CN118062364A - Fool-proof package control method, device and system for production line and storage medium - Google Patents

Fool-proof package control method, device and system for production line and storage medium Download PDF

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Publication number
CN118062364A
CN118062364A CN202410135433.1A CN202410135433A CN118062364A CN 118062364 A CN118062364 A CN 118062364A CN 202410135433 A CN202410135433 A CN 202410135433A CN 118062364 A CN118062364 A CN 118062364A
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China
Prior art keywords
serial number
packaging
test
product serial
product
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CN202410135433.1A
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Chinese (zh)
Inventor
陈量聪
冯清
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Dongguan Jiepu Electronic Technology Co ltd
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Dongguan Jiepu Electronic Technology Co ltd
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Priority to CN202410135433.1A priority Critical patent/CN118062364A/en
Publication of CN118062364A publication Critical patent/CN118062364A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00—Automatic control, checking, warning, or safety devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)
  • General Factory Administration (AREA)

Abstract

The invention relates to a fool-proof package control method, a fool-proof package control device, a fool-proof package control system and a storage medium for a production line, wherein the fool-proof package control method comprises the following steps: step one, inputting an SN product serial number, inquiring whether the SN product serial number has a packaging record in a packaging procedure list of a built database, if the SN product serial number does not have the packaging record, executing step two, inquiring test records in each test procedure list in a traversing manner according to the SN product serial number, and if the SN product serial number test records exist in each test procedure list, and the SN product serial number test result in each test procedure list is qualified, executing step three; and thirdly, generating a packaging record of the SN product serial number in a packaging process table, executing a packaging process of the product with the SN product serial number, and updating the generated packaging record to a database. The invention has the beneficial effects that the packaging process can be carried out only on products passing through all the testing processes, so that foolproof of the products during packaging is realized.

