CN118081328A - Angle iron installation equipment and angle iron installation method - Google Patents
Angle iron installation equipment and angle iron installation method Download PDFInfo
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- CN118081328A CN118081328A CN202410525332.5A CN202410525332A CN118081328A CN 118081328 A CN118081328 A CN 118081328A CN 202410525332 A CN202410525332 A CN 202410525332A CN 118081328 A CN118081328 A CN 118081328A
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- 229910000746 Structural steel Inorganic materials 0.000 title claims abstract description 317
- 238000000034 method Methods 0.000 title claims abstract description 33
- 238000009434 installation Methods 0.000 title description 75
- 230000007246 mechanism Effects 0.000 claims description 35
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 14
- 238000001179 sorption measurement Methods 0.000 claims description 11
- 229910052742 iron Inorganic materials 0.000 claims description 7
- 230000008569 process Effects 0.000 abstract description 8
- 235000000396 iron Nutrition 0.000 description 41
- 238000011900 installation process Methods 0.000 description 15
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000005755 formation reaction Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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Abstract
The application provides angle iron mounting equipment and an angle iron mounting method, and belongs to the technical field of automatic assembly. Angle bar erection equipment is used for installing the angle bar that carries out spacing to the target object, includes: a base including at least one first positioning structure defining a load-bearing reference plane for bearing the target object; and at least one angle iron positioning stage mounted on the base, each of the at least one angle iron positioning stages comprising a second positioning structure defining a mounting reference plane for mounting the angle iron, the mounting reference plane being at a predetermined height relative to the load bearing reference plane and defining a mounting height of the angle iron in a vertical direction. The angle iron mounting equipment can reduce the height error in the vertical direction in the angle iron mounting process, and improve the mounting precision, thereby improving the surface profile precision of the product.
Description
Technical Field
The application relates to the technical field of automatic assembly, in particular to angle iron mounting equipment and an angle iron mounting method.
Background
In the production process, angle irons are often required to be mounted on the product to limit the angle irons. Before installation, the diagonal iron is required to be installed after being positioned so as to improve the surface profile accuracy of the product.
Thus, in the current automated production, the requirements for accuracy and stability of the diagonal iron installation process are also increasing.
Disclosure of Invention
The present application aims to solve at least one of the technical problems existing in the background art. It is, therefore, an object of the present application to provide an angle iron mounting apparatus that alleviates, mitigates or eliminates the problems of the related art.
An embodiment of a first aspect of the present application provides an angle iron mounting apparatus for mounting an angle iron that limits a target object, the angle iron mounting apparatus comprising: a base including at least one first positioning structure defining a load-bearing reference plane for bearing a target object; and at least one angle iron positioning stage mounted on the base, each of the at least one angle iron positioning stages comprising a second positioning structure defining a mounting reference plane for mounting the angle iron, the mounting reference plane being at a predetermined height relative to the load bearing reference plane and defining a mounting height of the angle iron in a vertical direction.
In the technical scheme of the embodiment of the application, the first positioning structure on the base limits the bearing reference plane of the target object, the second positioning structure on the angle iron positioning table limits the mounting reference plane of the mounting angle iron, and the mounting height of the angle iron is limited according to the bearing reference plane and the mounting reference plane, so that the height error in the vertical direction in the angle iron mounting process is reduced, the mounting precision is improved, and the surface profile precision of the product is improved.
In some embodiments, any of the at least one angle positioning stage further comprises a jacking mechanism configured to jack the angle in a vertical direction, thereby positioning the angle at an installation height in the vertical direction. By jacking the angle iron by using the jacking mechanism, automatic positioning in the vertical direction in the angle iron installation process is realized, and the installation efficiency is improved.
In some embodiments, any of the at least one angle positioning stage further comprises a third positioning structure configured to be position adjustable in a first direction to adjust the position of the angle in the first direction, the first direction being perpendicular to the vertical direction. Through setting up position adjustable third location structure, can realize the angle bar installation in-process in with vertical direction vertically first orientation automatic location, improved installation effectiveness.
In some embodiments, any of the at least one angle positioning stage further comprises a fourth positioning structure configured to be position adjustable in a second direction to adjust the position of the angle in the second direction, the second direction being perpendicular to the vertical direction and intersecting the first direction. Through setting up the fourth location structure of position adjustable, can realize the automatic location in the second direction with vertical direction vertically in the angle bar installation, improve installation effectiveness.
In some embodiments, the at least one first positioning structure is configured to be vertically position adjustable and/or the second positioning structure is configured to be vertically position adjustable. The positions of the first positioning structure and/or the second positioning structure in the vertical direction are set to be adjustable, so that the angle iron installation equipment can be applied to different use occasions, adapt to target objects with different sizes, and improve the adaptability of the angle iron installation equipment.
In some embodiments, any of the at least one angle positioning stage further comprises an angle fixing bracket and a fixing structure configured to fixedly connect the angle with the angle fixing bracket. The angle iron is fixedly connected with the angle iron fixing support, so that the displacement of the angle iron relative to the angle iron positioning table in the automatic positioning process can be reduced, the stability of the angle iron is improved, and the accuracy of angle iron installation is improved.
