CN105828269A - Sound box wire processing workstation and processing method - Google Patents

Sound box wire processing workstation and processing method Download PDF

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Publication number
CN105828269A
CN105828269A CN201610237215.4A CN201610237215A CN105828269A CN 105828269 A CN105828269 A CN 105828269A CN 201610237215 A CN201610237215 A CN 201610237215A CN 105828269 A CN105828269 A CN 105828269A
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China
Prior art keywords
wire
thread
machine
plug
terminal
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CN201610237215.4A
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CN105828269B (en
Inventor
谢克庆
邓必懋
李柏燐
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Foshan Nanhai Guangdong Technology University CNC Equipment Cooperative Innovation Institute
Foshan Guangdong University CNC Equipment Technology Development Co. Ltd
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Foshan Nanhai Guangdong Technology University CNC Equipment Cooperative Innovation Institute
Foshan Guangdong University CNC Equipment Technology Development Co. Ltd
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Priority to CN201610237215.4A priority Critical patent/CN105828269B/en
Publication of CN105828269A publication Critical patent/CN105828269A/en
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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R31/00Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Signal Processing (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Abstract

The invention provides a sound box wire processing workstation, including a wire cutting stripping machine, a wire head plug crimping machine, a wire head terminal crimping machine, a wire tail plug crimping machine, a wire tail terminal crimping machine, a wire head plug feeding vibrating disc, a wire head terminal feeding vibrating disc, a wire tail plug feeding vibrating disc, a wire tail terminal feeding vibrating disc, a wire pinch device, a machine for wrapping wires with sponge and a sponge conveyor. The sound box lead processing workstation can complete in a full-automatic mode processes of performing cutting, skin removing, wire head terminal crimping and plug installing, wire tail terminal crimping and plug installing and wrapping wires with sponge on continuous bundled wires, and finally finished wires are processed, thereby substantially improving processing efficiency of sound box wires. The invention also provides a sound box wire processing method, which includes the steps of wire cutting and skin stripping, wire head terminal crimping and plug installing, wire conveying and positioning, wire tail terminal crimping and plug installing and wire wrapping with sponge, thereby realizing full-automatic processing of sound box wires.

Description

A kind of audio amplifier wire machining workstation and processing method
Technical field
The present invention relates to lead technology field, be specifically related to a kind of audio amplifier wire machining workstation and processing method.
Background technology
Audio amplifier wire is the signal transmssion line of each parts within connecting audio amplifier, the current signal wherein circulated is much larger than video line and tone frequency channel wire, just because of signal amplitude is the biggest, this kind of line does not often have screen layer, for this wire rod, it is important to its resistance will be reduced, because the output impedance of modern power amplifier is the lowest, so the requirement to audio amplifier wire is increased the most therewith, as selected sectional area big or stranded wire.Wire rod all has to silver line from fine copper, and a kind of audio amplifier line of somewhat expensive valency is oxygen-free copper audio amplifier dedicated line, and it is mainly characterized by conducting electricity very well, and resistivity is low, and employing its tone color when playback sound increases many.
On the market, wire in audio amplifier is required for carrying out a series of processing, bundled wire is processed into wire special in audio amplifier, audio amplifier wire finished product includes wire, terminal, plug and sponge bag, wherein wire is common enamel-covered wire mostly, the end of a thread of wire and line tail are both needed to load onto terminal and plug, in order to connection between each parts in audio amplifier;The sponge wrapping in conductive line surfaces is that the sponge with adhesive sticker is pasted, itself one side has viscosity, the form class of its coiled strip is similar to the adhesive label volume of price tag, owing to sponge patch can reduce the loss of signal in sound-box device, indispensable part during therefore sponge patch also becomes the processing of audio amplifier wire.
The Chinese patent of Publication No. " CN203445399U " discloses " one automatically cuts out line, peeling, end-beating machine ", this equipment is capable of automatically cutting out line, peeling and beating end of wire rod, and can effectively ensure the accurate smoothness that wire rod transmits, defeated line is steady and precision is high, but the plug that this equipment can not realize wire is installed, more can not realize the bag sponge operation of wire, it is impossible to adapt to the processing request of audio amplifier wire;The Chinese patent application of Application No. " CN201510452535.7 " discloses " a kind of Full-automatic terminal machine ", this Full-automatic terminal machine is easy to operate, its automatic sorting used, automatically detection and automatic peeling and automatic riveting operate, it is greatly saved cost of labor, improve production efficiency, ensure product quality simultaneously, but this terminal machine cannot realize the double end in the processing of sound equipment wire equally and play terminal plug and the requirement of bag sponge operation.
