CN118087809A - Whole body texture artificial stone decorative material and preparation method thereof - Google Patents
Whole body texture artificial stone decorative material and preparation method thereof Download PDFInfo
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- CN118087809A CN118087809A CN202410120405.2A CN202410120405A CN118087809A CN 118087809 A CN118087809 A CN 118087809A CN 202410120405 A CN202410120405 A CN 202410120405A CN 118087809 A CN118087809 A CN 118087809A
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- 239000000463 material Substances 0.000 title claims abstract description 80
- 239000002969 artificial stone Substances 0.000 title claims abstract description 60
- 238000002360 preparation method Methods 0.000 title abstract description 15
- 239000000758 substrate Substances 0.000 claims abstract description 53
- 239000011159 matrix material Substances 0.000 claims abstract description 17
- 238000005507 spraying Methods 0.000 claims description 30
- 238000003825 pressing Methods 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 17
- 238000004519 manufacturing process Methods 0.000 claims 4
- 239000000945 filler Substances 0.000 claims 2
- 239000004575 stone Substances 0.000 description 11
- 239000000843 powder Substances 0.000 description 10
- 238000005034 decoration Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 239000000919 ceramic Substances 0.000 description 5
- 239000002994 raw material Substances 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- 230000003373 anti-fouling effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0866—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
- B29C67/24—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
- B29C67/248—Moulding mineral fibres or particles bonded with resin, e.g. for insulating or roofing board
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/002—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising natural stone or artificial stone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B9/048—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
- B44C3/02—Superimposing layers
- B44C3/025—Superimposing layers to produce ornamental relief structures
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
- E04F13/147—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass with an outer layer imitating natural stone, brick work or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
- B32B2264/10—Inorganic particles
- B32B2264/107—Ceramic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2451/00—Decorative or ornamental articles
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Ceramic Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Finishing Walls (AREA)
Abstract
The invention discloses a whole-body texture artificial stone decorating material and a preparation method thereof, belonging to the technical field of artificial stone decorating materials, and comprising a substrate layer, a first texture pattern layer, a filling layer and a second texture pattern layer which are sequentially arranged; the upper surface and the lower surface of the first texture pattern layer are in an uneven shape, the lower surface of the filling layer is in an uneven shape, the lower surface of the filling layer corresponds to the upper surface of the first texture pattern layer, the upper surface of the matrix layer is in an uneven shape, and the upper surface of the matrix layer corresponds to the lower surface of the first texture pattern layer. The invention uses the mould with concave-convex surface to press the prefabricated base body and the texture pattern layer on the surface to form and fill, to make the texture pattern on the surface of the prefabricated base body move to the appointed position of the inner space of the blank body to form the first texture pattern, thus obtaining the novel artificial stone decorating material with whole texture. When the first texture pattern and the second texture pattern are communicated with each other, the artificial stone decorating material of the alignment whole body is formed.
Description
Technical Field
The invention relates to the technical field of artificial stone decorative materials, in particular to a whole-body texture artificial stone decorative material and a preparation method thereof.
Background
The artificial stone with whole body texture is an artificial stone with appearance and performance similar to natural stone. It has the texture and texture of natural stone, but is more durable and easier to maintain than natural stone. The artificial stone with whole body texture is made of resin, stone powder, pigment and other materials, and the surface of the artificial stone presents the texture and color of natural stone by a special process technology. The stone material has the beautiful effect of natural stone material, and has the features of skid resistance, antifouling property, wear resistance, etc. and is suitable for indoor and outdoor decoration, such as floor, wall, column, etc.
