CN114261014B - Production method of cement-based nanocomposite civil air defense door leaf - Google Patents

Production method of cement-based nanocomposite civil air defense door leaf Download PDF

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Publication number
CN114261014B
CN114261014B CN202210057904.2A CN202210057904A CN114261014B CN 114261014 B CN114261014 B CN 114261014B CN 202210057904 A CN202210057904 A CN 202210057904A CN 114261014 B CN114261014 B CN 114261014B
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door leaf
die
air defense
civil air
defense door
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CN114261014A (en
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邓林立
吴罗明
杨剑
彭荡
吴启胜
黄鹏
朱伟阳
吴建海
万文诤
袁为兵
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Hunan Mingxiang Technology Development Co ltd
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Hunan Mingxiang Technology Development Co ltd
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Abstract

The invention discloses a production method of a cement-based nanocomposite civil air defense door leaf, which comprises a door leaf main body, wherein the cross section of the door leaf main body is rectangular; the door leaf main body is formed by pouring a reinforcement cage and a cement-based nanocomposite, and the door leaf main body is not provided with a steel ladle edge; a connecting sleeve is pre-buried on one vertical side edge of the door leaf main body, and the connecting sleeve is used for being connected with a movable hinge and finally used for movably connecting the civil air defense door leaf on a wall body; the production method comprises the following steps: step one, die assembly is carried out; secondly, placing the reinforcement cage and the embedded part into a mold and fixing; thirdly, pouring and vibrating the cement-based nanocomposite; fourth, steam curing; fifthly, demolding the product; and sixthly, surface treatment and natural maintenance. The production method has the characteristics of strong continuity of the production process, high standardization degree, suitability for mass production in a pipelining manner, reduction of the production cost of the door leaf and reduction of the production period.

