one correspondence, and the second driving members are used to drive the corresponding second moving plates 221 to move in the first direction relative to the first moving assembly 210. Thereby effecting movement of the processing assembly 300 relative to the support table 100 in a first direction and enabling each of the second moving assemblies 220 to be driven by a separate drive system.
The second driving piece can be a linear motor or a transmission system formed by connecting a rotating motor and a screw rod.
Optionally, a second drive is provided on the first moving assembly 210. To achieve the support of the second driving member by the first moving assembly 210, thereby improving the positional stability of the second driving member.
Optionally, as shown in fig. 2, the first moving assembly 210 is provided with a plurality of second rails 2121 extending along a first direction and parallel to each other, and the second moving plate 221 is connected to the second rails 2121 and can move along the extending direction of the second rails 2121, so that the second moving plate 221 can move along the first direction, that is, the second moving assembly 220 can move along the first direction, and the second moving assembly 220 is ensured not to deviate from a predetermined route in the moving process, so that the second moving assembly 220 is utilized to effectively and accurately drive the machining assembly 300 matched with the second moving assembly to move along the first direction, thereby ensuring the position accuracy of the machining assembly 300.
In some embodiments of the present application, at least two processing assemblies 300 may be simultaneously moved in a first direction to simultaneously process production plate 2000. That is, the present application employs at least two processing assemblies 300 to simultaneously move to the processing area of the production plate 2000 and simultaneously process the same production plate 2000 to maximally improve the processing efficiency of the production plate 2000, thereby shortening the entire production cycle of the production plate 2000.
Wherein, the plurality of processing assemblies 300 herein means two or more, when the size of the production plate 2000 is sufficiently large, three, four or more processing assemblies 300 may be driven to simultaneously move to the processing area of the production plate 2000 and process the production plate 2000, respectively; when the size of the production board 2000 is slightly smaller, the two processing units 300 may be driven respectively to simultaneously move to the processing area of the production board 2000 and process the production board 2000.
It should be noted that, by providing a plurality of processing assemblies 300 capable of simultaneously processing the same production board 2000, the present application has a remarkable advantageous effect in drilling a processing area of a large-sized production board 2000 or cutting the large-sized production board 2000 into a plurality of small-sized boards.
The method comprises the following steps: when drilling the machining area of the large-sized production plate 2000 by using the machining assembly 300, the number of holes to be machined in the production plate 2000 is relatively large due to the large size of the production plate 2000, and the holes in the conventional production plate 2000 are mostly arranged symmetrically in an array, based on the characteristic that at least two machining assemblies 300 are simultaneously moved to the machining area of the same production plate 2000 and the production plate 2000 is machined, for example, the machining area of the large-sized production plate 2000 is equally divided into two, three or more areas, wherein when the machining area of the production plate 2000 is equally divided into two areas, the production plate 2000 can be machined by simultaneously moving the two machining assemblies 300, wherein one of the machining assemblies 300 machines one of the areas and the other machining area of the other machining assembly 300, and the two machining assemblies 300 simultaneously machine the production plate 2000, so that the machining time is shortened by half, thereby improving the machining efficiency.
When the large-sized production plate 2000 is cut into a plurality of small-sized plates using the processing assemblies 300, for example, it is necessary to cut the large-sized production plate 2000 into three small-sized plates, at which time two processing assemblies 300 are simultaneously moved to the processing area of the production plate 2000 to cut the production plate 2000; it is necessary to cut the large-sized production plate 2000 into four small-sized plates, and at this time, three processing units 300 are simultaneously moved to the processing area of the production plate 2000 to cut the production plate 2000, and so on, so as to effectively improve the processing efficiency.
It should be noted that, when the number of processing areas on the large-sized production board 2000 is greater than the number of processing assemblies 300 for simultaneously processing the production board 2000, for example, when the number of processing areas on the large-sized production board 2000 is three and the number of processing assemblies 300 for processing the production board 2000 is two, two processing assemblies 300 may first process two adjacent processing areas simultaneously, and then the first moving assembly 210 and/or the second moving assembly 220 may drive one of the processing assemblies 300 to move to process the remaining one of the processing areas, so as to process the whole production board 2000; of course, the two processing assemblies 300 may process the two processing areas disposed at intervals at the same time, and then the first moving assembly 210 and/or the second moving assembly 220 drive one of the processing assemblies 300 to process the processing area between the two processing areas, which may also implement the processing of the whole production board 2000.
That is, the movement of the first moving member 210 and/or the second moving member 220 may also achieve adjustment of the processing sequence of the processing member 300, wherein the processing sequence of the plurality of processing regions is not limited in the processing of the large-sized production plate 2000, so long as the processing efficiency of the production plate 2000 is ensured and the processing regions on the production plate 2000 can be processed.
It should be noted that, when the machining assembly 300 is used to drill the machining area of the large-sized production plate 2000, the difference in the spacing between the holes on the different-sized production plates 2000 is considered; or when the processing assembly 300 is used to cut the large-size production plate 2000 into a plurality of small-size plates, considering that the size of the small-size plates to be formed is not a fixed value, the application sets a plurality of second driving members and a plurality of second moving assemblies 220, and sets the plurality of second moving assemblies 220 in a one-to-one correspondence with the plurality of processing assemblies 300, so that each second moving assembly 220 can independently drive one processing assembly 300 to move, and when the production plates 2000 with different sizes or the production plates 2000 with the same size are cut but the hole distances to be processed on each production plate 2000 are inconsistent, the distance between the plurality of processing assemblies 300 can be independently adjusted through the plurality of second moving assemblies 220, that is, the plurality of processing assemblies 300 can be matched to cut the production plate 2000 into a plurality of production plates 2000 with different sizes or process the production plates 2000 with different hole distances, so that the application range of the processing equipment 1000 is further improved.
In summary, the processing apparatus 1000 of the present application can process not only a large-sized production board 2000, but also a plurality of processing modules 300 simultaneously process the large-sized production board 2000, so as to maximally increase the production efficiency of the large-sized production board 2000 and further increase the utilization rate of the processing apparatus 1000.
Optionally, as shown in fig. 2, the processing apparatus 1000 further includes a plurality of third moving assemblies 600, where the plurality of third moving assemblies 600 are disposed on the plurality of second moving assemblies 220 in a one-to-one correspondence manner, the third moving assemblies 600 are connected to the processing assemblies 300 on the corresponding second moving assemblies 220, and the third moving assemblies 600 are configured to drive the processing assemblies 300 to move along a second direction, and the second direction is disposed to intersect the first direction at an angle. Because the third moving assembly 600 is provided with the processing assembly 300, the third moving assembly 600 is arranged on the second moving assembly 220, and the second moving assembly 220 can drive the third moving assembly 600 to move in the moving process, so that the processing assembly 300 is driven to move, the distance between two adjacent processing assemblies 300 is adjusted or the position of the processing assembly 300 in the first direction is adjusted, and the third moving assembly 600 can drive the processing assembly 300 to move along the second direction, so that the distance between the processing assembly 300 and the production plate 2000 is adjusted, and the purpose of processing the production plate 2000 is achieved.