At present, in substantial amounts of audio amplifier maker, need the processing work of thousands of bar wire every day, and major part operation is complete manually, workload is huge, along with the lasting rising of cost of labor, and wire is required more and more higher by audio amplifier producer, and manually-operated pattern is the most increasingly not suitable with the requirement of modern production.
Summary of the invention
For the deficiencies in the prior art, the invention provides a kind of audio amplifier wire machining workstation, this audio amplifier wire machining workstation can be automatically finished the most bundled wire cut off, remove the peel, the operation such as the end of a thread beats terminal plug, line tail beats terminal plug, wire bag sponge, finally process finished product wire, the working (machining) efficiency of audio amplifier wire is greatly improved;Present invention also offers a kind of audio amplifier wire processing method, it is achieved that the full-automatic processing of audio amplifier wire.
For realizing technique scheme, a kind of audio amplifier wire machining workstation that the present invention provides, including:
Peeling machine is cut off for the most bundled wire being cut off and divested the wire of cut-out port crust;
The end of a thread being symmetrically installed about wire cut-out peeling machine in the Y direction plugs a machine and the end of a thread terminal machine;
It is arranged on the end of a thread to plug a line tail for machine X-direction dead ahead and plug a machine;
Being arranged on the line tail terminal machine of the end of a thread terminal machine X-direction dead ahead, described line tail terminal machine and line tail plug head office and are symmetrically installed in wire cut-out peeling machine;
It is arranged on the end of a thread to plug a end of a thread for machine X-direction rear ramp and send plug vibrating disk;
Being arranged on the sub-vibrating disk of the end of a thread sending end of the end of a thread terminal machine X-direction rear ramp, the described sub-vibrating disk of the end of a thread sending end and the end of a thread send plug vibrating disk to cut off peeling machine about wire and are symmetrically installed;
Being arranged on the end of a thread send the line tail of plug vibrating disk X-direction dead ahead to send plug vibrating disk;
Being arranged on the line vibrating disk of tail sending end of the end of a thread sending end sub-vibrating disk X-direction dead ahead, the described line vibrating disk of tail sending end and line tail send plug vibrating disk to cut off peeling machine about wire and are symmetrically installed;
The wire being arranged on the wire cut-out peeling machine X-direction port of export pinches device;
Two pinch, about wire, the wire bag sponge machine that device is symmetrically installed in the Y direction, and
It is arranged on the sponge conveyer of wire bag sponge machine X-direction dead ahead.
In technique scheme, wire cuts off peeling machine and according to actual demand length, the most bundled outsourcing wire is cut into solid conductor, and the port cut off carries out peeling operation, exposes wire inner core;What wire the end of a thread entered the end of a thread terminal machine subsequently beats port, and terminal is delivered to the port of beating of the end of a thread terminal machine, the end of a thread terminal machine action, terminal is fixed on wire the end of a thread by the end of a thread sending end sub-vibrating disk vibration feeding simultaneously;Fix that wire the end of a thread of terminal is admitted to that the end of a thread plugs a machine beats port, and the end of a thread send plug vibrating disk vibration feeding simultaneously, plug is delivered to the end of a thread and plugs the port of beating of a machine, and the end of a thread plugs a motor-driven work, is fixed on by plug on wire the end of a thread;Wire pinches device action subsequently, pinch and install wire the end of a thread of terminal and plug and travel forward, the afterbody making solid conductor arrives the port of line tail terminal machine, isochrone tail sending end sub-vibrating disk vibration feeding, what terminal was delivered to line tail terminal machine beats port, line tail terminal machine action, is fixed on wire tail by terminal;Wire tail enters line tail and plugs the port of beating of a machine subsequently, and isochrone tail send plug vibrating disk vibration feeding, plug is delivered to line tail and plugs the port of beating of a machine, and line tail plugs a motor-driven work, is fixed on by plug on wire tail;Two ends have been respectively mounted the wire of terminal and plug and have been pinched device by wire subsequently and pinch on entrance wire bag sponge machine, sponge conveyer persistently carries sponge, the motor-driven work of wire bag sponge, conductive line surfaces is wrapped up sponge, complete the processing of whole audio amplifier wire, achieve in the processing of audio amplifier wire cut off, remove the peel, the full-automatic operation of the operation such as the end of a thread beats terminal plug, line tail beats terminal plug, wire bag sponge, replace manual operation, greatly improve the efficiency of audio amplifier wire processing, save cost of labor.
