CN118062546A - Storage type microorganism intelligent incubator - Google Patents

Storage type microorganism intelligent incubator Download PDF

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Publication number
CN118062546A
CN118062546A CN202410394547.8A CN202410394547A CN118062546A CN 118062546 A CN118062546 A CN 118062546A CN 202410394547 A CN202410394547 A CN 202410394547A CN 118062546 A CN118062546 A CN 118062546A
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China
Prior art keywords
feeding
unit
discharging
station
module
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Pending
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CN202410394547.8A
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Chinese (zh)
Inventor
李维
智深深
袁强
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Chongqing Kejie Medical Technology Co ltd
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Chongqing Kejie Medical Technology Co ltd
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Priority to CN202410394547.8A priority Critical patent/CN118062546A/en
Publication of CN118062546A publication Critical patent/CN118062546A/en
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00Constructional details, e.g. recesses, hinges
    • C12M23/52Mobile; Means for transporting the apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02Devices for feeding articles or materials to conveyors
    • B65G47/04Devices for feeding articles or materials to conveyors for feeding articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/902Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G59/00De-stacking of articles
    • B65G59/02De-stacking from the top of the stack
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G61/00Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00Constructional details, e.g. recesses, hinges
    • C12M23/02Form or structure of the vessel
    • C12M23/10Petri dish
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00Constructional details, e.g. recesses, hinges
    • C12M23/48Holding appliances; Racks; Supports
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
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    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
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    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/12Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
    • C12M41/18Heat exchange systems, e.g. heat jackets or outer envelopes
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
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    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/30Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration
    • C12M41/34Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration of gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04Detection means
    • B65G2203/041Camera
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04Detection means
    • B65G2203/042Sensors

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  • Engineering & Computer Science (AREA)
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Abstract

The invention relates to the technical field of microorganism culture and discloses a storage type microorganism intelligent incubator, which comprises a case body, wherein a feeding unit, a loading unit, a transferring unit and a discharging unit are arranged in the case body; the feeding unit comprises a feeding station for placing a culture dish, and the discharging unit comprises a discharging station; the loading unit comprises storage areas which are oppositely arranged, each storage area is provided with a plurality of loading discs which are used for placing culture dishes from bottom to top in a row, the transferring unit is located between the storage areas which are oppositely arranged, and the transferring unit is used for transferring the culture dishes on the feeding station to the storage areas and transferring the cultured culture dishes from the storage areas to the discharging station. The incubator has compact and reasonable internal structure layout and high internal space utilization rate; and the full-automatic operation of bacterial culture and the output of images in the culture process are realized, and the technical problems that the manual operation of the existing incubator is complicated, the efficiency is low and the bacterial culture process cannot be monitored can be solved.

Description

Storage type microorganism intelligent incubator
Technical Field
The invention relates to the technical field of microorganism culture, in particular to a storage type microorganism intelligent incubator.
Background
The microorganism incubator is common laboratory equipment, and is mainly used for providing a stable temperature environment and simulating ideal conditions required by microorganism growth so as to promote the culture and propagation of various microorganisms such as bacteria, yeast, mould and the like; can be used for the culture test of microorganisms in clinical medicine, scientific research, quality control, teaching experiments and industrial production processes. Wherein, for laboratories or medical institutions of different scale, the demands for incubator volumes are quite different, a small laboratory may require a compact design due to limited space, while a large laboratory may require a large incubator to meet batch sample culture; the conventional incubator in the market has a direct proportion relationship between the storage amount and the simple appearance volume of the incubator, so that more space is occupied, and the incubator is inconvenient to transport, install and move and maintain in the later period.
However, in a use scenario such as a hospital, a plurality of samples are usually processed at the same time, so that a large-capacity incubator is required to meet the daily test requirement, and the incubator used in the hospital is generally compactly placed in a special equipment room or laboratory, so that a large requirement is placed on the appearance and volume of the equipment, for example: factors such as the occupancy rate of the external space, the utilization rate of the internal space, and convenience of operation need to be considered at the same time. However, the existing products may not meet the individual demands of users on the volume, for example, chinese patent publication No. CN219886089U discloses an intelligent microorganism incubator, the storage device inside the incubator adopts a turntable structure, and the culture dishes are sequentially placed on the circumference of the turntable frame; however, the incubator has problems of small loading capacity, low internal space utilization and inconvenient maintenance in practical use.
