CN117961394A - Automatic core tube mounting equipment and mounting method - Google Patents
Automatic core tube mounting equipment and mounting method Download PDFInfo
- Publication number
- CN117961394A CN117961394A CN202410384943.2A CN202410384943A CN117961394A CN 117961394 A CN117961394 A CN 117961394A CN 202410384943 A CN202410384943 A CN 202410384943A CN 117961394 A CN117961394 A CN 117961394A
- Authority
- CN
- China
- Prior art keywords
- core tube
- mounting
- position degree
- displacement
- welding ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 36
- 238000003466 welding Methods 0.000 claims abstract description 93
- 230000004907 flux Effects 0.000 claims abstract description 61
- 238000001514 detection method Methods 0.000 claims abstract description 56
- 238000005507 spraying Methods 0.000 claims abstract description 46
- 238000005476 soldering Methods 0.000 claims abstract description 45
- 239000000463 material Substances 0.000 claims abstract description 35
- 230000007246 mechanism Effects 0.000 claims description 235
- 238000006073 displacement reaction Methods 0.000 claims description 120
- 238000009434 installation Methods 0.000 claims description 39
- 230000000007 visual effect Effects 0.000 claims description 38
- 238000010438 heat treatment Methods 0.000 claims description 27
- 230000007306 turnover Effects 0.000 claims description 21
- 238000003825 pressing Methods 0.000 claims description 15
- 238000004506 ultrasonic cleaning Methods 0.000 claims description 10
- 238000012937 correction Methods 0.000 claims description 9
- 238000001723 curing Methods 0.000 claims description 9
- 238000012795 verification Methods 0.000 claims description 4
- 238000013007 heat curing Methods 0.000 claims description 2
- 230000008569 process Effects 0.000 abstract description 18
- 238000012797 qualification Methods 0.000 abstract description 8
- 238000002788 crimping Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000007599 discharging Methods 0.000 abstract description 4
- 238000013461 design Methods 0.000 description 15
- 239000000047 product Substances 0.000 description 6
- 230000006978 adaptation Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 230000013011 mating Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000004069 differentiation Effects 0.000 description 1
- 239000006052 feed supplement Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
- 238000001029 thermal curing Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
Landscapes
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses automatic core tube mounting equipment and a mounting method. The mounting method comprises the steps of shell mounting and position degree adjustment, position degree calibration, material taking and position degree detection, and mounting operation, wherein the mounting operation comprises welding ring mounting, soldering flux spraying, core tube mounting, core tube crimping assembly and post-assembly detection. The invention meets the process realization requirements of welding ring carrying, soldering flux spraying, core tube carrying, core tube crimping and detection, and realizes automatic high-speed mounting production of the core tube. The alignment calibration and the relative deviation compensation of discharging can be realized, the assembly precision is ensured, the mounting qualification rate is obviously improved, the mounting detection core tube discharge requirement is met, and the rejection rate of the mounting groove position is reduced.
Description
Technical Field
The invention relates to automatic core tube mounting equipment and a mounting method, and belongs to the technical field of core tube mounting.
Background
In the industrial production process, the core tube is assembled, the core tube is a tubular component, namely, the assembly and fixation operation of the tubular component is required to be carried out on the mounting groove of the shell, the assembly is generally divided into two steps of mounting pre-fixation and final welding, the mounting pre-fixation is carried out, namely, the relative mounting pre-fixation of the core tube and the welding ring on the mounting groove is carried out, and the final welding fixation of the core tube is realized through welding. The accuracy of the pre-fixing of the mounting directly influences the product quality of final welding of the rear end, so that the pre-fixing of the mounting is of great importance, and the accuracy of the positions of the welding ring and the core tube is guaranteed.
In traditional dress pre-fixing design, generally adopt the design of taking the structure, there is tenon fourth of twelve earthly branches etc. structure promptly, utilize modes such as interference to realize pre-fixing and ensure the stability of carrying after the equipment, the benefit of such design is, in the product transportation process after the dress is accomplished, the difficult condition that produces the part and scatter, and the shortcoming is that need adopt pressure equipment mode, causes the structure damage very easily, has certain deformation simultaneously, influences the precision of pre-assembling.
For this situation, pre-assembly in the form of flux bonding, i.e. bonding between the core tube, the solder ring, the mounting groove is achieved by means of spot flux, thus ensuring the reliability of the pre-assembly, is currently occurring. The method adopts the spot soldering flux, which has the problems that firstly, the spot soldering flux has higher requirements on the relative position degree of each workpiece, when the relative position degree deviation occurs, the flux on the core tube and the welding ring is solidified to cause the scrapping of the current mounting slot position, the reserved slot position of the shell is limited, and when the qualification rate does not reach the requirement, the whole shell can be scrapped; secondly, the pre-assembly process is set, namely, the flux is spotted and then the flux is loaded and assembled, and the loaded welding ring and the core tube have the product quality problem and the relative position difference in the loading process, so that the reject ratio is very high. The external diameter of the core tube is 2 mm-3 mm, and the traditional assembly is generally carried out manually by means of a magnifying glass microscope, so that the assembly efficiency is very low.
In addition, the housing generally includes a plate-shaped housing plate, a housing having an inner cavity, a U-shaped housing frame, and the like, and there are a plurality of mounting slots of the housing, so that there are a plurality of positional differences of the mounting slots. There are also assembly differences, wherein there are core tube specification differences, number differences of coil mountings, relative angles required, etc., when the mounting equipment design is performed, it can be accurately positioned to the mounting slot when considering the relative pre-assembly precision requirement, thereby improving the assembly quality, and therefore, the compatibility requirement of the differential shell is difficult to be satisfied by the traditional mounting equipment.
