CN117967287A - A coal mine underground drilling depth multiple measurement device and method - Google Patents
A coal mine underground drilling depth multiple measurement device and method Download PDFInfo
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- 238000005553 drilling Methods 0.000 title claims abstract description 49
- 239000003245 coal Substances 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000005259 measurement Methods 0.000 title abstract description 37
- 238000013102 re-test Methods 0.000 claims abstract 10
- 238000006073 displacement reaction Methods 0.000 claims description 11
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- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 4
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- 238000005065 mining Methods 0.000 description 3
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/04—Measuring depth or liquid level
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/12—Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
技术领域Technical Field
本发明属于煤矿开采技术领域,涉及钻孔深度测量,具体涉及一种煤矿井下钻孔深度复测量装置及方法。The invention belongs to the technical field of coal mining, relates to borehole depth measurement, and specifically relates to a device and method for measuring the borehole depth in an underground coal mine.
背景技术Background technique
复杂的煤层赋存条件给煤矿安全生产带来严重威胁,如何防范生产过程中发生的矿井灾害并提升生产效率,已成为制约煤矿安全高效开采的瓶颈。煤矿井下坑道钻探作为最直接、有效的手段在矿井灾害防治、隐蔽致灾地质因素探查、煤层气资源开发等方面发挥着关键的作用,同时随着各矿透明工作面构建的力度逐年加大,依托坑道钻探的孔中物探技术应用越来越广泛,这就导致各个煤矿需要施工大量的常规钻孔或定向钻孔来开展上述工作。The complex coal seam conditions pose a serious threat to coal mine safety. How to prevent mine disasters during the production process and improve production efficiency has become a bottleneck restricting safe and efficient mining of coal mines. As the most direct and effective means, underground tunnel drilling in coal mines plays a key role in mine disaster prevention, hidden geological factors exploration, and coalbed methane resource development. At the same time, as the construction of transparent working faces in various mines increases year by year, the application of borehole geophysical exploration technology based on tunnel drilling is becoming more and more widespread, which leads to the need for each coal mine to construct a large number of conventional drilling or directional drilling to carry out the above work.
在钻探施工过程中施工人员通常结合单根钻杆长度及统计送入钻孔的钻杆数量来计算钻孔深度。这种人工钻杆计数的方式测量精度差、自动化程度低、容易出错。并且钻孔深度与工程量紧密相关,施工方通常根据工程量与矿方进行结算,这就导致根据钻杆数量推算钻孔深度的真实性难以验证。另外,对于需要进行地质探查的物探钻孔,探测仪器送入钻孔后获取到的地质信息必须与钻孔深度准确对应才能反映真实的地质信息。因此,钻孔施工结束后复测钻孔深度必不可少,钻孔深度的精准测量对于保障施工质量、探测地质信息、工程结算具有重要意义。During the drilling construction process, construction workers usually calculate the drilling depth by combining the length of a single drill rod and counting the number of drill rods sent into the borehole. This method of manual drill rod counting has poor measurement accuracy, low degree of automation, and is prone to errors. In addition, the drilling depth is closely related to the project volume. The construction party usually settles with the mining party based on the project volume, which makes it difficult to verify the authenticity of the drilling depth calculated based on the number of drill rods. In addition, for geophysical drilling holes that require geological exploration, the geological information obtained after the detection instrument is sent into the borehole must accurately correspond to the drilling depth in order to reflect the true geological information. Therefore, it is essential to re-measure the drilling depth after the drilling construction is completed. The accurate measurement of the drilling depth is of great significance for ensuring construction quality, detecting geological information, and project settlement.
煤矿井下钻孔的孔中探测往往需要将安装传感器或数据采集装置的探头部分送入钻孔内部进行测量。对于深度大于150米的中长深度钻孔,使用钻机连接钻杆推送探头进行测量。对于深度在150米以内的浅孔往往使用推杆推送探头的方式进行测量。In-hole detection in coal mines often requires the probe part with sensors or data acquisition devices installed to be sent into the borehole for measurement. For medium- and long-depth boreholes with a depth greater than 150 meters, a drill rig is used to connect the drill rod to push the probe for measurement. For shallow holes with a depth of less than 150 meters, a push rod is often used to push the probe for measurement.
目前,针对验证钻孔深度和钻孔孔中物探对于钻孔深度精细化、自动化测量的需求,现有的技术改进方式如下:第一,通过测量探头后端携带的电缆进入钻孔的长度获取探头在钻孔中的位置。第二,通过敲击钻孔中钻杆尾端,监测声波在钻杆中的传输速度计算钻孔深度。第三,向钻孔中注入液体,通过测量压力结合钻孔轨迹换算钻孔深度。At present, in response to the need for verification of borehole depth and geophysical exploration in boreholes for refined and automated measurement of borehole depth, the existing technical improvements are as follows: First, the position of the probe in the borehole is obtained by measuring the length of the cable carried by the rear end of the probe into the borehole. Second, the borehole depth is calculated by tapping the tail end of the drill rod in the borehole and monitoring the transmission speed of the sound wave in the drill rod. Third, liquid is injected into the borehole, and the borehole depth is converted by measuring the pressure combined with the drilling trajectory.
对于上述改进方式和思路,探头尾端线缆测量的方式同样需要人工计量推杆数量,并且其线缆容易与滚轮发生打滑,实际施工使用时孔口和电缆位移测量装置之间的线缆无法保证绷直,导致测量探头位置与线缆测量深度之间在实际使用中无法保证同步送入,往往造成测量数据与深度数据的不匹配;声波测量的方法便于实现,但应用中受到外部环境的影响,测量效果难以保证;压力换算深度的方式受外界因素制约,实施过程中产生额外的工作量。Regarding the above-mentioned improvement methods and ideas, the cable measurement method at the tail end of the probe also requires manual measurement of the number of push rods, and the cable is prone to slipping on the roller. During actual construction and use, the cable between the orifice and the cable displacement measuring device cannot be guaranteed to be straight, resulting in the measurement probe position and the cable measurement depth cannot be guaranteed to be delivered synchronously in actual use, which often causes a mismatch between the measurement data and the depth data; the acoustic wave measurement method is easy to implement, but it is affected by the external environment during application, and the measurement effect is difficult to guarantee; the method of converting pressure into depth is restricted by external factors, and additional workload is generated during implementation.
发明内容Summary of the invention
针对现有技术存在的缺陷和不足,本发明的目的在于,提供一种煤矿井下钻孔深度复测量装置及方法,解决现有技术中煤矿井下钻孔在进行深度测量的准确度和精密度有待进一步提高的技术问题。In view of the defects and shortcomings of the prior art, the purpose of the present invention is to provide a device and method for repeatedly measuring the depth of underground drilling holes in coal mines, so as to solve the technical problem that the accuracy and precision of depth measurement of underground drilling holes in coal mines in the prior art need to be further improved.