Description

Fool-proof package control method, device and system for production line and storage medium
Technical Field
The invention relates to the technical field of production line control, in particular to a fool-proof package control method, device and system for a production line and a storage medium.
Background
In the production process of electronic products, the functions of the electronic products are more and more, in order to ensure that each function of the electronic products is qualified, a plurality of working procedures are needed to be carried out on the electronic products in the production link, the assembly and testing working procedures are involved, if neglected loading, assembly failure and welding failure occur on the electronic components of the electronic products, the whole or part of functions of the electronic products cannot be realized, whether the functions of the electronic products are realized can be detected through the testing working procedures, but if the electronic products are not detected, defective products of the electronic products can flow out to a client side without testing, and the yield of the products is affected.
Disclosure of Invention
In order to solve the defects in the prior art, the invention provides a fool-proof package control method, device and system for a production line and a storage medium.
In a first aspect, the present invention provides a control method for fool-proof packaging of a production line, the control method comprising:
step one, inputting an SN product serial number, inquiring whether a packaging record exists in a packaging procedure list of a built database of the SN product serial number, if the packaging record exists, not executing a packaging procedure of a product with the SN product serial number, and if the packaging record does not exist, executing step two, wherein the database comprises at least one test procedure list and at least one packaging procedure list, the test procedure list comprises test records of the same test equipment on a production line for each product, and the packaging procedure list comprises the packaging record of the packaging equipment for each product;
Inquiring test records in each test procedure list in a traversing mode according to the SN product serial number, and if at least one test procedure list does not have the test record of the SN product serial number or the test result of the SN product serial number in at least one test procedure list is unqualified, not executing the packaging procedure of the product with the SN product serial number; if the test record of the SN product serial number exists in each test procedure table and the test result of the SN product serial number in each test procedure table is qualified, executing the third step;
and thirdly, generating a packaging record of the SN product serial number in a packaging process table, executing a packaging process of the product with the SN product serial number, and updating the generated packaging record to a database.
In a preferred embodiment of the present invention, in step one, the SN product serial number is input so that the RFID reader/writer recognizes the identification code recorded in the RFID card.
In a preferred mode of the invention, in the first step, the SN product serial number is input by scanning the bar code through the camera.
In the preferred mode of the invention, in the first step, the SN product serial number is input in a mode of scanning the two-dimensional code by the camera.
In a preferred mode of the present invention, in step one, if it is found that the SN product serial number has a package record in the packaging schedule, the queried package record is displayed on the display device, and the package record includes the bin barcode and the number of layers of the packaging box in which the SN product serial number is located.
In a preferred mode of the present invention, in the second step, if it is found that the test record of the SN product serial number does not exist in at least one of the test schedules, or the test result of the SN product serial number in at least one of the test schedules is failed, the SN product serial number and the model name of the test procedure that specifically fails the test are displayed on the display device.
In a preferred mode of the present invention, the test data is one or both of FCT test data and ICT test data.
In a second aspect, the present invention provides a fool-proof control device for a production line, comprising:
The query module is used for inputting the SN product serial number, querying whether the SN product serial number has a packaging record in a packaging procedure list of the constructed database, and if the packaging record exists, not executing the packaging procedure of the product with the SN product serial number, wherein the database comprises at least one test procedure list and at least one packaging procedure list, the test procedure list comprises test records of the same test equipment on a production line for each product, and the packaging procedure list comprises the packaging record of the packaging equipment for each product;
the processing module is used for inquiring the test record in each test procedure table in a traversing way according to the SN product serial number under the condition that the inquiring module does not inquire the package record of the SN product serial number, and if at least one test procedure table does not have the test record of the SN product serial number or the test result of the SN product serial number in at least one test procedure table is unqualified, the packaging procedure of the product with the SN product serial number is not executed;
And the execution module is used for generating a packaging record of the SN product serial number in the packaging process table and executing a packaging process of the product with the SN product serial number and updating the generated packaging record to the database when the processing module judges that the test record of the SN product serial number exists in each test process table and the test result of the SN product serial number in each test process table is qualified.
In a third aspect, the invention provides a fool-proof control system for a production line, which comprises a processor, a communication interface, a memory and a communication bus, wherein the processor, the communication interface and the memory are communicated with each other through the communication bus;
a memory for storing a computer program;
and the processor is used for realizing the steps of the fool-proof packaging control method of the production line in the first aspect when executing the program stored in the memory.
In a fourth aspect, the present invention provides a storage medium having stored thereon a computer program which, when executed by a processor, implements the steps of the fool-proof packaging control method for a production line according to the first aspect.
Compared with the prior art, the invention has the beneficial effects that: by constructing databases of the test procedure list and the packaging procedure list, the SN product serial number is used as a query field, the packaging record and the test record are rapidly queried, the product which does not pass or does not pass any one test procedure cannot be subjected to the packaging procedure, and only the product which passes all the test procedures can be subjected to the packaging procedure, so that foolproof of the product during packaging is realized, and the product yield is improved.
Drawings
Fig. 1 is a schematic diagram of a composition structure of a database according to an embodiment of the present application.
Fig. 2 is a schematic flow chart of a fool-proof package control method for a production line according to an embodiment of the application.
