CN117989845B - Rotary furnace with continuous discharging structure - Google Patents

Rotary furnace with continuous discharging structure Download PDF

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Publication number
CN117989845B
CN117989845B CN202410405366.0A CN202410405366A CN117989845B CN 117989845 B CN117989845 B CN 117989845B CN 202410405366 A CN202410405366 A CN 202410405366A CN 117989845 B CN117989845 B CN 117989845B
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China
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furnace body
rotary
chassis
furnace
transmission shaft
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CN202410405366.0A
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CN117989845A (en
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孙中华
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Jiangsu Huineng Gas Catalytic Technology Co ltd
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Jiangsu Huineng Gas Catalytic Technology Co ltd
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Abstract

The embodiment of the application provides a rotary furnace with a continuous discharging structure, and relates to the technical field of rotary furnace equipment. The rotary furnace with the continuous discharging structure comprises a bearing rotating mechanism, a rotary furnace main body mechanism, a heating mechanism and a cooling mechanism. The bearing rotary mechanism comprises a top-inclined chassis, a rotary driving assembly, a transmission shaft, main driving wheels and an end frame, wherein the end frame is fixedly arranged at one end of the chassis, the transmission shaft is rotatably arranged at one side above the chassis, a plurality of groups of main driving wheels are fixedly sleeved on the outer side of the transmission shaft, the rotary driving assembly is arranged above the chassis to drive the transmission shaft to rotate, and an auxiliary guide wheel assembly is arranged at the other side above the chassis. This rotary furnace with continuous discharging structure adopts preceding furnace body and back furnace body segmentation to heat and refrigerated operation, when the material cooling, can continue to throw into new material and carry out heating processing, realizes the continuous discharging processing of material, promotes the machining efficiency of rotary furnace.

Description

Rotary furnace with continuous discharging structure
Technical Field
The application relates to the technical field of rotary furnace equipment, in particular to a rotary furnace with a continuous discharging structure.
Background
The rotary kiln is mainly used for calcining, roasting or drying granular and powdery materials. The rotary kiln can be used for calcining cement clinker in the cement industry, and for calcining granular and powdery materials in the refractory and ceramic industry and for drying various raw materials in the above industry. Rotary kilns are widely used in the chemical industry for drying, dewatering and roasting materials.
The furnace body of the rotary furnace used at present is of an independent long cylindrical structure, front-section heating and rear-end cooling are completed in the same furnace body, and only after the material in the furnace body is completely discharged, the next batch of material can be fed, continuous production discharging can not be completed in the rotary furnace, and the production efficiency of the rotary furnace is affected.
Disclosure of Invention
The present application aims to solve at least one of the technical problems existing in the prior art. Therefore, the application provides the rotary furnace with the continuous discharging structure, which aims to solve the problems that the front-section heating and the rear-end cooling of the rotary furnace are completed in the same furnace body, the next batch of material can be fed only after the materials in the furnace body are completely discharged, the continuous production and discharging can not be completed in the rotary furnace, and the production efficiency of the rotary furnace is affected.
A rotary furnace with a continuous discharging structure according to an embodiment of the application comprises a supporting rotary mechanism, a rotary furnace main body mechanism, a heating mechanism and a cooling mechanism.
The bearing rotating mechanism comprises an underframe with an inclined top, a rotating driving assembly, a transmission shaft, main driving wheels and an end frame, wherein the end frame is fixedly arranged at one end of the underframe, the transmission shaft is rotatably arranged at one side above the underframe, a plurality of groups of main driving wheels are fixedly sleeved outside the transmission shaft, the rotating driving assembly is arranged above the underframe to drive the transmission shaft to rotate, and an auxiliary guide wheel assembly is arranged at the other side above the underframe;
The rotary furnace main body mechanism comprises a front furnace body, a rear furnace body, a feeding assembly, a first butterfly valve and a second butterfly valve, wherein the front furnace body and the rear furnace body are all installed at the top of the underframe, limiting ring grooves are fixedly formed in the outer parts of the front furnace body and the rear furnace body, the main driving wheel and the auxiliary guide wheel assembly are matched with the limiting ring grooves to drive the front furnace body and the rear furnace body to synchronously rotate, the feeding assembly is installed above the end frame, the front end of the front furnace body is communicated with the feeding assembly in a rotating mode, the tail end of the front furnace body is communicated with the front end of the rear furnace body through the first butterfly valve, and the second butterfly valve is installed at the discharge port of the tail end of the rear furnace body;
the heating mechanism is arranged above the underframe, and the front furnace body rotates to penetrate through the heating mechanism;
the cooling mechanism is arranged above the underframe, and the rear furnace body rotates to penetrate through the cooling mechanism.