为了解决上述技术问题,本发明采用如下技术方案予以实现:In order to solve the above technical problems, the present invention adopts the following technical solutions to achieve the above problems:
一种煤矿井下钻孔深度复测装置,包括壳体;所述的壳体包括壳体主体,壳体主体的纵向两端均开放,壳体主体的外侧壁上固定设置有壳体支撑板,壳体支撑板沿着纵向方向设置。A device for re-measuring the depth of underground drilling in a coal mine comprises a shell; the shell comprises a shell body, both longitudinal ends of the shell body are open, a shell support plate is fixedly arranged on the outer side wall of the shell body, and the shell support plate is arranged along the longitudinal direction.
所述的壳体主体的底部内安装有托盘,托盘的底面和壳体主体的内壁之间设置有多个千斤顶,千斤顶的底端安装在壳体主体上,千斤顶的顶端穿过托盘;所述的托盘横向两侧的顶面上安装有分别安装有一个侧翼板,一对侧翼板横向相对设置,一对侧翼板的横向内侧之间设置有滑轨座,滑轨座能够沿着竖向方向上下移动;所述的滑轨座的底面和托盘的顶面之间设置有多个弹簧,弹簧的底端安装在托盘上,弹簧的顶端固定安装在滑轨座上,弹簧位于千斤顶顶端的外侧。A tray is installed inside the bottom of the shell body, and multiple jacks are arranged between the bottom surface of the tray and the inner wall of the shell body, the bottom end of the jack is installed on the shell body, and the top end of the jack passes through the tray; a side wing plate is installed on the top surface of the two lateral sides of the tray, and a pair of side wing plates are arranged opposite to each other laterally, and a slide rail seat is arranged between the lateral inner sides of the pair of side wing plates, and the slide rail seat can move up and down along the vertical direction; multiple springs are arranged between the bottom surface of the slide rail seat and the top surface of the tray, the bottom end of the spring is installed on the tray, and the top end of the spring is fixedly installed on the slide rail seat, and the spring is located on the outside of the top end of the jack.
所述的壳体主体的顶部内设置滚轮,滚轮和滑轨座之间的空间为推杆腔,推杆腔用于设置推杆;所述的滑轨座中间位置的内壁上设置有多个应变片,多个应变片沿着纵向方向均匀布设,应变片的底面固定设置在滑轨座上,应变片的顶面与推杆相接触。A roller is arranged inside the top of the shell body, and the space between the roller and the slide rail seat is a push rod cavity, which is used to set the push rod; a plurality of strain gauges are arranged on the inner wall at the middle position of the slide rail seat, and the plurality of strain gauges are evenly arranged along the longitudinal direction, the bottom surface of the strain gauge is fixedly arranged on the slide rail seat, and the top surface of the strain gauge is in contact with the push rod.
所述的壳体主体的纵向前部和纵向后部分别设置有一个固定座,固定座安装在壳体的外壁上,每个固定座内沿着竖向方向设置有一对支撑杆,一对支撑杆的顶部安装在固定座内,一对支撑杆的底部之间设置有一根滚轮转轴,滚轮固定安装在滚轮转轴上;所述的滚轮转轴沿着横向方向设置,滚轮转轴的横向一端可转动式安装在靠近横向左侧的支撑杆内,滚轮转轴的横向另一端依次穿过靠近横向右侧的支撑杆、壳体主体和固定座,滚轮转轴的横向另一端上连接有光电编码器,光电编码器设置在壳体支撑板上。A fixing seat is respectively arranged at the longitudinal front and the longitudinal rear of the shell body, and the fixing seat is installed on the outer wall of the shell, and a pair of support rods are arranged in each fixing seat along the vertical direction, and the top of the pair of support rods is installed in the fixing seat, and a roller shaft is arranged between the bottoms of the pair of support rods, and the roller is fixedly installed on the roller shaft; the roller shaft is arranged along the transverse direction, and one transverse end of the roller shaft is rotatably installed in the support rod close to the transverse left side, and the other transverse end of the roller shaft passes through the support rod close to the transverse right side, the shell body and the fixing seat in sequence, and a photoelectric encoder is connected to the other transverse end of the roller shaft, and the photoelectric encoder is arranged on the shell support plate.
本发明还具有如下技术特征:The present invention also has the following technical features:
两个光电编码器之间的壳体支撑板上开设有采集及控制器安装孔,采集及控制器安装孔内安装有采集及控制器,采集及控制器与光电编码器、千斤顶、应变片均相连接。A collection and controller installation hole is provided on the shell support plate between the two photoelectric encoders. The collection and controller are installed in the collection and controller installation hole. The collection and controller are connected to the photoelectric encoder, the jack and the strain gauge.
所述的壳体主体的纵向后端固定且同轴设置有壳体法兰盘,壳体法兰盘的边缘处开设有多个法兰条形孔,多个法兰条形孔沿着壳体法兰盘的周向方向均匀布设。The longitudinal rear end of the shell body is fixed and coaxially provided with a shell flange, and a plurality of flange strip holes are opened at the edge of the shell flange, and the plurality of flange strip holes are evenly arranged along the circumferential direction of the shell flange.
所述的托盘包括中间的托盘主体和外侧的两个弧形体凸台,弧形体凸台和托盘主体为一体化设置;所述的托盘主体的下端面上设置有两个托盘台阶。The tray comprises a tray body in the middle and two arc-shaped bosses on the outer side, wherein the arc-shaped bosses and the tray body are integrated; and two tray steps are arranged on the lower end surface of the tray body.
所述的侧翼板包括上限位板、中支撑板和下安装板,所述的上限位板的底面能够与托盘相接触;所述的中支撑板上开设有侧翼板条形走线孔。The side wing plate comprises an upper limit plate, a middle support plate and a lower mounting plate. The bottom surface of the upper limit plate can contact the tray. The middle support plate is provided with side wing plate strip wiring holes.
所述的滑轨座包括滑轨座主体,滑轨座主体的顶面上一体化设置有两个滑轨座凸台,滑轨座主体横向外侧的顶面与侧翼板的顶部相接触;滑轨座主体中间的内壁和滑轨座凸台的内壁上设置有多条凹槽,凹槽沿着纵向方向开设。The slide rail seat includes a slide rail seat body, on the top surface of which two slide rail seat bosses are integrally arranged, and the top surface of the slide rail seat body on the lateral outside contacts the top of the side wing plate; a plurality of grooves are arranged on the inner wall in the middle of the slide rail seat body and the inner wall of the slide rail seat boss, and the grooves are opened along the longitudinal direction.
所述的滚轮包括外侧的两个滚轮外缘段和中间的滚轮中心段,滚轮外缘段和滚轮中心段为一体化设置,滚轮外缘段的表面与滑轨座凸台的顶面的形状相匹配,滚轮中心段的表面与推杆的表面的形状相匹配。The roller includes two outer roller edge sections and a middle roller center section. The roller outer edge sections and the roller center section are integrated. The surface of the roller outer edge section matches the shape of the top surface of the slide rail seat boss, and the surface of the roller center section matches the shape of the surface of the push rod.
所述的固定座上分别开设有一对支撑杆安装孔,支撑杆安装孔沿着竖向方向设置。A pair of support rod mounting holes are respectively provided on the fixing seat, and the support rod mounting holes are arranged along the vertical direction.