Preferably, described wire cuts off the peeling machine X-direction port of export and is provided with the end of a thread rotation wire feeder, described the end of a thread rotates the underface of wire feeder Z-direction and is provided with the servomotor driving the end of a thread rotation wire feeder to swing, described the end of a thread rotates the dead ahead of wire feeder X-direction and is provided with wireguide, and the dead ahead of described wireguide X-direction installs wired tailspin transfer line device.It is under the driving of servomotor that the end of a thread rotates the major function of wire feeder, wire the end of a thread is driven to swing to the left or to the right, drive wire the end of a thread enter the end of a thread terminal machine beat port or the end of a thread plugs a machine beats port, complete wire the end of a thread and play the operation of terminal plug;The effect of guider is to limit shiftable haulage line when wire moves in X direction;The function that the function of line tailspin transfer line device and the end of a thread rotate wire feeder is the same, mainly band moving-wire tail enter line tail terminal machine beat port or line tail plugs a machine beats port, complete wire tail and play the operation of terminal plug;Owing to wire the end of a thread and the terminal of line tail and plug are the most different, therefore wire the end of a thread and line tail generally require and separately beat terminal and plug.
Preferably, described wire pinches device and includes that wire pinches device guide rail and wire pinches device tong, described wire pinches device guide rail and is arranged on above the end of a thread rotation wire feeder in X direction, wire pinches device tong and can be movably arranged on wire in X direction and pinch the lower surface of device guide rail, it is that linking the end of a thread rotates wire feeder that wire pinches the major function of device, pinching wire the most movable, delivery guidewire enters wire bag sponge machine.
Preferably, below described wire bag sponge machine, linear electric machine slide rail is installed, the tensioning loader that can move along linear motor slide rail Y-direction is installed on described linear electric machine slide rail, the side of described tensioning loader is provided with the wire catcher that two spacing side by side are arranged, and the movable rod on described tensioning loader is connected with one of them wire catcher.Wire catcher pinches, for receiving, the wire transported device from wire, tensioning loader moves along the positive direction of linear motor slide rail Y-direction and from wire catcher, wire is delivered to wire bag sponge machine, carrying out bag sponge operation, wire is wrapped tensioning loader after sponge and is moved along the opposite direction of linear motor slide rail Y-direction and the conductor strip wrapping sponge dropped down onto in the finished product box being arranged on below linear electric machine slide rail.
Preferably, below described linear electric machine slide rail, it is provided with finished product blanking groove, below described finished product blanking groove, is provided with the finished product box collecting wire finished product.The wire finished product wrapping sponge is entered in finished product box by finished product blanking groove under the drive of tensioning loader, completes whole audio amplifier wire manufacturing procedure.
A kind of audio amplifier wire processing method, comprises the following steps:
S1. wire cuts off and peeling: the most bundled wire enters wire cut-out peeling machine and cuts into solid conductor, and the port that wire is cut off by wire cut-out peeling machine simultaneously carries out crust and divests;
S2. wire the end of a thread beats terminal plug: wire the end of a thread of decortication enters the end of a thread and rotates wire feeder, the end of a thread rotates wire feeder and drives wire the end of a thread to rotate to the end of a thread terminal machine direction, what wire the end of a thread was sent into the end of a thread terminal machine beats port, the end of a thread sending end sub-vibrating disk vibration feeding simultaneously, what terminal was delivered to the end of a thread terminal machine beats port, the end of a thread terminal machine action, is fixed on wire the end of a thread by terminal;The end of a thread rotates wire feeder and again rotates, drive fix that wire the end of a thread of terminal enters that the end of a thread plugs a machine to beat port, the end of a thread send plug vibrating disk vibration feeding simultaneously, what plug was delivered to the end of a thread plugs a machine beats port, the end of a thread plugs a motor-driven work, being fixed on by plug on wire the end of a thread, the end of a thread rotates wire feeder and rotates to initial position;
S3. wire conveying location: wire pinches device action, pinches and installs wire the end of a thread of terminal and plug and travel forward through wireguide, make the afterbody of solid conductor arrive line tailspin transfer line device;
S4. wire tail beats terminal plug: line tailspin transfer line device drives wire Caudad line tail terminal machine direction to rotate, what wire tail was sent into line tail terminal machine beats port, isochrone tail sending end sub-vibrating disk vibration feeding, what terminal was delivered to line tail terminal machine beats port, line tail terminal machine action, is fixed on wire tail by terminal;Line tailspin transfer line device rotates again, driving the wire tail fixing terminal to enter, line tail plugs a machine beats port, isochrone tail send plug vibrating disk vibration feeding, what plug was delivered to line tail plugs a machine beats port, line tail plugs a motor-driven work, being fixed on by plug on wire tail, line tailspin transfer line device rotates to initial position;
S5. wire conveying: wire pinches device and continues forward motion, the wire that the end of a thread and line tail have been respectively mounted terminal and plug is delivered to be arranged on the wire catcher of wire bag sponge machine side;
S6. wire bag sponge: the tensioning loader action being arranged on linear electric machine slide rail, the wire taken over by wire is delivered on wire bag sponge machine, and sponge conveyer persistently carries sponge, the motor-driven work of wire bag sponge, and conductive line surfaces is wrapped up sponge;
S7. finished product blanking;Tensioning loader action, the wire that surface wraps sponge pushes in the finished product blanking groove being arranged on below linear electric machine slide rail.