In some embodiments of the present application, the rotary driving assembly includes a motor, a driving sprocket and a driven sprocket, the motor is installed above the chassis, the driving sprocket is fixedly disposed at an output shaft end of the motor, the driven sprocket is fixedly sleeved outside the transmission shaft, and a chain is disposed between the driving sprocket and the driven sprocket.
In some embodiments of the application, the auxiliary guide wheel assembly includes a support fixed above the chassis, a shaft rotatably disposed on the support, and a first guide wheel disposed outside the shaft.
In some embodiments of the present application, a support arm is disposed at an end, away from the end frame, above the chassis, and a second guide wheel is rotatably disposed at a top end of the support arm.
In some embodiments of the application, a third guide wheel is rotatably arranged at one end, far away from the end frame, above the bottom frame.
In some embodiments of the application, the loading assembly comprises a loading bin and a charging barrel, wherein the charging barrel is fixed above the end frame, the front end of the front furnace body is arranged in rotary communication with the charging barrel, and the loading bin is arranged above the charging barrel in a communication way.
In some embodiments of the application, the main body mechanism of the rotary furnace further comprises a combustor, a first spiral blade and a backflow shell, wherein the combustor is arranged at the end part of the feeding assembly and burns materials turned over in the front furnace body, the outer edge of the first spiral blade is fixedly connected with the inner wall of the front furnace body, and a plurality of groups of backflow shell are distributed in an annular array and are arranged in the first spiral blade;
the backflow shell comprises guide plates and wing plates, wherein the guide plates and the inner edges of the first spiral blades are fixedly arranged, and the two wing plates are respectively fixed on two sides of the guide plates.
In some embodiments of the present application, the heating mechanism includes an outer casing and an electric heating tube, the outer casing is fixed above the chassis, the front furnace body rotates to penetrate through the outer casing, a fixing seat is installed on the inner wall of the outer casing, and the electric heating tube is located outside the front furnace body and is fixedly connected with the fixing seat.
In some embodiments of the application, the heating mechanism further comprises a thermal shield that is sleeved outside the outer housing.
In some embodiments of the application, the cooling mechanism comprises a sleeve and a vertical plate, the vertical plate is fixed above the bottom frame, the sleeve is fixed on the vertical plate, the rear furnace body rotates to penetrate through the sleeve, a water flowing cavity is formed in the sleeve, and a water inlet end and a water outlet end which are communicated with the water flowing cavity are arranged on the outer side of the sleeve.
In some embodiments of the present application, a second spiral blade is disposed inside the back furnace, an outer edge of the second spiral blade is fixedly connected with an inner wall of the back furnace, a spiral direction of the second spiral blade is opposite to a spiral direction of the first spiral blade, a barrel body with two open ends is disposed inside the second spiral blade, an outer wall of the barrel body is fixedly connected with an inner edge of the second spiral blade, a conical cover is fixedly mounted on one end of the barrel body, which is close to the first butterfly valve, a third spiral blade is fixedly disposed on an inner wall of the barrel body, and a spiral direction of the third spiral blade is opposite to a spiral direction of the second spiral blade.
In some embodiments of the present application, a material cavity is reserved in the front furnace body at the front end of the first helical blade, a material turning plate is arranged in the material cavity, and three groups of material turning plates are arranged in an annular array in the material cavity;
The material turning plate comprises a turning plate and side plates, the top end of the turning plate is fixedly connected with the inner wall of the front furnace body, the material is guided to the other turning plate by the turning plate end, and the two side plates are respectively fixed on two sides of the turning plate.
The beneficial effects of the application are as follows: according to the rotary furnace with the continuous discharging structure, which is obtained through the design, the rotary main driving wheel is matched with the auxiliary guide wheel assembly to drive the front furnace body and the rear furnace body to synchronously incline and rotate. The heating mechanism heats the rotating materials in the front furnace body, opens the first butterfly valve, and feeds the materials in the front furnace body into the rear furnace body; and closing the first butterfly valve can add materials into the front furnace body again through the feeding assembly. The cooling mechanism cools the material entering the rear furnace body, opens the second butterfly valve, and discharges the material cooled in the rear furnace body from the discharge hole at the tail part. This rotary furnace with continuous discharging structure adopts preceding furnace body and back furnace body segmentation to heat and refrigerated operation, when the material cooling, can continue to throw into new material and carry out heating processing, realizes the continuous discharging processing of material, promotes the machining efficiency of rotary furnace.
