CN118173312A - High-flexibility control cable and production equipment thereof - Google Patents
High-flexibility control cable and production equipment thereof Download PDFInfo
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- CN118173312A CN118173312A CN202410504172.6A CN202410504172A CN118173312A CN 118173312 A CN118173312 A CN 118173312A CN 202410504172 A CN202410504172 A CN 202410504172A CN 118173312 A CN118173312 A CN 118173312A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 239000004020 conductor Substances 0.000 claims abstract description 22
- 238000012545 processing Methods 0.000 claims description 36
- 230000000712 assembly Effects 0.000 claims description 8
- 238000000429 assembly Methods 0.000 claims description 8
- 238000011144 upstream manufacturing Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 abstract description 9
- 238000004806 packaging method and process Methods 0.000 abstract description 4
- 239000010985 leather Substances 0.000 abstract 1
- 238000003825 pressing Methods 0.000 description 15
- 238000005452 bending Methods 0.000 description 11
- 238000005520 cutting process Methods 0.000 description 8
- 230000005540 biological transmission Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000000926 separation method Methods 0.000 description 3
- 238000002788 crimping Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
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- 238000007689 inspection Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/02—Disposition of insulation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/05—Crimping apparatus or processes with wire-insulation stripping
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
The invention relates to the technical field of bendable cables, and particularly discloses a high-flexibility control cable which comprises a cable main body, wherein the cable main body comprises a plurality of conductor cores, insulating leather and a sheath are sleeved outside the conductor cores in a laminated mode, an end head is arranged at the end part of each conductor core, one section of the sheath is cut out at one end, close to the end head, of each sheath to form a limiting sleeve, and the limiting sleeve is positioned outside the conductor cores and is close to one end, close to the end head, of each conductor core to bundle the conductor cores. According to the invention, through optimizing the structure of the cable installation end position, one section of the sheath is cut out at one end close to the end to form the limiting sleeve and slides to the end position, the end part of the wire core can be bunched into one strand by utilizing the limiting sleeve, the wire cores are prevented from being mutually wound, the produced flexible cable root is independent, subsequent packaging and transportation are convenient, the limiting sleeve cut out by utilizing the sheath is tied at the outer side of the wire core, the independent production of the limiting sleeve is not needed, and the production equipment is simplified.
Description
Technical Field
The invention belongs to the technical field of bendable cables, and particularly relates to a high-flexibility control cable and production equipment thereof.
Background
The high-flexibility control cable is a cable with extremely high flexibility and excellent mechanical properties, and is suitable for occasions requiring frequent bending and movement. The highly flexible control cable can be bent within a very small radius without being damaged, relative to a normal cable.
When the flexible cable is used as a control cable for electric connection of the sensor and the controller, the multi-core cable is required to be used for signal transmission and power supply, each wire of the flexible cable is required to be separated in production, then the end head is installed at the end part of the wire to be manufactured into a connector, the connector is electrically connected, after the end head is installed for the cable, the produced flexible wire is easy to curl, the end head positions can be mutually wound when the cables are stacked together, the follow-up separation packaging and single use are inconvenient, and when the mutual traction separation is carried out, the end head positions can be caused to be in virtual connection even fall by force traction, so that the smooth packaging is influenced, and the quality of a finished product is ensured.
Disclosure of Invention
The invention aims to provide a high-flexibility control cable and production equipment thereof, which are used for solving the problem of bendable cables in the prior art.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the utility model provides a high flexible control cable, includes the cable main part, the cable main part includes a plurality of conductor cores, the range upon range of cover in conductor core outside is equipped with insulating skin and sheath, the end is installed to the conductor core tip, the sheath is close to end one end and cuts out one section and form the stop collar, the stop collar is located the conductor core outside and is close to end one end and receive a plurality of conductor cores.
Preferably: the wire core individual layer is arranged side by side, the stop collar is flat annular cover and locates all the wire core outside, the stop collar is close to end one end and has been seted up the opening, the opening is close to end one end with the stop collar and cuts open.