The present invention having the beneficial effects that compared to prior art: 1) this audio amplifier wire machining workstation can be automatically finished the most bundled wire cut off, remove the peel, the operation such as the end of a thread beats terminal plug, line tail beats terminal plug, wire bag sponge, finally process finished product wire, the working (machining) efficiency of audio amplifier wire is greatly improved;2) this audio amplifier wire machining workstation use rotate wire feeder realize wire terminal machine and plug between a machine processing conversion, simplified equipment mechanism, improve working (machining) efficiency;3) the audio amplifier wire processing method that the present invention provides, it is achieved that the full-automatic processing of audio amplifier wire.
Accompanying drawing explanation
Fig. 1 is the perspective view of audio amplifier wire machining workstation in the present invention.
Fig. 2 is the top view of audio amplifier wire machining workstation in the present invention.
Fig. 3 is the side view of audio amplifier wire machining workstation in the present invention.
Fig. 4 is that in the present invention, the end of a thread rotates wire feeder and connection diagram I of dependency structure thereof.
Fig. 5 is that in the present invention, the end of a thread rotates wire feeder and connection diagram II of dependency structure thereof.
Fig. 6 is the connection diagram that in the present invention, wire pinches device and dependency structure thereof.
Fig. 7 is the operating diagram I that in the present invention, wire pinches device and dependency structure thereof.
Fig. 8 is the operating diagram II that in the present invention, wire pinches device and dependency structure thereof.
Fig. 9 is the operating diagram III that in the present invention, wire pinches device and dependency structure thereof.
Figure 10 is the block diagram of wire processing method in the present invention.
In figure: 1, the end of a thread send plug vibrating disk;2, the end of a thread plugs a machine;3, line tail send plug vibrating disk;4, line tail plugs a machine;5, wire pinches device;6, wire bag sponge machine;7, metallic channel;8, wire cuts off peeling machine;9, the sub-vibrating disk of the end of a thread sending end;10, the end of a thread terminal machine;11, the sub-vibrating disk of line tail sending end;12, line tail terminal machine;13, finished product blanking groove;14, finished product box;15, work top;16, linear electric machine slide rail;17, sponge conveyer;18, wire;19, line tailspin transfer line device;20, wireguide;21, the end of a thread rotates wire feeder;22, servomotor;23, wire pinches device guide rail;24, wire pinches device tong;25, wire catcher;26, tensioning loader.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete description, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments.The every other embodiment that this area ordinary person is obtained under not making creative work premise, belongs to protection scope of the present invention.
Embodiment 1: a kind of audio amplifier wire machining workstation.