In some embodiments, the angle iron comprises one of the following: the first type of angle iron, the second type of angle iron, or the third type of angle iron, and accordingly, the fixed structure comprises one of: a first fixing structure configured to fixedly connect the first type angle iron with the angle iron fixing bracket; or a second fixing structure configured to fixedly connect a second type angle iron or a third type angle iron with the angle iron fixing bracket, wherein the first type angle iron has a size greater than the size of the second type angle iron, and the second type angle iron has a size greater than the size of the third type angle iron. According to different types of angle irons, different fixing structures are used, so that the angle iron mounting equipment is suitable for automatic mounting of different angle irons, and the adaptability of the angle iron mounting equipment is improved.
In some embodiments, any of the at least one angle positioning stage further comprises an adsorption device configured to adsorb an angle placed on the angle positioning stage onto the angle positioning stage. The adsorption device is used for adsorbing the angle iron on the angle iron positioning table, so that the fixed connection of the angle iron and the angle iron positioning table is realized, and the convenience of the installation process is improved.
An embodiment of a second aspect of the present application provides an angle fitting method, which is applied to the angle fitting apparatus in the above embodiment, and includes: controlling at least one first positioning structure to define a bearing reference plane for bearing the target object; controlling the second positioning structure to define a mounting reference plane for mounting the angle iron; and positioning the angle iron at a mounting height in a vertical direction according to the mounting reference plane. After the bearing reference plane and the installation reference plane are limited, the installation height of the angle iron is limited through the bearing reference plane and the installation reference plane, so that the angle iron can be automatically positioned in the vertical direction, the height error in the vertical direction is reduced, the installation precision is improved, and the surface profile precision of a product is improved.
In some embodiments, any of the at least one angle positioning stage further comprises a jacking mechanism, the mounting height to position the angle in the vertical direction comprising: and the jacking mechanism is controlled to jack the angle iron along the vertical direction, so that the angle iron is positioned at the installation height in the vertical direction. The angle iron is lifted up along the vertical direction by using the lifting mechanism, so that automatic positioning in the vertical direction in the angle iron installation process is realized, and the installation efficiency is improved.
In some embodiments, any of the at least one angle positioning stage further comprises a third positioning structure configured to be position adjustable in a first direction, the first direction being perpendicular to the vertical, the angle mounting method further comprising, after positioning the angle at the mounting height in the vertical: the position of the third positioning structure in the first direction is adjusted to adjust the position of the angle iron in the first direction. The position of the angle iron in the first direction is adjusted through the third positioning structure, so that automatic positioning of the angle iron in the first direction perpendicular to the vertical direction in the installation process of the angle iron can be realized, and the installation efficiency is improved.
In some embodiments, any one of the at least one angle positioning stage further comprises a fourth positioning structure configured to be position adjustable in a second direction, the second direction being perpendicular to the vertical direction and intersecting the first direction, the angle mounting method further comprising, after positioning the angle at the mounting height in the vertical direction: the position of the fourth positioning structure in the second direction is adjusted to adjust the position of the angle iron in the second direction. The position of the angle iron on the second direction is adjusted through the fourth positioning structure, so that automatic positioning of the angle iron on the second direction perpendicular to the vertical direction in the installation process of the angle iron can be realized, and the installation efficiency is improved.
In some embodiments, the at least one first positioning structure is configured to be vertically position adjustable, and controlling the at least one first positioning structure to define a bearing reference plane for bearing the target object comprises: the position of the at least one first positioning structure in the vertical direction is adjusted to define a load bearing reference plane. Through adjusting first location structure, can inject the loading datum plane that is located not co-altitude for angle bar erection equipment can be applied to different use occasions, has improved angle bar erection equipment's adaptability.
In some embodiments, the second positioning structure is configured to be vertically position adjustable, controlling the second positioning structure to define a mounting reference plane for mounting the angle iron includes: the position of the second positioning structure in the vertical direction is adjusted to define a mounting reference plane. Through adjusting the second location structure, can inject the installation reference plane that is located not co-altitude for angle bar erection equipment can adapt to not unidimensional target object, has improved angle bar erection equipment's adaptability.
The foregoing description is only an overview of the present application, and is intended to be implemented in accordance with the teachings of the present application in order that the same may be more clearly understood and to make the same and other objects, features and advantages of the present application more readily apparent.
Drawings
In the drawings, the same reference numerals refer to the same or similar parts or elements throughout the several views unless otherwise specified. The figures are not necessarily drawn to scale. It is appreciated that these drawings depict only some embodiments according to the disclosure and are not therefore to be considered limiting of its scope.
FIG. 1 is a schematic view of the structure of an angle iron mounting apparatus of some embodiments of the present application;
FIG. 2 is a schematic side view of an angle block positioning table according to some embodiments of the present application;
FIG. 3 is a schematic top view of an angle positioning table according to some embodiments of the present application;
FIG. 4 is a schematic view of a structure of an angle positioning table according to some embodiments of the present application;
FIG. 5 is a schematic view of a structure of an angle positioning table according to other embodiments of the present application;
FIG. 6 is a schematic structural view of an angle iron mounting apparatus after placement of a target object according to some embodiments of the present application;
fig. 7 is a flow chart of an angle iron installation method according to some embodiments of the present application.
Reference numerals illustrate:
Angle iron mounting apparatus 100;
a base 110, an angle iron positioning table 120;
A first positioning structure 111;
The device comprises a second positioning structure 121, a jacking mechanism 122, a third positioning structure 123, a fourth positioning structure 124 and an angle iron fixing bracket 125;
A first type of angle iron 131, a second type of angle iron 132, a third type of angle iron 133;
A target object 140.
