CN213198102U

CN213198102U - Concrete prefabricated house mould suit

Info

Publication number: CN213198102U
Application number: CN202021634872.0U
Authority: CN
Inventors: 秦平安
Original assignee: Hubei Tengcang Building Materials Technology Co ltd
Current assignee: Hubei Tengcang Building Materials Technology Co ltd
Priority date: 2020-08-08
Filing date: 2020-08-08
Publication date: 2021-05-14
Anticipated expiration: 2030-08-08

Abstract

The embodiment of the utility model provides a relate to housing construction technical field, disclose a concrete prefabricated house mould suit, including a plurality of not unidimensional concrete prefabricated house moulds, a plurality of concrete prefabricated house moulds form a suit. The concrete prefabricated house module components with various sizes produced by the concrete prefabricated house die set provided by the embodiment of the utility model can be flexibly combined, can meet the requirements of users on diversified house or villa types, can form rooms with various sizes, and particularly can ensure that the width of a bedroom is not limited; the adjustable degree of the floor occupation size of the combined house or villa is enhanced, so that the south-north width and the east-west depth of the floor occupation size of the house or villa can be increased or reduced by one meter, and the adaptability of the floor occupation size of the house to the size of a user homestead is improved; the concave-convex shape of the appearance of the house or the villa is convenient to combine, and the aesthetic property of the appearance of the house or the villa is improved; the transportation is not limited.

Description

Concrete prefabricated house mould suit

Technical Field

The utility model relates to a housing construction technical field especially relates to a concrete assembled house mould suit.

Background

At present, the multi-storey house building is to pour constructional columns and build wall bodies on a foundation, and the house building mode is long in period, low in efficiency and correspondingly high in building cost. In the temporary building, the color steel tiles and the movable plate houses are mostly adopted at present, the building efficiency of the building modes is relatively high, but the building has poor fire resistance, and the problems of cold winter and hot summer, and poor wind resistance and seismic resistance are also existed.

The concrete prefabricated house is a house assembled by transporting box-shaped three-dimensional module components prefabricated by a factory to a construction site, the main construction work of the concrete prefabricated house is basically completed in the factory, and only the work of assembling, laying lines and the like is left for on-site operation. At present, the components of the reinforced concrete prefabricated house mainly comprise an integrally cast type and a prefabricated plate combined type. The integrally cast reinforced concrete prefabricated building module member is formed by one-step integral casting of concrete by a special steel mould, and has the advantages of one-step achievement of rough assembly and repair level, easy removal and the like.

However, the conventional concrete prefabricated house modular components produced by the conventional concrete prefabricated house die in the conventional size have the problem of limited combination flexibility in the aspect of assembling houses, the requirements of diversified house types cannot be met, the floor space of the combined house is poor in adjustability and difficult to adapt to various house bases in different sizes, and the problem of limited transportation caused by the fact that the size of a single house modular component is ultra-wide. Meanwhile, the integrally cast reinforced concrete prefabricated house module component has the problems of difficult demoulding and low verticality of the wall body of the demoulded house module component when the wall body and the roof concrete are cast in a factory.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

The utility model aims at providing a concrete prefabricated building mould suit for solve or partly solve the problem that the conventional concrete prefabricated building module component that the concrete prefabricated building mould of current conventional size produced has the limited degree of flexibility of combination in the aspect of the assembled house, can not satisfy the demand of house unit type diversification, the controllability of the size of occupation of land of the house that makes up is poor, be difficult to adapt to the base residence of various different sizes, and the super wide size of single house module component leads to transporting limited scheduling problem; and the method is used for solving or partially solving the problems that the existing integrally cast reinforced concrete prefabricated house module component is difficult to demold when the wall and roof concrete are cast in a factory and the wall verticality of the demolded house module component is low.

(II) technical scheme

In order to solve the technical problem, the utility model provides a concrete prefabricated house mould suit, include: a plurality of concrete prefabricated building moulds of different sizes, and forming a set of the plurality of concrete prefabricated building moulds; each concrete prefabricated house mold comprises an outer mold body, an inner mold body and a top plate matched with the inner mold body, wherein the top plate comprises a middle plate and a plurality of edge plates which are assembled, and the edge plates are annularly arranged around the middle plate;

the outer die body and the inner die body are both in a quadrilateral structure, the inner die body is positioned inside the outer die body, a pouring space is formed between the outer die body and the inner die body, and a window die body and/or a door die body are/is distributed in the pouring space;

each side edge of the inner die body is divided into a plurality of side edge modules along the length direction, so that each side edge of the inner die body is provided with at least two seams extending along the height direction; the edge plate blocks and the side edge modules are connected in a one-to-one correspondence mode, and both the edge plate blocks and the side edge modules can move towards the center direction of the inner die body.