Disclosure of Invention
The invention aims to provide a warehouse-type microorganism intelligent incubator, which aims to solve the technical problems that the prior incubator is low in internal space utilization rate and inconvenient in internal structure layout for use and maintenance.
In order to achieve the above purpose, the invention adopts the following technical scheme:
The storage type microorganism intelligent incubator comprises a box body, wherein a feeding unit, a loading unit, a transferring unit and a discharging unit are arranged in the box body, and an electric appliance placing area is formed below the feeding unit, the loading unit, the transferring unit and the discharging unit; the feeding unit comprises a feeding station for placing a culture dish, and the discharging unit comprises a discharging station; the loading unit comprises storage areas which are oppositely arranged, each storage area is provided with a plurality of loading trays for placing culture dishes from bottom to top in a row, the transferring unit is located between the storage areas which are oppositely arranged, and is used for transferring the culture dishes on the feeding station to the storage areas and transferring the cultured culture dishes from the storage areas to the discharging station.
The beneficial effects are that:
1. The loading unit is provided with a plurality of loading discs in a row from bottom to top, so that the quantity and arrangement gaps of the loading discs can be conveniently adjusted according to the requirements, and the controllability of the storage capacity is high; and the storage areas are arranged oppositely, so that the utilization space can be maximized, and the utilization rate of the internal space and the storage capacity can be improved.
2. The internal storage capacity increases: compared with the traditional turntable type incubator, the improved incubator has the advantages that the storage capacity is increased to thousands from hundreds, the use requirement of high capacity of hospitals is met, the utilization rate of the internal space is higher due to the layout mode, the appearance volume of the incubator is controlled to a certain extent, and the technical problem that the incubator is inconvenient to transport and install due to the large volume is solved.
3. The transfer unit is arranged between the two storage areas, so that the culture dishes on the left side and the right side can be taken and transferred by using one transfer unit, and the movement stroke of the transfer unit is reduced; and compare in a storage area and set up a transfer unit, still can reduce the quantity and the use maintenance cost of transfer equipment, reduced the occupation space of transfer equipment simultaneously, remaining space can be used for expanding storage capacity.
4. The maintenance is convenient: because the transportation unit operation frequently belongs to vulnerable parts, the transportation unit needs to be frequently maintained and maintained, and the transportation unit is arranged between the two storage areas, when the maintenance is needed, the transportation unit can be maintained only by opening the box door on the box body, and the equipment cannot be mutually dry and astringent.
5. An electric appliance placing area is formed below each unit, an installation space is reserved for electric appliance equipment, and the electric appliance equipment sinks to enable the gravity center of the box body to be more stable; in addition, the heat generated by the operation of the electrical equipment can move to the upper part of the box body, so that the heat is conveniently transmitted in the box body, and the internal temperature circulation can be more uniform under the action of the fan in the box body.
In conclusion, the incubator has reasonable internal structure layout, meets the requirement of hospitals on large-capacity storage, controls the whole volume, and avoids the problem that the incubator is inconvenient to transport and install because the volume is too large; meanwhile, the internal structure layout is more convenient to use, operate and maintain later, and is a novel incubator structure which integrates multiple aspects of external space occupancy rate, internal space utilization rate, operation convenience and the like.
Preferably, as an improvement, at least two groups of loading units are arranged in sequence along the length direction of the box body, and each loading unit is provided with a transferring unit; the feeding station and the discharging station are arranged on the front side of the box body and are respectively positioned on the left side and the right side of the front side of the box body.
The beneficial effects are that:
1. due to the compact arrangement of hospital equipment, the feeding unit and the discharging unit are arranged on the same side of the box body, so that operators can conveniently take and put the culture dishes from the feeding station and the discharging station, the operation is simpler and more convenient, and the requirement of the use scene is met.
2. According to the loading capacity requirement, loading units can be added to form a multi-row warehouse type storage area, so that the expandability is high; the transfer unit is positioned between the two opposite storage areas, so that the culture dishes on the feeding station can be conveniently transferred to the storage areas, the culture dishes in the storage areas can be conveniently transferred to the discharging station, and mutual interference among a plurality of devices is not easy to cause; meanwhile, the transfer units are arranged in rows and are positioned in the walkways of each row, so that each transfer unit is convenient to repair and maintain.
Preferably, as an improvement, the device further comprises a feeding conveying mechanism and a discharging conveying mechanism which are respectively arranged at the front side and the rear side of the box body, wherein the feeding conveying mechanism and the discharging conveying mechanism extend along the length direction of the box body; the feeding conveying mechanism is used for storing the culture dishes conveyed by the feeding unit, and the unloading conveying mechanism is used for storing the culture dishes taken by the transferring unit from the storage area.