FIG. 3 is a schematic diagram of a user interface of the fool-proof package control software of the production line according to an embodiment of the present application.
Fig. 4 is a schematic structural view of a fool-proof control device for a production line according to an embodiment of the present application.
Fig. 5 is a schematic structural diagram of a fool-proof control system of a production line according to an embodiment of the present application.
Reference numerals: 11. a packaging parameter setting area; 12. a start control button; 13. exiting the control button; 14. packaging progress bars; 15. a form; 16. an information display window; 2. packaging equipment; 3. a testing device;
101. a query module; 102. a processing module; 103. an execution module; 01. a processor; 202. a memory; 203. a communication interface.
Detailed Description
Specific embodiments of the present invention will be described with reference to the accompanying drawings.
Referring to fig. 1, a schematic diagram of a database structure used in a fool-proof packaging control method for a production line according to an embodiment of the present application is shown, where the database may be designed using any database language, such as MYSQL, SQLSERVER, and the built database includes at least one test schedule and at least one packaging schedule.
The test procedure list mainly comprises the following fields, namely a test item Version number Version; model name; work_order_no; SN product serial number; start test time start_time; end time of test; testing a Result; test time; retest_count: test rack position Postion; uploading time Upload _time; test item; station position Station; operator.
The packaging procedure list mainly comprises the following fields of Work order number id; SN product Serial number serial_number; box barcode; box count; which position box_index of the Box is currently packed into; customer name customer_id; finish time finish_time; the computer name host_name.
Referring to fig. 3, a schematic diagram of a user interface of a fool-proof packaging control software for a production line in an embodiment of the present application is shown, where the fool-proof packaging control software for the production line is developed using an NI LABVIEW platform, a packaging parameter setting area 11 is provided on the upper left side of the user interface, such as a model, a work order number, a total number of packages, a number of box layers, a total number of boxes and a mantissa of a packaging machine are set, a start control button 12 and an exit control button 13 are provided on the lower left side, a total packaging progress bar 14 is provided on the upper right side, a table 15 on the right side sequentially displays packaging records in packaging order, each packaging record includes a packaging order ID, a product serial number, a box barcode where a package is located, a box number, a box package number, a number of layers and a layer index, and an information display window 16 is provided on the lower right side for displaying packaging progress summary information under one work order number.
Referring to fig. 1 to 3, an embodiment of the present application provides a fool-proof package control method for a production line, the control method comprising:
step one, inputting an SN product serial number, inquiring whether a packaging record exists in a packaging procedure list of a built database of the SN product serial number, if the packaging record exists, not executing a packaging procedure of a product with the SN product serial number, and if the packaging record does not exist, executing step two, wherein the database comprises at least one test procedure list and at least one packaging procedure list, the test procedure list comprises test records of the same test equipment 3 on a production line for each product, and the packaging procedure list comprises packaging records of the packaging equipment 2 for each product.
Specifically, referring to fig. 3, the SN product serial number is a 12-bit number, and the number of digits of the SN product serial number may be the remaining digits according to actual conditions. In the first step, according to the 12-bit SN product serial number as a search field, if a package record with the same SN product serial number is searched, that is, a package record exists, the packaging device 2 needs to reject the product with the current SN product serial number, and cannot execute the packaging procedure on the product with the current SN product serial number, so that the first foolproof package is realized, and the rejected product is manually rechecked, so that the reason that the SN product serial number is repeated appears; and if the same SN product serial number is not searched, the package record without the SN product serial number is obtained.
Inquiring test records in each test procedure list in a traversing mode according to the SN product serial number, and if at least one test procedure list does not have the test record of the SN product serial number or the test result of the SN product serial number in at least one test procedure list is unqualified, not executing the packaging procedure of the product with the SN product serial number; and if the test record of the SN product serial number exists in each test procedure table and the test result of the SN product serial number in each test procedure table is qualified, executing the step III.
Specifically, the test device 3 is provided with a structure for identifying the serial number of the SN product, when the test device 3 tests the product, the test device 3 can simultaneously identify the serial number of the SN product of the product, after the test is completed, the test device 3 uploads the test record information containing fields such as the model name, the serial number of the SN product, the test Result and the like into a database in real time, and gathers the test record information into a corresponding test procedure list by taking the model name as an index field, if n test devices 3 are arranged on a production line, accordingly, there are n test schedules, after the packaging device 2 recognizes the SN product serial number of the product, the n test schedules are queried in a traversing manner according to the SN product serial number, and when query is performed in each test schedule, inquiring whether a test record containing the SN product serial number is contained by taking the SN product serial number as an inquiry field, wherein the value of a test Result in the test record is 0 or 1, the value of the test Result is 0 and is not passed, and the value of the test Result is 1 and is passed; when the test record containing the SN product serial number is inquired in each test procedure list, and the value of the test Result in the test record is 1, namely the product which indicates the current SN product serial number is qualified, the packaging procedure of the product with the SN product serial number can be carried out on the packaging equipment 2; when each test procedure list is inquired, at least one test procedure list can not inquire the test record about the SN product serial number, or at least one test procedure list can inquire that the value of the test result of the test record about the SN product serial number is 0, the product of the SN product serial number is unqualified, the packaging procedure can not be executed, and the second foolproof package is realized.
And thirdly, generating a packaging record of the SN product serial number in a packaging process table, executing a packaging process of the product with the SN product serial number, and updating the generated packaging record to a database.