On the basis of the technical scheme, a beam mold body is arranged at the top of the pouring space, and the beam mold body comprises a cavity which is surrounded and is through up and down.

On the basis of the technical scheme, an eave body is formed at the upper end of the outer die body in an extending mode; the eave body through a plurality of support piece with the side of outer die body is connected.

On the basis of the technical scheme, the two side edge modules which are vertically arranged are fixedly connected.

On the basis of the technical scheme, the two connected side modules share one linear telescopic mechanism, and the independently arranged side modules are correspondingly provided with one linear telescopic mechanism.

On the basis of the technical scheme, the linear telescopic mechanism positioned at the right angle is arranged in the inner die body along the oblique lower direction of the angular bisector.

On the basis of the technical scheme, the linear telescopic mechanisms positioned at the independently arranged side edge modules are arranged in the inner die body along the vertical oblique downward direction of the side edge modules.

On the basis of the technical scheme, the linear telescopic mechanism is a screw rod or a hydraulic cylinder; the inner die body is internally provided with a support, and the linear telescopic mechanism is fixed on the support.

On the basis of the technical scheme, two adjacent sides of the outer die body are detachably connected at the corners.

On the basis of the technical scheme, the bottom of each side edge of the outer die body is connected with a sliding rail.

(III) advantageous effects

The utility model provides a pair of assembled house mould suit of concrete, including a plurality of not unidimensional assembled house moulds of concrete, and a plurality of assembled house moulds of concrete form a suit. The concrete prefabricated house module components with various sizes produced by the concrete prefabricated house die sleeve of the embodiment of the utility model can be flexibly combined, can meet the requirements of users on diversified house or villa types, can form rooms with various sizes, and particularly can ensure that the width of a bedroom is not limited; the adjustable degree of the floor occupation size of the combined house or villa is enhanced, so that the south-north width and the east-west depth of the floor occupation size of the house or villa can be increased or reduced by one meter, and the adaptability of the floor occupation size of the house to the size of a user homestead is improved; the concave-convex shape of the appearance of the house or the villa is convenient to combine, and the aesthetic property of the appearance of the house or the villa is improved; the transportation is not limited.

Drawings

Fig. 1 is a schematic top view of a concrete prefabricated house mold according to an embodiment of the present invention;

fig. 2 is the utility model discloses a concrete prefabricated building mould's schematic structure diagram.

Description of reference numerals:

1. an outer mold body; 2. Pouring a space; 3. An inner mold body;

4. seaming; 5. Bracing; 6. A linear telescopic mechanism;

7. adjusting the telescopic nut; 8. A eave body; 9. And (4) a bracket.

Detailed Description

The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

The embodiment of the utility model provides a concrete prefabricated house mould suit, this concrete prefabricated house mould suit can constitute by four not unidimensional concrete prefabricated house moulds, and the difference of four moulds is only in the size difference, and the concrete prefabricated house modular component size that consequently corresponds and produce is different. The principle and process of producing a building module member for each concrete prefabricated building module are the same, and only the principle and process of producing a building module member for a single concrete prefabricated building module will be described in detail below.

The embodiment of the utility model provides a concrete prefabricated house mould suit, include: a plurality of concrete prefabricated building moulds of different sizes, and forming a set of the plurality of concrete prefabricated building moulds; referring to fig. 1, each concrete prefabricated house mold comprises an outer mold body 1, an inner mold body 3 and a top plate matched with the inner mold body 3, wherein the top plate comprises a middle plate block and a plurality of edge plate blocks which are assembled, and the edge plate blocks are annularly arranged around the middle plate block;

the outer die body 1 and the inner die body 3 are both in quadrilateral structures, the inner die body 3 is positioned inside the outer die body 1, a pouring space is formed between the outer die body 1 and the inner die body 3, and a window die body and/or a door die body are/is distributed in the pouring space;

each side edge of the inner die body 3 is divided into a plurality of side edge modules along the length direction, so that each side edge of the inner die body 3 is provided with at least two seams 4 extending along the height direction; the edge plate and the side module are fixedly connected one by one, and both the edge plate and the side module can move towards the center direction of the inner die body 3. I.e. the edge panel and the side modules can be moved while the middle panel is in a stationary state.