Description

Production method of cement-based nanocomposite civil air defense door leaf
Technical Field
The invention belongs to the technical field of civil air defense equipment, and particularly relates to a production method of a civil air defense door leaf.
Background
The civil air defense door generally refers to a door at the entrance and exit of civil air defense protection engineering, and has a protective effect at the entrance of an area with protective measures, which enters under natural disasters such as war, earthquake and the like.
At present, from the view point of the established civil air defense engineering, the traditional civil air defense door mostly adopts reinforced concrete and steel structure types, and the two types of civil air defense doors have some defects. The reinforced concrete and steel edge structure type protective equipment generally adopts C40 in concrete material grade, has the defects of low bearing capacity, inconvenient installation and maintenance, inconvenient normal switching and the like, and the higher the protective equipment grade is, the larger the volume and the heavier the weight are; the protective equipment of the type adopts the ladle edge, thereby being convenient to manufacture and process, but the service life of the equipment is reduced because the adopted steel material is easy to rust due to the influence of the service environment and the service life. The steel structure type protective equipment has the advantages of simple structure, short production period, smooth and beautiful surface, but also has the defects of poor breaking resistance, high manufacturing cost, easy corrosion in a humid environment, poor protective effect on heat resistance and electromagnetic pulse and the like, and is not beneficial to later maintenance. In addition, the hinge pages of the civil air defense door are all embedded, the hinge pages and the civil air defense door are fan-shaped into a whole, the hinge pages of the civil air defense door cannot be detached alone, and if rust damage occurs, the whole civil air defense door equipment needs to be replaced, so that the later maintenance cost is high.
The production methods of the two different types of civil air defense door leaves are also different. The production method of the civil air defense door leaf of the reinforced concrete and steel edge structure type comprises the following steps: the four sides of the steel ladle edge are welded into an integral steel frame in the shape of a Chinese character kou after being combined, the steel frame is placed on a special bottom die, an embedded part is installed, a reinforcement cage is bound, concrete is poured, after the concrete strength reaches the requirement after the concrete is naturally maintained for about 1 week, a product is lifted out of a station, the special bottom die is circulated for circularly producing the civil air defense door leaf, and a door leaf product is obtained after surface treatment. The production method has the advantages that a special die is not needed, the steel frame is a part of a door leaf product and also plays a role of a disposable die, and only a bottom die is needed, so that the die cost is low; the method has the defects that large-scale mechanized production cannot be performed, the efficiency is low, the grade of the concrete pouring material adopted is low, the strength is low, the maintenance period is long, the bearing capacity is low, the larger the volume is, the heavier the weight is when the grade of protective equipment is higher, and the corresponding civil air defense door leaf is inconvenient to install and maintain and inconvenient to normally open and close; the outline dimension precision of the civil air defense door leaf product is limited by the machining precision degree of the steel ladle edge, and the situation that the steel ladle edge and the civil air defense door leaf are different in size is easy to occur; in addition, the manufacturing cycle of the civil air defense door leaf is long, the efficiency is low, the turnover period of tools such as a special bottom die is long, and the steel frame is used as a product part, so that the cost is high. The production method of the civil air defense door leaf of the steel structure type comprises the following steps: and assembling and welding the parts according to the design. The production method has the advantages of short production and manufacturing period; the defects are high product cost, poor product durability and high later maintenance cost.
Therefore, there is a need in the art for a new cement-based nanocomposite civil air defense door leaf and method of producing the same.
Disclosure of Invention
In order to achieve the functions and the purposes, the invention provides a production method of a civil air defense door leaf, which has strong continuity in the production process and high standardization degree and is suitable for mass production in a pipelining manner, and the invention provides the production method of the cement-based nanocomposite civil air defense door leaf, which has the technical scheme that: the civil air defense door leaf comprises a door leaf main body, wherein the cross section of the door leaf main body is rectangular, an embedded lifting lug is arranged at the top of the door leaf main body, and a lock embedded part is arranged at the side close to the door leaf main body; the door leaf main body is formed by pouring a reinforcement cage and a cement-based nanocomposite, and the door leaf main body is not provided with a steel ladle edge; a connecting sleeve is pre-buried on one vertical side edge of the door leaf main body, and the connecting sleeve is used for being connected with a movable hinge and finally used for movably connecting the civil air defense door leaf on a wall body; the production method of the door leaf comprises the following steps: step one, die assembly is carried out; secondly, placing the reinforcement cage and the embedded part into a mold and fixing; thirdly, pouring and vibrating the cement-based nanocomposite; fourth, steam curing; fifthly, demolding the product; and sixthly, surface treatment and natural maintenance.