Detailed Description
Embodiments of the technical scheme of the present application will be described in detail below with reference to the accompanying drawings. The following examples are only for more clearly illustrating the technical aspects of the present application, and thus are merely examples, and are not intended to limit the scope of the present application.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having" and any variations thereof in the description of the application and the claims and the description of the drawings above are intended to cover a non-exclusive inclusion.
In the description of embodiments of the present application, the technical terms "first," "second," and the like are used merely to distinguish between different objects and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated, a particular order or a primary or secondary relationship. In the description of the embodiments of the present application, the meaning of "plurality" is two or more unless explicitly defined otherwise.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the application. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those of skill in the art will explicitly and implicitly appreciate that the embodiments described herein may be combined with other embodiments.
In the description of the embodiments of the present application, the term "and/or" is merely an association relationship describing an association object, and indicates that three relationships may exist, for example, a and/or B may indicate: a exists alone, A and B exist together, and B exists alone. In addition, the character "/" herein generally indicates that the front and rear associated objects are an "or" relationship.
In the description of the embodiments of the present application, the term "plurality" means two or more (including two), and similarly, "plural sets" means two or more (including two), and "plural sheets" means two or more (including two).
In the description of the embodiments of the present application, the orientation or positional relationship indicated by the technical terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. are based on the orientation or positional relationship shown in the drawings, and are merely for convenience of description and simplification of the description, and do not indicate or imply that the apparatus or element referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the embodiments of the present application.
In the description of the embodiments of the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured" and the like should be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; or may be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the embodiments of the present application will be understood by those of ordinary skill in the art according to specific circumstances.
Automated assembly technology is one of the key technologies indispensable in modern manufacturing. With the continuous improvement of the industrial automation level, the automatic assembly technology is also continuously developed and innovated.
The automatic assembly technology is a process of realizing product assembly by using machines and equipment, can improve the production efficiency, reduce the cost, ensure the product quality, and particularly can lighten or replace the manual assembly labor under special conditions.
In the production process, angle irons are often required to be mounted on the product to limit the angle irons. Before installation, the diagonal iron is required to be installed after being positioned so as to improve the surface profile accuracy of the product. In the existing assembly technology, angle irons are mostly installed manually or positioned by using a secondary positioning table, and then the angle irons are directly grabbed from the secondary positioning table for installation. For the installation method of manual installation, the production efficiency is lower, and the requirement on labor cost is higher. For the installation method that the angle iron is positioned by using the secondary positioning table and then the angle iron is directly grabbed from the secondary positioning table for installation, the installation accuracy is poor because the grabbing and installing process variables are difficult to control. In the current automatic production, the requirements on the accuracy and stability of the diagonal iron installation process are increasingly raised.
In order to solve the problems that the installation accuracy is poor in the angle iron installation process and the surface profile of a product after installation is poor, the angle iron installation equipment is designed, the installation height of the angle iron in the vertical direction is limited by setting the bearing reference plane of a target object and the installation reference plane of the angle iron, so that the height error of the angle iron in the vertical direction in the angle iron installation process is reduced, and the installation accuracy can be effectively improved.
The angle iron mounting equipment disclosed by the embodiment of the application can be used for mounting angle iron on a battery in an electric device such as a vehicle, a ship or an aircraft, but is not limited to the process. The angle iron mounting equipment disclosed by the application can be used for mounting angle irons on batteries, so that the mounting precision is improved, and the surface profile precision of a product is improved.
The embodiment of the application provides angle iron mounting equipment 100 which is used for mounting angle iron for limiting a target object 140. Referring to fig. 1, the angle mounting apparatus 100 includes a base 110 and at least one angle positioning stage 120.
The base 110 includes at least one first positioning structure 111. The at least one first positioning structure 111 defines a bearing reference plane for bearing the target object 140 (refer to fig. 6).
At least one angle iron positioning stage 120 is mounted on the base 110. Each angle iron positioning stage 120 of the at least one angle iron positioning stage 120 includes a second positioning structure 121. The second locating formation 121 defines a mounting datum plane for mounting the angle iron. The mounting reference plane is at a predetermined height relative to the load bearing reference plane and defines a mounting height of the angle iron in a vertical direction.
As shown in fig. 1 and 6, a first positioning structure 111 is provided on the base 110. The first positioning structure 111 may define a load bearing reference plane according to the target object 140 carried by the base 110. In some embodiments, the target object 140 may be carried directly by the first positioning structure 111 or by another structure on the base 110 that is a predetermined distance from the first positioning structure 111. The number and shape of the first positioning structures 111 may be set according to the use case, for example, only one first positioning structure 111 may be provided on the base 110, and the first positioning structure 111 may be sized, shaped, and positioned so as to be capable of carrying the target object 140; a plurality of first positioning structures 111 may be disposed on the base 110 to jointly support the target object 140, and the size, shape, and position of the plurality of first positioning structures 111 may be designed according to the base 110 and the target object 140. The present disclosure is not limited in this regard.
The angle mounting apparatus 100 also includes an angle positioning table 120. The angle iron positioning table 120 is used for positioning angle irons to be mounted. The number and placement of the angle iron positioning stages 120 may be set according to the use case, which is not limited in this disclosure. In some embodiments, the angle positioning stage 120 may be a loading stage for angle to be installed, and the angle may be first loaded onto the angle positioning stage 120 and further positioned by the angle positioning stage 120.
