CN118205082A - Group vertical die for hollow hanging plates and method for manufacturing hollow hanging plates by group vertical die - Google Patents
Group vertical die for hollow hanging plates and method for manufacturing hollow hanging plates by group vertical die Download PDFInfo
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- CN118205082A CN118205082A CN202410320197.0A CN202410320197A CN118205082A CN 118205082 A CN118205082 A CN 118205082A CN 202410320197 A CN202410320197 A CN 202410320197A CN 118205082 A CN118205082 A CN 118205082A
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- 238000000034 method Methods 0.000 title claims abstract description 9
- 238000004519 manufacturing process Methods 0.000 title abstract description 23
- 230000005540 biological transmission Effects 0.000 claims abstract description 38
- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 238000000465 moulding Methods 0.000 claims abstract description 11
- 239000002002 slurry Substances 0.000 claims description 11
- 230000000149 penetrating effect Effects 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims description 5
- 238000009415 formwork Methods 0.000 claims description 3
- 239000011374 ultra-high-performance concrete Substances 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 2
- 238000005056 compaction Methods 0.000 description 2
- 239000004567 concrete Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 239000011882 ultra-fine particle Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000003373 anti-fouling effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000007888 film coating Substances 0.000 description 1
- 238000009501 film coating Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/02—Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Automation & Control Theory (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention provides a hollowed-out hanging plate group vertical die and a method for manufacturing the hollowed-out hanging plate, wherein the hollowed-out hanging plate group vertical die comprises a track system, a template system and a control system; the track system comprises a bottom plate, a support frame and a track seat; the template system comprises a vertical die, a bottom die and a side die, wherein the vertical die, the bottom die and the side die are assembled and connected to form a plurality of molding cavities of the hollow hanging plates; the control system comprises a power supply, a control end, a transmission mechanism, a vibration motor and a telescopic electric cylinder; the transmission mechanism comprises a rack arranged in the middle of the top surface of the bottom plate, a plurality of transmission structures are assembled on the rack, and the transmission structures are fixedly connected with the bottom ends of the corresponding second movable vertical molds through connecting pieces; the transmission structure, the vibrating motor and the telescopic electric cylinder are electrically connected with the control end and the power supply through wires. The invention improves the manufacturing efficiency of the hollow hanging plate, reduces the occupied space of mass production of the hollow hanging plate and reduces the use cost of the hollow hanging plate mould.
Description
Technical Field
The invention relates to the technical field of building construction, in particular to a group vertical die for hollow hanging plates and a method for manufacturing the hollow hanging plates.
Background
With the increasing importance of cities on building individualization and building aesthetics, UHPC building curtain walls are gradually rising in China, the UHPC curtain walls have higher requirements on the ultra-high performance of materials, and meanwhile, have more requirements on the manufacturing process and the surface effect of prefabricated UHPC curtain wall plates. Ultrafine particles and self-compaction performance in ultra-high performance concrete (UHPC) enable the ultra-fine particles and self-compaction performance to adapt to prefabricated components with almost any complex geometric shapes, and after the prefabricated components are molded, compact structures are formed inside and on the surfaces of the prefabricated components, so that the surface appearance and the anti-fouling performance of the components can be greatly improved. Meanwhile, the ultra-high performance concrete has ultra-high mechanical properties, can easily realize the manufacture of large-span, thin-wall and light-weight components, and can meet the special requirements of the individualized design style of architects. However, the existing hollow hanging plate has the defects of high die use cost, more occupied manufacturing space for mass production, low production efficiency and the like.
The Chinese patent application publication No. CN204149301U discloses a decorative concrete cladding mold system, which comprises a mold body and an insert used for being inserted into the mold body, wherein the mold body comprises a first mold plate and a second mold plate, the first mold plate and the second mold plate can be fastened to form a hollow fastener with an opening at the upper part, the plate surfaces of the first mold plate and the second mold plate are correspondingly provided with openings, the insert is of a columnar structure, and the shape of the opening is consistent with the shape of the cross section of the insert, so that the insert can be inserted. The mould system of the patent can improve the convenience of manufacturing the hollowed-out decorative hanging plate to a certain extent, but the mould system of the patent can only be used for manufacturing one type of decorative hanging plate, and the use cost is higher.