In a specific embodiment, the positions of the reinforcement cage and the embedded part in the die are fixed by welding in the second step, and the reinforcement cage and the embedded part are covered and moisturized after pouring in the third step.
In a specific embodiment, the fourth steam curing step comprises lifting, intensively stacking and transferring the products and the molds to a steam chamber for steam curing; the steam curing time is 12-48 hours.
In a specific embodiment, the product in the fifth step is demolded, and the product is cleaned and then used for producing the next civil air defense door leaf.
In a specific embodiment, the surface treatment and natural curing step in the sixth step includes sanding, priming, puttying, finishing, painting text, and stacking natural curing.
In a specific embodiment, the mold used in the method comprises a side mold and a bottom mold, the side mold comprising a first side mold, a second side mold, a third side mold, and a fourth side mold; the four side dies are all arranged above the bottom die and can be assembled into a rectangle; the bottom die comprises a bottom die top plate for bearing the side dies and a driving installation base for installing a driving device, and push rods of the driving device installed on the driving installation base are used for pushing the four side dies to move above the bottom die so that the door leaves of the civil air defense door can be smoothly assembled and disassembled during production.
In a specific embodiment, more than one guide groove is formed in each of the four side dies, the guide direction of each guide groove is perpendicular to the length direction of the side die where the guide groove is located, a positioning hole is formed in a corresponding position of the bottom die below each guide groove, the die further comprises a positioning pin, the positioning pin is used for penetrating through the guide groove formed in the side die and being inserted into the positioning hole formed in the bottom die, and the guide groove and the positioning pin are matched for use and play a role in guiding movement of the four side dies on the bottom die; preferably, at least two guide grooves are formed in the first side die, the second side die, the third side die and the fourth side die, and at least two driving installation bases are arranged at the corresponding bottom die positions of each side die; more preferably, the guide groove is a waist-shaped groove, the positioning hole is a bolt hole, and the positioning pin passes through the guide groove arranged on the side die and is connected with the bolt hole; and the positioning pin comprises a pin shaft part and a pin cap part, the pin shaft part is connected to the bottom die in a threaded manner, and the pin cap part is used for preventing the side die from turning out.
In a specific embodiment, each side die comprises a side die side plate (25), a side die bottom plate (26) which is vertically connected with the side die side plate (25) to form an L-shaped structure, a side die rib plate (27) for reinforcing the connection between the side die side plate (25) and the side die bottom plate (26), a side die connecting plate (28) which is arranged in parallel with the side die side plate (25) and is used for connecting a push rod of a driving device, and the guide groove (29); the bottom die comprises a bottom die top plate (31), a bottom die vertical plate (32) perpendicular to the bottom die top plate (31), bottom die reinforcing ribs (33) arranged between the bottom die top plate (31) and the bottom die vertical plate (32), a plurality of square tube supports (34) arranged at the bottom of the bottom die, vibrator mounting seats (35) and driving mounting bases (36).
In a specific embodiment, the bottom die reinforcing ribs (33) are channel steel, the bottom die vertical plates (32) are four pieces correspondingly arranged below the four side dies, and the driving installation bases (36) are all arranged on the outer sides of rectangular cavities surrounded by the four bottom die vertical plates (32); preferably, the mould further comprises a vibrator arranged on a vibrator mounting seat (35) and a driving device arranged on a driving mounting base (36).
In a specific embodiment, the vibrator is connected to the vibrator mounting seat (35) through a bolt, the driving device is connected to the driving mounting seat (36) through a bolt, and the driving device is a cylinder or a motor.
Compared with the prior art, the invention has the beneficial effects that: the method can be used for manufacturing qualified civil air defense door leaf products in a large scale with the lowest cost, the shortest time and reasonable industrialized layout, and the door leaf products and the production method have high controllability. Specifically, the invention adopts a standard special die, the error of the door leaf product is small, the standardization is high, and the product quality is ensured; the cement-based nanocomposite used in the invention has the characteristics of light weight, high strength and strong durability; in the process of pouring the cement-based nanocomposite, bubbles are reduced and compactness is improved through vibration; the continuity of the production process is strong, the method is suitable for mass production in a pipelining manner, and the production cost is reduced; the steam curing shortens the curing period and reduces the production time of door leaf products.
Drawings
Fig. 1 is a schematic view of a main view angle structure of a door leaf of a civil air defense door according to the present invention.
Fig. 2 is a schematic side view angle structure of a civil air defense door leaf according to the present invention.
Fig. 3 is a schematic top view angle structure of a civil air defense door leaf according to the present invention.
Fig. 4 is a schematic diagram of a steel-edge civil air defense door in the prior art, wherein a is a front view, B is a side view, A1 is a steel edge, and B1 is a pre-buried hinge.