Additional aspects and advantages of the application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the embodiments of the present application will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and should not be considered as limiting the scope, and other related drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a rotary kiln having a continuous take-off structure according to an embodiment of the present application;
FIG. 2 is a schematic view of a bearing rotation mechanism according to an embodiment of the present application;
FIG. 3 is a schematic view of a rotary drive assembly according to an embodiment of the present application;
FIG. 4 is a schematic illustration of an auxiliary idler assembly according to an embodiment of the present disclosure;
FIG. 5 is a schematic view showing the internal structures of a rotary kiln main body mechanism, a heating mechanism and a cooling mechanism according to an embodiment of the present application;
FIG. 6 is a schematic view showing the internal structure of a heating mechanism according to an embodiment of the present application;
FIG. 7 is a schematic view of a cooling mechanism according to an embodiment of the present application;
FIG. 8 is a schematic view of the structure of a front furnace and a panel according to an embodiment of the present application;
fig. 9 is a schematic view of a reflow enclosure structure according to an embodiment of the application.
Icon:
10-supporting a rotating mechanism; 110-a chassis; 120-a rotary drive assembly; 121-a motor; 122-a drive sprocket; 123-driven sprocket; 124-chain; 130-a drive shaft; 140-main driving wheel; 150-end frames; 160-an auxiliary guide wheel assembly; 161-supporting seat; 162-shaft lever; 163—a first guide wheel; 170-a support arm; 180-a second guide wheel; 190-a third guide wheel; 20-a rotary kiln body mechanism; 210-a front furnace body; 220-a rear furnace body; 230-a feeding assembly; 231-charging barrel; 232-feeding bins; 240-a first butterfly valve; 250-a second butterfly valve; 260-a limiting ring groove; 270-a burner; 280-first helical blades; 290-reflow the shell; 291-deflector; 292-wing plates; 30-a heating mechanism; 310-an outer housing; 320-electric heating tubes; 330-fixing seat; 340-a heat preservation cover; 40-cooling means; 410-a sleeve; 420-vertical plates; 430-a water inlet end; 440-water outlet end; 510-barrel body; 520-cone-shaped cover; 530-second helical blades; 540-third helical blade; 550-turning plate; 551-turning plate; 552-side plates; 560-material cavity.
Detailed Description
The technical solutions in the embodiments of the present application will be described below with reference to the accompanying drawings in the embodiments of the present application.
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, based on the embodiments of the application, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the application.
A rotary kiln having a continuous take-off structure according to an embodiment of the present application will be described below with reference to the accompanying drawings.
Referring to fig. 1 to 9, a rotary kiln with a continuous discharging structure according to an embodiment of the present application includes a supporting rotary mechanism 10, a rotary kiln main body mechanism 20, a heating mechanism 30, and a cooling mechanism 40.
Wherein, bearing rotary mechanism 10 is used for supporting rotary kiln main part mechanism 20 to drive rotary kiln main part mechanism 20 and rotate, heating mechanism 30 is used for heating the inside material of rotary kiln main part mechanism 20, and the material after the production carries out the cooling processing through cooling mechanism 40, divides into two sets of furnace bodies and carries out the processing operation respectively, can carry out continuous production ejection of compact, promotes the production efficiency of rotary kiln.