Disclosure of Invention
The invention aims to provide a group vertical die for hollow hanging plates and a method for manufacturing the hollow hanging plates, which are used for improving the manufacturing efficiency of the hollow hanging plates, reducing the occupied space of mass production of the hollow hanging plates and reducing the use cost of a hollow hanging plate die.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows: the group formwork erection device for the hollowed hanging plates comprises a track system, a template system and a control system and is structurally characterized in that the track system comprises a bottom plate, a supporting frame and a track seat, the starting end of the bottom plate is fixedly connected with the supporting frame, and the top surface of the bottom plate is provided with the track seat;
The template system comprises a vertical die, a bottom die and a side die, wherein the vertical die, the bottom die and the side die are assembled and connected to form a plurality of molding cavities of the hollow hanging plates;
The vertical moulds comprise a fixed vertical mould and a plurality of groups of movable vertical moulds, the fixed vertical moulds and the plurality of groups of movable vertical moulds are sequentially arranged from left to right, one group of movable vertical moulds comprises a first movable vertical mould and a second movable vertical mould which are assembled and connected from left to right, and the fixed vertical mould is connected with the first movable vertical mould at the rightmost side and the adjacent two groups of movable vertical moulds through detachable locking mechanisms; the bottom end of the fixed vertical die is fixedly connected with the starting end of the track seat, and the left side surface of the fixed vertical die is fixedly connected with the right side surface of the supporting frame; the bottom ends of the first movable vertical die and the second movable vertical die are in sliding connection with the track seat; the middle parts of the inner side surfaces of the fixed vertical die and the second movable vertical die are provided with a shaping die through a connecting structure;
the control system comprises a power supply, a control end, a transmission mechanism, a vibration motor and a telescopic electric cylinder; the transmission mechanism comprises a rack arranged in the middle of the top surface of the bottom plate, a plurality of transmission structures are assembled on the rack, and the transmission structures are fixedly connected with the bottom ends of the corresponding second movable vertical molds through connecting pieces; the vibration motors are fixedly arranged at the corners of the outer side surfaces of the fixed vertical die and the second movable vertical die; the telescopic electric cylinders are arranged between the left side end and the right side end of the first movable vertical die and the second movable vertical die; the transmission structure, the vibrating motor and the telescopic electric cylinder are electrically connected with the control end and the power supply through wires.
Further, the fixed vertical die comprises a first vertical plate and a first frame arranged on the outer side surface of the first vertical plate; the first movable vertical die comprises a second vertical plate and a second frame arranged on the outer side surface of the second vertical plate; the second movable vertical die comprises a third vertical plate and a third frame arranged on the outer side face of the third vertical plate.
Further, grid-shaped strip plates are fixedly arranged on the outer side surfaces of the first vertical plate, the second vertical plate and the third vertical plate.
Furthermore, the fixed vertical die, the second movable vertical die, the bottom die and the side die are respectively provided with a first connecting hole, and the inner side surfaces of the fixed vertical die and the second movable vertical die are respectively connected with the bottom die and the side die through corresponding first connecting holes and first bolts.
Furthermore, the two ends of the bottom die are connected with the side die through corresponding first connecting holes and second bolts.
Further, the connecting structure comprises a second connecting hole penetrating through the fixed vertical die/the second movable vertical die, a step-shaped connecting hole penetrating through the middle of the modeling die and a third bolt.
Further, the periphery department of fixed upright mould with second activity upright mould is equipped with the connecting sleeve structure, the connecting sleeve structure is including running through locate fixed upright mould or the third connecting hole and the connecting sleeve of second activity upright mould, the shaping cavity of fretwork link plate is arranged in to the barrel of connecting sleeve.
Further, pulley mounting grooves are formed in the bottoms of the first movable vertical die and the second movable vertical die, pulleys are mounted in the pulley mounting grooves, and the pulleys are in sliding connection with corresponding track seats.
Further, the transmission structure comprises a motor and a gear which are assembled and connected, through holes are formed in a vertical plate and a horizontal plate of the connecting piece, the motor is fixedly connected with the vertical plate at one end connected with the gear, and the connecting end of the gear penetrates through the through hole of the vertical plate and is connected with the motor; the horizontal plate is fixedly connected with the corresponding second movable vertical die through a bolt structure.