In a specific example, the second direction referred to herein may be the Z direction shown in fig. 1. In the actual machining process, the third moving assembly 600 drives the machining assembly 300 to move along the Z direction, so as to achieve the contact between the machining assembly 300 and the production plate 2000, and facilitate the machining of the production plate 2000.
Optionally, as shown in fig. 2, one end of the third moving assembly 600 is connected to the second moving assembly 220, the other end of the third moving assembly 600 is connected to the processing assembly 300, the second moving assembly 220 drives the third moving assembly 600 to move in the moving process along the first direction, and the third moving assembly 600 is used for driving the processing assembly 300 to move in the second direction, so as to drive the processing assembly 300 to move relative to the supporting table 100, and to adjust the distance between the processing assembly 300 and the supporting table 100.
Optionally, the processing apparatus 1000 further includes a third driving member connected to the second moving assembly 220, where the third driving member can drive the third moving assembly 600 to move along the second direction, so as to drive the processing assembly 300 to move along the second direction by using the third moving assembly 600. Wherein, the third driving member is connected to the second moving assembly 220, and the third driving member can be supported by the second moving assembly 220 while being ensured to be disposed close to the third moving assembly 600, so as to improve the position stability of the third driving member.
Optionally, the third driving piece can directly select a transmission system formed by connecting a linear motor or a rotary motor with a screw rod.
Optionally, a plurality of third guide rails (not shown) extending along the second direction and parallel to each other are disposed on the second moving assembly 220, the third moving assembly 600 is connected to the third guide rails, and the third moving assembly 600 can move along the extending direction of the third guide rails, so as to drive the processing assembly 300 to move along the second direction, and ensure that the processing assembly 300 does not deviate from a predetermined route during the moving process, so as to effectively and accurately adjust the distance between the processing assembly 300 and the supporting table 100.
Optionally, the processing apparatus 1000 further includes a fourth moving assembly (not shown in the drawing), which is movably disposed on the supporting table 100 along a third direction, and is configured to drive the production plate 2000 to move along the third direction, where the third direction is disposed to intersect the first direction and the second direction at an angle, respectively. That is, the first direction, the second direction and the third direction are all directions with different extension directions, and the support table 100 is used for supporting the fourth moving assembly to improve the position stability of the fourth moving assembly, so that the fourth moving assembly is convenient to drive the workbench 900 to move along the third direction, thereby achieving the purpose of adjusting the position of the production plate 2000.
As can be seen, four moving assemblies (a first moving assembly 210, a second moving assembly 220, a third moving assembly 600 and a fourth moving assembly) are provided in the present application, wherein the first moving assembly 210 and the second moving assembly 220 can both drive the processing assembly 300 to move along a first direction relative to the production plate 2000, the third moving assembly 600 drives the processing assembly 300 to move along a second direction relative to the production plate 2000, and the fourth moving assembly drives the production plate 2000 to move along a third direction relative to the processing assembly 300, so as to adjust the relative positional relationship between the processing assembly 300 and the production plate 2000, and the processing assembly 300 can accurately process the processing area on the production plate 2000.
In a specific example, the third direction may be the Y direction shown in fig. 1. So configured, the first direction, the second direction and the third direction are orthogonal to each other, in a specific machining process, the first moving assembly 210 and/or the second moving assembly 220 first drives the third moving assembly 600 and the machining assembly 300 to move along the X direction, after the position of the X direction is determined, the fourth moving assembly drives the production plate 2000 to move along the Y direction, and after the positions of the X direction and the Y direction are determined, the third moving assembly 600 drives the machining assembly 300 to move along the Z direction, so as to machine the production plate 2000.
Of course, in other examples, the first direction is not limited to the X direction shown in fig. 1, and the third direction is not limited to the Y direction shown in fig. 1, for example, when the processing apparatus 1000 of the present application is mainly used to mill edges of the production board 2000, specifically, chamfer angles on four corners of the production board 2000, at this time, either the first direction or the third direction may be formed in a direction parallel to the extending direction of the chamfer angle, thereby ensuring that the processing apparatus 1000 may mill edges of the production board 2000.
Optionally, a fourth moving component is disposed between the workbench 900 and the support table 100, so that the workbench 900 can be driven to move along the third direction by using the fourth moving component, thereby driving the production plate 2000 to move along the third direction.
Optionally, the fourth moving assembly can directly select a transmission system formed by connecting a linear motor or a rotating motor with a screw rod. When the fourth moving component selects the linear motor, the output end of the linear motor is directly connected to the workbench 900, so as to drive the workbench 900 to move along the third direction.
Optionally, a plurality of fourth guide rails (not shown) extending in the third direction and parallel to each other are disposed on the support table 100, and the table 900 is connected to the fourth guide rails, so that the table 900 can move along the extending direction of the fourth guide rails, and the table 900 can move along the third direction, and the table 900 is ensured not to deviate from a predetermined route during the moving process, so as to effectively and accurately adjust the position of the production plate 2000 relative to the processing assembly 300.
Optionally, as shown in fig. 4 and 5, the processing apparatus 1000 further includes a position detecting assembly 400 and a control assembly, the position detecting assembly 400 being configured to detect the real-time spacing H between two adjacent processing assemblies 300. To facilitate a subsequent determination of the difference between the real-time spacing H between adjacent two of the processing assemblies 300 and the starting spacing S of adjacent two of the starting processing points 2100 in the first direction.
It should be noted that fig. 6 and 7 respectively show schematic diagrams in which two adjacent start machining points 2100 of each region are located in the upper left corner of the corresponding region.
In some examples, two adjacent start machining points 2100 may also both be located in the upper right corner of the corresponding region. Wherein, when the two processing assemblies 300 are utilized to process the production plate 2000 simultaneously, both the two processing assemblies 300 move in the first direction and the moving direction is the same, i.e. both the processing assemblies 300 move in the first direction and simultaneously move to the right to process the production plate 2000, no matter when the two adjacent starting processing points 2100 are located at the upper left corner or the upper right corner of the corresponding region; alternatively, both tooling assemblies 300 are moved in a first direction and simultaneously move tooling production plate 2000 to the left.
In other examples, for two adjacent machining regions, the starting machining point 2100 for one machining region may be located in the upper left corner of the corresponding machining region and the starting machining point 2100 for the other machining region may be located in the upper right corner of the corresponding machining region. Thus, when the two processing modules 300 are used to process the production board 2000 at the same time, the two processing modules 300 are moved in the first direction and the movement directions are opposite, that is: both tooling assemblies 300 move in a first direction and move tooling production plates 2000 in a direction away from each other; alternatively, both tooling assemblies 300 move in a first direction and move tooling production plates 2000 toward each other.