The beneficial effects are that: the feeding conveying mechanism and the discharging conveying mechanism are arranged, so that the movement stroke of the transferring unit can be reduced, and the culture dishes can be effectively and orderly conveyed under the condition of multiple rows of storage areas; the feeding conveying mechanism and the discharging conveying mechanism are arranged on the front side and the rear side of the box body, the space on the front side and the rear side can be utilized to the greatest extent, interference with other equipment cannot be caused, the feeding conveying mechanism and the discharging conveying mechanism are arranged on the front side and the rear side of the box body, and the feeding conveying mechanism and the discharging conveying mechanism are convenient for repairing and maintaining vulnerable parts on the transfer station.
Preferably, as an improvement, the feeding conveying mechanism comprises a bracket, a feeding linear module arranged on the bracket and a feeding transfer disc arranged on the feeding linear module, wherein the height of the feeding transfer disc is flush with the top height of the feeding station; the unloading conveying mechanism comprises a bracket, an unloading conveying module arranged on the bracket and an unloading transfer disc arranged on the unloading conveying module.
Preferably, as an improvement, the feeding conveying mechanism is further provided with a scanning assembly for scanning the label on the culture dish on the feeding transfer plate, the discharging conveying mechanism is further provided with a monitoring assembly for detecting the culture dish on the discharging transfer plate, and the scanning assembly and the monitoring assembly are electrically connected with a control unit.
The beneficial effects are that: through setting up scanning component and monitoring component, can carry out information entry and cultivate the detection after accomplishing to the pan that the pan was transported to the pan is transported to the pan of pan is transported in the pan of intaking and is unloaded, for example: according to the detection result, the control unit sends out a signal whether to take out or continue culturing the culture dish, and if the signal is sent out, the culture dish can be classified and placed according to the detection condition, so that intelligent monitoring management is realized, and the efficiency is improved.
Preferably, as an improvement, the transferring unit comprises a lifting module, a feeding linear module, a reversing module and a mechanical arm, wherein the feeding linear module is arranged on the lifting module through a bracket, the reversing module is arranged on the feeding linear module, the mechanical arm is arranged on the reversing module, and the reversing module is used for driving the mechanical arm to do rotary motion.
The beneficial effects are that: the lifting module is used for driving the whole transfer unit to move up and down, so that the culture dish on the vertical direction of the storage area is taken, the feeding linear module is used for driving the mechanical arm to do linear motion in the horizontal direction, for example, do linear motion along the X axis and the Y axis, so that the culture dishes on the left side and the right side of the storage area are taken, and the reversing module is used for driving the mechanical arm to do rotary motion, so that the culture dish is conveniently taken from the loading disc and then turned.
Preferably, as an improvement, each storage area is provided with a vertical support frame and a transverse connection strip detachably arranged on the vertical support frame, the loading tray is detachably arranged on the transverse connection strip and sequentially arranged along the length direction of the transverse connection strip to form a row group, and each storage area is provided with a plurality of layers of row groups from bottom to top.
The beneficial effects are that: the detachable connection mode is convenient for carrying out personalized arrangement according to the specification of the culture dish and the requirement of the storage capacity, and the controllability of the capacity is high.
Preferably, as an improvement, the loading tray is provided with a position avoiding groove and a lightening hole, the position avoiding groove is arranged on one side of the loading tray far away from the transverse connecting strip, and an arc-shaped avoiding part is arranged on the notch edge of the position avoiding groove.
The beneficial effects are that: the setting of lightening hole is favorable to guaranteeing the stability of loading the dish installation, sets up and keeps away the position groove and is convenient for the arm clamp to get the culture dish on the loading dish, sets up the arc on keeping away the notch in position groove and dodges the portion, can avoid the arm to take place to interfere with the loading dish when turning to.
Preferably, as an improvement, the feeding unit further comprises a pushing component, the pushing component is arranged on the feeding station, the pushing component comprises a lifting module and a pushing module, the lifting module is located on the side edge of the feeding station and used for lifting the culture dish on the feeding station to a height flush with the feeding transfer plate, and the pushing module is used for pushing the culture dish onto the feeding transfer plate.
The beneficial effects are that: vertically stacks the culture dish in proper order on the feeding station, utilizes the lifting module to promote the culture dish to propelling movement module department, through propelling movement module with the culture dish propelling movement of the upper strata in proper order to the pan is transported to the pan.