Referring to fig. 1,2, 5, 6 and 7, the supporting and rotating mechanism 10 includes a top-inclined chassis 110, a rotating driving assembly 120, a transmission shaft 130, a main driving wheel 140 and an end frame 150. The end frame 150 is fixedly disposed at one end of the bottom frame 110 by welding. The transmission shaft 130 is rotatably disposed above the chassis 110, and two ends of the transmission shaft 130 may be supported by a seat frame. The multiple sets of main driving wheels 140 are fixedly sleeved outside the transmission shaft 130. The rotary driving assembly 120 is installed above the chassis 110 to drive the transmission shaft 130 to rotate, and an auxiliary guide wheel assembly 160 is arranged on the other side above the chassis 110. The rotary kiln body mechanism 20 includes a front kiln body 210, a rear kiln body 220, a loading assembly 230, a first butterfly valve 240, and a second butterfly valve 250. The front furnace body 210 and the rear furnace body 220 are all installed at the top of the underframe 110, the limiting ring grooves 260 are fixedly arranged outside the front furnace body 210 and the rear furnace body 220, the main driving wheel 140 and the auxiliary guide wheel assembly 160 are matched with the limiting ring grooves 260 to drive the front furnace body 210 and the rear furnace body 220 to synchronously rotate, the feeding assembly 230 is installed above the end frame 150, the front end of the front furnace body 210 is in rotary communication with the feeding assembly 230, the tail end of the front furnace body 210 is in communication with the front end of the rear furnace body 220 through the first butterfly valve 240, and the second butterfly valve 250 is installed at the discharge port of the tail end of the rear furnace body 220. The heating mechanism 30 is installed above the bottom frame 110, and the front furnace body 210 rotates through the heating mechanism 30. The cooling mechanism 40 is installed above the bottom frame 110, and the rear furnace body 220 rotates through the cooling mechanism 40.
The material enters the front furnace body 210 from the feeding component 230, the rotary driving component 120 above the underframe 110 drives the transmission shaft 130 to rotate, and the rotary transmission shaft 130 drives the external multiple groups of main driving wheels 140 to rotate. The rotating main driving wheel 140 cooperates with the auxiliary guide wheel assembly 160 to drive the front furnace body 210 and the rear furnace body 220 above the underframe 110 to synchronously rotate. The heating mechanism 30 above the underframe 110 heats the rotating materials in the front furnace body 210, and as the front furnace body 210 and the rear furnace body 220 are both obliquely arranged, the heated materials mainly depend on the rear section of the front furnace body 210, the first butterfly valve 240 is opened, and the materials in the front furnace body 210 enter the rear furnace body 220; closing the first butterfly valve 240 may add material again into the interior of the forward furnace 210 via the charging assembly 230. The cooling mechanism 40 above the underframe 110 cools the material entering the rear furnace body 220, the second butterfly valve 250 is opened, and the cooled material inside the rear furnace body 220 is discharged from the discharge port at the tail.
This rotary furnace with continuous discharging structure adopts preceding furnace body 210 and back furnace body 220 segmentation to heat and refrigerated operation, when the material cooling, can continue to throw into new material and carry out heating processing, realizes the continuous discharging processing of material, promotes the machining efficiency of rotary furnace.
In a specific arrangement, referring to fig. 3, the rotary drive assembly 120 includes a motor 121, a drive sprocket 122, and a driven sprocket 123. The motor 121 is installed above the chassis 110, the driving sprocket 122 is fixedly arranged at the output shaft end of the motor 121, the driven sprocket 123 is fixedly sleeved outside the transmission shaft 130, and a chain 124 is arranged between the driving sprocket 122 and the driven sprocket 123. The output shaft end of the motor 121 in the rotary driving assembly 120 drives the driving sprocket 122 to rotate, and the transmission shaft 130 is driven to rotate through the arrangement of the chain 124 and the driven sprocket 123, namely, the driving of multiple groups of main driving wheels 140 outside the transmission shaft 130 is realized.
Further, referring to fig. 4, auxiliary guide wheel assembly 160 includes a support 161, a shaft 162, and a first guide wheel 163. The support 161 is fixed above the base frame 110 by bolts, the shaft 162 is rotatably disposed on the support 161, and the first guide wheel 163 is disposed outside the shaft 162. The first guide wheels 163 outside the shaft 162 above the support 161 are rotated to assist in supporting the front and rear furnace bodies 210 and 220 above.
Specifically, referring to fig. 2, a support arm 170 is disposed at an end of the chassis 110 away from the end frame 150, and a second guide wheel 180 is rotatably disposed at a top end of the support arm 170. The second guiding wheel 180 at the top of the supporting arm 170 is matched with the limit ring groove 260 at the rear section of the rear furnace body 220, and is used for assisting in limiting and driving the rear furnace body 220 to rotate. A third guide wheel 190 is rotatably arranged at one end, far away from the end frame 150, above the bottom frame 110, and is matched with a limit ring groove 260 at the rear section of the rear furnace body 220, so as to assist in limiting and driving the rear furnace body 220 to rotate, and the stability of the rear furnace body 220 and the front furnace body 210 during rotation is improved.