The scheme aims at meeting the compatibility, relative assembly precision and process improvement of the mounting equipment so as to improve the qualification rate, thereby providing the scheme.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and innovatively provides core tube automatic mounting equipment and a mounting method aiming at the problem that the traditional mounting equipment is difficult to meet the mounting precision.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
Core tube automation equipment of pasting includes:
The material carrying device comprises a shell carrier for carrying the shell, a shell carrier adjusting mechanism for driving the shell carrier to enable the installation groove of the shell to vertically face the top, and an installation groove visual mechanism positioned at the top of the shell carrier adjusting mechanism and used for determining the horizontal position degree and the vertical position degree of the installation groove;
the welding ring feeding device comprises a feeding table and a welding ring visual mechanism which is positioned at the top of the feeding table and used for determining the position degree of the welding ring;
A core tube feeding device comprising at least one core tube feeding tray for feeding core tubes;
The position degree detection and calibration device comprises a position degree vision mechanism, a horizontal vision mechanism and a position degree detection and calibration device, wherein the position degree vision mechanism is used for detecting the position degree of the core tube and the welding ring, and the horizontal vision mechanism is used for detecting the position degree of the core tube and the axial size degree of the core tube, and the position degree detection and calibration device is used for detecting the position degree of the core tube and the welding ring, and the position degree detection and calibration device is used for detecting the axial size degree of the core tube, and the position degree detection and calibration device is used for detecting the position degree of the core tube and the welding ring, and the horizontal vision mechanism is used for detecting;
The mounting turnover comprehensive device comprises a comprehensive operation carrier and a displacement sliding seat which is arranged on the comprehensive operation carrier and is provided with turnover displacement, and the material loading device, the welding ring supply device, the core pipe supply device and the position degree detection and calibration device are respectively positioned in the turnover displacement travel range of the displacement sliding seat;
The displacement slide is provided with a slide positioning visual mechanism for detecting the position of the core tube and carrying out positioning verification of the displacement slide in cooperation with the installation groove visual mechanism, a core tube pressing and pasting mechanism with lifting displacement, a soldering flux spraying mechanism with lifting displacement, at least one core tube taking and placing mechanism with lifting displacement and at least one welding ring taking and placing mechanism with lifting displacement.
Preferably, at least one rotation adjustment device is included within the epicyclic displacement travel range of the displacement carriage;
The rotary adjusting device comprises a rotary adjusting seat for carrying the core tube to carry out rotary adjustment and an angle detection visual mechanism facing the rotary adjusting seat, wherein horizontal dislocation adjusting displacement is arranged between the rotary adjusting seat and the angle detection visual mechanism.
Preferably, the core tube feeding device comprises two core tube feeding trays, and the feeding core tubes of the two core tube feeding trays are different; the welding ring supply device comprises two supply tables, and the welding rings on the two supply tables are different;
The displacement sliding seat is provided with at least two core tube picking and placing mechanisms and at least two welding ring picking and placing mechanisms;
comprising two said rotation adjustment means.
Preferably, the displacement slide is provided with a first carrier plate and a second carrier plate with lifting adjustment displacement, the core tube picking and placing mechanism and the welding ring picking and placing mechanism are arranged on the first carrier plate, and the slide positioning visual mechanism, the core tube pressing and pasting mechanism and the soldering flux spraying mechanism are arranged on the second carrier plate.
Preferably, the device comprises a soldering flux spraying calibrating mechanism and an ultrasonic cleaning mechanism, wherein the soldering flux spraying calibrating mechanism is positioned in the turnover displacement travel range of the displacement sliding seat and used for calibrating soldering flux sprayed by the soldering flux spraying mechanism, and the ultrasonic cleaning mechanism is used for carrying out ultrasonic cleaning on the core tube picking and placing mechanism and the welding ring picking and placing mechanism.
Preferably, the heating device is arranged opposite to the material carrying device, and comprises a lifting carrier with a lifting avoiding stroke, a horizontal carrier arranged on the lifting carrier and provided with a horizontal linear displacement towards the shell carrier, and a heating source arranged on the horizontal carrier.
Preferably, the shell carrier adjusting mechanism comprises a first rotating shaft position with a horizontal axis direction and a second rotating shaft position with an axis direction perpendicular to the axis direction of the first rotating shaft position, wherein the axis direction of the second rotating shaft position is arranged on the first rotating shaft position;
the second rotating shaft position is provided with a matching shaft seat, and the shell carrier is provided with a matching flange which is detachably matched with the matching shaft seat.
The invention also provides a mounting method of the automatic core tube mounting equipment, which comprises the following steps:
S1, carrying and adjusting the position degree of a shell, locking the shell on a shell carrier, and adjusting the shell carrier through a shell carrier adjusting mechanism to enable the mounting groove of the shell to vertically face the top;
s2, calibrating the position degree, namely detecting the horizontal position degree and the vertical position degree of the current installation slot position by the installation slot position vision mechanism, carrying out alignment driving of a displacement sliding seat according to the detected horizontal position degree, carrying out position degree rechecking of the current installation slot position by the sliding seat positioning vision mechanism, carrying out alignment correction of the displacement sliding seat, and carrying out lifting stroke correction of the soldering flux spraying mechanism, the core tube picking and placing mechanism and the welding ring picking and placing mechanism according to the detected vertical position degree through switching alignment of the displacement sliding table and the horizontal vision mechanism;
s3, taking materials, namely respectively taking materials of the core tube taking and placing mechanism and the welding ring taking and placing mechanism through displacement sliding seat switching positions;
S4, detecting the position degree, namely detecting the axial size degree of the core tube by a horizontal visual mechanism, and detecting the position degree deviation of the pick-up ends of the core tube and the core tube pick-and-place mechanism and the position degree deviation of the pick-up ends of the welding rings and the welding ring pick-and-place mechanism by the position degree visual mechanism;
S5, mounting operation, namely carrying out mounting position degree compensation of a displacement sliding seat according to the position degree deviation detected in the step S4, loading the welding ring in a mounting groove by a welding ring taking and placing mechanism, spraying soldering flux on the welding ring by a soldering flux spraying mechanism, placing the core pipe in the mounting groove by a core pipe taking and placing mechanism through the welding ring, switching a core pipe pressing and placing mechanism to press the core pipe, carrying out position degree detection on the core pipe after press-connection by a sliding seat positioning visual mechanism, and carrying out NG unloading when the position degree deviation occurs.