Preferably, as an improvement, the discharging unit further comprises a sorting station, the sorting station is arranged at the rear of the discharging station, a sorting assembly is arranged on the sorting station, and the sorting assembly is used for sorting the culture dishes on the discharging transfer tray to the discharging station; and a plurality of classifying and collecting frames are arranged on the discharging station.
The beneficial effects are that: after detecting the microorganism cultivation condition in the culture dish through the monitoring component, utilize the letter sorting subassembly to place the culture dish classification in different classification collection frames, the operating personnel of being convenient for directly take from the collection frame that corresponds, need not to take out the back and classify again, improved subsequent operating efficiency.
Preferably, as an improvement, an electrical unit is further arranged in the box body, and the electrical unit comprises a temperature and humidity sensor, a heating plate and a communication interface; the temperature and humidity sensor is arranged at the top, the side surface and the middle part in the box body, the heating plate is positioned at the bottom, the rear side, the left side surface and the right side surface in the box body, and the communication interface is arranged on the box body.
The beneficial effects are that: the temperature and humidity sensor is used for monitoring the temperature and humidity inside the box body in real time, and favorable survival conditions are provided for microorganism culture.
Preferably, as an improvement, two avoidance grooves are formed in the feeding transfer disc and the discharging transfer disc, and protective edges are arranged around the feeding transfer disc and the discharging transfer disc.
The beneficial effects are that: one of the avoidance grooves is used for feeding and guiding, and the other avoidance groove is used for feeding out the avoidance; the guard edge is used for limiting the culture dish, and avoids the culture dish to break away from the transfer dish.
Drawings
FIG. 1 is a schematic view of the structure of an incubator (the case housing is omitted).
FIG. 2 is a top view of the incubator.
Fig. 3 is a schematic structural view of the feeding unit.
Fig. 4 is a schematic structural view of the transfer unit.
Fig. 5 is a schematic structural diagram of the reversing module.
Fig. 6 is a schematic structural view of the loading unit.
Fig. 7 is a front view of the discharge conveyor mechanism.
FIG. 8 is a schematic view of the structure of an incubator in the second embodiment.
Detailed Description
The following is a further detailed description of the embodiments:
Reference numerals in the drawings of the specification include: the feeding unit 1, the feeding station 11, the lifting module 12, the linear lifting guide 121, the lifting chassis 122, the pushing module 13, the linear pushing guide 131, the push plate 132, the transfer basket 411, the loading unit 2, the storage area 21, the loading tray 211, the lightening hole 2111, the vertical support frame 22, the transverse connecting bar 23, the transfer unit 3, the lifting module 31, the lifting support 311, the guide shaft 312, the Y-axis guide 32, the X-axis guide 33, the reversing module 34, the mounting seat 341, the stepping motor 342, the driving wheel 343, the driven wheel 344, the synchronous belt 345, the rotating shaft 346, the mechanical arm 35, the discharging unit 4, the discharging station 41, the sorting station 42, the sorting assembly 421, the electrical appliance placement area 5, the electrical appliance box 51, the heating plate 52, the sensor 53, the feeding conveying mechanism 6, the feeding linear module 61, the feeding transfer tray 62, the guide inlet 621, the scanning assembly 63, the discharging conveying mechanism 7, the discharging conveying module 71, the discharging transfer tray 72, the monitoring assembly 73, the avoidance groove 100, the arc-shaped vessel 101, and the culture vessel 200.
Example 1
The embodiment takes a box body with a cuboid structure as an example for detailed explanation; specifically, as shown in fig. 1-2, a feeding unit 1, a loading unit 2, a transferring unit 3 and a discharging unit 4 are arranged in the box body, and an electric appliance placing area 5 is formed below the feeding unit 1, the loading unit 2, the transferring unit 3 and the discharging unit 4 and is mainly used for installing electric appliances, so that the box body can be ensured to move downwards due to the arrangement, the stability of the box body is improved, and meanwhile, the utilization rate of an inner space is improved. The feeding unit 1 and the discharging unit 4 are positioned on the same side of the box body, the feeding unit 1 comprises a feeding station 11 for placing the culture dish 200, the discharging unit 4 comprises a discharging station 41, and specifically, the feeding station 11 and the discharging station 41 are respectively positioned on the left side and the right side of the front side of the box body; the loading unit 2 comprises oppositely arranged storage areas 21, each storage area 21 is provided with a plurality of loading trays 211 for placing culture dishes 200 in a row from bottom to top, the transferring unit 3 is positioned between the oppositely arranged storage areas 21, and the transferring unit 3 is used for transferring the culture dishes 200 on the feeding station 11 to the storage areas 21 and transferring the culture dishes 200 after culturing from the storage areas 21 to the discharging station 41.