In a specific arrangement, referring to fig. 5, the loading assembly 230 includes a loading bin 232 and a cartridge 231. The feed cylinder 231 is fixed above the end frame 150, and the front end of the front furnace body 210 is rotatably communicated with the feed cylinder 231, and the upper feed bin 232 is communicated with and arranged above the feed cylinder 231. The material to be charged is put into the upper bin 232, and the material in the upper bin 232 enters the front furnace body 210 through the cylinder 231.
In the heating process of the material inside the front furnace body 210 of the rotary furnace with the continuous discharging structure, the front furnace body 210 is arranged obliquely, so that the material inside the front furnace body 210 mainly remains in the rear section for heating, the heating area of the material is smaller, and the heating quality is relatively lower.
In the above embodiments, referring to fig. 5 and 9, the rotary kiln body mechanism 20 further includes a burner 270, a first helical blade 280, and a return housing 290. The burner 270 is installed at the end of the loading assembly 230 to burn the materials turned inside the furnace body 210 before the combustion. The outer edge of the first spiral blade 280 is fixedly connected with the inner wall of the front furnace body 210 in a welding mode, and a plurality of groups of backflow shell members 290 are distributed in an annular array and are arranged inside the first spiral blade 280. The reflow housing 290 includes a deflector 291 and a wing 292 that are structured with each other. The guide plate 291 and the first spiral blade 280 are fixedly arranged along the inner edge, two wing plates 292 are respectively fixed on two sides of the guide plate 291, and the wing plates 292 and the guide plate 291 are integrally formed.
The material to be processed enters the interior of the front furnace 210 from the loading assembly 230. The rotary driving assembly 120 drives the front oven body 210 to rotate through the main driving wheel 140, and simultaneously drives the first spiral blade 280 and the reflow housing 290 in the front oven body 210 to rotate. The first helical blades 280 rotating inside the front furnace 210 rotate and convey the material at the rear section inside the front furnace 210 to the front section inside the front furnace 210. Under the action of inclined gravity, the materials positioned above the inner ring of the first spiral blade 280 slide to the rear section of the front furnace body 210 along the guide plates 291 in the backflow shell 290, the wing plates 292 on two sides of the guide plates 291 play a certain limiting role, and the materials on the guide plates 291 which rotate slowly are limited to fall on the rear section of the front furnace body 210, so that the materials can flow repeatedly in the front furnace body 210. Namely, the first helical blades 280 rotate to drive the material at the rear section inside the front furnace body 210 to slowly move towards the front section of the furnace body, and simultaneously, the heated area of the material inside the front furnace body 210 is increased; and the burner 270 positioned at the front section of the front furnace body 210 can heat the material at the front section inside the front furnace body 210 again, and the material repeatedly moved inside the front furnace body 210 can be further rapidly heated.
The first butterfly valve 240 is opened, the front furnace body 210 is driven to reversely rotate through the rotary driving assembly 120, namely, the first spiral blade 280 in the front furnace body 210 rotates, the heated material in the front furnace body 210 can be rapidly discharged into the rear furnace body 220 through the first spiral blade 280 rotating reversely, namely, the first spiral blade 280 can play different beneficial roles of material homogenizing heating and rapid discharging when rotating positively and overturning.
In a specific arrangement, referring to fig. 6, the heating mechanism 30 includes an outer housing 310 and an electric heating tube 320. The outer casing 310 is fixed above the bottom frame 110, the front furnace body 210 rotates to penetrate through the outer casing 310, the fixing seat 330 is installed on the inner wall of the outer casing 310, and the electric heating tube 320 is located outside the front furnace body 210 and fixedly connected with the fixing seat 330. The electric heating pipe 320 inside the outer shell 310 can heat the material inside the front furnace 210. The heating mechanism 30 further comprises a heat insulation cover 340, the heat insulation cover 340 is sleeved outside the outer cover shell 310, and the heat insulation cover 340 is used for heat insulation, so that heat loss in the outer cover shell 310 is reduced.
Further, referring to fig. 7, the cooling mechanism 40 includes a sleeve 410 and a riser 420. The vertical plate 420 is fixed above the bottom frame 110, the barrel casing 410 is fixed on the vertical plate 420, the rear furnace body 220 rotates to penetrate through the barrel casing 410, a water flowing cavity is formed in the barrel casing 410, and a water inlet end 430 and a water outlet end 440 which are communicated with the water flowing cavity are arranged on the outer side of the barrel casing 410. Cold water is introduced into the water flowing cavity inside the barrel casing 410 through the water inlet end 430, the barrel casing 410 rapidly cools the material inside the rear furnace body 220, and hot water absorbed in the water flowing cavity inside the barrel casing 410 is finally discharged through the water outlet end 440.