It should be noted that, when at least two processing assemblies 300 are used to move the processing production plate 2000 along the first direction at the same time, since the processing assemblies 300 are disposed on the second moving assemblies 220 and the second moving assemblies 220 have a certain volume, when two adjacent processing assemblies 300 move towards each other or move away from each other, the adjacent two second moving assemblies 220 abut against each other, so that the processing assemblies 300 cannot process the corresponding production plate 2000 area between the two processing assemblies 300, and a blank area that cannot be processed is left on the production plate 2000.
In some examples, to avoid leaving a blank area on the production board 2000, the blank area problem may be solved by controlling the first moving assembly 210 to move during the actual processing. The method comprises the following steps: when the adjacent processing assemblies 300 are abutted to each other, so that the blank area cannot be processed, the first driving member acts and drives the first moving assembly 210 to move, and the first moving assembly 210 drives the adjacent two processing assemblies 300 to move synchronously in the moving process, so that one of the adjacent two processing assemblies 300 moves to the blank area, and the blank area is processed by the processing assembly 300, so that the problem of the blank area on the production board 2000 is solved.
Of course, in other examples, the problem of the blank area may also be solved by controlling the movement of the second moving component 220, specifically: when the adjacent processing components 300 are abutted to each other, so that the blank area cannot be processed, one of the second driving members acts to drive one of the two processing components 300 to move in a direction away from the blank area, after the movement, the two adjacent processing components 300 can be arranged at intervals, at the moment, the other second driving member drives the other processing component 300 of the two processing components 300 to move in a direction close to the blank area and move to the blank area, at the moment, the blank area is processed by the processing component 300, and the problem that the blank area exists on the production plate 2000 can be solved.
Further, it should be apparent to those skilled in the art that the above-described problem of the existence of the blank region does not occur when the production plate 2000 is processed using only one processing assembly 300 or when a plurality of processing assemblies 300 simultaneously process the production plate 2000 in the same direction.
Thus, in other examples, the problem of a blank area on the production plate 2000 may be solved by using only one processing assembly 300 to process the production plate 2000 or driving a plurality of processing assemblies 300 to process the production plate 2000 simultaneously in the same direction.
Alternatively, as shown in fig. 4 and 5, the position detecting assembly 400 includes a reference member 410 and a plurality of detecting members 420, the reference member 410 is fixedly connected to the supporting beam 500, the plurality of detecting members 420 are respectively disposed on the plurality of processing assemblies 300, and the processing assemblies 300 drive the detecting members 420 to move in the moving process. When the real-time distance H between two adjacent processing assemblies 300 needs to be detected, the detection of the real-time distance H is more accurate and convenient by using the detection member 420 and the reference member 410 on the two adjacent processing assemblies 300 to cooperate.
Optionally, the reference piece 410 may be a grating ruler, the grating ruler is fixedly connected to the supporting beam 500, the detecting piece 420 may be a reading head, the reading head is arranged on the processing assembly 300, and the grating ruler and the reading head are matched, so that the position detecting assembly 400 has the advantages of large detection range, high detection precision, high response speed and the like, and can accurately and unambiguously detect the real-time distance H between two adjacent processing assemblies 300.
Optionally, the control component is electrically connected to the second moving component 220 and the position detecting component 400, and the control component is configured to control the second moving component 220 to move according to the initial spacing S of two adjacent initial processing points 2100 on the production board 2000 in the first direction, so that the first difference between the real-time spacing H and the initial spacing S of the processing components 300 for processing the same production board 2000 is within a first preset threshold. Thereby ensuring that a plurality of processing assemblies 300 can process the same production plate 2000 at the same time, and ensuring that the phenomenon that two adjacent processing assemblies 300 collide with each other does not occur in the first aspect of the processing assemblies 300 in the process of processing; in the second aspect, the pattern machined by one machining component 300 does not overlap the pattern machined by the other machining component 300, so that the machining quality is improved; in the third aspect, the area of the area processed by the plurality of processing units 300 processing the same production plate 2000 can be made uniform, thereby maximizing the processing efficiency of the production plate 2000.
In a specific example, as shown in fig. 4 and 5, before machining the production board 2000, the initial spacing S between two adjacent initial machining points 2100 on the same production board 2000 may be obtained, then the real-time spacing H between two adjacent machining assemblies 300 for machining the same production board 2000 is detected by using the reference piece 410 and the plurality of detection pieces 420 in a matching manner, whether the first difference value between each real-time spacing H and each initial spacing S is within the first preset threshold value is determined, and if the first difference value is not within the first preset threshold value, the second moving assembly 220 is used to adjust the movement of the machining assemblies 300, so as to adjust the real-time spacing H between the machining assemblies 300 for machining the same production board 2000 until the first difference value between the real-time spacing H and the initial spacing S of the machining assemblies 300 for machining the same production board 2000 is within the first preset threshold value.
It should be noted that, when adjusting the real-time distance H between the processing assemblies 300 for processing the same production board 2000, taking an example that two processing assemblies 300 simultaneously process one production board 2000, only one of the two processing assemblies 300 may be adjusted, or both processing assemblies 300 may be adjusted simultaneously, so long as the first difference between the real-time distance H and the starting distance S of the processing assemblies 300 for processing the same production board 2000 is ensured to be within the first preset threshold, and the adjusting manner is not particularly limited.
Optionally, the processing apparatus 1000 further includes an image acquisition component electrically connected to the control component, where the image acquisition component is configured to acquire a plurality of actual reference points of each processing component 300 on the same production board 2000 and send the plurality of actual reference points to the control component, and the control component calculates a second difference value between the actual reference points and the corresponding initial processing points 2100 in the first direction and a third difference value in the third direction, and controls the first moving component 210 and/or the second moving component 220 to move according to the second difference value, and controls the fourth moving component to move according to the third difference value. Here, when the real-time distance H between the processing components 300 for processing the same production board 2000 is adjusted to be within the first preset threshold with the first difference between the initial distance S, the image acquisition component and the control component may be utilized to cooperatively acquire a plurality of actual reference points of each processing component 300 on the same production board 2000, and determine whether the second difference between the actual reference points and the corresponding initial processing points 2100 in the first direction is within the second preset threshold, and whether the third difference between the actual reference points and the corresponding initial processing points 2100 in the third direction is within the third preset threshold, and when the second difference is outside the second preset threshold, the position of the processing component 300 in the first direction is adjusted by the first moving component 210 and/or the second moving component 220, and when the third difference is outside the third preset threshold, the position of the production board 2000 in the third direction is adjusted by the fourth moving component, so that the second difference is within the second preset threshold and the third difference is within the third preset threshold, and the processing precision of the processing component 300 can be ensured to be successfully applied to the processing area on the production board 2000.