A second locating structure 121 is provided on each angle iron locating stage 120. The second positioning structure 121 may define a mounting reference plane of the mounting angle based on the load bearing reference plane and the target object 140. The mounting reference plane defines the mounting height of the angle iron in the vertical direction Z. The predetermined height of the mounting reference plane relative to the carrying reference plane may be preset according to the use case. For example, when the target object 140 is directly carried by the first positioning structure 111, the predetermined height may be equal to the height of the target object 140; and when the target object 140 is carried by other structures on the base 110 at a predetermined distance from the first positioning structure 111, the predetermined height may be equal to the accumulated height of the target object 140 and the predetermined distance. The mounting position of the angle iron in the vertical direction Z is defined by a mounting reference plane, for example, the mounting position of the angle iron in the vertical direction Z may be considered when the upper surface or the lower surface of the angle iron is level with the mounting reference plane, or the mounting position of the angle iron in the vertical direction Z may be considered when a specific portion of the angle iron is located in the mounting reference plane. The present disclosure is not limited in this regard.
In the example shown in fig. 1, 8 first positioning structures 111 are provided on the base 110 of the angle-iron mounting apparatus 100. The 8 first positioning structures 111 are identical in shape and are located at the same position in the vertical direction, thereby defining a bearing reference plane for bearing the target object 140. The angle mounting apparatus 100 includes 4 angle positioning stages 120, with a second positioning structure 121 provided on each of the angle positioning stages 120. Each of the second locating formations 121 defines a mounting datum plane for mounting angle irons.
The first positioning structure on the base limits the bearing reference plane of the target object, the second positioning structure on the angle iron positioning table limits the installation reference plane of the installation angle iron, the installation height of the angle iron is limited according to the bearing reference plane and the installation reference plane, the height error in the vertical direction in the angle iron installation process is reduced, the installation precision is improved, and therefore the surface profile precision of a product is improved.
According to some embodiments of the application, any of the at least one angle positioning stage 120 further comprises a jacking mechanism 122. The jacking mechanism 122 is configured to jack up the angle iron in the vertical direction Z, thereby positioning the angle iron at an installation height in the vertical direction Z.
As shown in fig. 2, a jacking mechanism 122 may be provided on the angle positioning table 120. The angle iron to be mounted is lifted up in the vertical direction Z by the lifting mechanism 122. For a single angle iron, the angle iron may be raised against the second positioning structure 121 to position the angle iron at an installation height in the vertical direction Z; for a plurality of angle irons mounted in a stack, the angle iron may be lifted to the uppermost angle iron against the second positioning structure 121, thereby positioning the angle iron at the mounting height in the vertical direction Z.
In some embodiments, the jacking mechanism 122 may include a mechanical jacking mechanism, a hydraulic jacking mechanism, a pneumatic jacking mechanism, a lever jacking mechanism, and the like. The present disclosure is not limited in this regard.
In some embodiments, a lifting plane may be disposed below the angle iron, and the lifting mechanism 122 lifts the angle iron by driving the lifting plane; the angle iron can also be hung on the jacking mechanism 122 through a connecting mechanism such as a hook, and the jacking mechanism 122 can jack the angle iron by driving the connecting mechanism. The present disclosure is not limited in this regard.
By jacking the angle iron by using the jacking mechanism, automatic positioning in the vertical direction in the angle iron installation process is realized, and the installation efficiency is improved.
According to some embodiments of the application, any of the at least one angle iron positioning table 120 further comprises a third positioning structure 123. The third positioning structure 123 is configured to be adjustable in position in the first direction Y to adjust the position of the angle iron in the first direction Y. The first direction Y is perpendicular to the vertical direction Z.
As shown in fig. 3, a third positioning structure 123 may be provided on the angle positioning stage 120. The position of the third positioning structure 123 in the first direction Y is adjustable. When the third positioning structure 123 moves in the first direction Y, the angle iron can be driven to move, so as to adjust the position of the angle iron in the first direction Y.
The number and arrangement positions of the third positioning structures 123 may be designed according to the application, for example, a single third positioning structure 123 may be used to adjust the position of the angle iron in the first direction Y, or a plurality of third positioning structures 123 may be used to adjust the position of the angle iron in the first direction Y step by step, and the adjustable distance of each third positioning structure 123 may be the same or different, which is not limited in the present disclosure.
In some embodiments, the third positioning structure 123 may use a cylinder, a sliding table, or the like to achieve position adjustment, which is not limited by the present disclosure.
Through setting up position adjustable third location structure, can realize the angle bar installation in-process in with vertical direction vertically first orientation automatic location, improved installation effectiveness.
According to some embodiments of the application, any of the at least one angle iron positioning table 120 further comprises a fourth positioning structure 124. The fourth positioning structure 124 is configured to be adjustable in position in the second direction X to adjust the position of the angle iron in the second direction X. The second direction X is perpendicular to the vertical direction Z and intersects the first direction Y.
As shown in fig. 3, a fourth locating structure 124 may be provided on the angle positioning stage 120. The position of the fourth positioning structure 124 in the second direction X is adjustable. When the fourth positioning structure 124 moves in the second direction X, the angle iron may be driven to move, so as to adjust the position of the angle iron in the second direction X.
The number and placement of the fourth positioning structures 124 may be designed according to the application. For example, a single fourth positioning structure 124 may be used to adjust the position of the angle iron in the second direction X, or a plurality of fourth positioning structures 124 may be used to adjust the position of the angle iron in the second direction X step by step, and the adjustable distance of each fourth positioning structure 124 may be the same or different, which is not limited in this disclosure.