In the cooling process of the material in the rear furnace body 220 of the rotary furnace with the continuous discharging structure, the material discharged from the first butterfly valve 240 to the rear furnace body 220 falls into the rear section in the rear furnace body 220, and the cooling mechanism 40 cools the material in the rear furnace body 220 slowly.
In the above embodiment, referring to fig. 5, the second helical blade 530 is disposed inside the back furnace 220, the outer edge of the second helical blade 530 is fixedly connected with the inner wall of the back furnace 220 by welding, and the helical direction of the second helical blade 530 is opposite to the helical direction of the first helical blade 280. The second helical blade 530 is inside to be provided with the staving 510 that both ends are open, and staving 510 outer wall and second helical blade 530 are along adopting welded mode fixed connection, and staving 510 is close to first butterfly valve 240 one end fixed mounting and is had toper cover 520. The inner wall of the tub 510 is fixedly provided with a third helical blade 540, and the helical direction of the third helical blade 540 is opposite to the helical direction of the second helical blade 530.
The heated material in the front furnace body 210 enters the rear furnace body 220 through the first butterfly valve 240 at the tail end. The material entering the rear furnace body 220 is firstly dispersed into the rear furnace body 220 by the conical cover 520 at the front end, and the material in the front furnace body 210 is lifted to the upper section of the front furnace body 210 by the first spiral blade 280 through the second spiral blade 530 which is reversely arranged, and meanwhile, the material in the inner wall of the rear furnace body 220 is slowly dispersed to the tail end of the rear furnace body 220 through the second spiral blade 530, the inner wall of the rear furnace body 220 and the gap between the barrel body 510. Compared with the traditional material which directly slides to the tail end of the rear furnace body 220, the sliding residence time of the material on the inner wall of the rear furnace body 220 is increased, and the cooling quality of the material is improved.
When more material remains in the rear section of the rear furnace body 220, the rotating third helical blade 540 inside the rotating tub body 510 rotates the material in the rear section inside the rear furnace body 220 along the inner wall of the tub body 510 to the inside of the tub body 510, so that the rear furnace body 220 can efficiently cool and process more material at one time.
After the material cooling treatment is finished, the second butterfly valve 250 is opened, the rotary driving assembly 120 drives the rear furnace body 220 to drive the second helical blade 530 to rotate for a period of time for discharging, and then the rotary driving assembly 120 drives the rear furnace body 220 to reversely rotate, namely, the material in the barrel 510 is driven to rotate along the third helical blade 540 for discharging, and then the whole material in the rear furnace body 220 is discharged. In the process of material cooling and discharging in the rear furnace body 220, material heating can be synchronously performed in the front furnace body 210, so that the material processing efficiency in the rotary furnace is improved.
The first spiral blade 280 of the front furnace body 210 of the rotary furnace with the continuous discharging structure drives the material to be in a stacked state when the material moves to the front end inside the front furnace body 210, and the burner 270 burns the stacked material, so that the heating effect is poor.
In a specific arrangement, referring to fig. 8, a cavity 560 is reserved in the front furnace 210 at the front end of the first helical blade 280, a material turning plate 550 is disposed in the cavity 560, and three groups of material turning plates 550 are disposed in an annular array in the cavity 560. The turning plate 550 comprises a turning plate 551 and side plates 552, the top ends of the turning plates 551 are fixedly connected with the inner wall of the front furnace body 210 through bolts, the turning plate 551 ends guide materials to the other turning plate 551, and the two side plates 552 are respectively fixed on two sides of the turning plate 551.
The rotating front furnace body 210 drives the first internal spiral blade 280 to rotate, and the rotating first spiral blade 280 drives the material at the rear section inside the front furnace body 210 to gradually move to the inside of the material cavity 560 at the front end of the front furnace body 210 along the first spiral blade 280. The rotating front furnace body 210 drives the internal material turning plate 550 to turn the material in the material cavity 560. That is, the front furnace body 210 rotates to drive the turning plate 551 to turn over the material at the bottom of the material taking cavity 560, the material is turned over along the turning plate 551 and gradually falls down, the material on part of the turning plate 551 can fall onto the next turning plate 551, the material can be burnt and heated by the burner 270 while the material is turned inside the material cavity 560, and the heating efficiency of the material is further improved.