Preferably: the production equipment is used for producing the high-flexibility control cable, the conveying assembly is installed at the top of the host computer, a processing assembly and a wire pressing machine are arranged on one side of the advancing direction of the conveying assembly, the wire pressing machine is used for installing an end head at the end part of a wire core, the processing assembly peels off an insulating skin and a sheath at the end part of the wire core and mutually supports away the wire core before the wire pressing machine works, and the processing assembly separates one section of the sheath after the wire pressing machine works and moves the sheath to the end head position to retract the end part of the wire core.
Preferably: the processing assembly comprises a first station, the first station comprises a first plate moving up and down, a mounting opening is formed in the lower portion of the first plate, a cutter I is arranged at the mounting opening, a backing block I is arranged below the first plate, a secondary cutter with a top edge is arranged in the middle of the backing block I, and the first plate and the backing block I can be synchronously away from the conveying assembly.
Preferably: the full cutter is installed at the top of the mounting opening, the half cutter is arranged at the end part of the full cutter, and the height of the half cutter is equal to half of the height of the full cutter.
Preferably: the processing assembly further comprises a second station, the second station comprises a second plate and a second pad, the second plate is provided with a cutter II at the lower end, the second plate and the second pad can be synchronously away from the conveying assembly, a mounting block capable of moving up and down is arranged between the second pad and the conveying assembly, a base is arranged under the mounting block, a branching block is arranged in the middle of the bottom surface of the mounting block, a positioning block is arranged on one side, close to the conveying assembly, of the branching block, a curved line block is arranged on one side, close to the second plate, of the mounting block, and symmetrical auxiliary blocks are arranged between the positioning block and the curved line block.
Preferably: the processing assembly further comprises a third station, the third station comprises a plate III, a cutter III is arranged at one side, close to the conveying assembly, of the lower end of the plate III, an arc surface piece is arranged at one side, far away from the conveying assembly, of the lower end of the plate III, a pad III is arranged under the plate III, and the plate III and the pad III can be synchronously far away from the conveying assembly.
Preferably: the processing assembly further comprises a fourth station with a vision module, the vision module shoots downwards, and the vision module can be far away from the conveying assembly.
Preferably: the processing assembly further comprises two limiting assemblies, and the two limiting assemblies are respectively arranged corresponding to the first station and the third station.
Preferably: the upper reaches of conveying subassembly are provided with the material loading subassembly, conveying subassembly adopts annular structure, conveying subassembly middle part is provided with the clamping.
Compared with the prior art, the invention has the beneficial effects that:
1. According to the invention, through optimizing the structure of the cable installation end position, one section of the sheath is cut out at one end close to the end to form the limiting sleeve and slides to the end position, the end part of the wire core can be bunched into one strand by utilizing the limiting sleeve, the wire cores are prevented from being mutually wound, the produced flexible cable root is independent, subsequent packaging and transportation are convenient, the limiting sleeve cut out by utilizing the sheath is tied at the outer side of the wire core, the independent production of the limiting sleeve is not needed, and the production equipment is simplified.
2. According to the invention, through the design of the processing assembly, the processing assembly peels off the insulating skin and the sheath at the end part of the wire core before the wire pressing machine works and mutually supports the wire cores, the processing assembly separates one section of the sheath after the wire pressing machine works and moves the sheath to the end position to bundle the end part of the wire core, so that a cable main body with a limiting sleeve can be produced, and the end part of the wire core is bundled by utilizing the sheath of the processing assembly, thereby avoiding complicating the production flow.
Drawings
Fig. 1 is a perspective view of a production apparatus of the present invention;
FIG. 2 is a schematic view of the locations between the loading assembly, the transfer assembly and the processing assembly of the present invention;
FIG. 3 is a schematic view of a first station in the processing assembly of the present invention;
FIG. 4 is an enlarged schematic view of a first station of the present invention;
FIG. 5 is a schematic view of a second station in the processing assembly of the present invention;
FIG. 6 is a partial block diagram of a second station of the present invention;
FIG. 7 is a schematic illustration of the location of a third station in the processing assembly of the present invention;
Fig. 8 is a schematic view of the production flow of the cable of the present invention.