Preferably, the automatic core tube mounting equipment comprises at least one rotation adjusting device positioned in the turnover displacement travel range of the displacement sliding seat;
The rotation adjusting device comprises a rotation adjusting seat for carrying the core tube to carry out rotation adjustment and an angle detection visual mechanism facing the rotation adjusting seat, wherein horizontal dislocation adjusting displacement is arranged between the rotation adjusting seat and the angle detection visual mechanism;
Step S4 comprises a core tube rotation adjustment step, after the core tube picking and placing mechanism picks up the core tube and detects the position degree of the position degree visual mechanism, the core tube is placed on the rotation adjustment seat after adjustment and alignment compensation of the displacement sliding seat is carried out according to the position degree deviation, the angle detection visual mechanism is displaced to the rotation adjustment seat to carry out rotation compensation angle detection of the core tube, the rotation adjustment seat carries out rotation adjustment on the core tube according to the rotation compensation angle, and the core tube picking and placing mechanism picks up the core tube on the rotation adjustment seat after adjustment.
Preferably, the automatic core tube mounting equipment comprises a heating device arranged opposite to the material carrying device, wherein the heating device comprises a lifting carrier with a lifting avoidance stroke, a horizontal carrier arranged on the lifting carrier and provided with a horizontal linear displacement towards the shell carrier, and a heating source arranged on the horizontal carrier;
S6, heat curing is carried out, the lifting carrier is lifted, the horizontal carrier is subjected to leaning displacement towards the shell carrier, the shell is heated by the heating source to enable the soldering flux material to be cured, and the horizontal carrier and the lifting carrier are reset after curing.
The beneficial effects of the invention are mainly as follows:
1. The process realization requirements of welding ring carrying, soldering flux spraying, core tube carrying, core tube crimping and detection are met, and automatic core tube mounting production is realized.
2. The alignment calibration and the relative deviation compensation of discharging can be realized, the assembly precision is ensured, the mounting qualification rate is obviously improved, the mounting detection core tube discharge requirement is met, and the rejection rate of the mounting groove position is reduced.
3. The equipment compatibility is very good, satisfies all kinds of casings and carries out stroke counterpoint cooperation demand in a flexible way and according to the mounting groove position, and equipment utilization ratio is higher, need not to change the type control and adjust in a complicated way.
4. Has the circumferential adjustment function of the core tube and meets the directional mounting requirement.
5. The operation is smooth and efficient, the production requirement of a mounting process is met, and high-speed mounting and flexible mounting are realized.
Drawings
Other features, objects and advantages of the present application will become more apparent upon reading of the detailed description of non-limiting embodiments, made with reference to the accompanying drawings in which:
Fig. 1 is a schematic structural view of an automatic core tube mounting apparatus of the present invention.
Fig. 2 is a schematic top view of the automated core tube mounting apparatus of the present invention.
Fig. 3 is a schematic side view of the automatic core tube mounting apparatus of the present invention.
Fig. 4 is a schematic diagram of mounting of a housing in an automatic core tube mounting apparatus of the present invention.
Fig. 5 is a schematic diagram of a mounting finished product of a shell in the automatic core tube mounting equipment of the invention.
Fig. 6 is a schematic structural view of the integrated device for mounting and transferring in the present invention.
Fig. 7 is a schematic view of another view angle structure of the integrated device for mounting turnover in the present invention.
Fig. 8 is a schematic structural view of a displacement carriage according to the present invention.
Fig. 9 is a schematic view of another view angle structure of the displacement carriage of the present invention.
Fig. 10 is a schematic structural view of a position detecting and calibrating device in the present invention.
FIG. 11 is a schematic view of another view angle structure of the calibration device for detecting position degree in the present invention.
Fig. 12 is a schematic structural view of a rotation adjusting device in the present invention.
Fig. 13 is a schematic view of another view angle structure of the rotation adjusting device according to the present invention.
Fig. 14 is a schematic view of the structure of the ultrasonic cleaning mechanism in the present invention.
FIG. 15 is a schematic view showing the structure of an embodiment of a heating apparatus according to the present invention.
FIG. 16 is a schematic view showing the structure of another embodiment of the heating apparatus of the present invention.
Fig. 17 is a schematic structural view of a housing carrier adjusting mechanism according to the present invention.
Fig. 18 is a schematic structural diagram of a shell carrier according to an embodiment of the present invention.
Fig. 19 is a schematic structural view of another embodiment of the shell carrier according to the present invention.
Fig. 20 is a schematic structural view of a housing carrier according to another embodiment of the present invention.
Fig. 21 is a schematic structural view of a housing carrier according to still another embodiment of the present invention.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The application is described in further detail below with reference to the drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the application and are not limiting of the application. It should be noted that, for convenience of description, only the portions related to the present application are shown in the drawings. It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other.
The present invention provides an automatic core tube mounting apparatus, as shown in fig. 1 to 21, comprising:
As shown in fig. 3 and 17 to 21, the loading device 100 includes a housing carrier 110 for carrying the housing 1, a housing carrier adjusting mechanism 120 for driving the housing carrier 110 such that the mounting slot 2 of the housing faces vertically to the top, and a mounting slot vision mechanism 130 for determining the horizontal position and the vertical position of the mounting slot 2, which is located at the top of the housing carrier adjusting mechanism 120.
As shown in fig. 1 to 3, the coil supply apparatus 200 includes a supply table 210 and a coil vision mechanism 220 for determining the position of the coil 3, which is located on top of the supply table.
The core tube feeding device 300, as shown in fig. 1 to 3, the core tube feeding device 300 includes at least one core tube feeding tray 310 for feeding core tubes.
As shown in fig. 10 and 11, the position detection and calibration device 400 includes a position vision mechanism 410 for detecting the position of the core tube 4 and the coil, which is oriented vertically in the viewing direction, and a horizontal vision mechanism 420 for detecting the position of the core tube and the axial dimension of the core tube, which is oriented horizontally in the viewing direction.
As shown in fig. 6 to 9, the mounting turnover comprehensive device 500 includes a comprehensive operation carrier 510 and a displacement slide 520 with turnover displacement arranged on the comprehensive operation carrier, wherein the turnover displacement at least includes two mutually perpendicular horizontal linear adjustments, and the material loading device, the welding ring feeding device, the core tube feeding device and the position detection and calibration device are respectively positioned in the turnover displacement travel range of the displacement slide.
The displacement slide 520 is provided with a slide positioning visual mechanism 521 for detecting the position of the core tube and performing the positioning verification of the displacement slide in cooperation with the installation groove position visual mechanism, a core tube pressing and pasting mechanism 522 with lifting displacement, a flux spraying mechanism 523 with lifting displacement, at least one core tube taking and placing mechanism 524 with lifting displacement, and at least one welding ring taking and placing mechanism 525 with lifting displacement.