The pouring space 2 of the wall bodies around the house module component is formed between the outer die body 1 and the inner die body 3, and the side face of the inner die body 3 is connected with the top plate to form the pouring space 2 of the roof. Can set up telescopic machanism at every side of interior die body 3 and roof edge all around, can be convenient for house modular component when pouring and accomplish, every side and the roof edge all around of interior die body 3 drawing of patterns.

The inner mold body 3 of the house mold is divided into a plurality of side modules along the circumferential direction, namely a splicing structure; and the segments are located on the sides and not at the corners. When the house module component is poured and is accomplished, the inner die body 3 can be demolded in a segmented mode, the inner die body 3 is compared to be of an integral structure, the demolding difficulty can be greatly reduced, the manufacturing efficiency of the house module component is improved, and the house module component and the inner die body 3 are prevented from being damaged in the demolding process. The top plate is also arranged to be of a splicing structure, and the edge plates can be partially demoulded, so that the smooth demoulding of the edges of the top plate is facilitated.

At least one window die body and at least one door die body are arranged in the pouring space 2; as shown in fig. 2, an eave body 8 is attached to one side edge top of the outer mold body 1. On the outside of outer die body 1, follow the direction of height of outer die body 1 encloses in proper order and is equipped with a plurality of mountings, the mounting can form through many channel-section steels or strengthening rib end to end in proper order. Wherein, two adjacent channel-section steels or strengthening rib detachably connect.

It should be noted that the fixing member is provided with a diagonal support member, that is, one end of the diagonal support member is connected with the fixing member, and the other end of the diagonal support member is in contact with the ground.

Hang the window die body and the door die body of establishing a certain amount in the space 2 of pouring that encloses of die body 1 and interior die body 3, the quantity of window die body and door die body can have or not according to actual need, and wherein, window die body, door die body are a frame structure, are used for making the window and the door of house module component respectively.

The beam mould bodies are arranged on the upper portion of the space enclosed by the outer mould body 1 and the inner mould body 3, the number of the beam mould bodies can be optionally determined according to actual needs, the beam mould bodies are cavities which are enclosed all around and are permeable up and down, and the beam mould bodies are used for manufacturing beams of house module components.

The upper end of the outer mould body 1 is provided with an eave body 8 for forming an eave of the house module component. A plurality of supporting pieces which are connected with the outer die body 1 and play a supporting role for the eave body 8 are arranged on the lower bottom surface of the eave body 8. Or, a plurality of vertically arranged supporting pieces for supporting the eave body 8 are arranged on the lower bottom surface of the eave body 8, and the supporting pieces can be Y-shaped rods.

It should be noted that after the inner mold body 3 is completely demolded, the house module component can be lifted out by the crane, so that the complete demolding of the house module component is realized.

This mould suit can be become by four not unidimensional moulds, and wherein every mould is used for producing the concrete prefabricated house modular component of a corresponding size, and the house modular component all is the block form of cuboid (contains the square), and the outside length and width size of the house modular component of four kinds of sizes that four not unidimensional moulds correspond produced is 5 meters 3 meters, 4 meters 2 meters, 3 meters respectively, and the outside height of house modular component all is 2.9 meters to 3.3 meters, and specific height is decided according to specific demand. The house module components with four sizes can be combined and assembled into houses or villas with different house types and different floor occupation sizes, and the combination is flexible and changeable. Compared with the existing conventional concrete prefabricated building module components with the sizes of 3.3 meters by 6 meters, 3.3 meters by 6.6 meters, 3.5 meters by 7 meters, 3.6 meters by 6 meters and 3.6 meters by 7.2 meters, the four-size concrete prefabricated building module component can solve the following problems:

firstly, the combination is flexible, can satisfy the diversified requirement of user to house or villa dwelling place type, can form the room of various size sizes simultaneously, especially can make the width of bedroom not restricted, can form the bedroom of following length and width size for example: 4 m 6 m, except the thickness of the wall, the inner dimension is 3.7 m 5.7 m; 4 m by 5 m, with the wall thickness removed, and an internal dimension of 3.7 m by 4.7 m; 4 meters by 4 meters, with the wall thickness removed, and an internal dimension of 3.7 meters by 3.7 meters; 5 meters by 6 meters, excluding wall thickness, internal dimensions of 4.7 meters by 5.7 meters, etc., not to mention here;

secondly, the adjustable degree of the floor occupation size of the combined house or villa is enhanced, so that the north-south width and the east-west depth of the floor occupation size of the house or villa can be increased or decreased by one meter, and the adaptability of the floor occupation size of the house to the size of a user homestead is improved;