The turnover plate 551 turned inside the material cavity 560 turns the material, and even if the material remained inside the material cavity 560 is not much, the turned material easily falls into the reflow housing 290 to be discharged to the rear section of the front furnace body 210 and lifted and heated again by the first spiral blade 280.
It should be noted that, specific model specifications of the electric heating tube 320 and the motor 121 need to be determined by selecting a model according to an actual specification of the device, and a specific model selection calculation method adopts the prior art, so that detailed descriptions thereof are omitted. The power supply of the electric heating tube 320, the motor 121 and the principle thereof will be clear to a person skilled in the art and will not be described in detail here.
The above description is only an example of the present application and is not intended to limit the scope of the present application, and various modifications and variations will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application. It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
The foregoing is merely illustrative of the present application, and the present application is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.

Claims (7)

1. A rotary kiln having a continuous take-off structure, comprising:
The bearing rotating mechanism (10), the bearing rotating mechanism (10) comprises a top-inclined chassis (110), a rotating driving assembly (120), a transmission shaft (130), a main driving wheel (140) and an end frame (150), the end frame (150) is fixedly arranged at one end of the chassis (110), the transmission shaft (130) is rotatably arranged at one side above the chassis (110), a plurality of groups of the main driving wheels (140) are fixedly sleeved outside the transmission shaft (130), the rotating driving assembly (120) is arranged above the chassis (110) to drive the transmission shaft (130) to rotate, and an auxiliary guide wheel assembly (160) is arranged at the other side above the chassis (110);
The rotary driving assembly (120) comprises a motor (121), a driving sprocket (122) and a driven sprocket (123), the motor (121) is installed above the underframe (110), the driving sprocket (122) is fixedly arranged at the output shaft end of the motor (121), the driven sprocket (123) is fixedly sleeved outside the transmission shaft (130), and a chain (124) is arranged between the driving sprocket (122) and the driven sprocket (123);
The auxiliary guide wheel assembly (160) comprises a support (161), a shaft lever (162) and a first guide wheel (163), the support (161) is fixed above the underframe (110), the shaft lever (162) is rotatably arranged on the support (161), and the first guide wheel (163) is arranged outside the shaft lever (162);
the rotary furnace main body mechanism (20), rotary furnace main body mechanism (20) includes preceding furnace body (210), back furnace body (220), material loading subassembly (230), first butterfly valve (240) and second butterfly valve (250), preceding furnace body (210) with back furnace body (220) are all installed chassis (110) top, preceding furnace body (210) with back furnace body (220) outside is fixed and is provided with spacing annular (260), main drive wheel (140) with supplementary guide pulley subassembly (160) cooperate spacing annular (260) drive preceding furnace body (210) and back furnace body (220) synchronous rotation, material loading subassembly (230) are installed end frame (150) top, just preceding furnace body (210) front end with material loading subassembly (230) rotation intercommunication sets up, preceding furnace body (210) tail end through first butterfly valve (240) with back furnace body (220) front end intercommunication sets up, second butterfly valve (250) are installed back (220) tail end discharge gate department;
The rotary furnace main body mechanism (20) further comprises a combustor (270), first spiral blades (280) and backflow shell pieces (290), wherein the combustor (270) is arranged at the end part of the feeding assembly (230) to burn materials turned inside the front furnace body (210), the outer edges of the first spiral blades (280) are fixedly connected with the inner wall of the front furnace body (210), and a plurality of groups of backflow shell pieces (290) are distributed in an annular array and are arranged inside the first spiral blades (280);
The backflow shell (290) comprises a guide plate (291) and wing plates (292) which are mutually structured, the guide plate (291) and the inner edges of the first spiral blades (280) are fixedly arranged, and the two wing plates (292) are respectively fixed on two sides of the guide plate (291);
The inside second helical blade (530) that is provided with of back furnace body (220), the outer edge of second helical blade (530) with back furnace body (220) inner wall fixed connection, just the spiral direction of second helical blade (530) is with the spiral direction opposite to first helical blade (280) sets up, second helical blade (530) inside is provided with both ends are open staving (510), staving (510) outer wall with in second helical blade (530) along fixed connection, just staving (510) are close to first butterfly valve (240) one end fixed mounting has toper cover (520), staving (510) inner wall fixed is provided with third helical blade (540), the spiral direction of third helical blade (540) is with the spiral direction opposite to second helical blade (530);
The heating mechanism (30), the heating mechanism (30) is installed above the underframe (110), and the front furnace body (210) rotates to penetrate through the heating mechanism (30);
And the cooling mechanism (40) is arranged above the underframe (110), and the rear furnace body (220) rotates to penetrate through the cooling mechanism (40).