The specific implementation process and principle description:
The equipment is an automatic equipment for improving the core tube mounting process, meets the mounting operation requirements of loading and carrying the welding ring 3, spraying soldering flux and carrying the core tube 4, has the mounting advantages that the non-interference fit among the welding ring 3, the core tube 4 and the mounting groove 2 can improve the mounting qualification rate, and has the difficulty that the hard connection combination such as mortise-free mortise and tenon is replaced by adopting a mode of curing by spraying soldering flux, so that the relative precision requirements among the welding ring 3, the core tube 4 and the mounting groove 2 are very high, and meanwhile, the shape diversification of the shell also brings great difficulty to the precise assembly of the welding ring.
This case is loading attachment design at first, under the general circumstances, there is sheet form casing, possess casing, the U type frame casing etc. of open end, there is mounting groove position 2 on it, traditional carrying material adopts the mode of fixed carrying, carry through fixed carrier, satisfy the ascending demand of mounting groove position 2 fixation promptly, and because the casing specification is more and can appear the condition that a plurality of faces of casing all possess mounting groove position 2, therefore it has the difficulty of trading type and adjusts mounting groove position 2, there is the difference of the horizontal plane internal position degree and the vertical height of mounting groove position 2 after trading type product. In this case, it is very difficult to perform mounting alignment or the like.
Therefore, the design of matching the shell carrier adjusting mechanism 120 and the shell carrier 110 shown in fig. 3 and 17-21 is adopted, so that the adjusting requirement of the vertical direction of the mounting groove 2 of each type of shell is met. To explain the adjustment of the vertical position toward the top, there are cases where there are a plurality of surfaces of the housing, and since the mounting groove 2 is mounted on even five surfaces of the housing, the design of the mounting groove 2 toward the top can be realized by turning over or the like by the housing carrier adjustment mechanism 120.
Referring specifically to fig. 17, the housing carrier adjusting mechanism includes a first rotating shaft position 121 with a horizontal axis direction, and a second rotating shaft position 122 disposed on the first rotating shaft position 121 and having an axis direction perpendicular to the axis direction of the first rotating shaft position, wherein the second rotating shaft position is provided with a mating shaft seat 123, and the housing carrier 111 is provided with a mating flange for detachably mating with the mating shaft seat.
The position degree adjustment of the shell carrier 111 carried on the device is realized through the first rotation shaft position 121 and the second rotation shaft position 122, so that the requirement of multi-direction adjustment is met.
Of course, this embodiment is only one specific case of the present application, it may also be used to perform pickup steering adjustment of the housing carrier 111 by using a mechanical arm, which is similar to the application of the adjusting direction, both of the dual-axis and the mechanical arm, but it is one of the main points of the present application that the position degree of the mounting slot 2 is uncontrollable while meeting the requirement of the general pickup steering adjustment, and how to implement position degree matching to meet the mounting precision and the process requirement while meeting the general requirement.
Therefore, the present disclosure adopts the design of the installation slot position vision mechanism 130 and the displacement slide 520 with the slide position vision mechanism 521, so as to meet the positioning and matching requirements in the horizontal plane.
Specifically, the normal position degree positioning is the Z axial positioning in the X axial direction, the Y axial direction and the vertical direction in the horizontal plane, the installation slot position vision mechanism 130 can obtain the accurate coordinates in the horizontal plane of the installation slot position, when the material turnover is performed, the driving that the slide seat positioning vision mechanism 521 on the current displacement slide seat 520 reaches the installation slot position is performed through the displacement control of the original equipment, at this time, the slide seat positioning vision mechanism 521 can detect the relative horizontal coordinates of the installation slot position, and the displacement calibration of the displacement slide seat can be realized according to the coordinate reference of the installation slot position vision mechanism 130 and the slide seat positioning vision mechanism 521, so that the accurate alignment requirement of the displacement slide seat 520 and any installation slot position 2 is satisfied.
In addition, the installation slot position vision mechanism 130 can also detect the Z axial displacement of the current installation slot position, the position can influence the accurate control of the mounting strokes of the core pipe press-pasting mechanism 522, the soldering flux spraying mechanism 523, the core pipe picking and placing mechanism 524 and the welding ring picking and placing mechanism 525, so that the design of the position degree detection and calibration device 400 is adopted, when the calibration is carried out, the installation slot position vision mechanism 130 can carry out corresponding Z axial position degree communication to the mounting turnover comprehensive device 500, at the moment, the core pipe press-pasting mechanism 522, the soldering flux spraying mechanism 523, the core pipe picking and placing mechanism 524 and the welding ring picking and placing mechanism 525 can carry out respective Z axial adaptation adjustment, and after the adaptation adjustment, the position degree verification of the end parts of each mechanism can be realized through the displacement to the horizontal vision mechanism 420, and the adaptation correction of the Z axial direction can be carried out according to the position degree deviation.
Through the cooperation, the triaxial accurate cooperation calibration correction before installation slot 2 and displacement slide 520 has been realized, so when displacement slide 520 switches the position, satisfy the relative position precision demand of each mechanism and installation slot 2.
However, during the mounting operation, there is also a feeding pick-up operation of the coil feeding device 200 and the core tube feeding device 300, the core tube feeding tray 310 is generally a matrix type carrier slot, the relative position of which is fixed, and the feeding table 210 is a flexible feeding tray, which is generally in a vibration flat type, so that the position of the coil thereon can be provided by the coil vision mechanism 220.
The displacement slide 520 is corrected by the reference position of the mounting groove 2, but it cannot be checked with high accuracy corresponding to the position of the material on the coil feeder 200 and the core tube feeder 300, so that there is a certain deviation in the concentricity of the picked-up coil and core tube.
For this case, a design of a position degree vision mechanism 410 is adopted, which can perform relative position degree deviation of the pick-up end on the picked-up core tube and the welding ring, so as to perform deviation position degree compensation, and thus, the requirement of accurately placing the picked-up core tube and the welding ring in the mounting groove 2 is met. In addition, the horizontal visual mechanism 420 can also detect the axial dimension of the core pipe, because the front end Z is corrected, when the axial dimension is too small, the core pipe cannot be placed in place and falls down, when the axial dimension is too large, the condition that the equipment or the product is damaged by overpressure can be generated, so that the detection can eliminate the hidden trouble of equipment operation, and when the axial dimension NG is generated, the equipment is directly discharged and then picked up again.