所述的支撑杆的顶端设置有支撑杆外螺纹,支撑杆的顶端用螺母固定于固定座的上端面上。The top end of the support rod is provided with a support rod external thread, and the top end of the support rod is fixed to the upper end surface of the fixing seat by a nut.
本发明还保护一种煤矿井下钻孔深度复测方法,该方法采用如上所述的煤矿井下钻孔深度复测装置测量钻孔深度;钻孔深度按照如下式Ⅰ进行计算:The present invention also protects a method for re-measuring the depth of underground drilling in a coal mine, which uses the above-mentioned underground drilling depth re-measuring device to measure the depth of drilling; the depth of drilling is calculated according to the following formula I:
式中:Where:
D表示钻孔深度;D represents the drilling depth;
r表示滚轮的最小半径;r represents the minimum radius of the roller;
N1表示其中一个光电编码器所输出的脉冲的总数量;N 1 represents the total number of pulses output by one of the photoelectric encoders;
n1表示当推杆产生2πr的位移时,其中一个光电编码器输出的脉冲数量;n 1 represents the number of pulses output by one of the photoelectric encoders when the push rod produces a displacement of 2πr;
N2表示另一个光电编码器所输出的脉冲的总数量;N 2 represents the total number of pulses output by another photoelectric encoder;
n2表示当推杆产生2πr的位移时,另一个光电编码器输出的脉冲数量。n 2 represents the number of pulses output by another photoelectric encoder when the push rod produces a displacement of 2πr.
本发明与现有技术相比,具有如下有益的技术效果:Compared with the prior art, the present invention has the following beneficial technical effects:
(Ⅰ)本发明的煤矿井下钻孔深度复测量装置,采用千斤顶、侧翼板、滑轨座、弹簧共同组成推杆下部支撑压紧结构,采用固定座、支撑杆、滚轮转轴和滚轮共同组成推杆上部压紧结构,推杆下部支撑压紧结构和推杆上部压紧结构相互配合,能够压紧推杆;在推杆推送的过程中,通过应变片能够实时监控推杆所受压力,方便判断和调整推杆压紧状态,这样能够保证推杆在测量过程中始终保持压紧状态,避免了推杆打滑,保证了测量数据的准确度;推杆的推送时带动滚轮转动,光电编码器能够将滚轮的几何位移量转换成脉冲,保证了测量数据的精密度。(I) The coal mine underground drilling depth complex measuring device of the present invention adopts a jack, a side wing plate, a slide rail seat, and a spring to form a lower support and clamping structure of the push rod, and adopts a fixed seat, a support rod, a roller shaft, and a roller to form an upper clamping structure of the push rod. The lower support and clamping structure of the push rod and the upper clamping structure of the push rod cooperate with each other to clamp the push rod; during the pushing process of the push rod, the pressure on the push rod can be monitored in real time through the strain gauge, which is convenient for judging and adjusting the clamping state of the push rod, so that the push rod can always be kept in a clamping state during the measurement process, avoiding the push rod from slipping, and ensuring the accuracy of the measurement data; when the push rod is pushed, the roller is driven to rotate, and the photoelectric encoder can convert the geometric displacement of the roller into pulses, thereby ensuring the precision of the measurement data.
(Ⅱ)本发明的煤矿井下钻孔深度复测量装置,在测量过程中能够自动压紧推杆,在不受外力的前提下不会在推杆上前后移动,测量时实现方式简单,观测过程中不需要配备专人操作,节省了施工人员。(II) The coal mine underground drilling depth multiple measurement device of the present invention can automatically press the push rod during the measurement process, and will not move back and forth on the push rod without external force. The measurement is simple to implement, and no special person is required to operate during the observation process, which saves construction personnel.
(Ⅲ)本发明的煤矿井下钻孔深度复测方法,采用两个光电编码器同时测量,二者测量到的结果能够相互印证;同时,在计算钻孔深度时,将两个光电编码器输出的深度数据进行平均取值后,使得计算结果更加准确,从数值处理上进一步提高了测量精度。(III) The coal mine underground drilling depth re-measurement method of the present invention adopts two photoelectric encoders for simultaneous measurement, and the results measured by the two photoelectric encoders can verify each other; at the same time, when calculating the drilling depth, the depth data output by the two photoelectric encoders are averaged to make the calculation result more accurate, and the measurement accuracy is further improved from the perspective of numerical processing.
(Ⅳ)本发明的煤矿井下钻孔深度复测量装置和方法,在推杆推送过程中,能够保证前端探测装置与推杆同时推送,测量深度与探管采集到的物探数据能够准确对应。与现有技术中在进行钻孔深度复测时相对与人工计数、线缆位移测量、声波测量等测量方式相比,本发明的装置测量精度更高,测量结果更加可靠稳定。(IV) The coal mine underground drilling depth re-measurement device and method of the present invention can ensure that the front-end detection device and the push rod are pushed at the same time during the pushing process of the push rod, and the measured depth can accurately correspond to the geophysical data collected by the probe. Compared with the measurement methods such as manual counting, cable displacement measurement, and acoustic wave measurement in the prior art when re-measuring the drilling depth, the device of the present invention has higher measurement accuracy and more reliable and stable measurement results.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为煤矿井下钻孔深度复测量装置的整体结构示意图。FIG1 is a schematic diagram of the overall structure of a drilling depth complex measurement device in an underground coal mine.
图2为壳体的结构示意图。FIG. 2 is a schematic structural diagram of a housing.
图3为托盘的结构示意图。FIG. 3 is a schematic diagram of the structure of a tray.
图4为侧翼板的结构示意图。FIG. 4 is a schematic structural diagram of a side wing plate.
图5为滑轨座的结构示意图。FIG. 5 is a schematic structural diagram of a slide rail seat.
图6为滑轨座的正视图。FIG. 6 is a front view of the slide rail seat.
图7为图6A-A’面的剖视图。Fig. 7 is a cross-sectional view along the A-A' plane of Fig. 6 .
图8为滑轨座底部结构示意图。FIG8 is a schematic diagram of the bottom structure of the slide rail seat.
图9为滚轮的结构示意图。FIG. 9 is a schematic structural diagram of a roller.
图10为滚轮的正视图。FIG. 10 is a front view of the roller.
图11为固定座的结构示意图。FIG. 11 is a schematic structural diagram of a fixing seat.
图12为支撑杆的结构示意图。FIG. 12 is a schematic structural diagram of a support rod.
图13为煤矿井下钻孔深度复测量方法的流程示意图。FIG. 13 is a flow chart of a method for re-measuring the depth of underground boreholes in a coal mine.
图中各标号的含义为:1-壳体,2-托盘,3-千斤顶,4-侧翼板,5-滑轨座,6-弹簧,7-滚轮,8-推杆腔,9-应变片,10-固定座,11-支撑杆,12-滚轮转轴,13-光电编码器,14-采集及控制器。The meanings of the numbers in the figure are: 1-shell, 2-tray, 3-jack, 4-side wing plate, 5-slide rail seat, 6-spring, 7-roller, 8-push rod cavity, 9-strain gauge, 10-fixed seat, 11-support rod, 12-roller shaft, 13-photoelectric encoder, 14-acquisition and controller.