Based on the same inventive concept, the invention also provides a method for manufacturing the hollowed-out hanging plates by erecting the moulds in groups, which comprises the following steps:
Step 1: installing the hollowed hanging plates to form a group standing die, and adjusting the hollowed hanging plates to form the group standing die to a die closing state;
Step 2: filling slurry into each molding cavity of the group vertical mold of the hollow hanging plate;
Step 3: the vibration motor is controlled by the control system to vibrate and densify the slurry in each forming cavity
Step4: curing;
Step 5: the method comprises the steps of demolding a hollowed hanging plate, firstly controlling a telescopic electric cylinder to retract through a control end to pull a first movable vertical die to move rightwards, and enabling the first movable vertical die to be attached to a corresponding second movable vertical die; then the locking state of the transmission structure is released through the control end, and the transmission structure drives a corresponding group of movable vertical molds to move rightwards; when the transmission structure moves to a designated position, the control end places the transmission structure in a locking state, and finally, the hollow hanging plate is demoulded in the installation space between the fixed vertical die and the rightmost movable vertical die and between the adjacent two movable vertical dies.
Compared with the prior art, the invention has the beneficial effects that:
1. The invention adopts a vertical production mode, and can save the production space.
2. The invention can automatically open and close the die, and can improve the production efficiency of the components.
3. According to the invention, through modular design of each component, the hollow hanging plate with different shapes can be produced by replacing a molding die or a vertical die.
Drawings
FIG. 1 is a schematic structural view of a hollowed-out hanging plate in a group standing mold closed state;
FIG. 2 is a schematic structural view showing a group of hollowed hanging plates in an open state of a vertical mold;
FIG. 3 is a schematic view of the structure of the base plate according to the present invention;
FIG. 4 is a schematic view of a supporting frame according to the present invention;
FIG. 5 is a left side view of a fixed vertical die of the present invention;
FIG. 6 is a right side view of a fixed vertical die of the present invention;
FIG. 7 is a left side view of a first movable mold setting according to the present invention;
FIG. 8 is a right side view of a first movable mold setting according to the present invention;
FIG. 9 is a left side view of a second movable mold setting of the present invention;
FIG. 10 is a right side view of a second movable mold setting according to the present invention;
FIG. 11 is a schematic view of the structure of the bottom mold and the side mold of the present invention;
FIG. 12 is a cross-sectional view of a connection between a forming die and a vertical die in accordance with the present invention;
FIG. 13 is a schematic view showing the structure of a forming die according to the present invention;
FIG. 14 is a cross-sectional view of the connection between the connecting sleeve and the vertical mold of the present invention;
FIG. 15 is a cross-sectional view of the connection between the driving structure and the vertical mold in the present invention.
In the figure:
1. A bottom plate; 2. a support frame; 3. a track seat; 4. fixing and erecting a die; 41. a first vertical plate; 42. a first frame; 5. a first movable vertical die; 51. a second vertical plate; 52. a second frame; 6. a second movable vertical die; 61. a third vertical plate; 62. a third frame; 7. a bottom die; 8. a side mold; 81. a support rod; 9. a locking mechanism; 91. a clamping rod seat; 92. a clamping rod; 10. grid-shaped strip plates; 11. a first connection hole; 12. a second bolt; 13. a second connection hole; 14. shaping a mould; 15. a third bolt; 16. a third connection hole; 17. a connecting sleeve; 18. pulley mounting grooves; 19. a pulley; 20. a rack; 21. a transmission structure; 211. a motor; 212. a gear; 22. a connecting piece; 221. a vertical plate; 222. a horizontal plate; 23 a vibration motor; 231. a mounting base; 24. and a telescopic electric cylinder.
Detailed Description
The invention will be described in detail below with reference to the drawings in connection with embodiments. It should be noted that, without conflict, the embodiments of the present invention and features of the embodiments may be combined with each other. For convenience of description, the words "upper", "lower", "left" and "right" are used hereinafter to denote only the directions corresponding to the upper, lower, left, and right directions of the drawings, and do not limit the structure.