Compared with natural stone, the artificial stone with whole texture has more affordable price, is not limited by the size and shape of the natural stone, and can be customized in various specifications and shapes. In addition, the installation and maintenance of the whole body texture artificial stone are relatively simple, and the artificial stone is not easy to damage and deform. Because of the limitations of the technical level, existing full body texture artificial stone decorating materials (including full body texture tile materials and the like) cannot realize full body texture artificial stone decorating materials with complex and fine textures except for extremely simple and original textures.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a whole texture artificial stone decorating material and a preparation method thereof.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
The artificial stone decorating material with the whole body texture comprises a substrate layer, a first texture pattern layer, a filling layer and a second texture pattern layer which are sequentially arranged;
The upper surface and the lower surface of the first texture pattern layer are in an uneven shape, the lower surface of the filling layer is in an uneven shape, the lower surface of the filling layer corresponds to the upper surface of the first texture pattern layer, the upper surface of the matrix layer is in an uneven shape, and the upper surface of the matrix layer corresponds to the lower surface of the first texture pattern layer.
The artificial stone decorative material with the whole body texture comprises a substrate layer, a first texture pattern layer, a filling layer and a second texture pattern layer, wherein the upper surface and the lower surface of the first texture pattern layer are in concave-convex shapes, and the artificial stone decorative material with the whole body texture can be obtained.
Preferably, the lower surface of the substrate layer is a plane.
Preferably, the upper surface of the filling layer is a plane.
Preferably, the texture pattern of the first texture pattern layer and the texture pattern of the second texture pattern layer are overlapped at least at a section of position. When the texture pattern of the first texture pattern layer and the texture pattern of the second texture pattern layer are overlapped at least at one section, the surface texture and the internal texture are aligned, so that the decoration effect of the whole-body texture artificial stone decoration material is effectively improved, and the artificial stone decoration material with aligned whole-body texture can be formed.
Preferably, the overlapping length of the texture pattern of the first texture pattern layer and the texture pattern of the second texture pattern layer is more than or equal to 1mm, especially when the overlapping length of the texture pattern of the first texture pattern layer and the texture pattern of the second texture pattern layer is more than or equal to 1mm, the alignment effect is more obvious, and the decorative effect of the texture artificial stone decorative material is further improved.
Preferably, the concave-convex shape of the upper surface and the lower surface of the first texture pattern layer is obtained by press forming, and the upper surface and the lower surface of the first texture pattern layer are made to be concave-convex by press forming, so that complex and accurate material distribution can be realized, and thus, richer and finer whole body textures are obtained.
Preferably, the method further comprises a third texture pattern layer, wherein the third texture pattern layer is positioned between the first texture pattern layer and the filling layer, and is used for compensating the distortion of the first texture pattern layer caused by the special process of pressing deformation and improving the richness of internal textures.
The invention also provides a preparation method of the whole-body texture artificial stone decorating material, which comprises the following steps:
Providing a prefabricated substrate, spraying texture patterns above the prefabricated substrate, pressing by using a die with a concave-convex surface to obtain a substrate layer and a first texture pattern layer, filling and forming a filling layer above the first texture pattern layer, and spraying texture patterns on the surface of the filling layer to form a second texture pattern layer.
The invention uses the mould to press the pre-manufactured matrix and the texture pattern layer on the surface to form and fill, so that the texture pattern on the surface moves to the appointed position of the internal space of the blank, thus obtaining the novel artificial stone decorating material (forming the first texture pattern) with whole texture. When the first texture pattern and the second texture pattern are communicated with each other, the artificial stone decorating material of the alignment whole body is formed.
Preferably, the pressing pressure is 0.01kg/cm 2~5kg/cm2.
Preferably, the upper surface of the prefabricated substrate can be a plane or a curved surface.
Preferably, the spraying comprises printing, powder spreading, powder hanging of a die and the like. All methods of achieving a textured pattern layer on the surface of an object by movement of material fall within the scope of the present invention.
Preferably, the press molding is performed by using a mold with a concave-convex surface.
The concave-convex surface of the mold in the present invention is generally given by a planar gray scale, but the concave-convex surface of the mold in the present invention is not limited to the concave-convex surface corresponding to the gray scale.