thirdly, the concave-convex shape of the appearance of the house or the villa is convenient to combine, so that any part of the outside of the house or the villa can be protruded and recessed in units of one meter, the plasticity of the appearance of the concrete assembled house or the villa is enhanced, and the attractiveness of the appearance of the house or the villa is improved;

fourthly, transportation is not limited, the widths of all the house module components are within 3 meters, the transportation regulation and regulation can be met, and transprovincial transportation through the highway is not limited;

due to the different number and size categories of the building module members required for the houses or villas with different dwelling types and different floor occupation sizes, it is not excluded to use only two or three of the above-mentioned four-size building module members for building or villas, i.e. to use only two or three of the above-mentioned four concrete prefabricated building moulds with different sizes for producing the corresponding two or three-size building module members, for example, only three of the above-mentioned concrete prefabricated building moulds with different sizes for producing the building module members with three sizes of 5 m 3 m, 4 m 3 m and 4 m 2 m.

On the basis of the above embodiment, the seam 4 is inclined with respect to the thickness direction of each side edge of the inner mold body 3; the seam 4 is obliquely arranged, so that the supporting strength of the inner mold body 3 in the pouring process can be improved, and smooth pouring is facilitated.

On the basis of the above-described embodiment, each side of the casting space 2 has the same thickness from top to bottom. The mold can be used for industrially manufacturing the house module components with the same thickness of the upper and the lower walls. Because the mould demoulding difficulty is smaller, the mould can adapt to the sizes and the sizes of more house module components, and the applicability and the use flexibility of the mould are improved.

On the basis of the above embodiment, two adjacent side edges of the inner mold body 3 are fixedly connected at the corners. I.e. the segments of the inner mould body 3 are not located at right angles.

Further, for the inner mold body 3, the two sides may be provided as an integral structure at the intersection. Namely, the mold body 3 is in a broken line shape at the corner.

On the basis of the embodiment, two connected side modules share one linear telescopic mechanism, and the independently arranged side modules are correspondingly provided with one linear telescopic mechanism. The linear expansion mechanism 6 may be a structure capable of providing linear expansion movement. The linear telescopic mechanism 6 is used for driving the side modules to respectively move along a straight line so as to demould, and is also used for supporting the side modules of the inner die body 3 so as to support a die. The edge plate is supported, fixed and demoulded by the linear telescopic mechanism 6.

On the basis of the above embodiment, the linear expansion mechanism 6 of the inner mold body 3, which is located at the fold line section of the corner, is arranged in the inner mold body 3 along the oblique lower direction of the angular bisector; so as to stably support the broken line segment from the direction and pull the demoulding. The linear telescoping mechanism 6 of the inner mold body 3 at the linear section on the side mold block is arranged in the inner mold body 3 along the vertical oblique downward direction of the side mold block.

It should be noted that the linear expansion mechanisms 6 disposed inside the inner mold body 3 are uniformly distributed along the circumferential direction and the height direction of the inner mold body 3, so as to achieve the purposes of stably supporting the inner mold body 3 and facilitating demolding, and the number is not specifically limited herein.

For example, two seams 4 may be provided on each side of the inner mold body 3 for segmentation, that is, each side is divided into three segments; wherein one section at the corner is fixedly connected with one section at the corner of the adjacent side edge.

It can be understood that the inner mold body 3 is detachably connected with the inclined strut 5 at the corner, so as to be conveniently connected with the linear telescopic mechanism 6 and apply force to the broken line segment at the corner.

On the basis of the above embodiment, the linear expansion mechanism 6 is a screw rod or a hydraulic cylinder. The purpose is to provide linear telescopic movement and stable supporting force, and the specific structure is not limited. Wherein, the inside of interior mould 3 is equipped with support 9, and sharp telescopic machanism 6 is fixed in support 9, and runs through on the outside base of interior mould 3. When the linear telescopic mechanism 6 is a screw rod, an adjusting telescopic nut 7 of the screw rod is positioned on an external base of the inner die body 3.

On the basis of the above embodiment, two adjacent sides of the outer mold body 1 are detachably connected at the corners; the bottom of each section of the outer die body 1 is respectively connected with a slide rail. The outer mold body 1 can be integrally formed by detachably enclosing four sides. The bottom of each side die body of the outer die body 1 can be connected with a roller and connected with a linear guide rail, so that the outer die body 1 can be conveniently formed by supporting a die, and the size of the outer die body 1 can be conveniently adjusted.