In some embodiments, the fourth positioning structure 124 may use a cylinder, a sliding table, or the like to achieve position adjustment, which is not limited by the present disclosure.
Through setting up the fourth location structure of position adjustable, can realize the automatic location in the second direction with vertical direction vertically in the angle bar installation, improve installation effectiveness.
According to some embodiments of the application, the at least one first positioning structure 111 is configured to be position-adjustable in the vertical direction Z, and/or the second positioning structure 121 is configured to be position-adjustable in the vertical direction Z.
As shown in fig. 1, the first positioning structure 111 on the base 110 may be provided to be adjustable in position in the vertical direction Z, thereby facilitating placement of the target object 140 on the base 110. For example, when the target object 140 is carried to the angle iron mounting apparatus 100 by other movable carrying apparatuses, the position of the first positioning structure 111 may be adjusted to be the same as or close to the height of the carrying apparatus, and after the target object 140 is transferred onto the base 110, the position of the first positioning structure 111 in the vertical direction Z may be adjusted to adjust the position of the target object 140 and define the bearing reference plane.
The second positioning structure 121 on the angle iron positioning table 120 may also be arranged to be adjustable in position in the vertical direction Z, so that the installation of different target objects 140 may be accommodated.
In some embodiments, the first positioning structure 111 and/or the second positioning structure 121 may use a cylinder, a sliding table, or the like to achieve position adjustment, which is not limited in this disclosure.
The positions of the first positioning structure and/or the second positioning structure in the vertical direction are set to be adjustable, so that the angle iron installation equipment can be applied to different use occasions, adapt to target objects with different sizes, and improve the adaptability of the angle iron installation equipment.
According to some embodiments of the present application, any one of the at least one angle positioning stage 120 further comprises an angle fixing bracket 125 and a fixing structure (not shown). The securing structure is configured to fixedly connect the angle iron with the angle iron securing bracket 125.
As shown in fig. 4 and 5, an angle fixing bracket 125 for fixing an angle may be provided on the angle positioning table 120. Different fixing structures can be selected according to different use occasions. Examples of securing structures include, but are not limited to, suction securing structures, clamp securing structures, pin securing structures, bolt securing structures, and the like, as not limited by this disclosure.
Each angle iron fixing support 125 may be fixedly connected with only one angle iron, or may be fixedly connected with a plurality of angle irons, which is not limited in this disclosure. In the example shown in fig. 4, two angle irons are fixed to the angle iron fixing bracket 125, whereas in the example shown in fig. 5, only one angle iron is fixed to the angle iron fixing bracket 125.
The angle iron is fixedly connected with the angle iron fixing support, so that displacement, generated by shaking of the angle iron, relative to the angle iron positioning table in the automatic positioning process can be reduced, and the stability of the angle iron in the moving process is improved, so that the accuracy of angle iron installation is improved.
According to some embodiments of the application, the angle iron comprises one of: a first type of angle iron 131, a second type of angle iron 132, or a third type of angle iron 133. The first type of angle iron 131 has a size that is larger than the second type of angle iron 132, and the second type of angle iron 132 has a size that is larger than the third type of angle iron 133.
Accordingly, the fixation structure comprises one of the following: a first fixed structure (not shown) or a second fixed structure (not shown). The first securing structure is configured to fixedly connect the first type of angle 131 with the angle bracket 125. The second securing structure is configured to fixedly connect the second type of angle iron 132 or the third type of angle iron 133 with the angle iron securing bracket 125.
Many different types of angle irons may be used in mounting the angle irons to the target object 140. Different types of angle irons have the characteristics of different sizes, different materials, different weights, different mounting positions and the like. For different types of angle irons, only one angle iron can be fixed on the angle iron fixing bracket 125, and a plurality of stacked angle irons can be fixed on the angle iron fixing bracket 125.
As shown in fig. 4 and 5, three different types of angle irons are used: the smallest size of the third type of angle iron 133, the second type of angle iron 132 that is larger than the third type of angle iron 133, and the first type of angle iron 131 that is larger than the second type of angle iron 132.
Different fixing structures can be selected according to different types of angle irons. In some embodiments, the larger size first type angle 131 is individually secured to the angle-iron securement bracket 125, and a first securement structure may be used to fixedly connect it to the angle-iron securement bracket 125. In some embodiments, the second type of angle iron 132 and the third type of angle iron 133, which are smaller in size than the first type of angle iron 131, may be secured to the angle iron securement bracket 125 either separately or after stacking, and a second securement structure may be used to secure the angle iron securement bracket 125.
According to different types of angle irons, different fixing structures are used, so that the angle iron mounting equipment is suitable for automatic mounting of different angle irons, and the adaptability of the angle iron mounting equipment is improved.
According to some embodiments of the application, any of the at least one angle positioning stage 120 further comprises an adsorption device (not shown). The adsorption means is configured to adsorb the angle iron placed on the angle iron positioning table 120.
An adsorption device may be provided on the angle iron positioning table 120. According to different materials of angle iron and angle iron locating table in angle iron absorption department, can select different grade type adsorption equipment. In some embodiments, for angle irons and angle iron absorption sites of metal materials, magnetic absorption devices such as electromagnets may be used to absorb angle irons on the angle iron positioning table 120. For angle irons and angle iron adsorption sites of non-metallic materials, an isopipe may be used to adsorb the angle irons onto the angle iron positioning table 120 using a suction cup or other pressure adsorption device. The present disclosure is not limited with respect to the selection of the adsorption device.