In the invention, the number of the dies can be one or a plurality of dies. When the number of dies is several, the pressing process means that several times of pressing are performed with different dies.
In the invention, the preparation process can be carried out in an accumulated way: it is also within the scope of the invention to use the blank obtained in one complete step as a new prefabricated substrate and to carry out a new preparation step again and again, and to repeat this.
In the present invention, the spraying (first spraying) on the prefabricated substrate and the spraying (second spraying) on the deformed new texture pattern layer can be performed either singly or in combination, and are considered to be within the scope of the present invention.
The spraying in the invention can be made of one or more materials, can be made of one or more processes, and can even be of different thicknesses at different positions.
Preferably, the filling material is composed of one material or a plurality of materials, or is made by one or a plurality of processes, or is composed of a plurality of processing bodies.
Preferably, the method further comprises spraying a texture pattern on the first texture pattern layer to form a third texture pattern layer.
The invention has the beneficial effects that: the invention uses the mould with concave-convex surface to press the prefabricated base body and the texture pattern layer on the surface to form and fill, so that the texture pattern on the surface moves to the appointed position (forming the first texture pattern) of the inner space of the blank body, thereby obtaining the novel artificial stone decorating material with whole texture. When the first texture pattern and the second texture pattern are communicated with each other, the artificial stone decorating material of the alignment whole body is formed.
Drawings
Fig. 1 is a schematic structural view of the whole texture artificial stone material of the present invention.
FIG. 2 is a schematic representation of the formation of the full body texture stone material of the present invention.
Fig. 3 is a physical view of the whole body texture artificial stone material of the present invention.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions in the embodiments of the present application will be clearly and completely described below, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
In the present application, the numerical ranges are referred to as continuous, and include the minimum and maximum values of the ranges, and each value between the minimum and maximum values, unless otherwise specified. Further, when a range refers to an integer, each integer between the minimum and maximum values of the range is included. Further, when multiple range description features or characteristics are provided, the ranges may be combined. In other words, unless otherwise indicated, all ranges disclosed herein are to be understood to include any and all subranges subsumed therein.
The raw materials of the components used in each of the examples and comparative examples of the present invention were all commercially available raw materials unless otherwise specified, and the raw materials of the components used in each of the parallel experiments were all the same.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
Referring to fig. 1, the present invention provides a full body texture artificial stone decorating material, which comprises a substrate layer 1, a first texture pattern layer 2, a filling layer 3 and a second texture pattern layer 4 which are sequentially arranged;
The upper surface and the lower surface of the first texture pattern layer are in an uneven shape, the lower surface of the filling layer is in an uneven shape, the lower surface of the filling layer corresponds to the upper surface of the first texture pattern layer, the upper surface of the matrix layer is in an uneven shape, and the upper surface of the matrix layer corresponds to the lower surface of the first texture pattern layer.
The artificial stone decorative material with the whole body texture comprises a substrate layer, a first texture pattern layer, a filling layer and a second texture pattern layer, wherein the upper surface and the lower surface of the first texture pattern layer are in concave-convex shapes, and the artificial stone decorative material with the whole body texture can be obtained.
Preferably, the lower surface of the substrate layer is a plane.
Preferably, the upper surface of the filling layer is a plane.
Preferably, the texture pattern of the first texture pattern layer and the texture pattern of the second texture pattern layer are overlapped at least at a section of position. When the texture pattern of the first texture pattern layer and the texture pattern of the second texture pattern layer are overlapped at least at one section, the surface texture and the internal texture are aligned, so that the decoration effect of the whole-body texture artificial stone decoration material is effectively improved, and the artificial stone decoration material with aligned whole-body texture can be formed.
Preferably, the overlapping length of the texture pattern of the first texture pattern layer and the texture pattern of the second texture pattern layer is more than or equal to 1mm, especially when the overlapping length of the texture pattern of the first texture pattern layer and the texture pattern of the second texture pattern layer is more than or equal to 1mm, the alignment effect is more obvious, and the decorative effect of the texture artificial stone decorative material is further improved.