Referring to figs. 1 through shown in Fig. 3, a kind of audio amplifier wire machining workstation, including:
Peeling machine 8 is cut off for the most bundled wire being cut off and divested the wire of cut-out port crust;
The end of a thread being symmetrically installed about wire cut-out peeling machine 8 in the Y direction plugs a machine 2 and the end of a thread terminal machine 10;
The line tail being arranged on the X-direction dead ahead that the end of a thread plugs a machine 2 plugs a machine 4;
Being arranged on the line tail terminal machine 12 of the X-direction dead ahead of the end of a thread terminal machine 10, described line tail terminal machine 12 and line tail plug a machine 4 and are symmetrically installed about wire cut-out peeling machine 8;
The end of a thread being arranged on the X-direction rear ramp that the end of a thread plugs a machine 2 send plug vibrating disk 1;
Being arranged on the sub-vibrating disk of the end of a thread sending end 9 of the X-direction rear ramp of the end of a thread terminal machine 10, the described sub-vibrating disk of the end of a thread sending end 9 and the end of a thread send plug vibrating disk 1 to cut off peeling machine 8 about wire and are symmetrically installed;
Being arranged on the end of a thread send the line tail of X-direction dead ahead of plug vibrating disk 1 to send plug vibrating disk 3;
Being arranged on the line vibrating disk of tail sending end 11 of the X-direction dead ahead of the sub-vibrating disk of the end of a thread sending end 9, the described line vibrating disk of tail sending end 11 and line tail send plug vibrating disk 3 to cut off peeling machine 8 about wire and are symmetrically installed;
The wire being arranged on the X-direction port of export that wire cuts off peeling machine 8 pinches device 5;
Two pinch, about wire, the wire bag sponge machine 6 that device 5 is symmetrically installed in the Y direction, and
It is arranged on the sponge conveyer 17 of the X-direction dead ahead of wire bag sponge machine 6.
In technique scheme, the most bundled wire 18 enters wire along the metallic channel 7 being arranged on wire cut-out peeling machine 8 front end and cuts off peeling machine 8, wire cuts off peeling machine 8 and according to actual demand length, the most bundled outsourcing wire is cut into solid conductor, and the port cut off is carried out peeling operation, expose wire inner core;What wire 18 the end of a thread entered the end of a thread terminal machine 10 subsequently beats port, and terminal is delivered to the port of beating of the end of a thread terminal machine 10, the end of a thread terminal machine 10 action, terminal is fixed on wire 18 the end of a thread by the end of a thread sending end sub-vibrating disk 9 vibration feeding simultaneously;Fix that wire 18 the end of a thread of terminal is admitted to that the end of a thread plugs a machine 2 beats port, and the end of a thread send plug vibrating disk 1 vibration feeding simultaneously, plug is delivered to the end of a thread and plugs the port of beating of a machine 2, and the end of a thread plugs a machine 2 action, is fixed on by plug on wire 18 the end of a thread;Wire pinches device 5 action subsequently, pinch and install wire 18 the end of a thread of terminal and plug and travel forward, the afterbody making solid conductor 18 arrives the port of line tail terminal machine 12, isochrone tail sending end sub-vibrating disk 11 vibration feeding, what terminal was delivered to line tail terminal machine 12 beats port, line tail terminal machine 12 action, is fixed on wire 18 line tail by terminal;Wire 18 line tail enters line tail and plugs the port of beating of a machine 4 subsequently, and isochrone tail send plug vibrating disk 3 vibration feeding, plug is delivered to line tail and plugs the port of beating of a machine 4, and line tail plugs a machine 4 action, is fixed on by plug on wire 18 line tail;Two ends have been respectively mounted the wire 18 of terminal and plug and have been pinched device 5 by wire subsequently and pinch on entrance wire bag sponge machine 6, sponge conveyer 17 persistently carries sponge, wire bag sponge machine 6 action, sponge is wrapped up on wire 18 surface, complete the processing of whole audio amplifier wire, achieve in the processing of audio amplifier wire cut off, remove the peel, the full-automatic operation of the operation such as the end of a thread beats terminal plug, line tail beats terminal plug, wire bag sponge, replace manual operation, greatly improve the efficiency of audio amplifier wire processing, save cost of labor.
Referring to figs. 1 through shown in Fig. 5, described wire cuts off the peeling machine 8X direction port of export and is provided with the end of a thread rotation wire feeder 21, the underface of the Z-direction that described the end of a thread rotates wire feeder 21 is provided with and drives the end of a thread to rotate the servomotor 22 that wire feeder 21 swings, the dead ahead of the X-direction that described the end of a thread rotates wire feeder 21 is provided with wireguide 20, and the dead ahead of the X-direction of described wireguide 20 installs wired tailspin transfer line device 19.It is under the driving of servomotor 22 that the end of a thread rotates the major function of wire feeder 21, wire 18 the end of a thread is driven to swing to the left or to the right, drive wire 18 the end of a thread enter the end of a thread terminal machine 10 beat port or the end of a thread plugs a machine 2 beats port, complete wire 18 the end of a thread and play the operation of terminal plug;The effect of wireguide 20 is to limit shiftable haulage line when wire 18 moves in X direction;The function that the function of line tailspin transfer line device 19 and the end of a thread rotate wire feeder 21 is the same, mainly band moving-wire tail enter line tail terminal machine 12 beat port or line tail plugs a machine 4 beats port, complete wire 18 line tail and play the operation of terminal plug;Owing to wire 18 the end of a thread and the terminal of line tail and plug are the most different, therefore wire 18 the end of a thread and line tail generally require and separately beat terminal and plug.