To illustrate the integrated assembly turnover device 500, the integrated operation carrier 510 may be designed as a track carrier shown in fig. 5 and 6, the displacement slide 520 may realize displacement in the X-axis direction and the Y-axis direction on the integrated operation carrier 510, and of course, a mechanical arm may also be used to perform displacement turnover in a horizontal plane, and the turnover displacement driving of the displacement slide 520 belongs to the prior art, which is not described herein, and it is to be noted that the slide positioning vision mechanism 521, the core tube pressing mechanism 522, the flux spraying mechanism 523, the core tube picking and placing mechanism 524, and the welding ring picking and placing mechanism 525 on the displacement slide 520 have positioning positions on the displacement slide 520, that is, displacement calibration of the displacement slide 520 can be realized through the slide positioning vision mechanism 521, and after displacement calibration of the displacement slide 520, precision of the relative fixed positions of the core tube pressing mechanism 522, the flux spraying mechanism 523, the core tube picking and placing mechanism 524, and the welding ring picking and placing mechanism 525 can be ensured.
In a specific operation process, the mounting groove position 2 is adjusted first, then the relative matching position degree of the displacement sliding seat 520 is calibrated, then the relative strokes of the core tube pressing and pasting mechanism 522, the soldering flux spraying mechanism 523, the core tube picking and placing mechanism 524 and the welding ring picking and placing mechanism 525 are calibrated, and then the automatic pasting operation is performed.
In the automatic mounting process, firstly, the core tube picking and placing mechanism 524 and the welding ring picking and placing mechanism 525 respectively pick up materials, and the position degree detection and core tube detection of the materials are carried out through the position degree visual mechanism 410 and the horizontal direction visual mechanism 420, when the core tube NG appears, the materials are discharged and are picked up again, the deviation supplement is carried out according to the position degree of the materials picked up by the core tube picking and placing mechanism, so that the position precision of feeding to the mounting groove position 2 is met, during feeding, firstly, the welding ring mounting is carried out, then the soldering flux spraying operation is carried out, then the core tube mounting is carried out, then the core tube pressing is carried out, and when the core tube concentricity detection of the current mounting is carried out through the sliding seat positioning visual mechanism 521, and when the defects such as deviation appear, the core tube picking and placing mechanism 524 picks up and discharges.
It should be noted that, there are a plurality of mounting slots 2 on the casing, generally only need satisfy a certain quantity qualification can, when the core tube skew defect appears, this mounting slot 2 just is the vacancy, need not to carry out the feed supplement equipment. After the shell is assembled, the position supplementing mounting of the mounting groove position 2 can be performed manually, the situation that the mounting groove position 2 cannot be repaired and the like can not be caused, and the shell rejection rate is effectively controlled.
In one embodiment, as shown in fig. 2, 12, 13, at least one rotation adjustment device 600 is included within the epicyclic displacement travel range of the displacement carriage.
The rotation adjustment device 600 includes a rotation adjustment base 610 for mounting the core tube for rotation adjustment, and an angle detection vision mechanism 620 provided with the rotation adjustment base, and a horizontal misalignment adjustment displacement is provided between the rotation adjustment base and the angle detection vision mechanism.
Specifically, the core tube has a plurality of specification differences, can be divided into a single core and multiple cores according to the number of the cores, and has circumferential orientation and circumferential non-orientation according to the tube wall, wherein the circumferential non-orientation refers to the regular circumference of the outer circumference wall of the tube wall, and the circumferential orientation refers to the arrangement of positioning protrusions or positioning grooves on the outer circumference of the tube wall.
When the design of the rotation adjusting device 600 is adopted for the circumferentially oriented core tube, in the process of performing orientation operation, the core tube picking and placing mechanism 524 picks up the core tube, then the position degree vision mechanism 410 performs the position degree deviation detection of the currently picked core tube, and then performs deviation compensation, so that the core tube is accurately positioned and placed on the rotation adjusting seat 610, at this time, the angle detection vision mechanism is displaced to the rotation adjusting seat 610, circumferential angle image acquisition of the current core tube is performed, the rotation adjusting seat 610 performs rotation adjustment on the core tube according to acquisition information thereof, the requirement of circumferentially oriented accuracy is met, after the orientation adjustment, the angle detection vision mechanism 620 avoids resetting, and at this time, the core tube picking and placing mechanism 524 picks up the core tube.
The rotation adjustment base 610 generally includes a rotary table and a rotation driving source, the rotary table is provided with a pile carrying the core tube, and the horizontal displacement adjustment of the angle detection vision mechanism is generally performed by the linear displacement of the rotary table, but may be performed by the linear displacement of the angle detection vision mechanism.
In one embodiment, the core feed device comprises two core feed trays, the feed core of the two core feed trays being different; the welding ring supply device comprises two supply tables, and the welding rings on the two supply tables are different; at least two core tube picking and placing mechanisms and at least two welding ring picking and placing mechanisms are arranged on the displacement sliding seat; comprising two rotation adjusting devices.
Specifically, since the housing generally has a difference between mounting a core tube of a single specification and mounting core tubes of two specifications, a multi-station design is adopted, and the following differences exist:
the first is to single core pipe, there is no circumferential requirement, it can realize two core pipes, two welding rings pick up simultaneously, carry on the pasting of two mounting slots 2 at a time.
The second is to the single core tube, there is no circumferential requirement, the operation of double welding rings, pick up of one or two core tubes and pick up of two welding rings at this moment, when core tube detection is carried out, NG appears, another core tube is standby, when assembling is carried out, carrying and spraying soldering flux on one welding ring is carried out first, then carrying and loading of the second welding ring and carrying of the core tube are carried out sequentially.
When the first and the second are provided with the outer Zhou Dingxiang, the first and the second are oriented by the rotary adjusting device and then are attached.
Thirdly, aiming at the assembly of two differential core tubes, the two mounting slots 2 can be mounted without circumferential requirements, the material is taken out at one time, the position degree is regulated in a differential way, and the two-position assembly method is suitable for two-position assembly.