That is, the image capturing component, the control component, the first moving component 210, the second moving component 220 and the fourth moving component cooperate to mainly perform a position compensation function to compensate the relative positions of a plurality of actual reference points of each processing component 300 on the same production board 2000 and corresponding starting processing points 2100, so as to ensure that the actual reference points can be set relative to the starting processing points 2100, thereby enabling the processing component 300 to process the production board 2000 from the position of the starting processing points 2100 and improving the processing precision.
It should be noted that, when adjusting the deviation in the first direction, the control component may control the first moving component 210 and the second moving component 220 to move synchronously, so as to control each processing component 300 to move toward the initial processing point 2100, so as to improve the adjustment efficiency.
Of course, in some examples, the first moving assembly 210 may be controlled to be stationary, and the control assembly may control the second moving assembly 220 corresponding to each processing assembly 300 to move towards the initial processing point 2100 at the same time, so as to ensure adjustment efficiency and improve accuracy of position adjustment; or, the second moving component 220 is controlled to be stationary, the control component controls the first moving component 210 to move towards the initial processing point 2100, and the first moving component 210 moves and drives the plurality of processing components 300 to synchronously move, so that the adjustment efficiency can be ensured.
Optionally, the image acquisition component may use one of a CCD camera or an industrial lens, where the CCD camera or the industrial lens photographs and captures an image of the actual datum point on the production board 2000, and the control component performs image processing on the acquired image data and performs position operation to determine the actual datum coordinates of the actual datum point.
In some embodiments of the present application, as shown in fig. 1, a plurality of working areas 910 are provided on the working table 900, and each working area 910 is capable of correspondingly accommodating at least two adjacent processing assemblies 300. The plurality of working areas 910 can cooperate with each other to support the same production board 2000, so that the processing apparatus 1000 of the present application can support a production board 2000 with a larger size to process the production board 2000 with a larger size, and of course, one production board 2000 may be placed on each working area 910, and when the production board 2000 is placed on the working area 910, at least two adjacent processing assemblies 300 cooperate to process the same production board 2000, so as to improve the processing efficiency of the production board 2000, and thus shorten the whole production period of the production board 2000.
Alternatively, the processing assembly 300 includes a driving motor, a drilling shaft and a drill bit, the output shaft of the driving motor is connected with the drilling shaft, the drilling shaft is connected with the drill bit, and the drill bits of the plurality of processing assemblies 300 rotate to perform linkage drilling on the same PCB board. That is, the processing apparatus 1000 of the present application may be used to drill holes on a PCB board to form a PCB drilling apparatus, wherein the drilling process mainly uses a drill bit connected to a drilling shaft on the PCB drilling apparatus, and the driving motor drives the drilling shaft to rotate at a high speed to drive the drill bit to rotate, so that the drill bit drops to drill holes with a desired aperture on the production board 2000.
Optionally, the driving motor may be a rotating motor, and the rotating motor drives the drill bit to rotate so as to drill holes in the PCB.
In the actual drilling process, the control component may first control the first moving component 210, the second moving component 220, the third moving component 600 and the fourth moving component to reset, the PCB drilling device loads the drilling file to obtain the initial spacing S between two adjacent initial processing points 2100 on the same production board 2000, then the position detecting component 400 detects the real-time spacing H between two adjacent processing components 300 for processing the same production board 2000 and sends the real-time spacing H to the control component, the control component determines whether the first difference value between each real-time spacing H and each initial spacing S is within a first preset threshold, if the first difference value is not within the first preset threshold, the second moving component 220 is utilized to drive the processing component 300 to move along the X direction to adjust the real-time spacing H between the processing components 300 for processing the same production board 2000, and the first difference value between the real-time spacing H and the initial spacing S of the processing components 300 for processing the same production board 2000 is within the first preset threshold; then, the image acquisition component acquires a plurality of actual reference points of each processing component 300 on the same production plate 2000 and sends the actual reference points to the control component, the control component calculates a second difference value between the actual reference points and the corresponding initial processing points 2100 in the first direction and a third difference value between the actual reference points and the corresponding initial processing points 2100 in the third direction, and judges whether the second difference value is within a second preset threshold value or not, if the second difference value is judged to be outside the second preset threshold value, the first moving component 210 and/or the second moving component 220 is used for driving the processing components 300 to move along the X direction so as to adjust the deviation of the processing components 300 in the X direction, and if the third difference value is judged to be outside the third preset threshold value, the fourth moving component is used for driving the production plate 2000 to move along the Y direction so as to adjust the deviation of the production plates 2000 in the Y direction, so that the actual reference points are right opposite to the corresponding initial processing points 2100; finally, the plurality of third moving assemblies 600 simultaneously drive the plurality of processing assemblies 300 to synchronously move along the Z direction, and in the moving process, the driving motor on each processing assembly 300 works and drives the drill bit to rotate through the drilling shaft so as to drill holes on the PCB board.
A processing method of processing the production board 2000 using the aforementioned processing apparatus 1000 according to an embodiment of the present invention is described below with reference to the drawings.
As shown in fig. 8, a processing method of processing a production board 2000 by a processing apparatus 1000 according to an embodiment of the present invention includes the steps of:
the production board 2000 is placed on the table 900.
The first moving assembly 210, the second moving assembly 220, and the table 900 are controlled to be operated so that the table 900 and the processing assembly 300 are moved to their respective initial positions.
The processing apparatus 1000 is controlled to operate to process the production plate 2000 according to a preset process program.
As can be seen from the above-mentioned method, the processing method of the processing apparatus 1000 according to the embodiment of the present invention is to place the production board 2000 on the workbench 900 and control the first moving assembly 210, the second moving assembly 220 and the workbench 900 to move to the respective initial positions via the workbench 900 and the processing assembly 300, so that the processing of the production board 2000 by the processing apparatus 1000 is facilitated, the processing efficiency of the production board 2000 is improved, and the processing of the large-sized production board 2000 is facilitated.
In some embodiments of the present invention, as shown in fig. 9, controlling the first moving assembly 210, the second moving assembly 220, and the table 900 to move the table 900 and the processing assembly 300 to respective initial positions includes: judging whether the number of processing regions on the production board 2000 is identical to the number of the plurality of processing components 300 processing the production board 2000; if yes, controlling the plurality of processing assemblies 300 to move to the respective initial positions; if not, judging whether the number of the processing areas is greater than the number of the plurality of processing assemblies 300; if yes, controlling the plurality of processing assemblies 300 to move to the respective initial positions; if not, starting the corresponding number of processing assemblies 300 according to the number of the processing areas, and controlling the processing assemblies 300 to move to the initial positions.