In the figure:
1. A host;
2. a feeding assembly;
3. a transfer assembly;
4. processing the assembly;
41. A first station; 411. a first plate; 412. a first cutter; 413. a first pad; 414. a secondary knife; 415. a full cutter; 416. a half cutter; 417. a sloped guide surface; 418. a jack;
42. A second station; 421. a second plate; 422. a second pad; 423. a second cutter; 424. a mounting block; 425. a wire bending block; 426. a positioning block; 427. a branching block; 428. an auxiliary block; 429. a base;
43. a third station; 431. a third plate; 432. a cambered surface piece; 433. a cutter III; 434. a third pad;
44. A fourth station;
5. a wire pressing machine;
6. A cable body;
61. a sheath; 62. an insulating skin; 63. a conductor core; 64. an end head; 65. a limit sleeve; 66. a notch;
7. And a limiting component.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 8, the present invention provides a high flexibility control cable, comprising a cable body 6, the cable body 6 is a flexible single-row multi-core cable, which can be used for transmitting electrical signals, and a low voltage power supply, which can be used for connecting a sensor and a controller, as a control cable, the cable body 6 comprises a plurality of conductive cores 63, in order to avoid mutual independence between the conductive cores 63, the outer side of the conductive cores 63 is sheathed with an insulating sheath 62 in a lamination manner, which can ensure the independent transmission of electrical signals, the outer side of the conductive cores 63 is also wrapped with a sheath 61, the sheath 61 is made of flexible rubber material, which can perform wear-resistant protection, the end of the conductive cores 63 is provided with an end head 64, the end head 64 is made of metal and is directly fixed at the end of the conductive cores 63 by welding or crimping, the end head 64 can be selected as a tubular end, a pincer-shaped end or a crimping end head according to the use requirement, if the finished cable is provided with the end head 64, the cable can be used as a connector to facilitate the quick and stable connection of the cable with the joint terminals of the sensor and the controller, and it is noted that when the end head 64 and the wire core 63 are connected, the end heads 64 are respectively installed for multiple cores conveniently and are not interfered with each other, the limit sleeve 65 needs to be peeled off for a section to separate the end parts of the multiple wire cores 63 from each other, and the individual end heads 64 are connected, so that after production, the wire cores 63 are in a disordered divergence state, the wire cores 63 are softer to meet the requirement of high flexibility, the end parts of the wire cores 63 inevitably have the end heads 64 which are bent and connected with hard special structures, when the continuous production is piled up, the wire cores 63 are easy to be mutually wound and blocked, the wire cores 63 are inconvenient to separate, in order to reduce the phenomenon, when the production is carried out, the sheath 61 is cut out to form a section near one end of the end 64 to form the limit sleeve 65 and slides to the end 64, so that the end of the wire core 63 can be bundled into a strand by the limit sleeve 65, the wire cores 63 are prevented from being mutually wound, the end 64 is mutually close, the ends 64 of other cables are prevented from being clamped together, the produced flexible cable root is convenient to independently pack and transport, the limit sleeve 65 cut out by the sheath 61 is tied outside the wire core 63, the limit sleeve is not required to be independently produced and installed at the corresponding position, production equipment is simplified, and the technological process is optimized.
In a further embodiment, referring to fig. 8, in this embodiment, a plurality of conductor cores 63 are arranged side by side in a single layer, and on the premise of not affecting installation, a stop collar 65 is sleeved outside all the conductor cores 63 in a flat ring shape, a sheath 61 slides away from an end 64 to release the extruded end 64, so that the end 64 can freely move to a certain extent, and connection of the end 64 is facilitated, at this time, the sheath 61 is positioned in the middle of the conductor cores 63, and the sheath 61 is used for carrying out middle-section binding and partial wrapping protection on the exposed conductor cores 63, so that the conductor cores 63 are prevented from being lapped on the surfaces of other devices or entangled with other parts; if a plurality of subsequent ends 64 need separate the exclusive use, at this moment, in order to prevent sheath 61 from influencing end 64 mutual separation, alright when processing, be close to end 64 one end at stop collar 65 and offered opening 66, promptly, opening 66 cuts stop collar 65 and is close to end 64 one end, like this, can destroy the integrality of stop collar 65, can tear annular stop collar 65 light through opening 66 positions, alright thoroughly disperse wire core 63, do not influence subsequent exclusive use, use more nimble.