The adsorption device is used for adsorbing the angle iron on the angle iron positioning table, so that the fixed connection of the angle iron and the angle iron positioning table can be easily realized, and the convenience of the installation process is improved.
According to some embodiments of the present application, there is provided an angle mounting method 700 applied to the angle mounting apparatus 100 of the above-described embodiments. Referring to fig. 7, the angle iron installation method 700 includes steps 710-730:
at step 710, the at least one first positioning structure 111 is controlled to define a bearing reference plane for bearing the target object 140.
At step 720, the second positioning structure 121 is controlled to define a mounting reference plane for mounting the angle iron.
And 730, positioning the angle iron at the installation height in the vertical direction according to the installation reference plane.
During the installation of the angle iron, a bearing reference plane is defined by the first positioning structure 111 and an installation reference plane is defined by the second positioning structure 121, so that the installation height of the angle iron to be installed in the vertical direction Z is defined, and the angle iron is further positioned at the installation height. Steps 710 and 720 may correspond to the definition of the first positioning structure 111 for the bearing reference plane and the definition of the second positioning structure 121 for the mounting reference plane in the above embodiments, respectively, and are not repeated here for brevity.
After the bearing reference plane and the installation reference plane are limited, the installation height of the angle iron is limited through the bearing reference plane and the installation reference plane, so that the angle iron can be automatically positioned in the vertical direction, the height error in the vertical direction is reduced, the installation precision is improved, and the surface profile precision of a product is improved.
According to some embodiments of the application, any of the at least one angle positioning stage 120 further comprises a jacking mechanism 122. Step 730 includes:
the jacking mechanism 122 is controlled to jack up the angle iron in the vertical direction Z, thereby positioning the angle iron at the installation height in the vertical direction Z.
As shown in fig. 2, the angle iron to be mounted is lifted up in the vertical direction Z by the lifting mechanism 122. For a single angle iron, the angle iron may be raised against the second positioning structure 121 to position the angle iron at an installation height in the vertical direction Z; for a plurality of angle irons mounted in a stack, the uppermost angle iron may be lifted against the second positioning structure 121, thereby positioning the plurality of angle irons mounted in a stack at a mounting height in the vertical direction Z.
The angle iron is lifted up along the vertical direction by using the lifting mechanism, so that automatic positioning in the vertical direction in the angle iron installation process is realized, and the installation efficiency is improved.
According to some embodiments of the application, any of the at least one angle iron positioning table 120 further comprises a third positioning structure 123. The third positioning structure 123 is configured to be position-adjustable in the first direction Y. The first direction Y is perpendicular to the vertical direction Z. After step 730, the angle-iron installation method 700 further includes:
the position of the third positioning structure 123 in the first direction Y is adjusted to adjust the position of the angle iron in the first direction Y.
As shown in fig. 3, when the third positioning structure 123 moves in the first direction Y, the angle iron may be driven to move, so as to adjust the position of the angle iron in the first direction Y.
In the example shown in fig. 3, a single third positioning structure 123 is used to adjust the position of the angle iron in the first direction Y. In some embodiments, a plurality of third positioning structures 123 may also be used to adjust the position of the angle iron in the first direction Y in a stepwise manner. For example, two third positioning structures 123 may be used, where the position of one third positioning structure 123 in the first direction Y is adjusted first, the position of the angle iron in the first direction Y is coarsely adjusted, and the position of the other third positioning structure 123 in the first direction Y is further adjusted, and the position of the angle iron in the first direction Y is further adjusted.
The position of the angle iron in the first direction is adjusted through the third positioning structure, so that automatic positioning of the angle iron in the first direction perpendicular to the vertical direction in the installation process of the angle iron can be realized, and the installation efficiency is improved.
According to some embodiments of the application, any of the at least one angle iron positioning table 120 further comprises a fourth positioning structure 124. The fourth positioning structure 124 is configured to be position-adjustable in the second direction X. The second direction X is perpendicular to the vertical direction and intersects the first direction Y. After step 730, the angle-iron installation method 700 further includes:
The position of the fourth positioning structure 124 in the second direction X is adjusted to adjust the position of the angle iron in the second direction X.
As shown in fig. 3, when the fourth positioning structure 124 moves in the second direction X, the angle iron may be moved, so as to adjust the position of the angle iron in the second direction X.
In the example shown in fig. 3, two fourth positioning structures 124 are used to adjust the position of the angle iron in the second direction X, the position of one fourth positioning structure 124 (e.g., a sliding table) in the second direction X is adjusted first, the position of the angle iron in the second direction X is coarsely adjusted, and the position of the other fourth positioning structure 124 (e.g., a cylinder) in the second direction X is further adjusted. In some embodiments, a plurality of fourth positioning structures 124 may be used to adjust the position of the angle iron in the second direction X stepwise, or a single fourth positioning structure 124 may be used to adjust the position of the angle iron in the second direction X.
It should be noted that in the case where a plurality of third positioning structures 123 and one fourth positioning structure 124, one third positioning structure 123 and a plurality of fourth positioning structures 124, a plurality of third positioning structures 123 and a plurality of fourth positioning structures 124 are provided on the angle iron positioning table 120, the order in which the position of each third positioning structure 123 and the position of each fourth positioning structure 124 are adjusted may be designed according to the use case. For example, the position of the fourth positioning structure 124 may be adjusted after the position of all the third positioning structures 123 is adjusted, the position of the third positioning structure 123 may be adjusted after the position of the fourth positioning structure 124 is adjusted, or the positions of the third positioning structure 123 and the fourth positioning structure 124 may be adjusted in a crossed manner, which is not limited in the present disclosure.