With reference to shown in Fig. 1 and Fig. 6, described wire pinches device 5 and includes that wire pinches device guide rail 23 and wire pinches device tong 24, described wire pinches device guide rail 23 and is arranged on the end of a thread in X direction and rotates above wire feeder 21, and wire pinches device tong 24 and can be movably arranged on wire in X direction and pinch the lower surface of device guide rail 23.It is to pinch device tong 24 by moveable wire to be connected the end of a thread rotation wire feeder 21 that wire pinches the major function of device 5, pinches wire 18 the most movable, and delivery guidewire 18 enters wire bag sponge machine 6.
With reference to shown in Fig. 6 to Fig. 9, below described wire bag sponge machine 6, linear electric machine slide rail 16 is installed, the tensioning loader 26 that can move along the Y-direction of linear motor slide rail 16 is installed on described linear electric machine slide rail 16, the side of described tensioning loader 26 is provided with the wire catcher 25 that two spacing side by side are arranged, and the movable rod on described tensioning loader 26 is connected with one of them wire catcher 25.Wire catcher 25 pinches, for receiving, the wire 18 transported device 5 from wire, tensioning loader 26 moves along the positive direction of the Y-direction of linear motor slide rail 16 and from wire catcher 25, wire 18 is delivered to wire bag sponge machine 6, carrying out bag sponge operation, wire 18 is wrapped tensioning loader 26 after sponge and is moved along the opposite direction of the Y-direction of linear motor slide rail 16 and dropped down onto in the finished product box 14 being arranged on below linear electric machine slide rail 16 by wire 18 band wrapping sponge.
With reference to shown in Fig. 1 and Fig. 9, below described linear electric machine slide rail 16, it is provided with finished product blanking groove 13, below described finished product blanking groove 13, is provided with the finished product box 14 collecting wire finished product.Wire 18 finished product wrapping sponge is entered in finished product box 14 by finished product blanking groove 13 under the drive of tensioning loader 26, completes whole audio amplifier wire manufacturing procedure.
With reference to shown in Fig. 6 to Fig. 9, after wire 18 the end of a thread completes to play terminal and plug operation, wire pinches the wire on device 5 and pinches device tong 24 opposite direction in X direction and move, after clamping wire 18 the end of a thread, positive direction moves through wireguide 20 in X direction, line tail is moved to line tail and plugs a machine 4 position, realize wire 18 line tail plays terminal and plug operation, wire pinches device tong 24 and continues to drive wire 18 positive direction in X direction to move to wire and take at 25 subsequently, wire pinches device tong 24 and unclamps, wire 18 is positioned on wire catcher 25, tensioning loader 26 moves subsequently, wire 18 is delivered on wire bag sponge machine 6 from wire catcher 25, complete the transfer of wire 18.
With reference to shown in Fig. 1, described wire bag sponge machine 6, wire pinch device 5 and sponge conveyer 17 is arranged on same work top 15.
Embodiment 2: a kind of audio amplifier wire processing method.