Specifically, when the SN product serial number is used as the query field and the test result obtained by querying each test procedure table is passed, the packaging device 2 can package the SN product serial number product, and generate a package record of the SN product serial number, where the package record is displayed on the table 15 of the user interface of the fool-proof package control software of the production line in real time, and shows which position of which layer of which package box the SN product serial number is packaged in, which position is shown below the three fields of the box bar code, the layer number and the layer index. The number of the packaged products in each packaging Box and the number of the Box layers are preset, a plurality of layers of each packaging Box are placed, and only the number of the packaged products in the packaging Box is required to be recorded, so that the position of the nitrogen product in the layer of the packaging Box can be converted.
In a preferred mode of the embodiment of the present application, in the first step, the SN product serial number is input by means of the RFID reader-writer identifying the identification code recorded in the RFID card, or the SN product serial number is input by means of the camera scanning the bar code, or the SN product serial number is input by means of the camera scanning the two-dimensional code. To ensure better traceability, the SN product serial number of a product produced on the same production line should be unique.
In a preferred mode of the embodiment of the present application, in step one, if it is queried that the SN product serial number has a package record in the packaging schedule, the queried package record is displayed on the display device, and the package record includes a box barcode and a layer number of a packaging box in which the SN product serial number is located.
Specifically, if it is found that the SN product serial number has a package record in the packaging process table, the package record information of the box barcode and the layer number of the packaging box where the product containing the SN product serial number is located is a prompt 1, referring to fig. 3, the prompt 1 may be displayed in the information display window 16 on the lower right side of the user interface of the fool-proof packaging control software of the production line, or the prompt 1 may be popped up in a pop-up window manner.
In a preferred mode of the embodiment of the present application, in the second step, if it is queried that the test record of the SN product serial number does not exist in at least one test procedure table, or the test result of the SN product serial number in at least one test procedure table is failed, the SN product serial number and the model name of the test procedure that specifically fails to be tested are displayed on the display device.
Specifically, if it is queried that the test record of the SN product serial number does not exist in at least one test procedure table, or the test result of the SN product serial number in at least one test procedure table is failed, the information including the SN product serial number and the model name of the test procedure that specifically fails is a prompt 2, referring to fig. 3, the prompt 2 may be displayed on the information display window 16 on the lower right side of the user interface of the fool-proof package control software of the production line, or the prompt 2 may be popped up in a pop-up window manner.
In a preferred mode of the embodiment of the present application, the test data is one or two of FCT test data and ICT test data.
The fool-proof control method for the production line of the embodiment of the application builds a database by the test procedure and the packaging procedure, is favorable for judging whether the product is qualified by the test data in the test procedure, inquires whether the packaging record of the product with the same SN product serial number exists in the database by taking the SN product serial number as an inquiry field, and inquires whether the product passes all the test procedures at the same time, so that the fool-proof product can be prevented when being packaged, the product which does not do any test procedure can not enter the packaging procedure flow, and only all the test procedures can enter the packaging procedure flow.
Referring to fig. 4, a fool-proof control device for a production line according to an embodiment of the present application includes: a query module 101, a processing module 102, and an execution module 103.
A query module 101, configured to input an SN product serial number, query whether the SN product serial number has a package record in a package process table of a built database, and if the package record exists, not perform a package process for a product of the SN product serial number, where the database includes at least one test process table and at least one package process table, the test process table includes a test record for each product by the same test equipment 3 located on a production line, and the package process table includes a package record for each product by the package equipment 2.
And the processing module 102 is configured to query the test records in each test procedure table in a traversal manner according to the SN product serial number if the query module 101 does not query the package record of the SN product serial number, and if at least one test procedure table does not have the test record of the SN product serial number, or the test result of the SN product serial number in at least one test procedure table is failed, not execute the package procedure of the product with the SN product serial number.
And the execution module 103 is configured to generate a packaging record of the SN product serial number in the packaging process table, execute a packaging process of the product of the SN product serial number, and update the generated packaging record to the database when the processing module 102 determines that the test record of the SN product serial number exists in each test process table and the test result of the SN product serial number in each test process table is qualified.
The fool-proof control device of the production line of the embodiment of the application queries the products on the production line through the query module 101, the processing module 102 and the execution module 103, and queries whether the package records of the products with the same SN product serial numbers exist or not by taking the SN product serial numbers as query fields, and simultaneously queries whether the products pass all the test procedures, so that the products are fool-proof when packaged, the products which do not do any test procedure cannot enter the packaging procedure flow, and only all the test procedures can pass the packaging procedure flow.
Referring to fig. 5, a fool-proof control system for a production line according to an embodiment of the present application includes a processor 201, a communication interface 203, a memory 202, and a communication bus, where the processor 201, the communication interface 203, and the memory 202 complete communication with each other through the communication bus; a memory 202 for storing a computer program; the processor 201 is configured to implement the steps of the above-described fool-proof packaging control method for a production line when executing the program stored in the memory 202.
The embodiment of the present application also provides a storage medium having a computer program stored thereon, the computer program implementing the steps of the above-described fool-proof packaging control method for a production line when executed by the processor 201.
The above description should not be taken as limiting the scope of the invention, but any modifications, equivalent changes and modifications made to the above embodiments according to the technical spirit of the invention still fall within the scope of the technical solution of the invention.