Fig. 5 is a schematic top view of the automated production device for door leaves after mold closing.
Fig. 6 is a schematic front view of the mold corresponding to fig. 5.
Fig. 7 is an enlarged view of a portion of the positions of fig. 6.
Fig. 8 is a schematic side view of the mold corresponding to fig. 5.
Detailed Description
The following detailed description of the present invention refers to the accompanying drawings and specific embodiments thereof, it being understood that the specific embodiments described herein are for purposes of illustration and explanation only, and are not intended to limit the invention.
As shown in fig. 1-8, the invention provides a production method of a cement-based nanocomposite civil air defense door leaf, which comprises a door leaf main body, wherein the cross section of the door leaf main body is rectangular, an embedded lifting lug is arranged at the top of the door leaf main body, and a lock embedded part is arranged at the side close to the door leaf main body; the door leaf main body is formed by pouring a reinforcement cage and a cement-based nanocomposite, and the door leaf main body is not provided with a steel ladle edge; a connecting sleeve is pre-buried on one vertical side edge of the door leaf main body, and the connecting sleeve is used for being connected with a movable hinge and finally used for movably connecting the civil air defense door leaf on a wall body; the production method of the door leaf comprises the following steps: step one, die assembly is carried out; secondly, placing the reinforcement cage and the embedded part into a mold and fixing; thirdly, pouring and vibrating the cement-based nanocomposite; fourth, steam curing; fifthly, demolding the product; and sixthly, surface treatment and natural maintenance.
In a specific embodiment, the mold used in the method comprises a side mold and a bottom mold, the side mold comprising a first side mold, a second side mold, a third side mold, and a fourth side mold; the four side dies are all arranged above the bottom die and can be assembled into a rectangle; the bottom die comprises a bottom die top plate for bearing the side dies and a driving installation base for installing a driving device, and push rods of the driving device installed on the driving installation base are used for pushing the four side dies to move above the bottom die so that the door leaves of the civil air defense door can be smoothly assembled and disassembled during production.
The invention further comprises a die mounting step before die assembly in the first step, and specifically comprises die model confirmation, die manufacturing and die positioning and mounting; the mold is formed by designing and processing the civil air defense door leaves according to specific models, and each mold is fixed with the civil air defense door leaf corresponding to one specification and size; the closing and releasing of the mould can be one of manual, semi-automatic or automatic according to different control modes. Before the second step of reinforcing cage and embedded part are put into the mould and fixed, the method further comprises a reinforcing cage manufacturing step, wherein the reinforcing cage adopts a machining mode, and the reinforcing cage is welded manually or mechanically and automatically. Before pouring the cement-based nanocomposite in the third step, the method further comprises the steps of compounding and stirring the composite material, and specifically comprises the steps of equipment performance confirmation, material proportion confirmation and compounding and stirring the composite material; according to different grade requirements of protective equipment (civil air defense door leaves), composite materials with different strength grades are configured; and automatic mechanical equipment is adopted for batching and stirring. In the third step, covering and moisturizing are carried out by using film plastic or moisturizing cloth after pouring is finished. In the fourth step, the steam curing time is, for example, 24 hours, and the composite material can reach about 80% of the design strength after being steam cured for 24 hours. And in the fifth step, the demolding mold is cleaned, then the mold is assembled again, a demolding agent is sprayed, and the next civil air defense door leaf is produced after the reinforcement cage is put into the mold.
In the invention, the driving device is, for example, an air cylinder, the air cylinder ventilates and drives the piston rod to reciprocate, and when the piston rod is retracted, the side die is pulled to move to the outer side of the die, namely, the die is released, and otherwise, the die is closed.
In the invention, the bolt hole is formed by firstly forming a through hole in the top plate of the bottom die and then welding a nut in the through hole.
In addition, the die used in the invention has the advantages of simple and reasonable structure, low cost, long service life of the die, low later maintenance cost, high die precision, high die closing and demoulding speed and quick and repeated use, can meet the requirement of automatic production, realizes mass production line production, reduces the labor input and improves the production efficiency. The quality of the civil air defense door leaf produced by the die and the method is effectively ensured.
The production method has the characteristics of strong continuity of the production process, high standardization degree, suitability for mass production in a pipelining manner, reduction of the production cost of the door leaf and reduction of the production period.
The foregoing is a further detailed description of the invention in connection with specific preferred embodiments, and is not intended to limit the practice of the invention to such description. It will be apparent to those skilled in the art that several simple deductions and substitutions can be made without departing from the spirit of the invention, and these are considered to be within the scope of the invention.