Referring to figs. 1 through shown in Figure 10, a kind of audio amplifier wire processing method, comprise the following steps:
S1. wire cuts off and peeling: the most bundled wire enters wire cut-out peeling machine 8 and cuts into solid conductor, and the port that wire is cut off by wire cut-out peeling machine 8 simultaneously carries out crust and divests;
S2. wire the end of a thread beats terminal plug: wire the end of a thread of decortication enters the end of a thread and rotates wire feeder 21, the end of a thread rotates wire feeder 21 and drives wire the end of a thread to rotate to the end of a thread terminal machine 10 direction, what wire the end of a thread was sent into the end of a thread terminal machine 10 beats port, the end of a thread sending end sub-vibrating disk 9 vibration feeding simultaneously, what terminal was delivered to the end of a thread terminal machine 10 beats port, the end of a thread terminal machine 10 action, is fixed on wire the end of a thread by terminal;The end of a thread rotates wire feeder 21 and again rotates, drive fix that wire the end of a thread of terminal enters that the end of a thread plugs a machine 2 to beat port, the end of a thread send plug vibrating disk 1 vibration feeding simultaneously, what plug was delivered to the end of a thread plugs a machine 2 beats port, the end of a thread plugs a machine 2 action, being fixed on by plug on wire the end of a thread, the end of a thread rotates wire feeder 21 and rotates to initial position;
S3. wire conveying location: wire pinches device 5 action, pinches and installs wire the end of a thread of terminal and plug and travel forward through wireguide 20, make the afterbody of solid conductor arrive line tailspin transfer line device 19;
S4. wire tail beats terminal plug: line tailspin transfer line device 19 drives wire Caudad line tail terminal machine 12 direction to rotate, what wire tail was sent into line tail terminal machine 12 beats port, isochrone tail sending end sub-vibrating disk 11 vibration feeding, what terminal was delivered to line tail terminal machine 12 beats port, line tail terminal machine 12 action, is fixed on wire tail by terminal;Line tailspin transfer line device 19 rotates again, driving the wire tail fixing terminal to enter, line tail plugs a machine 4 beats port, isochrone tail send plug vibrating disk 3 vibration feeding, what plug was delivered to line tail plugs a machine 4 beats port, line tail plugs a machine 4 action, being fixed on by plug on wire tail, line tailspin transfer line device 19 rotates to initial position;
S5. wire conveying: wire pinches device 5 and continues forward motion, the wire that the end of a thread and line tail have been respectively mounted terminal and plug is delivered to be arranged on the wire catcher 25 of wire bag sponge machine 6 side;
S6. wire bag sponge: tensioning loader 26 action being arranged on linear electric machine slide rail 16, is delivered to the wire on wire catcher 25 on wire bag sponge machine 6, and sponge conveyer 17 persistently carries sponge, wire bag sponge machine 6 action, and conductive line surfaces is wrapped up sponge;
S7. finished product blanking;Tensioning loader 26 action, the wire that surface wraps sponge pushes in the finished product blanking groove 13 being arranged on below linear electric machine slide rail 16.
The above is presently preferred embodiments of the present invention, but the present invention should not be limited to this embodiment and accompanying drawing disclosure of that, thus every without departing from the equivalence completed under spirit disclosed in this invention or amendment, both fall within the scope of protection of the invention.

Claims (6)

1. an audio amplifier wire machining workstation, it is characterised in that including:
Peeling machine (8) is cut off for the most bundled wire being cut off and divested the wire of cut-out port crust;
The end of a thread being symmetrically installed about wire cut-out peeling machine (8) in the Y direction plugs a machine (2) and the end of a thread terminal machine (10);
It is arranged on the end of a thread to plug the line tail of a machine (2) X-direction dead ahead and plug a machine (4);
Being arranged on line tail terminal machine (12) of the end of a thread terminal machine (10) X-direction dead ahead, described line tail terminal machine (12) and line tail plug a machine (4) and are symmetrically installed about wire cut-out peeling machine (8);
It is arranged on the end of a thread to plug the end of a thread of a machine (2) X-direction rear ramp and send plug vibrating disk (1);
Being arranged on the sub-vibrating disk of the end of a thread sending end (9) of the end of a thread terminal machine (10) X-direction rear ramp, the sub-vibrating disk of described the end of a thread sending end (9) and the end of a thread send plug vibrating disk (1) to cut off peeling machine (8) about wire and are symmetrically installed;
Being arranged on the end of a thread send the line tail of plug vibrating disk (1) X-direction dead ahead to send plug vibrating disk (3);
Being arranged on the sub-vibrating disk of the line tail sending end (11) of the end of a thread sending end sub-vibrating disk (9) X-direction dead ahead, the sub-vibrating disk of described line tail sending end (11) and line tail send plug vibrating disk (3) to cut off peeling machine (8) about wire and are symmetrically installed;
The wire being arranged on wire cut-out peeling machine (8) the X-direction port of export pinches device (5);
Two pinch, about wire, wire bag sponge machine (6) that device (5) is symmetrically installed in the Y direction, and
It is arranged on the sponge conveyer (17) of wire bag sponge machine (6) X-direction dead ahead.
2. audio amplifier wire machining workstation as claimed in claim 1, it is characterized in that: described wire cuts off peeling machine (8) the X-direction port of export and is provided with the end of a thread rotation wire feeder (21), described the end of a thread rotates the underface of wire feeder (21) Z-direction and is provided with the servomotor (22) driving the end of a thread rotation wire feeder (21) to swing, described the end of a thread rotates the dead ahead of wire feeder (21) X-direction and is provided with wireguide (20), and the dead ahead of described wireguide (20) X-direction installs wired tailspin transfer line device (19).