Claims (10)

1. A control method for fool-proof packaging of a production line, which is characterized by comprising the following steps:
step one, inputting an SN product serial number, inquiring whether a packaging record exists in a packaging procedure list of a built database of the SN product serial number, if the packaging record exists, not executing a packaging procedure of a product with the SN product serial number, and if the packaging record does not exist, executing step two, wherein the database comprises at least one test procedure list and at least one packaging procedure list, the test procedure list comprises test records of the same test equipment on a production line for each product, and the packaging procedure list comprises the packaging record of the packaging equipment for each product;
Inquiring test records in each test procedure list in a traversing mode according to the SN product serial number, and if at least one test procedure list does not have the test record of the SN product serial number or the test result of the SN product serial number in at least one test procedure list is unqualified, not executing the packaging procedure of the product with the SN product serial number; if the test record of the SN product serial number exists in each test procedure table and the test result of the SN product serial number in each test procedure table is qualified, executing the third step;
and thirdly, generating a packaging record of the SN product serial number in a packaging process table, executing a packaging process of the product with the SN product serial number, and updating the generated packaging record to a database.
2. The method according to claim 1, wherein in the first step, the SN product serial number is inputted by recognizing an identification code recorded in the RFID card by the RFID reader/writer.
3. The method for controlling fool-proof package in a production line according to claim 1, wherein in step one, SN product serial number is inputted by scanning a barcode with a camera.
4. The fool-proof package control method of production line according to claim 1, wherein in step one, SN product serial number is input by means of scanning two-dimensional code with camera.
5. The method according to claim 1, wherein in the first step, if the SN product serial number is found to have a package record in the package schedule, the package record is displayed on the display device, and the package record includes the box barcode and the number of layers of the package box in which the SN product serial number is located.
6. The method according to claim 1, wherein in the second step, if it is found that the test record of the SN product serial number does not exist in at least one of the test schedules, or the test result of the SN product serial number in at least one of the test schedules is failed, the SN product serial number and the model name of the test procedure that is not specifically tested are displayed on the display device.
7. The production line fool-proof package control method according to claim 1, wherein the test data is one or both of FCT test data and ICT test data.
8. Fool-proof control device for production line, which is characterized by comprising:
The query module is used for inputting the SN product serial number, querying whether the SN product serial number has a packaging record in a packaging procedure list of the constructed database, and if the packaging record exists, not executing the packaging procedure of the product with the SN product serial number, wherein the database comprises at least one test procedure list and at least one packaging procedure list, the test procedure list comprises test records of the same test equipment on a production line for each product, and the packaging procedure list comprises the packaging record of the packaging equipment for each product;
the processing module is used for inquiring the test record in each test procedure table in a traversing way according to the SN product serial number under the condition that the inquiring module does not inquire the package record of the SN product serial number, and if at least one test procedure table does not have the test record of the SN product serial number or the test result of the SN product serial number in at least one test procedure table is unqualified, the packaging procedure of the product with the SN product serial number is not executed;
And the execution module is used for generating a packaging record of the SN product serial number in the packaging process table and executing a packaging process of the product with the SN product serial number and updating the generated packaging record to the database when the processing module judges that the test record of the SN product serial number exists in each test process table and the test result of the SN product serial number in each test process table is qualified.
9. The fool-proof control system for the production line is characterized by comprising a processor, a communication interface, a memory and a communication bus, wherein the processor, the communication interface and the memory are communicated with each other through the communication bus;
a memory for storing a computer program;
A processor for implementing the steps of the fool-proof packaging control method for a production line according to any one of claims 1 to 7 when executing a program stored on a memory.
10. A storage medium having stored thereon a computer program, which when executed by a processor, implements the steps of the fool-proof packaging control method of a production line according to any of claims 1-7.
CN202410135433.1A 2024-01-31 2024-01-31 Fool-proof package control method, device and system for production line and storage medium Pending CN118062364A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410135433.1A CN118062364A (en) 2024-01-31 2024-01-31 Fool-proof package control method, device and system for production line and storage medium

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410135433.1A CN118062364A (en) 2024-01-31 2024-01-31 Fool-proof package control method, device and system for production line and storage medium

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Publication Number Publication Date
CN118062364A true CN118062364A (en) 2024-05-24

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