101-壳体主体,102-壳体支撑板,103-采集及控制器安装孔,104-壳体法兰盘,105-法兰条形孔,106-支撑杆通孔,107-壳体转轴通孔,108-千斤顶支撑平面,109-托盘安装卡槽,110-壳体走线孔。101-shell body, 102-shell support plate, 103-collection and controller installation hole, 104-shell flange, 105-flange strip hole, 106-support rod through hole, 107-shell shaft through hole, 108-jack support plane, 109-tray installation slot, 110-shell wiring hole.
201-托盘主体,202-弧形体凸台,203-托盘台阶,204-千斤顶通孔,205-下弹簧孔,206-托盘走线孔。201-tray body, 202-arc-shaped boss, 203-tray step, 204-jack through hole, 205-lower spring hole, 206-tray wiring hole.
401-上限位板,402-中支撑板,403-下安装板,侧翼板条形走线孔404-,侧翼板安装孔405-。401-upper limit plate, 402-middle support plate, 403-lower mounting plate, side wing plate strip wiring hole 404-, side wing plate mounting hole 405-.
滑轨座主体501-,滑轨座凸台502-,503-凹槽,504-上弹簧孔,505-滑轨座第一走线孔,506-滑轨座第二走线孔,507-滑轨座第三走线孔,508-走线孔堵头。Slide rail seat body 501-, slide rail seat boss 502-, 503-groove, 504-upper spring hole, 505-first wiring hole of the slide rail seat, 506-second wiring hole of the slide rail seat, 507-third wiring hole of the slide rail seat, 508-wiring hole plug.
701-滚轮外缘段,702-滚轮中心段。701- roller outer edge section, 702- roller center section.
1001-支撑杆安装孔,1002-固定座转轴通孔。1001-support rod mounting hole, 1002-fixed seat shaft through hole.
1101-支撑杆外螺纹,1102-支撑杆转轴通孔。1101-external thread of the support rod, 1102-through hole of the support rod shaft.
以下结合实施例对本发明的技术方案作进一步说明。The technical solution of the present invention is further described below in conjunction with embodiments.
具体实施方式Detailed ways
需要说明的是,本发明中的所有用到的零部件和仪器,在没有特殊说明的情况下,均采用本领域已知的零部件和仪器,例如:It should be noted that all parts and instruments used in the present invention, unless otherwise specified, are parts and instruments known in the art, such as:
推杆采用现有技术中已知的常规的推杆(也叫做推送杆),比如现有技术中用于钻孔深度复测的推杆,或者连接有控制探测探头的推杆。The push rod adopts a conventional push rod (also called a push rod) known in the prior art, such as a push rod used for drilling depth remeasurement in the prior art, or a push rod connected with a control detection probe.
光电编码器13采用现有技术中已知的常规的光电编码器。The photoelectric encoder 13 adopts a conventional photoelectric encoder known in the prior art.
采集及控制器14采用现有技术中已知的常规的采集及控制器(也叫做数据采集控制器、采集控制器、数据采集控制仪等)。The acquisition and controller 14 adopts a conventional acquisition and controller known in the prior art (also called data acquisition controller, acquisition controller, data acquisition control instrument, etc.).
遵从上述技术方案,以下给出本发明的具体实施例,需要说明的是本发明并不局限于以下具体实施例,凡在本申请技术方案基础上做的等同变换均落入本发明的保护范围。In accordance with the above technical scheme, specific embodiments of the present invention are given below. It should be noted that the present invention is not limited to the following specific embodiments, and all equivalent changes made on the basis of the technical scheme of this application fall within the protection scope of the present invention.
实施例1:Embodiment 1:
本实施例给出一种煤矿井下钻孔深度复测装置,如图1所示,包括壳体1;壳体1包括壳体主体101,壳体主体101为中空的圆柱体结构,壳体主体101的纵向两端均开放,壳体主体101的外侧壁上固定设置有壳体支撑板102,壳体支撑板102沿着纵向方向设置。The present embodiment provides a coal mine underground drilling depth re-measurement device, as shown in Figure 1, including a shell 1; the shell 1 includes a shell body 101, the shell body 101 is a hollow cylindrical structure, both longitudinal ends of the shell body 101 are open, and a shell support plate 102 is fixedly provided on the outer side wall of the shell body 101, and the shell support plate 102 is arranged along the longitudinal direction.
壳体主体101的底部内安装有托盘2,托盘2的底面和壳体主体101的内壁之间设置有多个千斤顶3,千斤顶3的底端安装在壳体主体101上,千斤顶3的顶端穿过托盘2;托盘2横向两侧的顶面上安装有分别安装有一个侧翼板4,一对侧翼板4横向相对设置,一对侧翼板4的横向内侧之间设置有滑轨座5,滑轨座5能够沿着竖向方向上下移动;滑轨座5的底面和托盘2的顶面之间设置有多个弹簧6,弹簧6的底端安装在托盘2上,弹簧6的顶端固定安装在滑轨座5上,弹簧6位于千斤顶3顶端的外侧。A tray 2 is installed at the bottom of the shell body 101, and multiple jacks 3 are arranged between the bottom surface of the tray 2 and the inner wall of the shell body 101, the bottom end of the jack 3 is installed on the shell body 101, and the top end of the jack 3 passes through the tray 2; a side wing plate 4 is installed on the top surface of the two lateral sides of the tray 2, respectively, and a pair of side wing plates 4 are arranged opposite to each other laterally, and a slide rail seat 5 is arranged between the lateral inner sides of the pair of side wing plates 4, and the slide rail seat 5 can move up and down along the vertical direction; a plurality of springs 6 are arranged between the bottom surface of the slide rail seat 5 and the top surface of the tray 2, the bottom end of the spring 6 is installed on the tray 2, and the top end of the spring 6 is fixedly installed on the slide rail seat 5, and the spring 6 is located on the outside of the top end of the jack 3.
壳体主体101的顶部内设置滚轮7,滚轮7和滑轨座5之间的空间为推杆腔8,推杆腔8用于设置推杆;滑轨座5中间位置的内壁上设置有多个应变片9,多个应变片9沿着纵向方向均匀布设,应变片9的底面固定设置在滑轨座5上,应变片9的顶面与推杆相接触。A roller 7 is arranged inside the top of the shell body 101, and the space between the roller 7 and the slide rail seat 5 is a push rod cavity 8, and the push rod cavity 8 is used to set the push rod; a plurality of strain gauges 9 are arranged on the inner wall at the middle position of the slide rail seat 5, and the plurality of strain gauges 9 are evenly arranged along the longitudinal direction, the bottom surface of the strain gauge 9 is fixedly set on the slide rail seat 5, and the top surface of the strain gauge 9 is in contact with the push rod.