Specifically, in this embodiment, two groups of loading units 2 are arranged in sequence along the length direction of the box body, and each loading unit 2 is provided with a transfer unit 3; in order to reduce the movement stroke of the transfer unit 3, in this embodiment, a feeding conveying mechanism 6 and a discharging conveying mechanism 7 are further arranged on the front side and the rear side of the box body, and the feeding conveying mechanism 6 and the discharging conveying mechanism 7 extend along the length direction of the box body; the feed conveyor 6 is used for storing the culture dishes 200 conveyed by the feed unit 1, and the discharge conveyor 7 is used for storing the culture dishes 200 taken by the transfer unit 3 from the storage area 21.
As shown in fig. 1, the feeding conveying mechanism 6 comprises a bracket, a feeding linear module 61 arranged on the bracket and a feeding transfer disc 62 arranged on the feeding linear module 61, wherein the height of the feeding transfer disc 62 is flush with the top of the feeding station 11; in this embodiment, a scanning assembly 63 is further disposed above the feeding and transferring disc 62, the scanning assembly 63 is fixed on a bracket or a connection base of the feeding and transferring disc 62 through a connection frame, and the scanning assembly 63 may employ a camera or a scanner for acquiring label information on a culture dish placed on the feeding and transferring disc 62. Specifically, the support is in a portal frame structure, the feeding linear module 61 is a linear guide rail, the linear guide rail is fixed on the support through bolts, and the feeding transfer disc 62 is fixed on a sliding block of the linear guide rail through an L-shaped support; as shown in fig. 2, 2 avoidance slots 100 are arranged on the feeding transfer plate 62, and protective edges are arranged around the avoidance slots; specifically, the side near the feeding station 11 is a guiding inlet 621, and the side near the loading unit 2 of the feeding transfer plate 62 is a clearance groove 100.
As shown in fig. 1, the feeding unit 1 further includes a pushing component, the pushing component is disposed on the feeding station 11, the pushing component includes a lifting module 12 and a pushing module 13, the lifting module 12 is used for lifting the culture dishes 200 on the feeding station 11 one by one to a height flush with the feeding transfer tray 62, and the pushing module 13 is used for pushing the culture dishes 200 onto the feeding transfer tray 62; as shown in fig. 3, a transfer basket 411 is arranged on the feeding station 11, the lifting module 12 comprises a linear lifting guide rail 121 vertically arranged at the outer side of the transfer basket 411, a lifting chassis 122 is mounted on a sliding block of the linear lifting guide rail 121 through bolts, and the lifting chassis 122 is positioned in the transfer basket 411; the pushing module 13 is arranged at the top of the lifting module 12 through a bracket, the pushing module 13 comprises a linear pushing guide rail 131 and a pushing plate 132, and the pushing plate 132 is fixed on a sliding block of the linear pushing guide rail 131 through a bolt; in other embodiments than the present embodiment, the pushing module 13 may also use an electric push rod or an air cylinder.
During the use, vertically stacks culture dish 200 in proper order in transport basket 411 through the manual work, wherein culture dish 200 of bottom is located on lifting chassis 122, and culture dish 200 of top highly accords with the height of pan 62 is transported to the pan 62 is transported to the pan 200 of top to the pan 200 of waiting to transport unit 3 and is transported to storage 21 with the pan 200 of here, then promotes the module 12 upwards and promotes a unit for culture dish 200 of top is again unanimous with the height of pan 62 is transported to the pan 62 to the pan 132 through the slider that drives on the straight line propelling movement guide rail 131 after placing.