As shown in fig. 1 to 15, a hollowed-out hanging plate group formwork erection device of the embodiment comprises a rail system, a template system and a control system.
The track system comprises a bottom plate 1, a support frame 2 and a track seat 3, wherein the support frame 2 is fixedly connected with the starting end of the bottom plate 1, and the track seat 3 is arranged on the top surface of the bottom plate 1. The bottom plate 1 is formed by welding steel plates.
The template system comprises a vertical die, a bottom die 7 and a side die 8, wherein the vertical die, the bottom die 7 and the side die 8 are assembled and connected to form a plurality of molding cavities of the hollow hanging plates.
The vertical moulds comprise a fixed vertical mould 4 and a plurality of groups of movable vertical moulds, the fixed vertical mould 4 and the plurality of groups of movable vertical moulds are sequentially arranged from left to right, one group of movable vertical moulds comprises a first movable vertical mould 5 and a second movable vertical mould 6 which are assembled and connected from left to right, and the fixed vertical mould 4 is connected with the first movable vertical mould at the rightmost side and the two adjacent movable vertical moulds through a detachable locking mechanism 9. The locking mechanism 9 comprises a pull rod seat 91 and a pull rod 92 which are matched to be used.
The bottom of the fixed vertical die 4 is fixedly connected with the starting end of the track seat 3, and the left side surface of the fixed vertical die 4 is fixedly connected with the right side surface of the supporting frame 2. The bottom ends of the first movable vertical die 5 and the second movable vertical die 6 are in sliding connection with the track seat 3. The middle parts of the inner side surfaces of the fixed vertical die 4 and the second movable vertical die 6 are assembled with a shaping die 14 through a connecting structure. The molding die 14 is a nylon round hole die, and the nylon round hole die has the advantages of light weight, high strength, corrosion resistance, good weather resistance, good sealing performance, good dimensional stability and lower cost.
The control system comprises a power supply, a control end, a transmission mechanism, a vibration motor 23 and a telescopic electric cylinder 24. The transmission mechanism comprises a rack 20 arranged in the middle of the top surface of the bottom plate 1, a plurality of transmission structures 21 are assembled on the rack 20, and the transmission structures 21 are fixedly connected with the bottom ends of the corresponding second movable vertical molds 6 through connecting pieces 22. The vibration motor 23 is fixedly arranged at the corners of the outer side surfaces of the fixed vertical die 4 and the second movable vertical die 6 through the mounting seat 231. The telescopic electric cylinders 24 are arranged between the left side end and the right side end of the first movable vertical die 5 and the second movable vertical die 6. The transmission structure 21, the vibration motor 23 and the telescopic electric cylinder 24 are electrically connected with the control end and the power supply through electric wires.
As shown in fig. 1-2 and 5-10, in the present embodiment, the fixed vertical mold 4 includes a first vertical plate 41 and a first frame 42 provided on an outer side surface of the first vertical plate 41. The first movable vertical die 5 comprises a second vertical plate 51 and a second frame 52 arranged on the outer side surface of the second vertical plate 51. The second movable vertical die 6 comprises a third vertical plate 61 and a third frame 62 arranged on the outer side surface of the third vertical plate 61. The first vertical plate 41, the second vertical plate 51, and the third vertical plate 61 are all steel plates. The first frame 42, the second frame 52, and the third frame 62 are welded by L-shaped steel plates.
As shown in fig. 5, 8 and 9, in the present embodiment, the grid-shaped strip plates 10 are fixedly provided on the outer side surfaces of the first vertical plate 41, the second vertical plate 51 and the third vertical plate 61. The grid-shaped strip-shaped plate 10 is formed by welding steel plates.
As shown in fig. 1-2 and fig. 5-11, in this embodiment, the fixed vertical mold 4, the second movable vertical mold 6, the bottom mold 7 and the side mold 8 are provided with first connecting holes 11, and inner side surfaces of the fixed vertical mold 4 and the second movable vertical mold 6 are respectively connected with the bottom mold 7 and the side mold 8 through corresponding first connecting holes 11 and first bolts.