壳体主体101的纵向前部和纵向后部分别设置有一个固定座10,固定座10安装在壳体1的外壁上,每个固定座10内沿着竖向方向设置有一对支撑杆11,一对支撑杆11的顶部安装在固定座10内,一对支撑杆11的底部之间设置有一根滚轮转轴12,滚轮7固定安装在滚轮转轴12上;滚轮转轴12沿着横向方向设置,滚轮转轴12的横向一端可转动式安装在靠近横向左侧的支撑杆11内,滚轮转轴12的横向另一端依次穿过靠近横向右侧的支撑杆11、壳体主体101和固定座10,滚轮转轴12的横向另一端上连接有光电编码器13,光电编码器13设置在壳体支撑板102上。A fixed seat 10 is respectively provided at the longitudinal front and longitudinal rear of the shell body 101, and the fixed seat 10 is installed on the outer wall of the shell 1. A pair of support rods 11 are arranged in each fixed seat 10 along the vertical direction, and the top of the pair of support rods 11 is installed in the fixed seat 10, and a roller shaft 12 is arranged between the bottoms of the pair of support rods 11, and the roller 7 is fixedly installed on the roller shaft 12; the roller shaft 12 is arranged along the transverse direction, and one transverse end of the roller shaft 12 is rotatably installed in the support rod 11 close to the transverse left side, and the other transverse end of the roller shaft 12 passes through the support rod 11 close to the transverse right side, the shell body 101 and the fixed seat 10 in sequence, and the other transverse end of the roller shaft 12 is connected with a photoelectric encoder 13, and the photoelectric encoder 13 is arranged on the shell support plate 102.
作为本实施例的一种具体方案,如图1和图2所示,两个光电编码器13之间的壳体支撑板102上开设有采集及控制器安装孔103,采集及控制器安装孔103内安装有采集及控制器14,采集及控制器14与光电编码器13、千斤顶3、应变片9均相连接。本实施例中,采集及控制器14用于记录和收集滚轮转轴12转动的圈数、应变片9所受到的压力,并控制千斤顶3伸缩杆的伸缩。As a specific solution of this embodiment, as shown in Figures 1 and 2, a collection and controller installation hole 103 is provided on the housing support plate 102 between the two photoelectric encoders 13, and a collection and controller 14 is installed in the collection and controller installation hole 103. The collection and controller 14 is connected to the photoelectric encoder 13, the jack 3, and the strain gauge 9. In this embodiment, the collection and controller 14 is used to record and collect the number of revolutions of the roller shaft 12, the pressure on the strain gauge 9, and control the extension and retraction of the telescopic rod of the jack 3.
作为本实施例的一种具体方案,如图2所示,壳体主体101的纵向后端固定且同轴设置有壳体法兰盘104,壳体法兰盘104的边缘处开设有多个法兰条形孔105,多个法兰条形孔105沿着壳体法兰盘104的周向方向均匀布设。本实施例中,壳体法兰盘104通过法兰条形孔105能够配接煤矿井下多种规格钻孔的孔口法兰。As a specific solution of this embodiment, as shown in FIG2 , a housing flange 104 is fixed and coaxially arranged at the longitudinal rear end of the housing body 101, and a plurality of flange strip holes 105 are opened at the edge of the housing flange 104, and the plurality of flange strip holes 105 are evenly arranged along the circumferential direction of the housing flange 104. In this embodiment, the housing flange 104 can be matched with orifice flanges of various specifications of boreholes in coal mines through the flange strip holes 105.
作为本实施例的一种具体方案,如图2所示,壳体主体101的纵向前部和纵向后部上分别开设有一对支撑杆通孔106,四个支撑杆通孔106两两对称设置,支撑杆通孔106与支撑杆安装孔1001一一对应设置。本实施例中,支撑杆通孔106用于供支撑杆11穿过壳体主体101。As a specific solution of this embodiment, as shown in FIG2 , a pair of support rod through holes 106 are respectively provided on the longitudinal front portion and the longitudinal rear portion of the housing body 101, and the four support rod through holes 106 are symmetrically arranged in pairs, and the support rod through holes 106 are arranged in a one-to-one correspondence with the support rod mounting holes 1001. In this embodiment, the support rod through holes 106 are used for the support rod 11 to pass through the housing body 101.
作为本实施例的一种具体方案,如图2所示,壳体主体101上开设有两个壳体转轴通孔107。本实施例中,壳体转轴通孔107用于供滚轮转轴12穿过壳体主体101。As a specific solution of this embodiment, as shown in FIG2 , two housing shaft through holes 107 are provided on the housing body 101. In this embodiment, the housing shaft through holes 107 are used for the roller shaft 12 to pass through the housing body 101.
作为本实施例的一种具体方案,如图2所示,壳体主体101底部的中间位置设置有千斤顶支撑平面108,千斤顶支撑平面108两侧的壳体主体101的内壁上设置有托盘安装卡槽109。本实施例中,千斤顶支撑平面108用于设置千斤顶3,托盘安装卡槽109用于安装托盘2。As a specific solution of this embodiment, as shown in FIG2 , a jack support plane 108 is provided in the middle of the bottom of the shell body 101, and tray mounting slots 109 are provided on the inner wall of the shell body 101 on both sides of the jack support plane 108. In this embodiment, the jack support plane 108 is used to set the jack 3, and the tray mounting slots 109 are used to install the tray 2.
作为本实施例的一种具体方案,如图2所示,壳体主体101上开设有壳体走线孔110。本实施例中,壳体走线孔110用于设置应变片9的绝缘导线和千斤顶3的控制线。As a specific solution of this embodiment, as shown in Fig. 2, a housing wiring hole 110 is provided on the housing body 101. In this embodiment, the housing wiring hole 110 is used to set the insulated wire of the strain gauge 9 and the control wire of the jack 3.
作为本实施例的一种具体方案,如图3所示,托盘2包括中间的托盘主体201和外侧的两个弧形体凸台202,弧形体凸台202和托盘主体201为一体化设置;托盘主体201的下端面上设置有两个托盘台阶203;弧形体凸台202的弧形面与托盘安装卡槽109外侧表面的形状相匹配。本实施例中,该弧形面半径与托盘安装卡槽109所在圆弧半径相同,托盘安装卡槽109与托盘2的长度的长度一致,使得托盘2能够与托盘安装卡槽109紧密配合,进而实现托盘2在壳体1内的限位固定,托盘主体201紧密地安装在壳体1内后,能够与壳体1围成一个横向两侧密闭的空间。As a specific solution of this embodiment, as shown in FIG. 3 , the tray 2 includes a tray body 201 in the middle and two arc-shaped bosses 202 on the outside, and the arc-shaped bosses 202 and the tray body 201 are integrated; two tray steps 203 are arranged on the lower end surface of the tray body 201; the arc-shaped surface of the arc-shaped boss 202 matches the shape of the outer surface of the tray mounting slot 109. In this embodiment, the radius of the arc-shaped surface is the same as the radius of the circular arc where the tray mounting slot 109 is located, and the length of the tray mounting slot 109 is consistent with the length of the tray 2, so that the tray 2 can be closely matched with the tray mounting slot 109, thereby realizing the limited fixation of the tray 2 in the shell 1. After the tray body 201 is tightly installed in the shell 1, it can enclose a space with two horizontal sides closed with the shell 1.