As shown in fig. 4, the transferring unit 3 includes a lifting module 31, a feeding linear module, a reversing module 34 and a mechanical arm 35, the feeding linear module is disposed on the lifting module 31 through a bracket, the reversing module 34 is disposed on the feeding linear module, the mechanical arm 35 is disposed on the reversing module 34, and the reversing module 34 is used for driving the mechanical arm 35 to perform 360 ° rotation. Specifically, the lifting module 31 is fixed on the front and rear sides of the loading unit 2 through the upright posts, the lifting module 31 adopts the existing synchronous belt lifting mechanism, the lifting mechanism is not described in detail in the prior art, the lifting module 31 is provided with a lifting bracket 311, one side of the lifting bracket 311 far away from the lifting module 31 is also provided with a guide shaft 312, and the guide shaft 312 is used for preventing the lifting bracket 311 from deviating; the feeding linear module is fixed on the lifting bracket 311 through bolts, the feeding linear module of the embodiment is a linear guide rail, the specific feeding linear module comprises a Y-axis guide rail 32 and an X-axis guide rail 33, the X-axis guide rail 33 is arranged along the length direction of the box body, the Y-axis guide rail 32 is arranged along the width direction of the box body, and the X-axis guide rail 33 is fixed on a slide block of the Y-axis guide rail 32.
The reversing module 34 is fixed on the sliding block of the X-axis guide rail 33 through bolts, and as shown in fig. 5, the reversing module 34 includes a mounting seat 341, a stepping motor 342 arranged on the mounting seat 341, a driving wheel 343, a driven wheel 344, and a synchronous belt 345 arranged on the driving wheel 343 and the driven wheel 344; the driving wheel 343 is driven to rotate by the stepping motor 342, and the driving wheel 343 is utilized to rotate to drive the synchronous belt 345 to move, so as to drive the driven wheel 344 to rotate; the driven wheel 344 is further provided with a rotation shaft 346, the mechanical arm 35 is fixed on the rotation shaft 346 through a bolt, the mechanical arm 35 in the embodiment adopts an existing electric clamping jaw, and a rubber sheet (not shown in the figure) is mounted on a gripper of the electric clamping jaw, so that the rubber sheet plays a role in buffering protection, and damage to the shell of the culture dish 200 caused by the gripper when the culture dish 200 is clamped can be avoided.
As shown in fig. 6, the loading unit 2 includes a storage area 21 disposed opposite to each other, specifically, the storage area 21 is provided with a vertical support 22 and a transverse connection bar 23 detachably disposed on the vertical support 22, the bottom of the vertical support 22 is fixed to the bottom of the case by an L-shaped reinforcing block and a bolt, and the transverse connection bar 23 is fixed to the vertical support 22 by a bolt; the loading tray 211 is fixedly arranged on the transverse connecting bar 23 through bolts, and is sequentially arranged along the length direction of the transverse connecting bar 23 to form row groups, and each storage area 21 is provided with a plurality of layers of row groups from bottom to top. Specifically, the loading plate 211 is provided with a protection edge, a avoidance groove 100 and a lightening hole 2111, the avoidance groove 100 is arranged on one side of the loading plate 211 far away from the transverse connecting strip 23, and the notch edge of the avoidance groove 100 is provided with an arc avoidance part 101, so that the arc avoidance part 101 can avoid the mechanical arm 35 from interfering with the loading plate 211 during steering.
When the culture dish 200 on the feeding transfer plate 62 is sequentially transferred to the loading plate 211 of the storage area 21 by using the mechanical arm 35 on the transfer unit 3 in use as shown in fig. 1, after the loading of the first assembly loading unit 2 is completed, the feeding transfer plate 62 is driven by the feeding linear module 61 to move to the second assembly loading unit 2, and the culture dish 200 is sequentially transferred and conveyed to the loading plate 211 of the storage area 21 by using the mechanical arm 35 in the second loading unit 2; wherein, drive the arm 35 through the lift module 31 and reciprocate in the storage area 21, drive the arm 35 through feeding sharp module and do rectilinear motion in the horizontal direction, when removing along Y axle guide rail 32, take the culture dish 200 around the storage area 21, when removing along X axle guide rail 33, transport the culture dish 200 between two relative storage areas 21 to realize taking the culture dish 200 of storage area 21 front and back left and right sides, drive the arm 35 through reversing module 34 and do rotary motion, turn to after being convenient for take the culture dish 200 from loading tray 211.
As shown in fig. 7, the discharge conveying mechanism 7 includes a bracket, a discharge conveying module 71 provided on the bracket, and a discharge transfer tray 72 provided on the discharge conveying module 71; specifically, the unloading and conveying module 71 is a linear guide rail, and the unloading and conveying disc 72 is fixed on a slide block of the linear guide rail through an L-shaped bracket and a bolt; as shown in fig. 2, two avoidance slots 100 are disposed on the unloading and transferring tray 72, one avoidance slot 100 is close to the storage area 21, so that the mechanical arm 35 on the transferring unit 3 is convenient to convey the culture dish 200 of the storage area 21 onto the unloading and transferring tray 72, and the other avoidance slot 100 is close to the discharging unit 4, so that the discharging unit 4 is convenient to take the culture dish 200 from the unloading and transferring tray 72.