Preferably, the concave-convex shape of the upper surface and the lower surface of the first texture pattern layer is obtained by press forming, and the upper surface and the lower surface of the first texture pattern layer are made to be concave-convex by press forming, so that complex and accurate material distribution can be realized, and thus, richer and finer whole body textures are obtained.
Preferably, a third texture pattern layer 5 is further included, said third texture pattern layer being located between said first texture pattern layer and said filling layer. The third texture pattern layer is used for compensating the distortion of the first texture pattern layer caused by the special process of pressing deformation and improving the richness of internal textures.
The invention also provides a preparation method of the whole-body texture artificial stone decorating material, which comprises the following steps:
providing a prefabricated substrate, spraying texture patterns above the prefabricated substrate, pressing to obtain a substrate layer and a first texture pattern layer, filling and forming a filling layer above the first texture pattern layer, and spraying texture patterns on the surface of the filling layer to form a second texture pattern layer.
As shown in fig. 2, the present invention is to press-form and fill the prefabricated substrate 101 and the texture pattern layer 102 on the surface thereof by a mold, so that the texture pattern on the surface is moved to a designated position (constituting a first texture pattern) of the inner space of the blank, thereby obtaining a novel artificial stone decorative material with a whole texture. When the first texture pattern and the second texture pattern are communicated with each other, the artificial stone decorating material of the alignment whole body is formed.
Preferably, the pressing pressure is 0.01kg/cm 2~5kg/cm2, for example, 0.01kg/cm2、0.05kg/cm2、0.1kg/cm2、0.5kg/cm2、1kg/cm2、2kg/cm2、3kg/cm2、5kg/cm2 or a range formed by any two values thereof, and the pressing pressure is controlled to be 0.01kg/cm 2~5kg/cm2, so that a stable concave-convex surface can be effectively formed, if the pressing pressure is too low, the forming cannot be performed, and if the pressing pressure is too high, the layering phenomenon of the substrate layer (filling layer) and the first texture pattern layer can occur.
Preferably, the upper surface of the prefabricated substrate can be a plane or a curved surface.
Preferably, the spraying comprises printing, powder spreading, powder hanging of a die and the like. All methods of achieving a textured pattern layer on the surface of an object by movement of material fall within the scope of the present invention.
Preferably, the press molding is performed by using a mold 103 having a concave-convex surface.
The concave-convex surface of the mold in the present invention is generally given by a planar gray scale, but the concave-convex surface of the mold in the present invention is not limited to the concave-convex surface corresponding to the gray scale.
In the invention, the number of the dies can be one or a plurality of dies. When the number of dies is several, the pressing process means that several times of pressing are performed with different dies.
In the invention, the preparation process can be carried out in an accumulated way: it is also within the scope of the invention to use the blank obtained in one complete step as a new prefabricated substrate and to carry out a new preparation step again and again, and to repeat this.
In the present invention, the spraying (first spraying) on the prefabricated substrate and the spraying (second spraying) on the deformed new texture pattern layer can be performed either singly or in combination, and are considered to be within the scope of the present invention.
The spraying in the invention can be made of one or more materials, can be made of one or more processes, and can even be of different thicknesses at different positions.
Preferably, the filling material is composed of one material or a plurality of materials, or is made by one or a plurality of processes, or is composed of a plurality of processing bodies.
Preferably, the filling material is ceramic micropowder, opacified glaze or resin added with stone powder.
Preferably, the method further comprises spraying a texture pattern on the first texture pattern layer to form a third texture pattern layer (the third texture pattern layer is used for compensating the distortion of the first texture pattern layer caused by the special process of pressing deformation and improving the richness of internal textures).
Example 1
The embodiment provides a whole-body texture artificial stone decorating material, which comprises a substrate layer, a first texture pattern layer, a filling layer and a second texture pattern layer which are sequentially arranged.