作为本实施例的一种具体方案,如图3所示,托盘2上开设有两个千斤顶通孔204,千斤顶3的数目为两个,两个千斤顶3分别位于壳体主体101的纵向前部和纵向后部内,两个千斤顶3顶端的伸缩杆分别穿过两个千斤顶通孔204,两个千斤顶3的底面固定设置在千斤顶支撑平面108上。As a specific solution of this embodiment, as shown in Figure 3, two jack through holes 204 are opened on the tray 2, the number of jacks 3 is two, the two jacks 3 are respectively located in the longitudinal front and longitudinal rear parts of the shell body 101, the telescopic rods at the top of the two jacks 3 respectively pass through the two jack through holes 204, and the bottom surfaces of the two jacks 3 are fixedly set on the jack support plane 108.
作为本实施例的一种具体方案,如图3所示,托盘2的顶面上开设有十六个下弹簧孔205,十六个下弹簧孔205为双排对称布设且每排为八个。本实施例中,下弹簧孔205用于安装弹簧6的底部。As a specific solution of this embodiment, as shown in Figure 3, sixteen lower spring holes 205 are provided on the top surface of the tray 2, and the sixteen lower spring holes 205 are symmetrically arranged in two rows and each row has eight. In this embodiment, the lower spring holes 205 are used to install the bottom of the spring 6.
作为本实施例的一种具体方案,如图3所示,托盘2上开设有托盘走线孔206。本实施例中,托盘走线孔206用于设置千斤顶3的控制线。As a specific solution of this embodiment, as shown in Fig. 3, a tray wiring hole 206 is provided on the tray 2. In this embodiment, the tray wiring hole 206 is used to set the control line of the jack 3.
作为本实施例的一种具体方案,如图4所示,侧翼板4包括上限位板401、中支撑板402和下安装板403,上限位板401、中支撑板402和下安装板403组成的结构为Z字形结构,上限位板401的底面能够与托盘2相接触。本实施例中,通过两块侧翼板4的上限位板401将滑轨座5限位于托盘2上部后,此时弹簧6处于压缩状态且滑轨座5上端面顶紧上限位板401,推杆沿着滑轨座5经过滚轮7时,推杆挤压滑轨座5使得滑轨座5垂直下移,通过滑轨座5及两个滚轮7能够保证推杆推送的稳定性。As a specific solution of this embodiment, as shown in FIG4 , the side wing plate 4 includes an upper limit plate 401, a middle support plate 402 and a lower mounting plate 403. The structure composed of the upper limit plate 401, the middle support plate 402 and the lower mounting plate 403 is a Z-shaped structure, and the bottom surface of the upper limit plate 401 can contact the tray 2. In this embodiment, after the slide rail seat 5 is limited to the upper part of the tray 2 by the upper limit plates 401 of the two side wing plates 4, the spring 6 is in a compressed state and the upper end surface of the slide rail seat 5 is pressed against the upper limit plate 401. When the push rod passes through the roller 7 along the slide rail seat 5, the push rod squeezes the slide rail seat 5 so that the slide rail seat 5 moves vertically downward. The slide rail seat 5 and the two rollers 7 can ensure the stability of the push rod.
作为本实施例的一种具体方案,如图4所示,中支撑板402上开设有侧翼板条形走线孔404。本实施例中,侧翼板条形走线孔404用于设置应变片9的绝缘导线和千斤顶3的控制线,侧翼板条形走线孔404设置为条形状,既能够保证有足够的空间供导线和控制线穿过,又能够保证控制线不会因为滑轨座5的上下运动而受到损伤。As a specific solution of this embodiment, as shown in FIG4 , a side wing strip-shaped wiring hole 404 is provided on the middle support plate 402. In this embodiment, the side wing strip-shaped wiring hole 404 is used to set the insulated wires of the strain gauge 9 and the control wires of the jack 3. The side wing strip-shaped wiring hole 404 is set in a strip shape, which can ensure that there is enough space for the wires and the control wires to pass through, and can ensure that the control wires will not be damaged due to the up and down movement of the slide rail seat 5.
作为本实施例的一种具体方案,如图4所示,下安装板403上开设有多个侧翼板安装孔405。本实施例中,侧翼板安装孔405内安装螺栓,通过螺栓和侧翼板安装孔405实现侧翼板4与托盘2的固定连接。As a specific solution of this embodiment, as shown in Fig. 4, a plurality of side wing plate mounting holes 405 are provided on the lower mounting plate 403. In this embodiment, bolts are installed in the side wing plate mounting holes 405, and the side wing plates 4 and the tray 2 are fixedly connected by the bolts and the side wing plate mounting holes 405.
作为本实施例的一种具体方案,如图5和图6所示,滑轨座5包括滑轨座主体501,滑轨座主体501的顶面上一体化设置有两个滑轨座凸台502;滑轨座主体501横向外侧的顶面与侧翼板4的顶部相接触;滑轨座主体501中间的内壁和滑轨座凸台502的内壁上设置有多条凹槽503,凹槽503沿着纵向方向开设。本实施例中,两个滑轨座凸台502的内壁、滚轮7以及滑轨座主体501之间的空间为推杆腔8,凹槽503使推杆腔8的底部整体呈凹凸结构,此种结构能够有效增加与推杆之间的摩擦力,从而防止溜杆。As a specific solution of this embodiment, as shown in FIG. 5 and FIG. 6 , the rail seat 5 includes a rail seat body 501, on the top surface of which two rail seat bosses 502 are integrally arranged; the top surface of the rail seat body 501 on the lateral outer side is in contact with the top of the side wing plate 4; the inner wall in the middle of the rail seat body 501 and the inner wall of the rail seat boss 502 are provided with a plurality of grooves 503, and the grooves 503 are opened along the longitudinal direction. In this embodiment, the inner wall of the two rail seat bosses 502, the roller 7 and the space between the rail seat body 501 are the push rod cavity 8, and the grooves 503 make the bottom of the push rod cavity 8 have a concave-convex structure as a whole, which can effectively increase the friction between the push rod and the push rod, thereby preventing the rod from slipping.
作为本实施例的一种具体方案,如图8所示,滑轨座5的底面上开设有十六个上弹簧孔504,十六个上弹簧孔504为双排对称布设且每排为八个,下弹簧孔205与上弹簧孔504一一对应设置。本实施例中,上弹簧孔504用于安装弹簧6的顶部,通过上弹簧孔504与下弹簧孔205安装弹簧6后,能够保证滑轨座5受力均匀。As a specific solution of this embodiment, as shown in FIG8 , sixteen upper spring holes 504 are provided on the bottom surface of the slide rail seat 5, and the sixteen upper spring holes 504 are symmetrically arranged in two rows with eight holes in each row, and the lower spring holes 205 are arranged in a one-to-one correspondence with the upper spring holes 504. In this embodiment, the upper spring hole 504 is used to install the top of the spring 6, and after the spring 6 is installed through the upper spring hole 504 and the lower spring hole 205, it can ensure that the slide rail seat 5 is evenly stressed.