The embodiment is also provided with a monitoring component 73 for detecting the culture dish 200 on the unloading transfer plate 72 on the unloading conveying mechanism 7, and the monitoring component 73 is electrically connected with a control unit; the concrete monitoring assembly 73 is a camera, the control unit is a PLC controller, and the camera is fixed above the unloading transfer disc 72 through a bracket; when the culture dish 200 in the storage area 21 reaches the specified culture time, the mechanical arm 35 on the transfer unit 3 clamps the culture dish 200 onto the unloading transfer disc 72, at this time, the camera photographs the culture dish 200 and sends photographed data to the control unit, and the control unit judges the growth condition of microorganisms in the culture dish 200 and sends a signal for continuing to put back the culture or transferring to the discharging unit 4 according to the growth condition.
As shown in fig. 2, the discharging unit 4 further comprises a sorting station 42, the sorting station 42 is located at the rear of the discharging station 41, a sorting assembly 421 is arranged on the sorting station 42, and the sorting assembly 421 is used for sorting the culture dishes 200 on the discharging transfer tray 72 to the discharging station 41; specifically, the sorting assembly 421 of this embodiment adopts the above-mentioned transferring unit 3, that is, a group of transferring units 3 are further disposed on the sorting station 42, and the culture dish 200 on the unloading transferring tray 72 is transferred to the discharging station 41 by using the mechanical arm 35 in the transferring unit 3. Be provided with a plurality of classification collection frames on the ejection of compact station 41 of this embodiment, specific classification collection frame is for transporting basket 411, stacks in proper order culture dish 200 in transporting basket 411 through sorting subassembly 421, takes out by the workman after transporting basket 411 fills culture dish 200.
In conclusion, the incubator has reasonable internal structure layout, meets the requirement of hospitals on large-capacity storage, controls the whole volume, and avoids the problem that the incubator is inconvenient to transport and install because the volume is too large; meanwhile, the internal structure layout is more convenient to use, operate and maintain later, and is a novel incubator structure which integrates multiple aspects of external space occupancy rate, internal space utilization rate, operation convenience and the like.
Example two
The difference between the present embodiment and the first embodiment is that, as shown in fig. 8, an electrical box 51 is disposed in an electrical apparatus placement area 5 at the bottom of the case, and an electrical unit is disposed in the case, and specifically, the electrical unit includes a heating plate 52, a sensor 53, and a communication interface; the sensor 53 is a temperature and humidity sensor, which includes a temperature sensor and a humidity sensor, and is capable of acquiring temperature and humidity information; the temperature and humidity sensors are respectively arranged at the top, the side surface and the middle part in the box body, and in fig. 8, the temperature and humidity sensors are shown by taking one surface as an example, for example, the temperature and humidity sensors can be fixed on the bracket wall when arranged at the top; the heating plates 52 are respectively arranged at the bottom, the rear side, the left side and the right side in the box body, and the communication interfaces are arranged on the box body.
The foregoing is merely exemplary of the present application, and specific technical solutions and/or features that are well known in the art have not been described in detail herein. It should be noted that, for those skilled in the art, several variations and modifications can be made without departing from the technical solution of the present application, and these should also be regarded as the protection scope of the present application, which does not affect the effect of the implementation of the present application and the practical applicability of the patent. The protection scope of the present application is subject to the content of the claims, and the description of the specific embodiments and the like in the specification can be used for explaining the content of the claims.

Claims (12)

1. The utility model provides a storage microorganism intelligence incubator, includes box, its characterized in that: a feeding unit, a loading unit, a transferring unit and a discharging unit are arranged in the box body, and an electric appliance placing area is formed below the feeding unit, the loading unit, the transferring unit and the discharging unit; the feeding unit comprises a feeding station for placing a culture dish, and the discharging unit comprises a discharging station; the loading unit comprises storage areas which are oppositely arranged, each storage area is provided with a plurality of loading trays for placing culture dishes from bottom to top in a row, the transferring unit is located between the storage areas which are oppositely arranged, and is used for transferring the culture dishes on the feeding station to the storage areas and transferring the cultured culture dishes from the storage areas to the discharging station.