That is, before machining the production plate 2000, a plurality of machining areas are first defined on the production plate 2000, and it is determined whether the number of machining areas is identical to the number of the plurality of machining components 300 for machining the production plate 2000, and when the number of machining areas is identical to the number of the plurality of machining components 300 for machining the production plate 2000, or the number of machining areas is determined to be greater than the number of the plurality of machining components 300 for machining the production plate 2000, the plurality of machining components 300 are directly controlled to be moved to respective initial positions so that the production plate 2000 is simultaneously machined by using the plurality of machining components 300 at the subsequent time, thereby improving machining efficiency; when the number of the machining areas is determined to be smaller than the number of the plurality of machining assemblies 300 for machining the production plate 2000, the number of the machining assemblies 300 is controlled according to the number of the machining areas, the production plate 2000 cannot be machined by the machining assemblies 300 without being started, the machining efficiency of the production plate 2000 is improved, and meanwhile the excessive machining assemblies 300 can be prevented from being started, so that the control difficulty of the machining assemblies 300 is reduced.
It should be noted that, the areas of at least two processing areas are identical, so that at least two processing assemblies 300 can be used to process the same production plate 2000 at the same time, thereby improving the processing efficiency.
Alternatively, as shown in fig. 9, controlling the plurality of processing assemblies 300 to move to respective initial positions includes: the actual datum point of each processing assembly 300 on the production plate 2000 is detected.
Judging whether a second difference value between the actual reference point and the initial machining point 2100 of the production plate 2000 in the first direction is within a second preset threshold value; if not, the first moving component 210 and/or the second moving component 220 are controlled to move and drive the processing component 300 to move so as to adjust the position of the processing component 300 in the first direction until the second difference is within the second preset threshold.
Judging whether a third difference value between the actual reference point and the corresponding initial machining point 2100 in a third direction is within a third preset threshold value; if not, the fourth moving assembly is controlled to move and drive the production plate 2000 to move so as to adjust the position of the production plate 2000 in the third direction until the third difference is within the third preset threshold.
That is, before machining, the actual reference point of the machining component 300 on the production plate 2000 is compared with the initial machining point 2100 of the production plate 2000, and whether the second difference between the actual reference point and the corresponding initial machining point 2100 in the first direction is within a second preset threshold and whether the third difference between the actual reference point and the corresponding initial machining point 2100 in the third direction is within a third preset threshold are determined, when the second difference between the actual reference point and the corresponding initial machining point 2100 in the first direction is not within the second preset threshold, the position of the machining component 300 in the first direction is adjusted by the first moving component 210 and/or the second moving component 220, so that the second difference between the adjusted actual reference point of the machining component 300 on the production plate 2000 and the corresponding initial machining point 2100 in the first direction can be within the second preset threshold; when it is determined that the third difference between the actual reference point and the corresponding initial processing point 2100 in the third direction is not within the third preset threshold, the position of the production board 2000 in the third direction is adjusted by the fourth moving component, so as to adjust the position of the initial processing point 2100 on the production board 2000 relative to the processing component 300, ensure that the third difference between the adjusted initial processing point 2100 and the corresponding actual reference point on the production board 2000 in the third direction can be within the third preset threshold, and further enable the second difference between the actual reference point of the processing component 300 on the production board 2000 and the initial processing point 2100 of the production board 2000 in the first direction and the third difference in the third direction to be within the preset threshold, that is, enable the actual reference point of each processing component 300 on the production board 2000 to be just opposite to the corresponding initial processing point 2100, achieve the effect of accurately positioning the actual reference point, and thus achieve the purpose of accurately processing a preset shape on the production board 2000 and improve the processing precision.
It should be noted that, when the second difference between the actual reference point and the initial processing point 2100 in the first direction is not within the second preset threshold, the first moving component 210 and/or the second moving component 220 is controlled to move and the processing component 300 is driven to move. That is, when the second difference is not within the second preset threshold, the first moving component 210 may be controlled to move and drive the processing component 300 to move, the second moving component 220 may be controlled to move and drive the processing component 300 to move, and the first moving component 210 and the second moving component 220 may be controlled to move and drive the processing component 300 to move simultaneously, so as to achieve the purpose of adjusting the position of the processing component 300 in the first direction.
When only the first moving assembly 210 is controlled to move and the processing assembly 300 is driven to move, the first moving assembly 210 can drive the plurality of processing assemblies 300 to move simultaneously, so as to improve the moving efficiency of the plurality of processing assemblies 300; when only the second moving assembly 220 is controlled to move and the processing assembly 300 is driven to move, the moving precision of the processing assembly 300 can be improved; when the first moving assembly 210 and the second moving assembly 220 are controlled to move simultaneously and drive the processing assembly 300 to move, the moving speed of the processing assembly 300 can be increased.
Therefore, the driving method for adjusting the positions of the actual reference point and the initial processing point 2100 is not particularly limited, so long as the position of the processing assembly 300 in the first direction can be accurately adjusted, and the second difference between the actual reference point and the initial processing point 2100 in the first direction is within the second preset threshold.
In some embodiments of the present invention, as shown in fig. 8, if the second difference is within the second preset threshold and the third difference is within the third preset threshold, the third moving component 600 is controlled to move the processing component 300 along the second direction and the second moving component 220 is controlled to move the processing component 300 along the first direction to process the production plate 2000. For the purpose of machining the production plate 2000 using the machining assembly 300 and for machining different positions of the production plate 2000.
It should be noted that, when the production board 2000 is processed, the second moving component 220 is controlled to move and drive the processing component 300 to move, and the accuracy of the second moving component 220 is high, so that the moving accuracy of the processing component 300 can be improved, thereby ensuring that the processing component 300 can accurately process the production board 2000 at the preset position of the production board 2000, and improving the processing accuracy of the production board 2000.
Alternatively, as shown in fig. 9, according to a preset machining program, the machining apparatus 1000 is controlled to operate to machine the production board 2000, including:
the second movement assembly 220 is controlled to drive the processing assembly 300 in a first direction relative to the table 900.
Judging whether the movement stroke of the second moving assembly 220 and/or the processing assembly 300 in the first direction meets a preset condition;
If so, the control processing assembly 300 pauses processing and controls the first moving assembly 210 to move.
If not, the second moving component 220 is controlled to continue moving and whether the moving stroke of the second moving component 220 and/or the processing component 300 in the first direction meets the preset condition is judged in real time until the processing is completed.
That is, in the process of machining the production board 2000 by using the machining assembly 300, whether the movement stroke of the second moving assembly 220 and/or the machining assembly 300 in the first direction meets the preset condition is detected in real time, when the movement stroke of the second moving assembly 220 and/or the machining assembly 300 in the first direction is detected to meet the preset condition, the control assembly controls the machining assembly 300 to suspend the machining, and controls the first moving assembly 210 to move, so that the second moving assembly 220 is driven by the first moving assembly 210 to move, the position of the machining assembly 300 in the first direction is adjusted, and after the movement is completed, the machining assembly 300 is driven by the second moving assembly 220 to machine the production board 2000 continuously, so that the machining of the large-size production board 2000 is realized or the cross-region machining is realized.