作为本实施例的一种具体方案,如图7和图8所示,滑轨座5上开设有多个滑轨座第一走线孔505,滑轨座第一走线孔505沿着竖向方向开设,所述滑轨座第一走线孔505和应变片9的数目均为两个,两个应变片9分别位于两个滚轮7的正下方,两个滑轨座第一走线孔505分别位于两个应变片9的正下方;滑轨座5内开设有滑轨座第二走线孔506,滑轨座第二走线孔506沿着纵向方向开设;滑轨座5的中间位置开设有滑轨座第三走线孔507,滑轨座第三走线孔507沿着横向方向开设;滑轨座第一走线孔505、滑轨座第三走线孔507与滑轨座第二走线孔506相连通。本实施例中,应变片9的绝缘导线依次通过滑轨座第一走线孔505、滑轨座第二走线孔506、滑轨座第三走线孔507、侧翼板条形走线孔404和壳体走线孔110与采集及控制器14的接线端相连接。千斤顶3的控制线依次通过托盘走线孔206、侧翼板条形走线孔404、壳体走线孔110与采集及控制器14的接线端相连接。As a specific scheme of the present embodiment, as shown in Figures 7 and 8, a plurality of first wiring holes 505 of the slide rail seat are provided on the slide rail seat 5, and the first wiring holes 505 of the slide rail seat are provided along the vertical direction. The number of the first wiring holes 505 of the slide rail seat and the strain gauge 9 are both two, and the two strain gauges 9 are respectively located directly below the two rollers 7, and the two first wiring holes 505 of the slide rail seats are respectively located directly below the two strain gauges 9; a second wiring hole 506 of the slide rail seat is provided in the slide rail seat 5, and the second wiring hole 506 of the slide rail seat is provided along the longitudinal direction; a third wiring hole 507 of the slide rail seat is provided in the middle position of the slide rail seat 5, and the third wiring hole 507 of the slide rail seat is provided along the transverse direction; the first wiring hole 505 of the slide rail seat, the third wiring hole 507 of the slide rail seat are connected with the second wiring hole 506 of the slide rail seat. In this embodiment, the insulated wire of the strain gauge 9 is connected to the wiring terminal of the acquisition and controller 14 through the first wiring hole 505 of the slide rail seat, the second wiring hole 506 of the slide rail seat, the third wiring hole 507 of the slide rail seat, the strip-shaped wiring hole 404 of the side wing plate, and the wiring hole 110 of the shell. The control line of the jack 3 is connected to the wiring terminal of the acquisition and controller 14 through the tray wiring hole 206, the strip-shaped wiring hole 404 of the side wing plate, and the wiring hole 110 of the shell.
作为本实施例的一种具体方案,如图5所示,滑轨座第二走线孔506的纵向前端内插接配合有走线孔堵头508。本实施例中,走线孔堵头508对绝缘导向起到密封防尘的作用。As a specific solution of this embodiment, as shown in Figure 5, a wiring hole plug 508 is inserted into the longitudinal front end of the second wiring hole 506 of the slide rail seat. In this embodiment, the wiring hole plug 508 plays a role in sealing and dustproofing the insulation guide.
作为本实施例的一种具体方案,如图9和图10所示,滚轮7包括外侧的两个滚轮外缘段701和中间的滚轮中心段702,滚轮外缘段701和滚轮中心段702为一体化设置,滚轮外缘段701的表面与滑轨座凸台502的顶面的形状相匹配,滚轮中心段702的表面与推杆的表面的形状相匹配,滚轮中心段702的表面为圆弧状,能够与同规格推杆的外轮廓匹配,便于通过更换滚轮7以适配不同规格推杆。As a specific scheme of this embodiment, as shown in Figures 9 and 10, the roller 7 includes two outer roller edge segments 701 and a middle roller center segment 702. The roller outer edge segments 701 and the roller center segment 702 are integrated. The surface of the roller outer edge segment 701 matches the shape of the top surface of the slide rail seat boss 502, and the surface of the roller center segment 702 matches the shape of the surface of the push rod. The surface of the roller center segment 702 is arc-shaped and can match the outer contour of the push rod of the same specification, so that the roller 7 can be replaced to adapt to push rods of different specifications.
作为本实施例的一种具体方案,滚轮7内部的中心处沿着横向方向开设有螺纹安装孔。本实施例中,滚轮7通过该螺纹安装孔与滚轮转轴12固定连接。As a specific solution of this embodiment, a threaded mounting hole is opened along the transverse direction at the center of the roller 7. In this embodiment, the roller 7 is fixedly connected to the roller shaft 12 through the threaded mounting hole.
作为本实施例的一种具体方案,如图11所示,固定座10整体为拱形结构,固定座10的下端面与壳体主体101的外表面的形状相匹配;每个固定座10上分别开设有一对支撑杆安装孔1001,支撑杆安装孔1001沿着竖向方向设置。本实施例中,支撑杆安装孔1001用于安装支撑杆11,支撑杆11的底部依次穿过支撑杆安装孔1001和支撑杆通孔106后伸入壳体主体101内。As a specific solution of this embodiment, as shown in FIG11 , the fixing seat 10 is an arched structure as a whole, and the lower end surface of the fixing seat 10 matches the shape of the outer surface of the shell body 101; each fixing seat 10 is provided with a pair of support rod mounting holes 1001, and the support rod mounting holes 1001 are arranged along the vertical direction. In this embodiment, the support rod mounting holes 1001 are used to install the support rod 11, and the bottom of the support rod 11 passes through the support rod mounting holes 1001 and the support rod through holes 106 in sequence and then extends into the shell body 101.
作为本实施例的一种具体方案,如图11所示,每个固定座10上分别开设有一个固定座转轴通孔1002,固定座转轴通孔1002与壳体转轴通孔107的尺寸大小均相同。本实施例中,固定座转轴通孔1002用于供滚轮转轴12穿过固定座10。As a specific solution of this embodiment, as shown in FIG11 , each fixing seat 10 is provided with a fixing seat shaft through hole 1002, and the fixing seat shaft through hole 1002 is the same size as the housing shaft through hole 107. In this embodiment, the fixing seat shaft through hole 1002 is used for the roller shaft 12 to pass through the fixing seat 10.
作为本实施例的一种具体方案,如图12所示,支撑杆11的顶端设置有支撑杆外螺纹1101,支撑杆11的顶端用螺母固定于固定座10的上端面上。本实施例中,通过调节螺母旋入支撑杆外螺纹1101的长度调节支撑杆11伸入壳体1内部的长度,从而调节滚轮7到滑轨座5之间距离。As a specific solution of this embodiment, as shown in FIG12 , the top of the support rod 11 is provided with a support rod external thread 1101, and the top of the support rod 11 is fixed to the upper end surface of the fixing seat 10 by a nut. In this embodiment, the length of the support rod 11 extending into the housing 1 is adjusted by adjusting the length of the nut screwed into the support rod external thread 1101, thereby adjusting the distance between the roller 7 and the slide rail seat 5.