The upper surface and the lower surface of the first texture pattern layer are in an uneven shape, the lower surface of the filling layer is in an uneven shape, the lower surface of the filling layer corresponds to the upper surface of the first texture pattern layer, the upper surface of the matrix layer is in an uneven shape, and the upper surface of the matrix layer corresponds to the lower surface of the first texture pattern layer.
The lower surface of the substrate layer is a plane, and the upper surface of the filling layer is a plane.
Wherein, the overlapping length of the texture pattern of the first texture pattern layer and the texture pattern of the second texture pattern layer is more than or equal to 1mm.
The preparation method of the whole-body texture artificial stone decorative material comprises the following steps:
providing a prefabricated substrate, wherein the thickness of the prefabricated substrate is 20mm, spraying texture patterns on the upper side of the prefabricated substrate, pressing the prefabricated substrate under the pressure of 0.05kg/cm 2 to obtain a substrate layer and a first texture pattern layer, filling ceramic micro powder material on the upper side of the first texture pattern layer to form a filling layer, and spraying texture patterns on the surface of the filling layer to form a second texture pattern layer.
The physical diagram of the artificial stone decorative material with the whole body texture formed by the embodiment is shown in fig. 3.
Example 2
The embodiment provides a whole-body texture artificial stone decorating material, which comprises a substrate layer, a first texture pattern layer, a filling layer and a second texture pattern layer which are sequentially arranged.
The upper surface and the lower surface of the first texture pattern layer are in an uneven shape, the lower surface of the filling layer is in an uneven shape, the lower surface of the filling layer corresponds to the upper surface of the first texture pattern layer, the upper surface of the matrix layer is in an uneven shape, and the upper surface of the matrix layer corresponds to the lower surface of the first texture pattern layer.
The lower surface of the substrate layer is a plane, and the upper surface of the filling layer is a plane.
Wherein, the overlapping length of the texture pattern of the first texture pattern layer and the texture pattern of the second texture pattern layer is more than or equal to 1mm.
The preparation method of the whole-body texture artificial stone decorative material comprises the following steps:
Providing a prefabricated substrate, wherein the thickness of the prefabricated substrate is 20mm, spraying texture patterns above the prefabricated substrate, pressing the prefabricated substrate with pressure of 0.1kg/cm 2 to obtain a substrate layer and a first texture pattern layer, filling ceramic micro powder material above the first texture pattern layer to form a filling layer, and spraying texture patterns on the surface of the filling layer to form a second texture pattern layer.
Example 3
The embodiment provides a whole body texture artificial stone decorating material, which comprises a substrate layer, a first texture pattern layer, a third texture pattern layer, a filling layer and a second texture pattern layer which are sequentially arranged.
The upper surface and the lower surface of the first texture pattern layer are in an uneven shape, the upper surface and the lower surface of the third texture pattern layer are in an uneven shape, the lower surface of the filling layer is in an uneven shape, the lower surface of the filling layer corresponds to the upper surface of the second texture pattern layer, the upper surface of the matrix layer is in an uneven shape, and the upper surface of the matrix layer corresponds to the lower surface of the first texture pattern layer.
The lower surface of the substrate layer is a plane, and the upper surface of the filling layer is a plane.
Wherein, the overlapping length of the texture pattern of the first texture pattern layer and the texture pattern of the second texture pattern layer is more than or equal to 1mm.
The preparation method of the whole-body texture artificial stone decorative material comprises the following steps:
Providing a prefabricated substrate, wherein the thickness of the prefabricated substrate is 20mm, spraying texture patterns above the prefabricated substrate, pressing the prefabricated substrate with pressure of 0.5kg/cm 2 to obtain a substrate layer and a first texture pattern layer, spraying a third texture pattern layer on the first texture pattern layer, filling ceramic micro powder material above the third texture pattern layer to form a filling layer, and spraying texture patterns on the surface of the filling layer to form a second texture pattern layer.