Optionally, the preset conditions are: the movement stroke of the second movement assembly 220 reaches the maximum stroke; or the travel of the processing assembly 300 reaches the actual processing distance of the production plate 2000; or the movement stroke of the processing assembly 300 reaches the position where the processing assembly 300 is opposite to the preset positioning point. That is, in the process of machining the production plate 2000 using the machining assembly 300, when the movement stroke of the second moving assembly 220 is detected to reach the maximum stroke; or, it is detected that the moving stroke of the processing assembly 300 reaches the actual processing distance of the production board 2000; or, when the movement stroke of the processing assembly 300 is detected to reach the position where the processing assembly 300 is opposite to the preset positioning point, the control assembly controls the processing assembly 300 to stop processing and controls the first moving assembly 210 to move, so that the first moving assembly 210 is utilized to drive the second moving assembly 220 to move, and the purpose of adjusting the position of the processing assembly 300 in the first direction is achieved.
Optionally, after the first moving component 210 is utilized to drive the second moving component 220 to move and the second moving component 220 is moved, the second moving component 220 is controlled to reset first, then a second difference between the actual reference point on the production plate 2000 and the initial processing point 2100 of the production plate 2000 in the first direction and a third difference between the actual reference point and the third difference in the third direction are adjusted, and when the actual reference point is adjusted to be opposite to the initial processing point 2100, the second moving component 220 is controlled to move, so as to drive the processing component 300 to process the production plate 2000 and process different positions of the production plate 2000.
Of course, in some examples, when the first moving component 210 is utilized to drive the second moving component 220 to move and the second moving component 220 is moved, the second difference between the actual reference point on the production plate 2000 and the initial processing point 2100 of the production plate 2000 in the first direction and the third difference in the third direction can be adjusted first, when the actual reference point is adjusted to be opposite to the initial processing point 2100, the second moving component 220 can be controlled to move towards the reset point near the second moving component 220, and the driving of the processing component 300 to process the production plate 2000 can be realized during the moving process, and the processing of different positions of the production plate 2000 can also be realized.
That is, when the first moving component 210 is utilized to drive the second moving component 220 to move and the second moving component 220 is moved, the second moving component 220 can be quickly reset, and after the second moving component 220 is reset, the second moving component 220 is controlled again to move and the processing component 300 is driven to move so as to process the production board 2000; the processing assembly 300 may also be directly driven to move to process the production plate 2000 during the resetting process of the second moving assembly 220.
Of course, during the process of machining the production plate 2000, the fourth moving component is controlled to move to adjust the position of the production plate 2000 relative to the machining component 300 in the third direction, so that the machining component 300 can be controlled to move to adjust the distance between the production plate 2000 and the machining component 300, and thus, when the production plate 2000 is drilled, it is ensured that the machining component 300 does not scrape the production plate 2000 when the first moving component 210, the second moving component 220 and the fourth moving component drive the machining component 300 to move, and it is ensured that the machining component 300 can be contacted with the production plate 2000 again to machine the production plate 2000 after the first moving component 210, the second moving component 220 and the fourth moving component drive the machining component 300 to move.
Optionally, when the production plate 2000 is processed by moving at least two processing assemblies 300 in the first direction at the same time, before adjusting the relative position of the actual reference point and the start processing point 2100, as shown in fig. 10, the steps of:
a plurality of start machining points 2100 of the production plate 2000 on the machining area are calculated.
A corresponding number of second moving assemblies 220 are activated according to the plurality of start machining points 2100 and drive corresponding machining assemblies 300 to move onto the machining area of the same production plate 2000.
The starting spacing S of two adjacent starting machining points 2100 on the production plate 2000 is calculated.
The real-time spacing H of two adjacent processing assemblies 300 is detected.
Judging whether a first difference value between each real-time interval H and each initial interval S is within a first preset threshold value; if not, the second moving component 220 is controlled to move to adjust the real-time interval H of each processing component 300 until the first difference is within the first preset threshold.
By detecting the initial spacing S and the real-time spacing H respectively, the initial spacing S is matched with the real-time spacing H, so as to prepare for the subsequent adjustment of the spacing between two adjacent processing assemblies 300 for processing the same production plate 2000, ensure that the plurality of processing assemblies 300 can process the same production plate 2000 at the same time, ensure that the phenomenon that the two adjacent processing assemblies 300 collide with each other in the processing process of the processing assemblies 300 can not occur, ensure that the graph processed by one processing assembly 300 can not cover the graph processed by the other processing assembly 300, thereby improving the processing quality, and simultaneously ensure that the area of the area processed by the plurality of processing assemblies 300 for processing the same production plate 2000 is consistent, thereby maximally improving the processing efficiency of the production plate 2000.
Alternatively, as shown in fig. 9, controlling the second moving assembly 220 to drive the processing assembly 300 to move in the first direction relative to the table 900 includes:
At least two processing assemblies 300 are controlled to move toward each other.
After two adjacent processing assemblies 300 limit each other, it is determined whether an unprocessed blank area exists in the processing area.
If yes, the first moving component 210 is controlled to move, and one of the two adjacent processing components 300 is caused to move to the blank area; or, one of the two second moving assemblies 220 is controlled to move toward a direction away from the blank area to be spaced apart from the other second moving assembly 220, and then the other second moving assembly 220 of the two second moving assemblies 220 is controlled to move toward a direction close to the blank area and to move to the blank area.
If not, the processing module 300 is controlled to stop processing and the first moving module 210 is controlled to move until processing is completed.
That is, in the process of controlling the second moving assembly 220 to drive the processing assembly 300 to move along the first direction relative to the table 900, at least two processing assemblies 300 can be controlled to move towards each other to process the production plate 2000 at the same time, but in the process of moving two processing assemblies 300 towards each other, the adjacent two second moving assemblies 220 abut against each other, so that the processing assemblies 300 cannot process the corresponding production plate 2000 area between the two processing assemblies 300.
Therefore, after two adjacent processing assemblies 300 limit each other, the application judges whether an unprocessed blank area exists in the processing area, and if the blank area exists, the blank area can be processed by the method so as to solve the problem that the blank area exists on the production plate 2000.
That is, the processing method of the present application can improve the processing efficiency of the production plate 2000 without the above-mentioned problem of having a blank area, thereby ensuring the processing quality.
A processing apparatus 1000 according to an embodiment of the present invention will be described below with reference to fig. 1 to 7, and the processing apparatus 1000 may be a PCB drilling apparatus for drilling holes in a PCB board.
As shown in connection with fig. 1 and 2, the PCB drilling apparatus includes: the support table 100, one first moving assembly 210, six second moving assemblies 220, six processing assemblies 300, a position detecting assembly 400, a support beam 500, six third moving assemblies 600, a beam base 700, a CCD camera, a table 900, a fourth moving assembly, a control assembly, a first driving member, a second driving member, and a third driving member.