2. The rotary furnace with the continuous discharging structure according to claim 1, wherein the heating mechanism (30) comprises an outer shell (310) and an electric heating tube (320), the outer shell (310) is fixed above the bottom frame (110), the front furnace body (210) rotates to penetrate through the outer shell (310), a fixing seat (330) is mounted on the inner wall of the outer shell (310), and the electric heating tube (320) is located outside the front furnace body (210) and fixedly connected with the fixing seat (330).
3. A rotary kiln having a continuous take-off structure according to claim 2, characterized in that the heating means (30) further comprises a heat-retaining cover (340), the heat-retaining cover (340) being arranged around the outside of the outer casing (310).
4. A rotary kiln with a continuous take-off structure according to claim 1, characterized in that a support arm (170) is arranged at the end of the bottom frame (110) away from the end frame (150), and a second guide wheel (180) is rotatably arranged at the top end of the support arm (170).
5. A rotary kiln with a continuous take-off structure according to claim 1, characterized in that a third guiding wheel (190) is rotatably arranged at the end of the bottom frame (110) remote from the end frame (150).
6. The rotary furnace with continuous discharging structure according to claim 1, wherein the feeding assembly (230) comprises a feeding bin (232) and a charging barrel (231), the charging barrel (231) is fixed above the end frame (150), the front end of the front furnace body (210) is rotatably communicated with the charging barrel (231), and the feeding bin (232) is communicated with and arranged above the charging barrel (231).
7. The rotary furnace with the continuous discharging structure according to claim 1, wherein the cooling mechanism (40) comprises a sleeve (410) and a vertical plate (420), the vertical plate (420) is fixed above the bottom frame (110), the sleeve (410) is fixed on the vertical plate (420), the rear furnace body (220) rotates to penetrate through the sleeve (410), a water flowing cavity is formed in the sleeve (410), and a water inlet end (430) and a water outlet end (440) which are communicated with the water flowing cavity are formed in the outer side of the sleeve (410).
CN202410405366.0A 2024-04-07 Rotary furnace with continuous discharging structure Active CN117989845B (en)

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Application Number Priority Date Filing Date Title
CN202410405366.0A CN117989845B (en) 2024-04-07 Rotary furnace with continuous discharging structure

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Application Number Priority Date Filing Date Title
CN202410405366.0A CN117989845B (en) 2024-04-07 Rotary furnace with continuous discharging structure

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CN117989845B true CN117989845B (en) 2024-06-04

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1046962A (en) * 1962-04-18 1966-10-26 Arquimedes Monterde De Miguel A gypsum calciner
CN2667434Y (en) * 2003-09-03 2004-12-29 中国石油化工股份有限公司 Continuous rotary furnace and kiln
CN210952317U (en) * 2019-11-11 2020-07-07 冯振辉 Electric heating type calcining rotary furnace
CN115420095A (en) * 2022-09-02 2022-12-02 陕西罡正窑炉科技有限公司 Composite non-metal continuous rotary furnace
CN219735949U (en) * 2023-03-15 2023-09-22 苏州晶玺茂机械科技有限公司 Ternary precursor sintering and cooling integrated rotary furnace

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1046962A (en) * 1962-04-18 1966-10-26 Arquimedes Monterde De Miguel A gypsum calciner
CN2667434Y (en) * 2003-09-03 2004-12-29 中国石油化工股份有限公司 Continuous rotary furnace and kiln
CN210952317U (en) * 2019-11-11 2020-07-07 冯振辉 Electric heating type calcining rotary furnace
CN115420095A (en) * 2022-09-02 2022-12-02 陕西罡正窑炉科技有限公司 Composite non-metal continuous rotary furnace
CN219735949U (en) * 2023-03-15 2023-09-22 苏州晶玺茂机械科技有限公司 Ternary precursor sintering and cooling integrated rotary furnace

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