2. The warehouse style microbial intelligent incubator as claimed in claim 1, wherein: the loading units are at least provided with two groups and are sequentially arranged along the length direction of the box body, and each loading unit is provided with a transferring unit; the feeding station and the discharging station are arranged on the front side of the box body and are respectively positioned on the left side and the right side of the front side of the box body.
3. The warehouse style microbial intelligent incubator as claimed in claim 2, wherein: the feeding conveying mechanism and the discharging conveying mechanism are respectively arranged at the front side and the rear side of the box body, and both extend along the length direction of the box body; the feeding conveying mechanism is used for storing the culture dishes conveyed by the feeding unit, and the unloading conveying mechanism is used for storing the culture dishes taken by the transferring unit from the storage area.
4. A warehouse style microbial intelligent incubator as claimed in claim 3, wherein: the feeding conveying mechanism comprises a bracket, a feeding linear module arranged on the bracket and a feeding transfer disc arranged on the feeding linear module, wherein the height of the feeding transfer disc is flush with the top of the feeding station; the unloading conveying mechanism comprises a bracket, an unloading conveying module arranged on the bracket and an unloading transfer disc arranged on the unloading conveying module.
5. The intelligent incubator of claim 4, wherein: the feeding conveying mechanism is further provided with a scanning assembly for scanning labels on the culture dishes on the feeding transfer plate, the discharging conveying mechanism is further provided with a monitoring assembly for detecting the culture dishes on the discharging transfer plate, and the scanning assembly and the monitoring assembly are electrically connected with a control unit.
6. A warehouse microbial intelligent incubator as claimed in any one of claims 1-5, wherein: the transfer unit comprises a lifting module, a feeding linear module, a reversing module and a mechanical arm, wherein the feeding linear module is arranged on the lifting module through a support, the reversing module is arranged on the feeding linear module, the mechanical arm is arranged on the reversing module, and the reversing module is used for driving the mechanical arm to do rotary motion.
7. The intelligent incubator of claim 6, wherein: each storage area is provided with a vertical support frame and a transverse connection strip detachably arranged on the vertical support frame, the loading disc is detachably arranged on the transverse connection strip and sequentially arranged along the length direction of the transverse connection strip to form a row group, and each storage area is provided with a plurality of layers of row groups from bottom to top.
8. The intelligent incubator of claim 7, wherein: the loading plate is provided with a clearance groove and a lightening hole, the clearance groove is arranged on one side of the loading plate far away from the transverse connecting strip, and an arc-shaped avoiding part is arranged on the notch edge of the clearance groove.
9. The intelligent incubator of claim 4, wherein: the feeding unit still includes push subassembly, and push subassembly sets up on the feeding station, and push subassembly is including promoting module and push module, promotes the side that the module is located the feeding station for promote the culture dish on the feeding station to with the pan flush height is transported to the pan feeding, the push module is used for with the culture dish propelling movement to the pan feeding on transporting the pan.
10. The intelligent incubator of claim 5, wherein: the discharging unit further comprises a sorting station, the sorting station is arranged at the rear of the discharging station, a sorting assembly is arranged on the sorting station, and the sorting assembly is used for sorting the culture dishes on the discharging transfer disc to the discharging station; and a plurality of classifying and collecting frames are arranged on the discharging station.
11. The warehouse style microbial intelligent incubator as claimed in claim 1, wherein: an electrical unit is also arranged in the box body and comprises a temperature and humidity sensor, a heating plate and a communication interface; the temperature and humidity sensor is arranged at the top, the side surface and the middle part in the box body, the heating plate is positioned at the bottom, the rear side, the left side surface and the right side surface in the box body, and the communication interface is arranged on the box body.
12. The intelligent incubator of claim 4, wherein: the feeding transfer plate and the discharging transfer plate are provided with two avoidance grooves, and the periphery of the feeding transfer plate and the periphery of the discharging transfer plate are provided with protective edges.
CN202410394547.8A 2024-04-02 2024-04-02 Storage type microorganism intelligent incubator Pending CN118062546A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410394547.8A CN118062546A (en) 2024-04-02 2024-04-02 Storage type microorganism intelligent incubator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410394547.8A CN118062546A (en) 2024-04-02 2024-04-02 Storage type microorganism intelligent incubator

Publications (1)

Publication Number Publication Date
CN118062546A true CN118062546A (en) 2024-05-24

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410394547.8A Pending CN118062546A (en) 2024-04-02 2024-04-02 Storage type microorganism intelligent incubator

Country Status (1)

Country Link
CN (1) CN118062546A (en)

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