As shown in fig. 11, both ends of the bottom die 7 are connected with the side die 8 through corresponding first connecting holes 11 and second bolts 12. The top of the side die 8 is provided with a supporting rod 81. Thereby, the installation of the side form 8 can be facilitated.
As shown in fig. 1-2 and 12-13, in the present embodiment, the connection structure includes a second connection hole 13 penetrating through the fixed vertical mold 4/the second movable vertical mold 6, a stepped connection hole 141 penetrating through the middle of the forming mold 14, and a third bolt 15.
As shown in fig. 1-2 and 14, in this embodiment, the outer circumferences of the fixed vertical mold 4 and the second movable vertical mold 6 are provided with a connecting sleeve structure, the connecting sleeve structure includes a third connecting hole 16 penetrating through the fixed vertical mold 4 or the second movable vertical mold 6 and a connecting sleeve 17, and a cylinder of the connecting sleeve 17 is disposed in the forming cavity of the hollowed-out hanging plate.
As shown in fig. 1-2 and fig. 7-10, pulley mounting grooves 18 are formed in the bottoms of the first movable vertical die 5 and the second movable vertical die 6, pulleys 19 are mounted in the pulley mounting grooves 18, and the pulleys 19 are slidably connected with the corresponding track seats 3.
As shown in fig. 3 and 15, the transmission structure 21 includes a motor 211 and a gear 212 that are assembled and connected, through holes are formed in a vertical plate 221 and a horizontal plate 222 of the connecting piece 22, the motor 211 is fixedly connected with the vertical plate 221 at one end connected with the gear 212, and a connection end of the gear 212 passes through the through hole of the vertical plate 221 and is connected with the motor 211. The horizontal plate 222 is fixedly connected with the corresponding second movable vertical die 6 through a bolt structure.
The method for manufacturing the hollowed-out hanging plate by grouping and standing the hollowed-out hanging plate comprises the following steps:
Step 1: and mounting the hollowed hanging plates to form a group standing die, and adjusting the hollowed hanging plates to the die closing state in the group standing die.
Step 2: filling slurry into each molding cavity of the hollow hanging plate group vertical mold. The filling slurry of the embodiment adopts UHPC slurry, the material specification and model are ensured to be free from errors when the UHPC slurry is manufactured, the stirring host machine is clean and free from impurities, the materials are strictly weighed according to the mixing proportion and are uniformly stirred, the slurry fluidity is qualified, a self-made container is adopted for one-time charging, the normal service time of the slurry is 60min, and the concrete cannot be disturbed 36h after pouring.
Step 3: the vibration motor 23 is controlled by the control system to vibrate and densify the slurry in each molding cavity.
Step 4: curing; and (3) carrying out film coating maintenance on the component, and demolding after 2 days of maintenance, wherein the demolding strength is more than or equal to 60MPa.
Step 5: and (5) demolding the hollowed hanging plate.
The specific steps of demoulding are as follows:
Firstly, the control end controls the telescopic electric cylinder 24 to retract and pull the first movable vertical die 5 to move rightwards, so that the first movable vertical die 5 is attached to the corresponding second movable vertical die 6, the group vertical dies of the hollowed hanging plates are in a preliminary die opening stage, and in the preliminary die opening stage, the second movable vertical die 6 can be fixed by utilizing the locking function of the transmission structure 21 at the bottom of the second movable vertical die 6, so that the second movable vertical die 6 can be prevented from moving reversely due to overlarge adsorption force.
Then the locking state of the transmission structure 21 is released through the control end, the transmission structure 21 drives a corresponding group of movable vertical molds to move rightwards, and the group of hollow hanging plates are in the mold opening stage.
When the transmission structure 21 moves to a designated position, the control end places the transmission structure 21 in a locking state, the hollowed hanging plates are combined to form a vertical mold, the vertical mold is in a full mold opening stage, and in the full mold opening state, the reserved installation space can be used for demolding, hoisting, mold cleaning, oiling, embedded part installation and the like of the hollowed hanging plates. In this embodiment, when the transmission structure 21 moves to a predetermined position, the travel of the mechanical device is controlled and the limit protection is performed by the travel limit switch, in use, the travel limit switch is installed at a pre-arranged position, and when the mechanical moving part module is installed to strike the travel, the contact of the travel limit switch acts, so that the switching between circuits is effectively realized.