As shown in fig. 1, the workbench 900 is adapted to be provided with three working areas 910 and three air clamps, each working area 910 is provided with one air clamp, one PCB board covers one working area 910, the air clamps are used for fixing the PCB board on the working areas 910, the PCB board has a processing area, and each working area 910 correspondingly accommodates two processing components 300 for processing activities.
As shown in fig. 5 and 6, the same PCB board has two start machining points 2100 in the X direction.
As shown in fig. 2 and 3, the first moving assembly 210 includes a connecting rod 211 and three connecting plates 212, two second moving assemblies 220 are disposed on each connecting plate 212, a third moving assembly 600 is disposed on each second moving assembly 220, each third moving assembly 600 is connected with a machining assembly 300, the length direction of the connecting rod 211 extends along the X direction, each two connecting plates 212 are connected through two connecting rods 211, a first driving member is connected with the middle connecting plate 212, and the first driving member is used for driving the middle connecting plate 212 to move along the X direction so as to enable the three connecting plates 212 to move simultaneously, and further enable the six machining assemblies 300 to move simultaneously.
As shown in fig. 1, the support beam 500 is connected to the support table 100 through a beam base 700, the first moving assembly 210 is disposed on the support beam 500, the six second moving assemblies 220 are disposed on the first moving assembly 210 at intervals along the X direction, and each of the six second moving assemblies 220 can individually move along the X direction with respect to the support table 100.
The six processing assemblies 300 are arranged in one-to-one correspondence with the six second moving assemblies 220, and each second moving assembly 220 is provided with a second driving piece to be driven independently, so that each processing assembly 300 is driven independently by one second moving assembly 220, and the second moving assembly 220 can drive the processing assemblies 300 to move along the X direction, wherein two adjacent processing assemblies 300 simultaneously move to the processing area of the PCB and simultaneously process the PCB.
The third moving assembly 600 is disposed on the second moving assembly 220, the third driving member drives the third moving assembly 600 to move along the Z direction, and the third moving assembly 600 is connected with a processing assembly 300, so that the third moving assembly 600 can drive the processing assembly 300 to move along the Z direction; the fourth moving component is connected with the supporting table 100, and can drive the PCB to move along the Y direction.
As shown in fig. 4 and 5, the processing apparatus 1000 further includes a position detecting assembly 400, the position detecting assembly 400 includes a grating ruler and six reading heads, the grating ruler is fixedly connected to the supporting beam 500, the six reading heads are respectively disposed on the six processing assemblies 300, the processing assemblies 300 drive the reading heads to move in the moving process, and the grating ruler and the reading heads cooperate to detect the real-time distance H between two adjacent processing assemblies 300.
The control component is electrically connected to the first moving component 210, the second moving component 220, the position detecting component 400 and the CCD camera, and is configured to control the second moving component 220 to move according to the initial spacing S of two adjacent initial processing points 2100 in the first direction, so that the first difference between the real-time spacing H and the initial spacing S of the processing components 300 for processing the same PCB board is within a first preset threshold.
The CCD camera is used for acquiring two actual reference points of the two processing assemblies 300 on the same PCB and sending the two actual reference points to the control assembly, the control assembly calculates a second difference value between the actual reference points and the corresponding initial processing points 2100 in the X direction and a third difference value in the Y direction, and if the second difference value is outside a second preset threshold, the control assembly controls the second moving assemblies 220 corresponding to the processing assemblies 300 to move towards the initial processing points 2100 at the same time so as to adjust the deviation in the X direction, or controls the first moving assemblies 210 to move towards the initial processing points 2100 so as to adjust the deviation in the X direction; if the third difference is outside the third preset threshold, the control component controls the fourth moving component to move to adjust the deviation in the Y direction, so that the first difference between the real-time distance H and the initial distance S of the two processing components 300 for processing the same PCB board is within the first preset threshold, and the actual reference point of the processing components 300 is opposite to the initial processing point 2100.
The processing assembly 300 includes a driving motor, a drilling shaft and a drill bit, the driving motor is fixedly connected to the third moving assembly 600, an output shaft of the driving motor is connected to the drilling shaft, the drilling shaft is connected to the drill bit, and the drill bits of the two processing assemblies 300 rotate to perform linkage drilling on the same PCB board.
A processing method of a PCB drilling apparatus for processing a PCB board according to a specific embodiment of the present invention will be described with reference to fig. 8 to 10, the processing method including the steps of:
s1, placing the PCB on the workbench 900.
S11, calculating two initial processing points 2100 of the PCB on the processing area.
S12, starting the two second moving assemblies 220 according to the two initial processing points 2100 and driving the two processing assemblies 300 to move to the processing area of the same PCB.
S13, calculating the initial distance S between two adjacent initial machining points 2100 on the PCB.
S14, detecting the real-time distance H between two adjacent processing assemblies 300.
S15, judging whether a first difference value between each real-time interval H and each initial interval S is within a first preset threshold value;
if yes, executing S2;
if not, the second moving component 220 is controlled to move to adjust the real-time interval H of each processing component 300 until the first difference is within the first preset threshold, and S2 is executed.
S2, detecting actual datum points of the processing assemblies 300 on the PCB.
S3, judging whether a second difference value between the actual datum point and the corresponding initial machining point 2100 in the X direction is within a second preset threshold value;
If yes, executing S4;
If not, the first moving component 210 and/or the second moving component 220 are controlled to move and drive the processing component 300 to move so as to adjust the position of the processing component 300 in the X direction until the second difference is within the second preset threshold, and S4 is executed.
S4, judging whether a third difference value between the actual datum point and the corresponding initial machining point 2100 in the Y direction is within a third preset threshold value;
if yes, executing S5;
If not, the fourth moving assembly is controlled to move and drive the production plate 2000 to move so as to adjust the position of the production plate 2000 in the Y direction until the third difference value is within the third preset threshold value, and S5 is executed.
S5, controlling the two processing assemblies 300 to process the same PCB.
S6, judging whether the moving stroke of the second moving assembly 220 and/or the processing assembly 300 in the first direction meets a preset condition;
If yes, executing S7;
If not, the second moving component 220 is controlled to continue moving;
S7, controlling the processing assembly 300 to pause processing, controlling the first moving assembly 210 to drive the second moving assembly 220 to move, adjusting the position of the processing assembly 300 in the X direction, and executing S5.
Six tooling assemblies 300 are shown in fig. 1 for illustrative purposes, but it will be apparent to one of ordinary skill in the art after reading the above disclosure that the disclosure applies to two, four, eight, or more tooling assemblies 300.
Other configurations of the processing apparatus 1000 and the processing method for processing the production board 2000 according to the embodiment of the present invention, such as the detection principle of the cooperation of the grating ruler and the reading head, the driving principle of the first driving member, the second driving member and the third driving member, etc., are known to those skilled in the art, and will not be described in detail herein.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: many changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and principles of the invention, the scope of which is defined by the claims and their equivalents.