In a further embodiment, to produce a high flexible control cable, a specific production equipment configuration is provided, referring to fig. 1, a conveying component 3 is installed at the top of a main machine 1, the conveying component 3 is horizontally arranged to continuously convey a cable blank of a production cable main body 6 to the right, and an automatic pipeline processing is performed, one side of the travelling direction of the conveying component 3 is provided with a processing component 4 and a wire pressing machine 5, wherein the wire pressing machine 5 is used for installing a terminal 64 at the end of a wire core 63, and the processing component 4 is used for changing the state of the cable blank to perform auxiliary processing, and it is noted that, referring to fig. 8, the processing component 4 peels an insulating cover 62 and a sheath 61 at the end of the wire core 63 and mutually supports the wire core 63 before the wire pressing machine 5 works, and the processing component 4 separates the sheath 61 from one section and moves to the position of the terminal 64 to take up the end of the wire core 63 after the wire pressing machine 5 works.
In a further embodiment, referring to fig. 3, to realize stripping of the end of the cable body 6, the processing assembly 4 includes a first station 41, referring to fig. 8, the end stripping is to cut a section of the sheath 61 at the rear end of the cable body 6 annularly and strip the cable body from the outside of the wire core 63, in specific operation, the first station 41 includes a plate one 411 moving up and down, a mounting opening is provided at the lower part of the plate one 411, a cutter one 412 is provided at the mounting opening, the plate one 411 moves up, the transmission assembly 3 does not affect the transmission of the cable body 6, the cable body 6 moves below the plate one 411, at this time, the plate one 411 moves down, referring to fig. 4, an opening with a narrow upper and wide lower end is formed at the lower end of the mounting opening, so as to have two inclined guide surfaces 417, during the downward movement of the inclined guide surfaces 417 push the cable body 6 to the middle to realize central cutting, the cutter one 412 moves down synchronously, the cutter one 412 moves down, the cutter one 412 has a 匚 structure with a downward opening, in the descending process, the cutting edge distance of the left side and the right side of the first cutter 412 is larger than the width of the insulating cover 62 which is arranged side by side but smaller than the width of the sheath 61, the two sides of the sheath 61 can be cut but the insulating cover 62 is not cut, and similarly, the upper cutting edge of the first cutter 412 can cut the top of the sheath 61 but the insulating cover 62 is not cut, meanwhile, the lower part of the first plate 411 is provided with the first pad 413, the first pad 413 is provided with the jack 418 corresponding to the first plate 411, the middle part of the first pad 413 is provided with the secondary cutter 414 with the top cutting edge, when the first cutter 412 is arranged downwards, the secondary cutter 414 is gradually inserted into the jack 418, the cable main body 6 is positioned right above the secondary cutter 414, a circular cutting hole is formed between the first cutter 412 and the secondary cutter 414, the aperture is smaller than the size of the sheath 61 but larger than the size of the insulating cover 62, circular cutting of the sheath 61 is realized, and the integrity of the insulating cover 62 is not influenced, finally, the first plate 411 and the first pad 413 can be simultaneously separated from the transmission assembly 3, and the sheath 61 can be pushed backward from the outside of the wire core 63 to finish stripping by pushing the sheath 61 cut off by the ring backward by the first cutter 412 and the second cutter 414.
Further, referring to fig. 8, if the annular sheath 61 cut from the ring is directly pressed backward to separate from the wire core 63, because the friction force between the insulating sheath 62 and the sheath 61 can lead to the wire core 63 being pulled backward, the wire core 63 is further formed by braiding a plurality of copper wires to ensure flexibility, the overall hardness is low, the pulling and peeling can lead to the generation of internal stress of the wire core 63, the wire core 63 can rebound and curl after the sheath 61 is separated, which affects the subsequent smooth positioning of the mounting end head 64 of the wire core 63, so when the sheath 61 is peeled, referring to fig. 4, the full cutter 415 is mounted on the top of the mounting opening, the full cutter 415 descends, the annular sheath 61 can be divided into left and right pieces, and when the full cutter 415 moves backward along with the plate 411, the annular sheath 61 can be completely divided into two halves, at this time, the sheath 61 is peeled off, the sheath 61 is divided into two sides without further friction to separate the insulating sheath 62, the wire core 63 can be peeled off more easily, and the wire core 63 cannot be deformed by pulling and deformation.