It should be noted that the linear guide connected to each side of the outer mold body 1 is disposed in a direction such that the outer mold body 1 can be expanded or contracted as a whole. Each side of the outer mold body 1 can be connected with a plurality of linear guide rails, so as to achieve the purpose of stably moving and stably supporting the outer mold body 1.

On the basis of the above embodiment, the inner mold body 3 is selectively provided with an expansion plate at the joint 4. Because the inner die body 3 is of a splicing structure, the arrangement is convenient for arranging an expansion plate to adjust the size of the inner die body 3; the same outer mold body 1 can be connected with an L-shaped expansion plate between two adjacent side edges to adjust the size of the outer mold body 1 so as to adapt to the manufacture of building module components with different sizes, thereby greatly improving the applicability and flexibility of the mold.

It should be noted that the expansion plate comprises two flat plates which are arranged in parallel, an expansion piece is arranged between the two flat plates, the expansion piece can be an expansion rod, and the distance between the two flat plates is adjusted through the expansion piece so as to adapt to the width change of the side edge. Wherein, the expansion plate is correspondingly provided with a linear telescopic mechanism 6, and both the two flat plates can be stainless steel plates.

The concrete prefabricated building module member manufacturing process of the concrete prefabricated building mold is described in detail as follows: firstly, utilizing a linear telescopic mechanism 6 to adjust the preset size of the inner die body 3; the window mold body and the door mold body are arranged, and can be hung on the inner mold body 3 according to the position requirement; laying the steel bar mesh which is bound in advance on the side surface and the top plate of the inner die body 3; then adjusting the preset size of the outer die body 1 through a linear guide rail of the outer die body 1; after the die is adjusted, pouring the pouring space 2 between the inner die body 3 and the outer die body 1 to form a house body of the house module component; after the pouring is finished, covering the whole die with a steam curing cover, conveying steam into the steam curing cover through a boiler, and performing steam curing on the house module component; the house module component manufactured by the mold can be used after being demolded and dried.

The four house module components with different sizes can be manufactured in a factory through the concrete prefabricated house die, and then the required house or villa can be quickly formed through on-site assembly according to the requirement. Due to the different numbers and sizes of the building module components required by the houses or villas with different house types and different floor occupation sizes, the combination of the houses or the villas by only two or three of the four building module components with different sizes is not excluded, and further the production of the corresponding two or three building module components with two or three of the four concrete prefabricated house molds with different sizes is not excluded, for example, the production of the building module components with three sizes of 5 meters by 3 meters, 4 meters by 3 meters and 4 meters by 2 meters by only three of the four concrete prefabricated house molds with different sizes is excluded.

The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A concrete fabricated building mold kit, comprising: a plurality of concrete prefabricated building moulds of different sizes, and forming a set of the plurality of concrete prefabricated building moulds; each concrete prefabricated house mold comprises an outer mold body, an inner mold body and a top plate matched with the inner mold body, wherein the top plate comprises a middle plate and a plurality of edge plates which are assembled, and the edge plates are annularly arranged around the middle plate;

2. The concrete prefabricated house mold kit of claim 1, wherein a beam mold body is arranged on the top of the casting space, and the beam mold body comprises a cavity which is enclosed at the periphery and is through up and down.

3. The concrete prefabricated house mold set of claim 1 or 2, wherein an eave body is formed to extend at an upper end of the outer mold body; the eave body through a plurality of support piece with the side of outer die body is connected.

4. A concrete modular building mould set according to claim 1 or 2, wherein two of the side modules arranged vertically are fixedly connected.

5. The concrete prefabricated building mold set of claim 4, wherein two of said side modules connected share one linear expansion mechanism, and each of said side modules arranged independently is provided with one of said linear expansion mechanisms.

6. The concrete prefabricated house mold kit of claim 5, wherein said linear expansion mechanism at a right angle is disposed in an oblique lower direction of an angular bisector in an interior of said inner mold body.

7. The concrete prefabricated house mold kit of claim 5, wherein the linear expansion mechanism at the independently arranged side module is provided in a vertically and obliquely downward direction of the side module at an inside of the inner mold body.

8. The concrete prefabricated building mold set of claim 5, wherein said linear expansion mechanism is a screw or hydraulic cylinder; the inner die body is internally provided with a support, and the linear telescopic mechanism is fixed on the support.

9. A concrete prefabricated building mould kit according to claim 1 or 2, wherein adjacent two sides of said outer mould body are detachably connected at a corner.

10. The concrete modular building mold set of claim 9, wherein a slide rail is attached to the bottom of each side of the outer mold body.