作为本实施例的一种具体方案,如图12所示,每个支撑杆11的底部分别开设有一个支撑杆转轴通孔1102,靠近横向左侧的支撑杆11的支撑杆转轴通孔1102内可转动式安装有滚轮转轴12。本实施例中,滚轮转轴12的横向另一端一次穿过靠近横向右侧的支撑杆11的壳体转轴通孔107、壳体转轴通孔107和固定座转轴通孔1002后向外穿出。As a specific solution of this embodiment, as shown in FIG12, a support rod shaft through hole 1102 is respectively provided at the bottom of each support rod 11, and a roller shaft 12 is rotatably installed in the support rod shaft through hole 1102 of the support rod 11 near the left side in the horizontal direction. In this embodiment, the other lateral end of the roller shaft 12 passes through the housing shaft through hole 107 of the support rod 11 near the right side in the horizontal direction, the housing shaft through hole 107 and the fixed seat shaft through hole 1002 at one time and then passes outward.
实施例2:Embodiment 2:
本实施例给出一种煤矿井下钻孔深度复测方法,如图13所示,该方法采用实施例1的煤矿井下钻孔深度复测装置实现;该方法具体包括如下步骤:This embodiment provides a method for retesting the depth of a borehole in a coal mine. As shown in FIG13 , the method is implemented by using the device for retesting the depth of a borehole in a coal mine in Example 1. The method specifically includes the following steps:
步骤一,将煤矿井下钻孔深度复测装置固定在被测钻孔的孔口法兰处。Step 1: Fix the coal mine underground drilling depth re-measurement device at the orifice flange of the measured borehole.
步骤二,将推杆插入推杆腔8内,使推杆固定在滚轮7和滑轨座5之间;应变片9能够感受到推杆给予的向下的压力,通过该压力能判断推杆是否将滚轮7和滑轨座5压紧,若判断推杆尚未压紧,则通过采集及控制器14控制千斤顶3的伸缩杆向上伸展,推动滑轨座5向上移动,直至推杆处于压紧状态。Step 2, insert the push rod into the push rod cavity 8, so that the push rod is fixed between the roller 7 and the slide rail seat 5; the strain gauge 9 can feel the downward pressure given by the push rod, and can judge whether the push rod has pressed the roller 7 and the slide rail seat 5 through the pressure. If it is judged that the push rod has not been pressed, the telescopic rod of the jack 3 is controlled to extend upward through the acquisition and controller 14, pushing the slide rail seat 5 to move upward until the push rod is in a pressed state.
步骤三,在进行深度复测或仪器观测时,向推杆施加朝向钻孔方向的力,由于滚轮7和滑轨座5将推杆压紧,推杆在滑轨座5上受到外力作用产生位移时,滚轮7会产生转动,滚轮转轴12会同步进行转动,进而带动光电编码器13转动。Step three, when performing depth re-measurement or instrument observation, apply force to the push rod in the direction of drilling. Since the roller 7 and the slide rail seat 5 press the push rod, when the push rod is displaced by the external force on the slide rail seat 5, the roller 7 will rotate, and the roller shaft 12 will rotate synchronously, thereby driving the photoelectric encoder 13 to rotate.
步骤四,采集及控制器14中预先设置了压力阈值上限和压力阈值下限,在推送过程中,若应变片9的压力值超出设置的阈值范围,则采集及控制器14通过控制千斤顶3产生上下位移调节推杆的压紧状态。Step 4: The upper and lower limits of the pressure threshold are pre-set in the acquisition and controller 14. During the pushing process, if the pressure value of the strain gauge 9 exceeds the set threshold range, the acquisition and controller 14 controls the jack 3 to produce an up and down displacement to adjust the compression state of the push rod.
步骤五,一根推杆推送完成后,将另一根推杆通过螺纹连接在前一根推杆的尾部,然后继续推送。Step 5. After one push rod completes pushing, connect another push rod to the tail of the previous push rod through a thread, and then continue pushing.
步骤六,光电编码器13转动中输出若干个脉冲用于计量转动过的角度,设光电编码器13每转动一圈输出n个脉冲,滚轮7半径为r,当推杆产生2πr的位移时,则光电编码器13输出n个脉冲,即该光电编码器13的测量精度为2πr/n。Step six, the photoelectric encoder 13 outputs a number of pulses during rotation to measure the rotation angle. Assume that the photoelectric encoder 13 outputs n pulses for each rotation, and the radius of the roller 7 is r. When the push rod produces a displacement of 2πr, the photoelectric encoder 13 outputs n pulses, that is, the measurement accuracy of the photoelectric encoder 13 is 2πr/n.
步骤七,采集及控制器14能够分别计算两个滚轮7所连接的光电编码器13输出的脉冲数量,通过换算后得出深度值实际测量值,将同时测量到的两个光电编码器13输出的深度值进行平均处理,获得的数值即为钻孔深度。上述过程可采用按照如下式Ⅰ表示:Step 7, the acquisition and controller 14 can respectively calculate the number of pulses output by the photoelectric encoders 13 connected to the two rollers 7, and obtain the actual measured value of the depth value after conversion. The depth values output by the two photoelectric encoders 13 measured at the same time are averaged, and the obtained value is the drilling depth. The above process can be expressed as follows:
式中:Where:
D表示钻孔深度;D represents the drilling depth;
r表示滚轮的半径;r represents the radius of the roller;
N1表示其中一个光电编码器所输出的脉冲的总数量;N 1 represents the total number of pulses output by one of the photoelectric encoders;
n1表示当推杆产生2πr的位移时,其中一个光电编码器输出的脉冲数量;n 1 represents the number of pulses output by one of the photoelectric encoders when the push rod produces a displacement of 2πr;
N2表示另一个光电编码器所输出的脉冲的总数量;N 2 represents the total number of pulses output by another photoelectric encoder;
n2表示当推杆产生2πr的位移时,另一个光电编码器输出的脉冲数量。n 2 represents the number of pulses output by another photoelectric encoder when the push rod produces a displacement of 2πr.
从上述实施例1和2中能够看出,本发明针对煤矿井下手持式钻孔观测类仪器的深度信息测量,提出通过测量探头尾端连接的推杆送入钻孔的位移实时获取观测过程中探头进入钻孔内部的深度位置数据。测量时实现方式简单,无需专人操作,获取的数据精度高、分辨率高,装置结构和方法在使用中能够有效避免推杆打滑,同时两组测量数据进行处理后进行平均增加了测量的准确性。It can be seen from the above-mentioned embodiments 1 and 2 that the present invention aims at the depth information measurement of the handheld drilling observation instrument in the coal mine, and proposes to obtain the depth position data of the probe entering the borehole in real time during the observation process by measuring the displacement of the push rod connected to the tail end of the probe into the borehole. The measurement is simple to implement, no special person is required for operation, the data obtained is of high accuracy and resolution, the device structure and method can effectively prevent the push rod from slipping during use, and at the same time, the two sets of measurement data are processed and averaged to increase the accuracy of the measurement.
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