Finally, demoulding the hollowed hanging plate in the installation space between the fixed vertical mould 4 and the rightmost movable vertical mould and between the two adjacent movable vertical moulds.
After the demolding of the hollow hanging plate is completed, the first movable vertical die 5 is pushed to move leftwards through the telescopic electric cylinder, so that the first movable vertical die 5 is separated from the second movable vertical die 6, after the preset position is reached, the motor at the bottom of the second movable vertical die 6 drives the gear and the rack to drive, so that the first movable vertical die 5 and the second movable vertical die 6 move to the position where the first movable vertical die 5 is attached to the bottom die 7 and the side die 8, and each locking mechanism locks each forming cavity.
The group vertical die for the hollow hanging plates improves the manufacturing efficiency of the hollow hanging plates, reduces the occupied space for mass production of the hollow hanging plates and reduces the use cost of the die for the hollow hanging plates.
The foregoing examples are set forth in order to provide a more thorough description of the present invention, and are not intended to limit the scope of the invention, since modifications of the present invention, in which equivalents thereof will occur to persons skilled in the art upon reading the present invention, are intended to fall within the scope of the invention as defined by the appended claims.
Claims (10)
1. The group formwork erection device for the hollowed hanging plates comprises a track system, a template system and a control system and is characterized in that the track system comprises a bottom plate (1), a supporting frame (2) and a track seat (3), the starting end of the bottom plate (1) is fixedly connected with the supporting frame (2), and the top surface of the bottom plate (1) is provided with the track seat (3);
the template system comprises a vertical die, a bottom die (7) and a side die (8), wherein the vertical die, the bottom die (7) and the side die (8) are assembled and connected to form a plurality of molding cavities of the hollow hanging plates;
The vertical moulds comprise a fixed vertical mould (4) and a plurality of groups of movable vertical moulds, the fixed vertical mould (4) and the plurality of groups of movable vertical moulds are sequentially arranged from left to right, one group of movable vertical moulds comprises a first movable vertical mould (5) and a second movable vertical mould (6) which are assembled and connected from left to right, and the fixed vertical mould (4) is connected with the first movable vertical mould at the rightmost side and the two adjacent groups of movable vertical moulds through a detachable locking mechanism (9); the bottom end of the fixed vertical die (4) is fixedly connected with the starting end of the track seat (3), and the left side surface of the fixed vertical die (4) is fixedly connected with the right side surface of the supporting frame (2); the bottom ends of the first movable vertical die (5) and the second movable vertical die (6) are in sliding connection with the track seat (3); the middle parts of the inner side surfaces of the fixed vertical die (4) and the second movable vertical die (6) are provided with a shaping die (14) through a connecting structure;
The control system comprises a power supply, a control end, a transmission mechanism, a vibration motor (23) and a telescopic electric cylinder (24); the transmission mechanism comprises a rack (20) arranged in the middle of the top surface of the bottom plate (1), a plurality of transmission structures (21) are assembled on the rack (20), and the transmission structures (21) are fixedly connected with the bottom ends of the corresponding second movable vertical molds (6) through connecting pieces (22); the vibration motors (23) are fixedly arranged at the four corners of the outer side surfaces of the fixed vertical die (4) and the second movable vertical die (6); the telescopic electric cylinders (24) are arranged between the left side end and the right side end of the first movable vertical die (5) and the second movable vertical die (6); the transmission structure (21), the vibration motor (23) and the telescopic electric cylinder (24) are electrically connected with the control end and the power supply through electric wires.
2. The hollowed-out hanging plate grouping vertical die according to claim 1, wherein the fixed vertical die (4) comprises a first vertical plate (41) and a first frame (42) arranged on the outer side surface of the first vertical plate (41); the first movable vertical die (5) comprises a second vertical plate (51) and a second frame (52) arranged on the outer side surface of the second vertical plate (51); the second movable vertical die (6) comprises a third vertical plate (61) and a third frame (62) arranged on the outer side surface of the third vertical plate (61).
3. The hollowed-out hanging plate grouping vertical die according to claim 2, wherein the outer side surfaces of the first vertical plate (41), the second vertical plate (51) and the third vertical plate (61) are fixedly provided with grid-shaped strip-shaped plates (10).