Fourth, for two differentiation core tube assembly, there is no circumferential requirement, double welding ring, at this moment two mounting slots 2 paste the dress step by step, step like the second kind.
And when the outer Zhou Dingxiang exists in the third and fourth, the surface mount is carried out after the surface mount is oriented by a rotation adjusting device.
In a specific embodiment, as shown in fig. 8 and 9, a first carrier 530 and a second carrier 540 with lifting adjustment displacement are disposed on the displacement slide 520, a core tube picking and placing mechanism and a welding ring picking and placing mechanism are disposed on the first carrier, and a slide positioning vision mechanism, a core tube pressing mechanism and a soldering flux spraying mechanism are disposed on the second carrier.
Specifically, the lifting position degree of the first carrier plate 530 and the second carrier plate 540 is adjusted, automatic position degree pre-adjustment can be performed according to the position degree of the installation slot 2, namely, the installation slot 2 has a larger Z-direction height difference, the first carrier plate 530 and the second carrier plate 540 can be used for adjusting the matching stroke, and when the rear end is adjusted and calibrated to the vision mechanism 420 through the horizontal direction, only the micro-stroke difference of the core tube pressing and pasting mechanism 522, the soldering flux spraying mechanism 523, the core tube taking and placing mechanism 524 and the welding ring taking and placing mechanism 525 is calibrated, so that the adjustment and calibration are more reliable, and meanwhile, the adjustment requirements of various shells and the installation slot 2 on the shells are met.
It should be noted that, in general, the height of the installation slot 2 is greatly different, when aiming at the situation, the adjustment adaptation requirement of a larger stroke can be realized through the first carrier plate 530 and the second carrier plate 540, and in order to make the monitoring of the relative distance in the Z direction more accurate, a mode of adding a distance meter on the second carrier plate 540 is adopted, which is combined with the measurement of the Z-direction height of the installation slot vision mechanism, so that the Z-direction position of the installation slot 2 can be accurately obtained. The focus adjustment stroke of the core tube press-fitting mechanism 522 is convenient to be accurate.
In one embodiment, as shown in fig. 3 and 14, the device comprises a soldering flux spraying calibration mechanism 700 for calibrating soldering flux sprayed by the soldering flux spraying mechanism and an ultrasonic cleaning mechanism 800 for performing ultrasonic cleaning of the core tube picking and placing mechanism and the welding ring picking and placing mechanism, which are positioned in the turnover displacement travel range of the displacement sliding seat.
Specifically, when the flux spraying mechanism 523 performs the flux spraying operation, it is in the form of annular spraying, and it is necessary to cover the solder ring and the mounting groove 2 by annular spraying, and the flux spraying mechanism 523 generally adopts the piezoelectric type spot flux, and the flux spraying calibration mechanism 700 can perform detection of the spraying range, the spraying amount, and the like of the flux spraying mechanism 523, thereby calibrating the control of the piezoelectric type spot flux and ensuring the range of the flux spraying and the flux spraying amount. In general, before each soldering operation, calibration needs to be performed by the soldering calibration mechanism 700, so as to maximally ensure the mounting reliability of the single mounting slot 2.
The core tube picking and placing mechanism and the welding ring picking and placing mechanism generally adopt the design of a negative pressure adsorption end, namely, an air passage exists, and the air passage can be kept clean and unobstructed through the ultrasonic cleaning mechanism 800, so that the on-line maintenance is easy to realize.
In one embodiment, as shown in fig. 15 and 16, the heating device 900 is provided opposite to the loading device, and the heating device includes a lifting carrier 910 having a lifting/lowering stroke, a horizontal carrier 920 provided on the lifting carrier and having a linear displacement horizontally toward the housing carrier, and a heating source 930 provided on the horizontal carrier.
Specifically, after the soldering flux is sprayed and attached, the soldering flux material needs to be cured, and a plurality of problems exist in online heating and curing, namely, firstly, high temperature cannot exist in the soldering flux spraying and attaching process, otherwise, a soldering flux nozzle is easy to block, meanwhile, the leveling property of the sprayed soldering flux can be influenced, the attaching quality cannot be ensured, and natural curing needs to wait for a long time, and core tube deflection can be caused by moving out and curing.
Under the general circumstances, can carry out modes such as manual work through external heat source and accelerate solidification, and the casing material loading is automatic material loading generally, hardly provides manual operation space, and manual operation easily has the interference with automatic material loading machinery simultaneously, causes the incident.
For this case, the design of the heating device 900 is adopted, which can meet the requirement of avoiding an automatic feeding machine through the lifting carrier 910, and meanwhile, the heating device can achieve the adhesion between the heating source 930 and the shell through the horizontal carrier 920, so as to meet the high-efficiency curing requirement. So that the mounting and curing operation is efficient and smooth.
In one embodiment, as shown in fig. 15, the heating source 930 is a raised heating block that can be inserted into a housing with a chamber to achieve a more intimate thermal cure.
In one embodiment, as shown in fig. 16, the heating source 930 is a heating chamber with a cavity, and can cover the shell after displacement, so as to meet the requirement of efficient solidification.
The scheme is more optimized, as shown in fig. 18 to 21, which is a specific design of the shell carrier, and meets the carrying requirements of various shells.
As shown in fig. 18, the shell carrier is a negative pressure adsorption carrier seat, which can adsorb and fix the shell with the horizontal bottom wall surface, so as to meet the requirement of quick change.
As shown in fig. 19, the shell carrier is a locking carrier seat with hollow grooves, and can position, lock and carry the shell with a convex structure on the bottom wall surface, and is mainly used for offline feeding and discharging.
As shown in fig. 20, the shell carrier is a locking carrier seat of the floating clamping jaw, and realizes automatic matching material transfer through a supporting avoidance and clamping mode.
As shown in fig. 21, the housing carrier is a locking carrier seat for carrying out whole row batch, which can realize whole row clamping locking carrying of a plurality of concave housings.
The shell carrier is not repeated herein, and only the shell carrier capable of detachably loading the shell is required to be satisfied, which is within the protection scope of the present case.
The mounting method of the present invention will be described with reference to the core tube automated mounting apparatus of fig. 1 to 21, which includes the steps of:
The shell is mounted and the position degree is adjusted, the shell is locked on the shell carrier, and the mounting groove position of the shell is vertically oriented to the top through the adjustment of the shell carrier adjusting mechanism.