The position of the angle iron on the second direction is adjusted through the fourth positioning structure, so that automatic positioning of the angle iron on the second direction perpendicular to the vertical direction in the installation process of the angle iron can be realized, and the installation efficiency is improved.
According to some embodiments of the application, the at least one first positioning structure 111 is configured to be adjustable in position in the vertical direction Z. Step 710 includes:
the position of the at least one first positioning structure 111 in the vertical direction Z is adjusted to define a load bearing reference plane.
As shown in fig. 1, adjusting the position of the first positioning structure 111 in the vertical direction Z can adjust the position of the target object 140 and define a bearing reference plane, thereby facilitating placement of the target object 140 on the base 110.
By adjusting the first positioning structure 111, bearing reference planes at different heights can be defined, so that the angle iron mounting device can be applied to different use occasions, and the adaptability of the angle iron mounting device is improved.
According to some embodiments of the application, the second positioning structure 121 is configured to be adjustable in position in the vertical direction Z. Step 720 includes:
the position of the second positioning structure 121 in the vertical direction Z is adjusted to define a mounting reference plane.
As shown in fig. 1, by adjusting the second positioning structure 121, the height of the installation reference plane can be adjusted, so that the installation of different target objects 140 can be adapted.
Through adjusting the second location structure, can inject the installation reference plane that is located not co-altitude for angle bar erection equipment can adapt to not unidimensional target object, has improved angle bar erection equipment's adaptability.
One specific embodiment of the present application is described below. It should be understood that this particular embodiment is described for illustrative purposes only and should not be construed as limiting the application.
As shown in fig. 1-6, 8 first positioning structures 111 are provided on the base 110 of the angle iron mounting apparatus 100. The 8 first positioning structures 111 are identical in shape and are located at the same position in the vertical direction Z, thereby defining a bearing reference plane for bearing the target object 140 (e.g., a battery pack, etc.). The angle mounting apparatus 100 includes 4 angle positioning stages 120, with a second positioning structure 121 provided on each of the angle positioning stages 120. Each of the second locating formations 121 defines a mounting datum plane for mounting angle irons. The mounting reference plane may be flush with the upper surface of the target object 140.
An angle iron fixing bracket 125 is provided on each angle iron positioning table 120. Wherein two angle iron fixing brackets 125 are fixedly connected with one first type angle iron 131, respectively. The two first type angle irons 131 are attracted to the corresponding angle iron positioning table 120 by the electromagnets. For the other two angle-iron fixtures 125, a third type of angle iron 133 and a second type of angle iron 132 are fixed to each angle-iron fixture 125. The third type angle iron 133 is attracted to the corresponding angle iron positioning table 120 by the suction cup, and the second type angle iron 132 is attracted to the corresponding angle iron positioning table 120 by the electromagnet.
During the angle iron installation, the positions of the 8 first positioning structures 111 in the vertical direction Z are controlled, defining a bearing reference plane for bearing the target object 140. The positions of the 4 second positioning structures 121 in the vertical direction Z are controlled, and a mounting reference plane for mounting the angle iron is defined according to factors such as the height of the target object 140 and the bearing reference plane.
A jacking mechanism 122 is also provided on each angle iron positioning table 120. The angle iron is lifted up by the lifting mechanism 122. For two first type angle irons 131, jacking them against the second positioning structure 121 by the jacking mechanism 122; for two third type angle irons 133 and two second type angle irons 132 which are respectively stacked and installed, the two third type angle irons 133 are lifted to the third type angle irons 133 positioned above to abut against the second positioning structure 121 by the jacking mechanism 122. For two third type angle irons 133 of the six angle irons, the jacking mechanism 122 drives to jack them up through a jacking plane provided below the third type angle iron 133. For two second type angle irons 132 and two first type angle irons 131 of the six angle irons, the jacking mechanism 122 jacks up them by hooks connected thereto.
After the angle is positioned at the mounting height, the position of one of the fourth positioning structures 124 in the second direction X is adjusted, the position of the angle is coarsely adjusted, and the distance of the angle from the target object 140 in the second direction X is reduced. The position of the third positioning structure 123 in the first direction Y is then adjusted so that the angle iron abuts the target object 140 in the first direction Y. The position of the further fourth positioning structure 124 in the second direction X is further adjusted such that the angle iron abuts the target object 140 in the second direction X.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present application, and not for limiting the same; although the application has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the application, and are intended to be included within the scope of the appended claims and description. In particular, the technical features mentioned in the respective embodiments may be combined in any manner as long as there is no structural conflict. The present application is not limited to the specific embodiments disclosed herein, but encompasses all technical solutions falling within the scope of the claims.
Claims (14)
1. Angle iron mounting apparatus (100) for mounting angle iron limiting a target object (140), characterized in that the angle iron mounting apparatus (100) comprises:
-a base (110) comprising at least one first positioning structure (111), said at least one first positioning structure (111) defining a bearing reference plane for bearing said target object (140); and
At least one angle iron positioning stage (120) mounted on the base (110), each angle iron positioning stage (120) of the at least one angle iron positioning stage (120) comprising a second positioning structure (121), the second positioning structure (121) defining a mounting reference plane for mounting the angle iron, the mounting reference plane being at a predetermined height relative to the bearing reference plane and defining a mounting height of the angle iron in a vertical direction (Z).