Example 4
The embodiment provides a whole-body texture artificial stone decorating material, which comprises a substrate layer, a first texture pattern layer, a filling layer and a second texture pattern layer which are sequentially arranged.
The upper surface and the lower surface of the first texture pattern layer are in an uneven shape, the lower surface of the filling layer is in an uneven shape, the lower surface of the filling layer corresponds to the upper surface of the first texture pattern layer, the upper surface of the matrix layer is in an uneven shape, and the upper surface of the matrix layer corresponds to the lower surface of the first texture pattern layer.
The lower surface of the substrate layer is a plane, and the upper surface of the filling layer is a plane.
Wherein, the overlapping length of the texture pattern of the first texture pattern layer and the texture pattern of the second texture pattern layer is more than or equal to 1mm.
The preparation method of the whole-body texture artificial stone decorative material comprises the following steps:
providing a prefabricated substrate, wherein the thickness of the prefabricated substrate is 20mm, spraying texture patterns above the prefabricated substrate, pressing the prefabricated substrate with pressure of 1kg/cm 2 to obtain a substrate layer and a first texture pattern layer, filling ceramic micro powder material above the first texture pattern layer to form a filling layer, and spraying texture patterns on the surface of the filling layer to form a second texture pattern layer.
Finally, it should be noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the scope of the present invention, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made to the technical solution of the present invention without departing from the spirit and scope of the technical solution of the present invention.
Claims (11)
1. The artificial stone decorating material with the whole body texture is characterized by comprising a substrate layer, a first texture pattern layer, a filling layer and a second texture pattern layer which are sequentially arranged;
The upper surface and the lower surface of the first texture pattern layer are in an uneven shape, the lower surface of the filling layer is in an uneven shape, the lower surface of the filling layer corresponds to the upper surface of the first texture pattern layer, the upper surface of the matrix layer is in an uneven shape, and the upper surface of the matrix layer corresponds to the lower surface of the first texture pattern layer.
2. The full body grain artificial stone finishing material of claim 1, wherein the lower surface of the base layer is a plane.
3. The full body grain artificial stone finishing material of claim 1, wherein the upper surface of the filling layer is planar.
4. The full body grain artificial stone decorative material according to claim 1, wherein the grain pattern of the first grain pattern layer and the grain pattern of the second grain pattern layer have at least a partial positional overlap.
5. The through-body textured artificial stone decorative material according to claim 4, wherein the overlapping length of the texture pattern of the first texture pattern layer and the texture pattern of the second texture pattern layer is not less than 1mm.
6. The full body grain artificial stone decorative material of claim 1, further comprising a third grain pattern layer, the third grain pattern layer being located between the first grain pattern layer and the filler layer.
7. The method for producing a full-body texture artificial stone decorating material according to any one of claims 1 to 6, characterized by comprising the steps of:
Providing a prefabricated substrate, spraying texture patterns above the prefabricated substrate, pressing by using a die with a concave-convex surface to obtain a substrate layer and a first texture pattern layer, filling and forming a filling layer above the first texture pattern layer, and spraying texture patterns on the surface of the filling layer to form a second texture pattern layer.
8. The method for producing a through-texture artificial stone decorating material according to claim 7, wherein the pressing pressure is 0.01kg/cm 2~5kg/cm2.
9. The method for producing a textured artificial stone decorative material according to claim 7, wherein the filler material is made of one material or a plurality of materials, or is made by one or a plurality of processes, or is made by combining a plurality of processed bodies.
10. The method of producing a full body grain artificial stone decorative material according to claim 7, further comprising spraying a grain pattern over the first grain pattern layer to form a third grain pattern layer.
11. A method for producing a full body texture artificial stone decorating material according to any one of claims 7 to 10, characterized in that the materials used are all inorganic nonmetallic materials.
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