4. The hollowed-out hanging plate group vertical die according to claim 1, wherein the fixed vertical die (4), the second movable vertical die (6), the bottom die (7) and the side die (8) are provided with first connecting holes (11), and the inner side surfaces of the fixed vertical die (4) and the second movable vertical die (6) are respectively connected with the bottom die (7) and the side die (8) through corresponding first connecting holes (11) and first bolts.
5. The hollowed-out hanging plate group vertical die according to claim 4, wherein two ends of the bottom die (7) are connected with the side die (8) through corresponding first connecting holes (11) and second bolts (12).
6. The hollowed-out hanging plate grouping vertical die according to claim 1, wherein the connecting structure comprises a second connecting hole (13) penetrating through the fixed vertical die (4)/the second movable vertical die (6), a step-shaped connecting hole (141) penetrating through the middle part of the modeling die (14) and a third bolt (15).
7. The hollowed-out hanging plate grouping vertical die according to claim 1, wherein the outer circumferences of the fixed vertical die (4) and the second movable vertical die (6) are provided with connecting sleeve structures, the connecting sleeve structures comprise third connecting holes (16) and connecting sleeves (17) which are penetrated through the fixed vertical die (4) or the second movable vertical die (6), and a cylinder body of each connecting sleeve (17) is arranged in a forming cavity of the hollowed-out hanging plate.
8. The hollowed-out hanging plate grouping vertical die according to claim 1, wherein the bottoms of the first movable vertical die (5) and the second movable vertical die (6) are provided with pulley mounting grooves (18), pulleys (19) are mounted in the pulley mounting grooves (18), and the pulleys (19) are in sliding connection with corresponding track bases (3).
9. The hollowed-out hanging plate group vertical die according to claim 1, wherein the transmission structure (21) comprises a motor (211) and a gear (212) which are assembled and connected, through holes are formed in a vertical plate (221) and a horizontal plate (222) of the connecting piece (22), the motor (211) is fixedly connected with the vertical plate (221) at one end connected with the gear (212), and the connecting end of the gear (212) penetrates through the through hole of the vertical plate (221) and is connected with the motor (211); the horizontal plate (222) is fixedly connected with the corresponding second movable vertical die (6) through a bolt structure.
10. A method for making hollowed-out hanging plates by using a hollowed-out hanging plate group vertical die according to any one of claims 1-9, comprising the following steps:
Step 1: installing the hollowed hanging plates to form a group standing die, and adjusting the hollowed hanging plates to form the group standing die to a die closing state;
Step 2: filling slurry into each molding cavity of the group vertical mold of the hollow hanging plate;
step 3: the vibration motor (23) is controlled by the control system to vibrate and compact the slurry in each molding cavity
Step4: curing;
Step 5: the hollowed hanging plate is demoulded, firstly, a control end controls a telescopic electric cylinder (24) to retract and pull a first movable vertical die (5) to move rightwards, so that the first movable vertical die (5) is attached to a corresponding second movable vertical die (6); then the locking state of the transmission structure (21) is released through the control end, and the transmission structure (21) drives a corresponding group of movable vertical molds to move rightwards; when the transmission structure (21) moves to a designated position, the control end places the transmission structure (21) in a locking state, and finally, the hollow hanging plate is demoulded in the installation space between the fixed vertical die (4) and the rightmost movable vertical die set and between the adjacent movable vertical dies.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410320197.0A CN118205082A (en) | 2024-03-20 | 2024-03-20 | Group vertical die for hollow hanging plates and method for manufacturing hollow hanging plates by group vertical die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410320197.0A CN118205082A (en) | 2024-03-20 | 2024-03-20 | Group vertical die for hollow hanging plates and method for manufacturing hollow hanging plates by group vertical die |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN118205082A true CN118205082A (en) | 2024-06-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410320197.0A Pending CN118205082A (en) | 2024-03-20 | 2024-03-20 | Group vertical die for hollow hanging plates and method for manufacturing hollow hanging plates by group vertical die |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN118205082A (en) |
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2024
- 2024-03-20 CN CN202410320197.0A patent/CN118205082A/en active Pending
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