Specifically, the mounting groove 2 is a vertical hole groove on the wall of the housing plate in general, so that the vertical precision of the mounting groove 2 can be ensured by the horizontal direction of the wall of the housing plate through the housing carrier adjusting mechanism.
The position degree calibration, the detection of the horizontal position degree and the vertical position degree of the current installation slot position is carried out by the installation slot position vision mechanism, the alignment driving of the displacement sliding seat is carried out according to the detected horizontal position degree, the alignment correction of the displacement sliding seat is carried out by the position degree rechecking of the current installation slot position through the sliding seat positioning vision mechanism, and the lifting stroke correction of the soldering flux spraying mechanism, the core tube picking and placing mechanism and the welding ring picking and placing mechanism is carried out by the switching alignment of the displacement sliding table and the horizontal vision mechanism according to the detected vertical position degree.
Specifically, the X-direction, Y-direction and Z-direction coordinates of the installation slot are generally confirmed, the displacement slide is used for carrying out the coordinate execution of the slide positioning vision mechanism according to the coordinates, after the execution is in place, the slide positioning vision mechanism is used for collecting the relative position deviation between the slide positioning vision mechanism and the installation slot, so that the displacement of the execution coordinates of the system is corrected, the calibration of the relative position locking of the mechanisms such as the picking, placing and pressing on the displacement slide, which need to be described, is ensured, and the alignment in the plane of the X-direction and the Y-direction is ensured after the calibration of the relative stroke of the displacement slide.
And according to the Z-position degree, correction is realized through lifting adjustment, so that the relative position degree of placement and pressing is accurate, and the rear end preassembly is ensured to be reliable and stable.
And taking materials, namely respectively taking materials of the core tube taking and placing mechanism and the welding ring taking and placing mechanism through displacement sliding seat switching positions.
And correspondingly taking materials of the core tube and the welding ring after calibration.
And detecting the position degree, namely detecting the axial size degree of the core tube by the horizontal visual mechanism, and detecting the position degree deviation of the picking end of the core tube and the core tube picking and placing mechanism and the position degree deviation of the picking end of the welding ring and the welding ring picking and placing mechanism by the position degree visual mechanism.
The welding ring supply and the core tube supply have certain position degree difference of the materials, and when the materials are relatively aligned, the condition that the suction nozzle and the materials are not concentric easily occurs, and at the moment, the relative position degree deviation can be obtained through position degree detection.
The mounting operation, the position degree offset carries out the mounting position degree compensation of displacement slide, the welding ring is got and is put the mechanism and load the welding ring in the mounting groove position, spout scaling powder mechanism and spout scaling powder operation on the welding ring, core pipe is got and is put the mechanism and pass the welding ring and place the core pipe in the mounting groove position, switch core pipe press-fit mechanism and carry out the crimping to the core pipe, slide location vision mechanism carries out the position degree detection to the core pipe after the crimping, the position degree offset appears and carries out NG and discharges.
Therefore, the deviation compensation requirements of placing the welding ring and the core pipe are met, concentricity detection of the core pipe is carried out after preassembling, qualification and NG judgment are carried out, NG is directly discharged, and the situation that the offset core pipe is solidified to cause scrapping of the installation groove position 2 is prevented.
In a preferred embodiment, the method comprises a core tube rotation adjustment step, wherein the core tube taking and placing mechanism picks up the core tube, after the position degree of the position degree visual mechanism is detected, the core tube is placed on the rotation adjustment seat after adjustment and alignment compensation of the displacement sliding seat is carried out according to the position degree deviation, the angle detection visual mechanism is displaced to the rotation adjustment seat to carry out rotation compensation angle detection of the core tube, the rotation adjustment seat carries out rotation adjustment on the core tube according to the rotation compensation angle, and the core tube taking and placing mechanism picks up the core tube on the rotation adjustment seat after adjustment.
Namely, the core pipe has the circumferential directional demand, through the step, accurate core pipe carrying and accurate picking after circumferential directional can be realized, and the rear end directional mounting demand is met.
In a preferred embodiment, the method includes thermal curing, lifting the stage, and moving the stage toward the housing, wherein the stage is moved toward the housing, and the heat source heats the housing to cure the flux material, and the stage and stage are reset after curing.
Thus, the requirements of on-line heating solidification and avoiding up-down material displacement are met.
Through the above description, it can be found that the automatic core tube mounting equipment and the mounting method meet the process realization requirements of welding ring mounting, soldering flux spraying, core tube mounting, core tube crimping and detection, and realize the automatic core tube mounting production. The alignment calibration and the relative deviation compensation of discharging can be realized, the assembly precision is ensured, the mounting qualification rate is obviously improved, the mounting detection core tube discharge requirement is met, and the rejection rate of the mounting groove position is reduced. The equipment compatibility is very good, satisfies all kinds of casings and carries out stroke counterpoint cooperation demand in a flexible way and according to the mounting groove position, and equipment utilization ratio is higher, need not to change the type control and adjust in a complicated way. Has the circumferential adjustment function of the core tube and meets the directional mounting requirement. The operation is smooth and efficient, the production requirement of a mounting process is met, and high-speed mounting and flexible mounting are realized.
The terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus/apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus/apparatus.
Thus far, the technical solution of the present invention has been described in connection with the preferred embodiments shown in the drawings, but it is easily understood by those skilled in the art that the scope of protection of the present invention is not limited to these specific embodiments. Equivalent modifications and substitutions for related technical features may be made by those skilled in the art without departing from the principles of the present invention, and such modifications and substitutions will fall within the scope of the present invention.