In order to facilitate the subsequent stripping of the stop collar 65 by forming the notch 66 at the end of the stop collar 65 near the end 64 in the production process, referring to fig. 8, at this time, referring to fig. 4, the end of the full cutter 415 is provided with a half cutter 416, the full cutter 415 and the half cutter 416 are an integral special-shaped blade, and the height of the half cutter 416 is equal to half of the height of the full cutter 415, when the half cutter 416 descends, the rear end of the stop collar 65 can be cut off, and by controlling the front-back length of the half cutter 416 (not greater than half of the front-back thickness of the first plate 411, because the front-back thickness of the stop collar 65 is equal to the front-back thickness of the first plate 411), the whole cutting of the part of the sleeve 61, which needs to process the stop collar 65 is required to be processed, the stop collar 65 which is ensured to be in a ring shape and has the notch 66, and a station is not required to be separately arranged to open the notch 66, thereby simplifying the working procedure.
To achieve a stable mounting head 64 for each wire core 63 of a multi-core cable, the wire core 63 needs to be separated and positioned, referring to fig. 8, that is, the wire core 63 is separated to form a Y-shape in a third drawing from left to right, specifically, referring to fig. 5, the processing assembly 4 further includes a second station 42, the second station 42 includes a second plate 421 and a second pad 422, the conveying assembly 3 conveys the cable body 6 with the rear end stripped 61 between the second plate 421 and the second pad 422, a mounting block 424 capable of moving up and down is provided between the second pad 422 and the conveying assembly 3, the mounting block 424 moves down, a base 429 is provided under the mounting block 424, the mounting block 424 can press the wire core 63 near the base 429, wherein, referring to fig. 6, a branching block 427 is installed in the middle of the bottom surface of the mounting block 424, the branching block 427 is an equilateral triangular prism with a vertex, the two wire cores 63 can be pushed to both sides, and, the installation block 424 is arranged at one side of the branching block 427 close to the conveying assembly 3, the positioning blocks 426 can be inserted into the base 429, the bottoms of the two positioning blocks 426 are higher than the positioning blocks 426, the part of the cable main body 6, which is not peeled off the sheath 61, can be guided and centered when going downwards, and it should be noted that after the wire core 63 is bent towards both sides, the backward bending movement is required to ensure the front and back horizontal extension so as to facilitate the subsequent stripping of the insulating sheath 62 and the installation of the end 64, in order to realize the front and back horizontal extension of the rear end of the wire core 63, the installation block 424 is provided with a wire bending block 425 at one side of the branching block 427 close to the second plate 421, the wire bending block 425 can squeeze and bend the wire core 63, in order to ensure that the wire core 63 can be inserted into the wire bending block 425, a symmetrical auxiliary block 428 is arranged between the positioning block 426 and the wire bending block 425, and the bottom of the auxiliary block 428 is provided with a chute, the lower part of the bending block 425 is also provided with a downward opening and is provided with a gradually-contracted shape with a wide bottom and a narrow top, so that the wire core 63 can be gradually extruded and guided, the wire core 63 can smoothly enter the bending block 425, when the bending block 425 is pressed on the top surface of the base 429, the wire core 63 is pressed to the highest position of the lower part of the bending block 425, smooth extrusion deformation is completed, finally, the rear end of the pressed wire core 63 is positioned below the second plate 421, the opening of the lower end of the second plate 421 corresponds to the number of the wire cores 63, the lower end of the second plate 421 is respectively provided with a second cutter 423 at the opening position, the second cutter 423 descends along with the second plate 421, the insulating cover 62 at the rear end of the wire core 63 can be cut off, at the moment, the second plate 421 and the second pad 422 can be synchronously separated from the conveying component 3, the cut insulating cover 62 is peeled off and leaked out of the wire core 63, and the end 64 is convenient for subsequent installation and direct electric connection.