2. The angle iron mounting apparatus (100) of claim 1, wherein any one of the at least one angle iron positioning stage (120) further comprises a jacking mechanism (122), the jacking mechanism (122) being configured to jack the angle iron in the vertical direction (Z) to position the angle iron at the mounting height in the vertical direction (Z).
3. The angle iron mounting apparatus (100) of claim 1, wherein any one of the at least one angle iron positioning stage (120) further comprises a third positioning structure (123), the third positioning structure (123) configured to be adjustable in position in a first direction (Y) to adjust the position of the angle iron in the first direction (Y), the first direction (Y) being perpendicular to the vertical direction (Z).
4. A corner iron mounting apparatus (100) according to claim 3, wherein any one of the at least one corner iron positioning stage (120) further comprises a fourth positioning structure (124), the fourth positioning structure (124) being configured to be adjustable in position in a second direction (X) to adjust the position of the corner iron in the second direction (X), the second direction (X) being perpendicular to the vertical direction (Z) and intersecting the first direction (Y).
5. Angle iron mounting device (100) according to claim 1, characterized in that the at least one first positioning structure (111) is configured to be position-adjustable in the vertical direction (Z), and/or
The second positioning structure (121) is configured to be position-adjustable in the vertical direction (Z).
6. The angle iron mounting apparatus (100) of any of claims 1-5, wherein any of the at least one angle iron positioning stage (120) further comprises an angle iron securing bracket (125) and a securing structure configured to fixedly connect the angle iron with the angle iron securing bracket (125).
7. The angle iron mounting apparatus (100) of claim 6, wherein the angle iron comprises one of: a first type angle iron (131), a second type angle iron (132) or a third type angle iron (133), and accordingly, the fixation structure comprises one of:
a first fixation structure configured to fixedly connect the first type angle iron (131) with the angle iron fixation bracket (125); or (b)
A second fixing structure configured to fixedly connect the second type angle iron (132) or the third type angle iron (133) with the angle iron fixing bracket (125),
Wherein the first type angle iron (131) has a size greater than the second type angle iron (132), and the second type angle iron (132) has a size greater than the third type angle iron (133).
8. The angle iron mounting apparatus (100) of any of claims 1-5, wherein any of the at least one angle iron positioning stage (120) further comprises an adsorption device configured to adsorb the angle iron placed on the angle iron positioning stage (120).
9. A method (700) of angle fitting for use with the angle fitting apparatus (100) of claim 1, the angle fitting method (700) comprising:
-controlling the at least one first positioning structure (111) to define the bearing reference plane for bearing the target object (140);
-controlling the second positioning structure (121) to define the mounting reference plane for mounting the angle iron; and
-Positioning the angle iron at the mounting height in the vertical direction (Z) according to the mounting reference plane.
10. The angle mounting method (700) of claim 9, wherein any one of the at least one angle positioning stage (120) further comprises a jacking mechanism (122),
Wherein said positioning said angle iron at said mounting height in said vertical direction (Z) comprises: -controlling the jacking mechanism (122) to jack up the angle-iron in the vertical direction (Z) so as to position the angle-iron at the mounting height in the vertical direction (Z).
11. The angle mounting method (700) of claim 9 or 10, wherein any one of the at least one angle positioning stage (120) further comprises a third positioning structure (123), the third positioning structure (123) being configured to be position adjustable in a first direction (Y), the first direction (Y) being perpendicular to the vertical direction (Z),
Wherein after said positioning the angle iron at the mounting height in the vertical direction (Z), the angle iron mounting method (700) further comprises: -adjusting the position of the third positioning structure (123) in a first direction (Y) to adjust the position of the angle iron in the first direction (Y).
12. The angle mounting method (700) of claim 11, wherein any one of the at least one angle positioning stage (120) further comprises a fourth positioning structure (124), the fourth positioning structure (124) configured to be adjustable in position in a second direction (X) perpendicular to the vertical direction (Z) and intersecting the first direction (Y),
Wherein after said positioning the angle iron at the mounting height in the vertical direction (Z), the angle iron mounting method (700) further comprises: -adjusting the position of the fourth positioning structure (124) in a second direction (X) to adjust the position of the angle iron in the second direction (X).
13. The angle iron mounting method (700) according to claim 9 or 10, wherein the at least one first positioning structure (111) is configured to be adjustable in position in the vertical direction (Z),
Wherein said controlling said at least one first positioning structure (111) defining said bearing reference plane for bearing said target object (140) comprises: -adjusting the position of the at least one first positioning structure (111) in the vertical direction (Z) to define the load bearing reference plane.
14. The angle iron mounting method (700) of claim 9 or 10, wherein the second positioning structure (121) is configured to be position adjustable in the vertical direction (Z),
Wherein said controlling said second positioning structure (121) to define said mounting reference plane for mounting said angle iron comprises: -adjusting the position of the second positioning structure (121) in the vertical direction (Z) to define the mounting reference plane.
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| CN116833695A (en) * | 2022-03-23 | 2023-10-03 | 北京小米移动软件有限公司 | Fitting assembling device, fitting assembling method, fitting assembling device, terminal device and medium |
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| US20040006861A1 (en) * | 2002-07-15 | 2004-01-15 | Haytayan Harry M. | Method and apparatus for fastening together structural components |
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