Claims (9)

1. A cement-based nanocomposite civil air defense door leaf production method is characterized in that: the civil air defense door leaf (70) comprises a door leaf main body (71), the cross section of the door leaf main body (71) is rectangular, an embedded lifting lug (72) is arranged at the top of the door leaf main body (71), and a lock embedded part is arranged at the side close position of the door leaf main body (71); the door leaf main body (71) is formed by pouring a reinforcement cage and a cement-based nanocomposite, and the door leaf main body (71) is not provided with a steel ladle edge; a connecting sleeve (76) is pre-buried on one vertical side edge of the door leaf main body (71), and the connecting sleeve (76) is used for being connected with a movable hinge and finally is used for movably connecting the civil air defense door leaf (70) on a wall body; the production method of the door leaf comprises the following steps: step one, die assembly is carried out; secondly, placing the reinforcement cage and the embedded part into a mold and fixing; thirdly, pouring and vibrating the cement-based nanocomposite; fourth, steam curing; fifthly, demolding the product; sixthly, surface treatment and natural maintenance; the mould used in the method comprises a side mould (20) and a bottom mould (30), wherein the side mould (20) comprises a first side mould (21), a second side mould (22), a third side mould (23) and a fourth side mould (24); the four side dies are all arranged above the bottom die (30) and can be matched with each other to form a rectangle; the bottom die (30) comprises a bottom die top plate (31) for bearing the side dies (20) and a driving installation base (36) for installing a driving device, wherein push rods of the driving device installed on the driving installation base (36) are used for pushing four side dies to move above the bottom die so as to smoothly mold and demold when the civil air defense door leaf is produced; the mold comprises four side molds, wherein more than two guide grooves (29) are formed in the four side molds, the guide directions of the guide grooves (29) are perpendicular to the length direction of the side mold where the guide grooves (29) are located, positioning holes are formed in the positions, corresponding to the bottom mold (30) below the guide grooves (29), of the mold, the mold further comprises positioning pins (41), the positioning pins (41) are used for penetrating through the guide grooves (29) formed in the side molds and inserting into the positioning holes formed in the bottom mold (30), and the guide grooves (29) and the positioning pins (41) are matched for use and play a role in guiding the movement of the four side molds on the bottom mold (30); at least two driving installation bases (36) are arranged at the positions of the bottom die (30) corresponding to each side die.
2. The civil air defense door leaf production method according to claim 1, wherein: and in the second step, welding and fixing the positions of the reinforcement cage and the embedded part in the die, and in the third step, covering and moisturizing after pouring is finished.
3. The civil air defense door leaf production method according to claim 1, wherein: a fourth steam curing step, including hoisting, intensively stacking and transferring the products and the molds to a steam chamber for steam curing; the steam curing time is 12-48 hours.
4. The civil air defense door leaf production method according to claim 1, wherein: and fifthly, after the product is demolded, the mold is cleaned up and then is used for producing the next civil air defense door leaf.
5. The civil air defense door leaf production method according to claim 1, wherein: the surface treatment and natural maintenance step in the sixth step comprises polishing treatment, priming paint, putty scraping, finish paint brushing, character spraying and natural maintenance stacking.
6. A method for producing a civil air defense door leaf according to any one of claims 1 to 5 wherein: the guide groove (29) is a waist-shaped groove, the positioning hole is a bolt hole, and the positioning pin (41) passes through the guide groove (29) arranged on the side die and is connected with the bolt hole; and the positioning pin comprises a pin shaft part and a pin cap part, the pin shaft part is connected to the bottom die in a threaded manner, and the pin cap part is used for preventing the side die from turning out.
7. The method for producing a civil air defense door leaf according to claim 6, wherein: each side die comprises a side die side plate (25), a side die bottom plate (26) which is vertically connected with the side die side plate (25) to form an L-shaped structure, a side die rib plate (27) for reinforcing the connection between the side die side plate (25) and the side die bottom plate (26), a side die connecting plate (28) which is arranged in parallel with the side die side plate (25) and is used for connecting a push rod of a driving device, and the guide groove (29); the bottom die comprises a bottom die top plate (31), a bottom die vertical plate (32) perpendicular to the bottom die top plate (31), bottom die reinforcing ribs (33) arranged between the bottom die top plate (31) and the bottom die vertical plate (32), a plurality of square tube supports (34) arranged at the bottom of the bottom die, vibrator mounting seats (35) and driving mounting bases (36).
8. The civil air defense door leaf production method according to claim 7, wherein: the bottom die reinforcing ribs (33) are channel steel, the bottom die vertical plates (32) are four pieces which are correspondingly arranged below the four side dies, and the driving installation bases (36) are arranged on the outer sides of rectangular cavities surrounded by the four bottom die vertical plates (32); the mould also comprises a vibrator arranged on the vibrator mounting seat (35) and a driving device arranged on the driving mounting base (36).
9. The civil air defense door leaf production method according to claim 8, wherein: the vibrator is connected to a vibrator mounting seat (35) through a bolt, the driving device is connected to a driving mounting base (36) through a bolt, and the driving device is an air cylinder or a motor.
CN202210057904.2A 2022-01-19 2022-01-19 Production method of cement-based nanocomposite civil air defense door leaf Active CN114261014B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6223480B1 (en) * 1995-09-08 2001-05-01 O-Stable Panel Sdn Bhd Pre-cast concrete panels for construction of a building
CN107599132A (en) * 2017-08-21 2018-01-19 长沙远大住宅工业集团股份有限公司 A kind of side mold device and side form opening/closing method
CN109624064A (en) * 2018-10-27 2019-04-16 上海正承防护设备有限公司 A kind of concrete closed guard gate quick molding method and device
CN109968521A (en) * 2019-04-24 2019-07-05 成都城投城建科技有限公司 A kind of packaged type bridges prefabricated components production method and industrial production line
CN211682712U (en) * 2019-11-05 2020-10-16 陕西盾实人防设备工程有限公司 Concrete member forming die for civil air defense blocking door

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6223480B1 (en) * 1995-09-08 2001-05-01 O-Stable Panel Sdn Bhd Pre-cast concrete panels for construction of a building
CN107599132A (en) * 2017-08-21 2018-01-19 长沙远大住宅工业集团股份有限公司 A kind of side mold device and side form opening/closing method
CN109624064A (en) * 2018-10-27 2019-04-16 上海正承防护设备有限公司 A kind of concrete closed guard gate quick molding method and device
CN109968521A (en) * 2019-04-24 2019-07-05 成都城投城建科技有限公司 A kind of packaged type bridges prefabricated components production method and industrial production line
CN211682712U (en) * 2019-11-05 2020-10-16 陕西盾实人防设备工程有限公司 Concrete member forming die for civil air defense blocking door

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