Referring to fig. 2, the bent wire core 63 may be conveyed to the position of the wire pressing machine 5, the wire pressing machine 5 adopts the existing automatic cable pressing machine, the end head 64 may be installed at the position where the wire core 63 peels off the insulating cover 62, in order to ensure the stability of the wire core 63 during installation, the positioning block 426 and the base 429 may be installed on a two-degree-of-freedom linear sliding table, the two-degree-of-freedom linear sliding table may drive the positioning block 426 to approach or depart from the base 429, and may drive the positioning block 426 and the base 429 to move synchronously along with the conveying component 3, the positioned wire core 63 is conveyed to the position of the wire pressing machine 5, and after the end head 64 is installed, the two-degree-of-freedom linear sliding table drives the positioning block 426 to depart from the base 429 and move left to reset, and wait for the next positioning.
Referring to fig. 7, after the end 64 is installed, the wire core 63 may be retracted, that is, the stop collar 65 is machined and pushed back to retract the wire core 63, at this time, the conveying component 3 drives the cable main body 6 to move to the right, the machining component 4 further includes the third station 43, the cable main body 6 moves to the third station 43, the third station 43 includes the third plate 431, the third plate 431 may move downward, the lower end of the third plate 431 is close to the conveying component 3, the third cutter 433 is installed, when the third cutter 433 moves downward, the third plate 431 is provided with the third pad 434 directly below, the cable main body 6 is compressed and the rear end of the sheath 61 is cut to form the stop collar 65, the third plate 431 and the third pad 434 may be synchronously away from the conveying component 3, the machined stop collar 65 is pushed back to the end 64, at this time, when the third plate 431 moves backward, the lower end of the third plate 431 is far away from the conveying component 3, the cambered surface piece 432 is installed, the cambered surface piece 432 contacts the insulating skin 62, the wire core 63 is smoothly moved backward, and the cambered surface piece 432 is smoothly moved back, and the outer wall of the cambered surface piece 432 is the insulating skin is not smoothly exposed after the third plate 431 is smoothly retracted, and the wire core 63 is exposed.
Referring to fig. 2, in order to ensure the quality of the processed cable body 6, a detection station may be provided, the processing assembly 4 further includes a fourth station 44, the fourth station 44 is provided with a vision module, the vision module photographs downwards, images of the converging state of the cable body 6 and the installation state of the end head 64 can be obtained, vision automatic defective product detection can be performed, the vision module can be far away from the conveying assembly 3, focusing is performed to ensure that photographing is clear, and for controlling the cost, manual inspection can be performed without the fourth station 44.
Referring to fig. 3 and 7, when the sheath 61 is cut and stripped and the stop collar 65 is processed and bunched, in order to ensure the stable position of the cable main body 6, the processing assembly 4 further comprises two stop assemblies 7, and the two stop assemblies 7 are respectively arranged corresponding to the first station 41 and the third station 43, the stop assemblies 7 are arranged into two parts which are separated up and down, and the upper part can be close to the lower part downwards to clamp and relax the cable main body 6.
In a further embodiment, referring to fig. 2, a feeding assembly 2 is arranged at the upstream of a conveying assembly 3, the feeding assembly 2 is an automatic cutting tool and a feeding clamp, automatic feeding is performed, the conveying assembly 3 adopts an annular structure, a chain-shaped structure can rotate to circularly feed, a clamping is arranged at the middle part of the conveying assembly 3, a cable main body 6 can be clamped and conveyed rightwards, the conveying assembly 3 can rotate downwards when moving to the right end, the top surface of a host 1 can support the cable main body 6, so that the conveying assembly 3 moves leftwards from the inside of the host 1 but the cable main body 6 can be separated from the clamping of the conveying assembly 3, and the circular feeding and automatic discharging are realized.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a high flexible control cable, includes cable main part (6), its characterized in that, cable main part (6) include a plurality of conductor core (63), the range upon range of cover in conductor core (63) outside is equipped with insulating skin (62) and sheath (61), end (64) are installed to conductor core (63) tip, sheath (61) are close to end (64) one end and cut out one section and form stop collar (65), stop collar (65) are located conductor core (63) outside and are close to end (64) one end and receive a plurality of conductor core (63).
2. A highly flexible control cable according to claim 1, wherein: the wire core (63) individual layer is arranged side by side, stop collar (65) are flat annular cover and locate in whole wire core (63) outside, gap (66) have been seted up to stop collar (65) one end near end (64), gap (66) are cut stop collar (65) one end near end (64).