3. audio amplifier wire machining workstation as claimed in claim 2, it is characterized in that: described wire pinches device (5) and includes that wire pinches device guide rail (23) and wire pinches device tong (24), described wire pinches device guide rail (23) and is arranged on the end of a thread in X direction and rotates wire feeder (21) top, and wire pinches device tong (24) and can be movably arranged on wire in X direction and pinch the lower surface of device guide rail (23).
4. audio amplifier wire machining workstation as claimed in claim 3, it is characterized in that: described wire bag sponge machine (6) lower section is provided with linear electric machine slide rail (16), the tensioning loader (26) that can move along linear motor slide rail (16) Y-direction is installed on described linear electric machine slide rail (16), the side of described tensioning loader (26) is provided with wire catcher (25) that two spacing side by side are arranged, and the movable rod on described tensioning loader (26) is connected with one of them wire catcher (25).
5. audio amplifier wire machining workstation as claimed in claim 4, it is characterized in that: described linear electric machine slide rail (16) lower section is provided with finished product blanking groove (13), described finished product blanking groove (13) lower section is provided with the finished product box (14) collecting wire finished product.
6. an audio amplifier wire processing method, it is characterised in that comprise the following steps:
S1. wire cuts off and peeling: the most bundled wire enters wire cut-out peeling machine (8) and cuts into solid conductor, and the port that wire is cut off by wire cut-out peeling machine (8) simultaneously carries out crust and divests;
S2. wire the end of a thread beats terminal plug: wire the end of a thread of decortication enters the end of a thread and rotates wire feeder (21), the end of a thread rotates wire feeder (21) and drives wire the end of a thread to rotate to the end of a thread terminal machine (10) direction, what wire the end of a thread was sent into the end of a thread terminal machine (10) beats port, the sub-vibrating disk of the end of a thread sending end (9) vibration feeding simultaneously, what terminal was delivered to the end of a thread terminal machine (10) beats port, the end of a thread terminal machine (10) action, is fixed on wire the end of a thread by terminal;The end of a thread rotates wire feeder (21) and again rotates, drive fix that wire the end of a thread of terminal enters that the end of a thread plugs a machine (2) to beat port, the end of a thread send plug vibrating disk (1) vibration feeding simultaneously, what plug was delivered to the end of a thread plugs a machine (2) beats port, the end of a thread plugs a machine (2) action, being fixed on by plug on wire the end of a thread, the end of a thread rotates wire feeder (21) and rotates to initial position;
S3. wire conveying location: wire pinches device (5) action, pinches and installs wire the end of a thread of terminal and plug and travel forward through wireguide (20), make the afterbody of solid conductor arrive line tailspin transfer line device (19);
S4. wire tail beats terminal plug: line tailspin transfer line device (19) drives wire Caudad line tail terminal machine (12) direction to rotate, what wire tail was sent into line tail terminal machine (12) beats port, isochrone tail sending end sub-vibrating disk (11) vibration feeding, what terminal was delivered to line tail terminal machine (12) beats port, line tail terminal machine (12) action, is fixed on wire tail by terminal;Line tailspin transfer line device (19) rotates again, driving the wire tail fixing terminal to enter, line tail plugs a machine (4) beats port, isochrone tail send plug vibrating disk (3) vibration feeding, what plug was delivered to line tail plugs a machine (4) beats port, line tail plugs a machine (4) action, being fixed on by plug on wire tail, line tailspin transfer line device (19) rotates to initial position;
S5. wire conveying: wire pinches device (5) and continues forward motion, the wire that the end of a thread and line tail have been respectively mounted terminal and plug is delivered to be arranged on wire catcher (25) of wire bag sponge machine (6) side;
S6. wire bag sponge: tensioning loader (26) action being arranged on linear electric machine slide rail (16), wire on wire catcher (25) is delivered on wire bag sponge machine (6), sponge conveyer (17) persistently carries sponge, wire bag sponge machine (6) action, wraps up sponge by conductive line surfaces;
S7. finished product blanking;Tensioning loader (26) action, the wire that surface wraps sponge pushes in the finished product blanking groove (13) being arranged on linear electric machine slide rail (16) lower section.
CN201610237215.4A 2016-04-14 2016-04-14 A kind of speaker conducting wire machining workstation and processing method Active CN105828269B (en)

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CN111969477A (en) * 2020-08-25 2020-11-20 杭州航鹏机电科技有限公司 Production process of full-voltage controller of brushless motor

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