Claims (14)

1. A processing apparatus for processing a production board, comprising:
A support table;
The workbench is arranged on the supporting table and is suitable for placing a production plate;
The first moving assembly and the plurality of second moving assemblies are arranged on the first moving assembly, the first moving assembly is movably arranged on the supporting table along a first direction, the first moving assembly can drive the plurality of second moving assemblies to move along the first direction, and the plurality of second moving assemblies can independently move along the first direction;
The machining components are arranged on the second moving components, and each second moving component is used for driving the corresponding machining component to move along the first direction so as to machine the production plate.
2. The processing apparatus for processing a production board according to claim 1, wherein the first moving assembly includes a plurality of first moving assemblies, each of which is provided with a plurality of second moving assemblies.
3. The processing apparatus for processing a production board according to claim 1, wherein the first moving assembly includes a first moving board, a length direction of the first moving board extends in the first direction and the first moving board is movable in the first direction, and a plurality of the second moving assemblies are arranged in the length direction of the first moving board.
4. The processing apparatus for processing a production plate according to claim 1, further comprising a first driving member provided on the support table;
the first moving assembly includes:
The length direction of the connecting rod extends along the first direction;
The connecting plates are respectively connected with the connecting rods, each connecting plate is provided with at least one second moving assembly, and the first driving piece is connected with one connecting plate and used for driving the connecting plate to move along the first direction so that the connecting plates can move simultaneously.
5. The processing apparatus for processing production boards according to claim 1, wherein each of the second moving assemblies includes a second moving plate movably provided to the first moving assembly;
The processing equipment further comprises a plurality of second driving pieces, the second driving pieces are connected with the second moving plates in a one-to-one correspondence mode, and the second driving pieces are used for driving the corresponding second moving plates to move along the first direction relative to the first moving assembly.
6. A processing apparatus for processing production boards according to any one of claims 1 to 5, wherein at least two of the processing assemblies are simultaneously movable in the first direction to simultaneously process the production boards.
7. The processing apparatus for processing a production plate according to claim 6, further comprising:
The plurality of third moving assemblies are arranged on the plurality of second moving assemblies in a one-to-one correspondence manner, are connected with the corresponding processing assemblies on the second moving assemblies and are used for driving the processing assemblies to move along a second direction, and the second direction and the first direction are arranged in an angle crossing manner;
and the fourth moving assembly is movably arranged on the supporting table along a third direction and is used for driving the production plate to move along the third direction, and the third direction is respectively crossed with the first direction and the second direction at an angle.
8. The processing apparatus for processing a production plate according to claim 7, further comprising:
The position detection assembly is used for detecting the real-time distance between two adjacent processing assemblies;
The control assembly is respectively and electrically connected with the second moving assembly and the position detection assembly, and is used for controlling the second moving assembly to move according to the initial distance between two adjacent initial processing points on the production plate in the first direction so as to enable the first difference value between the real-time distance and the initial distance of the processing assemblies for processing the same production plate to be within a first preset threshold value;
the image acquisition component is electrically connected with the control component, and is used for acquiring a plurality of actual datum points of each processing component on the same production plate and sending the actual datum points to the control component, the control component calculates a second difference value of the actual datum points and the corresponding initial processing points in the first direction and a third difference value of the actual datum points in the third direction, and controls the first moving component and/or the second moving component to move according to the second difference value, and controls the fourth moving component to move according to the third difference value.
9. A processing method of processing a production plate by a processing apparatus according to any one of claims 6 to 8, comprising the steps of:
Placing the production plate on the table;
controlling the first moving assembly, the second moving assembly and the workbench to move to respective initial positions;
And controlling the working of the processing equipment according to a preset processing program so as to process the production plate.
10. The method of machining a production plate by a machining apparatus according to claim 9, wherein controlling the first moving assembly, the second moving assembly, and the table to move the table and the machining assembly to the respective initial positions includes:
Judging whether the number of processing areas on the production plate is consistent with the number of the processing components for processing the production plate;
if yes, controlling the processing components to move to the initial positions;
If not, judging whether the number of the processing areas is larger than the number of the processing components;
if yes, controlling the processing components to move to the initial positions;
and if not, starting the corresponding number of the processing assemblies according to the number of the processing areas, and controlling the processing assemblies to move to the initial positions.
11. The method of claim 10, wherein controlling the movement of the plurality of processing modules to the respective initial positions comprises:
detecting actual datum points of each of the processing components on the production board;
Judging whether a second difference value between the actual datum point and a start machining point of the machining area in the first direction is within a second preset threshold value or not; if not, controlling the first moving assembly and/or the second moving assembly to move and driving the processing assembly to move so as to adjust the position of the processing assembly in the first direction until the second difference value is within the second preset threshold value;
judging whether a third difference value between the actual datum point and the corresponding initial machining point in a third direction is within a third preset threshold value or not; if not, controlling the fourth moving assembly to move and driving the production plate to move so as to adjust the position of the production plate in the third direction until the third difference value is within the third preset threshold value.
12. The method of processing a production board by a processing apparatus according to claim 11, wherein controlling the processing apparatus to operate to process the production board according to a preset processing program comprises:
Controlling the second moving assembly to drive the machining assembly to move along the first direction relative to the workbench;
judging whether the moving stroke of the second moving assembly and/or the processing assembly in the first direction meets a preset condition or not;
if yes, controlling the processing assembly to suspend processing and controlling the first moving assembly to move;
If not, the second moving assembly is controlled to continue moving, and whether the moving stroke of the second moving assembly and/or the machining assembly in the first direction meets the preset condition is judged in real time until machining is completed.
13. The processing method of processing a production board by a processing apparatus according to claim 12, wherein the preset condition is: the movement stroke of the second movement assembly reaches the maximum stroke; or the moving stroke of the processing assembly reaches the actual processing distance of the production plate; or the moving stroke of the processing assembly reaches the position where the processing assembly is opposite to a preset positioning point.
14. The method of claim 12, wherein controlling the second moving assembly to drive the processing assembly to move in the first direction relative to the table comprises:
Controlling at least two processing components to move towards each other;
after two adjacent processing assemblies are mutually limited, judging whether an unprocessed blank area exists in the processing area or not;
If yes, controlling the first moving assembly to move and enabling one of the two adjacent processing assemblies to move to the blank area; or, firstly controlling one of the two second moving assemblies to move towards a direction away from the blank area so as to be arranged at a distance from the other second moving assembly, and then controlling the other of the two second moving assemblies to move towards a direction close to the blank area and to move to the blank area;
if not, controlling the processing assembly to suspend processing and controlling the first moving assembly to move until the processing is completed.
CN202310010144.4A 2023-01-04 Processing equipment and processing method for processing production plate Pending CN118288103A (en)

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CN118288103A true CN118288103A (en) 2024-07-05

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