3. A high flexibility control cable production apparatus for producing a high flexibility control cable according to any one of claims 1-2, characterized in that: including host computer (1), conveying subassembly (3) are installed at host computer (1) top, conveying subassembly (3) advancing direction one side is provided with processing subassembly (4) and line ball machine (5), line ball machine (5) are used for installing end (64) at wire core (63) tip, processing subassembly (4) are peeled off insulating skin (62) and sheath (61) with wire core (63) tip and prop up wire core (63) each other away before line ball machine (5) work, processing subassembly (4) separate out one section with sheath (61) and remove to end (64) position and receive the bundle with wire core (63) tip after line ball machine (5) work.
4. A high flexibility control cable production apparatus according to claim 3 wherein: the processing assembly (4) comprises a first station (41), the first station (41) comprises a first plate (411) which moves up and down, a mounting opening is formed in the lower portion of the first plate (411), a first cutter (412) is arranged at the mounting opening, a first lining block (413) is arranged below the first plate (411), a secondary cutter (414) with a top edge is arranged in the middle of the first lining block (413), and the first plate (411) and the first lining block (413) can be synchronously away from the conveying assembly (3).
5. The high flexibility control cable production apparatus of claim 4 wherein: the first pad (413) is located at the top of the mounting opening and is provided with a full cutter (415), the end part of the full cutter (415) is provided with a half cutter (416), and the height of the half cutter (416) is equal to half of the height of the full cutter (415).
6. The high flexibility control cable production apparatus of claim 5 wherein: the processing assembly (4) further comprises a second station (42), the second station (42) comprises a second plate (421) and a second pad (422), a second cutter (423) is arranged at the lower end of the second plate (421), the second plate (421) and the second pad (422) can be synchronously away from the conveying assembly (3), a mounting block (424) capable of moving up and down is arranged between the second pad (422) and the conveying assembly (3), a base (429) is arranged under the mounting block (424), a branching block (427) is arranged in the middle of the bottom surface of the mounting block (424), a positioning block (426) is arranged on one side, close to the conveying assembly (3), of the branching block (427), a curved line block (425) is arranged on one side, close to the second plate (421), of the branching block (427), and a symmetrical auxiliary block (428) is arranged between the positioning block (426) and the curved line block (425).
7. The high flexibility control cable production apparatus of claim 6 wherein: the processing assembly (4) further comprises a third station (43), the third station (43) comprises a plate III (431), a cutter III (433) is arranged on one side, close to the conveying assembly (3), of the lower end of the plate III (431), a cambered surface piece (432) is arranged on one side, far away from the conveying assembly (3), of the lower end of the plate III (431), a pad III (434) is arranged under the plate III (431), and the plate III (431) and the pad III (434) can be synchronously far away from the conveying assembly (3).
8. The high flexibility control cable production apparatus of claim 7 wherein: the processing assembly (4) further comprises a fourth station (44), the fourth station (44) is provided with a vision module, the vision module shoots downwards, and the vision module can be far away from the conveying assembly (3).
9. The high flexibility control cable production apparatus of claim 8 wherein: the processing assembly (4) further comprises limiting assemblies (7), two limiting assemblies (7) are arranged, and the two limiting assemblies (7) are respectively arranged corresponding to the first station (41) and the third station (43).
10. The high flexibility control cable production apparatus of claim 9 wherein: the feeding assembly (2) is arranged at the upstream of the conveying assembly (3), the conveying assembly (3) adopts an annular structure, and a clamp is arranged at the middle part of the conveying assembly (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410504172.6A CN118173312A (en) | 2024-04-25 | 2024-04-25 | High-flexibility control cable and production equipment thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410504172.6A CN118173312A (en) | 2024-04-25 | 2024-04-25 | High-flexibility control cable and production equipment thereof |
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| CN118173312A true CN118173312A (en) | 2024-06-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202410504172.6A Pending CN118173312A (en) | 2024-04-25 | 2024-04-25 | High-flexibility control cable and production equipment thereof |
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| CN (1) | CN118173312A (en) |
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