Claims (10)
1. Automatic surface mounting equipment of core pipe, its characterized in that includes:
The material carrying device comprises a shell carrier for carrying the shell, a shell carrier adjusting mechanism for driving the shell carrier to enable the installation groove of the shell to vertically face the top, and an installation groove visual mechanism positioned at the top of the shell carrier adjusting mechanism and used for determining the horizontal position degree and the vertical position degree of the installation groove;
the welding ring feeding device comprises a feeding table and a welding ring visual mechanism which is positioned at the top of the feeding table and used for determining the position degree of the welding ring;
A core tube feeding device comprising at least one core tube feeding tray for feeding core tubes;
The position degree detection and calibration device comprises a position degree vision mechanism, a horizontal vision mechanism and a position degree detection and calibration device, wherein the position degree vision mechanism is used for detecting the position degree of the core tube and the welding ring, and the horizontal vision mechanism is used for detecting the position degree of the core tube and the axial size degree of the core tube, and the position degree detection and calibration device is used for detecting the position degree of the core tube and the welding ring, and the position degree detection and calibration device is used for detecting the axial size degree of the core tube, and the position degree detection and calibration device is used for detecting the position degree of the core tube and the welding ring, and the horizontal vision mechanism is used for detecting;
The mounting turnover comprehensive device comprises a comprehensive operation carrier and a displacement sliding seat which is arranged on the comprehensive operation carrier and is provided with turnover displacement, and the material loading device, the welding ring supply device, the core pipe supply device and the position degree detection and calibration device are respectively positioned in the turnover displacement travel range of the displacement sliding seat;
The displacement slide is provided with a slide positioning visual mechanism for detecting the position of the core tube and carrying out positioning verification of the displacement slide in cooperation with the installation groove visual mechanism, a core tube pressing and pasting mechanism with lifting displacement, a soldering flux spraying mechanism with lifting displacement, at least one core tube taking and placing mechanism with lifting displacement and at least one welding ring taking and placing mechanism with lifting displacement.
2. The automated core tube mounting apparatus of claim 1, wherein:
Comprising at least one rotation adjustment device located within the epicyclic displacement travel range of the displacement carriage,
The rotary adjusting device comprises a rotary adjusting seat for carrying the core tube to carry out rotary adjustment and an angle detection visual mechanism facing the rotary adjusting seat, wherein horizontal dislocation adjusting displacement is arranged between the rotary adjusting seat and the angle detection visual mechanism.
3. The automated core tube mounting apparatus of claim 2, wherein:
The core tube feeding device comprises two core tube feeding trays, and the feeding core tubes of the two core tube feeding trays are different; the welding ring supply device comprises two supply tables, and the welding rings on the two supply tables are different;
The displacement sliding seat is provided with at least two core tube picking and placing mechanisms and at least two welding ring picking and placing mechanisms;
comprising two said rotation adjustment means.
4. The automated core tube mounting apparatus of claim 1, wherein:
The device is characterized in that a first carrier plate and a second carrier plate with lifting adjustment displacement are arranged on the displacement sliding seat, the core tube picking and placing mechanism and the welding ring picking and placing mechanism are arranged on the first carrier plate, and the sliding seat positioning visual mechanism, the core tube pressing and pasting mechanism and the soldering flux spraying mechanism are arranged on the second carrier plate.
5. The automated core tube mounting apparatus of claim 1, wherein:
The ultrasonic cleaning mechanism is characterized by comprising a soldering flux spraying calibrating mechanism which is positioned in the turnover displacement travel range of the displacement sliding seat and used for calibrating soldering flux sprayed by a soldering flux spraying mechanism, and an ultrasonic cleaning mechanism which is used for carrying out ultrasonic cleaning on the core tube picking and placing mechanism and the welding ring picking and placing mechanism.
6. The automated core tube mounting apparatus of claim 1, wherein:
the heating device comprises a lifting carrying platform with lifting avoiding strokes, a horizontal carrying platform arranged on the lifting carrying platform and provided with a horizontal linear displacement towards the shell carrier, and a heating source arranged on the horizontal carrying platform.
7. The automated core tube mounting apparatus of claim 1, wherein:
The shell carrier adjusting mechanism comprises a first rotating shaft position with a horizontal axis direction and a second rotating shaft position with an axis direction which is arranged on the first rotating shaft position and is perpendicular to the axis direction of the first rotating shaft position;
the second rotating shaft position is provided with a matching shaft seat, and the shell carrier is provided with a matching flange which is detachably matched with the matching shaft seat.
8. The mounting method based on the core tube automated mounting apparatus according to any one of claims 1 to 7, characterized by comprising the steps of:
S1, carrying and adjusting the position degree of a shell, locking the shell on a shell carrier, and adjusting the shell carrier through a shell carrier adjusting mechanism to enable the mounting groove of the shell to vertically face the top;
s2, calibrating the position degree, namely detecting the horizontal position degree and the vertical position degree of the current installation slot position by the installation slot position vision mechanism, carrying out alignment driving of a displacement sliding seat according to the detected horizontal position degree, carrying out position degree rechecking of the current installation slot position by the sliding seat positioning vision mechanism, carrying out alignment correction of the displacement sliding seat, and carrying out lifting stroke correction of the soldering flux spraying mechanism, the core tube picking and placing mechanism and the welding ring picking and placing mechanism according to the detected vertical position degree through switching alignment of the displacement sliding table and the horizontal vision mechanism;
s3, taking materials, namely respectively taking materials of the core tube taking and placing mechanism and the welding ring taking and placing mechanism through displacement sliding seat switching positions;
S4, detecting the position degree, namely detecting the axial size degree of the core tube by a horizontal visual mechanism, and detecting the position degree deviation of the pick-up ends of the core tube and the core tube pick-and-place mechanism and the position degree deviation of the pick-up ends of the welding rings and the welding ring pick-and-place mechanism by the position degree visual mechanism;
S5, mounting operation, namely carrying out mounting position degree compensation of a displacement sliding seat according to the position degree deviation detected in the step S4, loading the welding ring in a mounting groove by a welding ring taking and placing mechanism, spraying soldering flux on the welding ring by a soldering flux spraying mechanism, placing the core pipe in the mounting groove by a core pipe taking and placing mechanism through the welding ring, switching a core pipe pressing and placing mechanism to press the core pipe, carrying out position degree detection on the core pipe after press-connection by a sliding seat positioning visual mechanism, and carrying out NG unloading when the position degree deviation occurs.
9. The mounting method of the core tube automated mounting apparatus of claim 8, wherein:
The automatic core tube mounting equipment comprises at least one rotary adjusting device positioned in the turnover displacement travel range of the displacement sliding seat;
The rotation adjusting device comprises a rotation adjusting seat for carrying the core tube to carry out rotation adjustment and an angle detection visual mechanism facing the rotation adjusting seat, wherein horizontal dislocation adjusting displacement is arranged between the rotation adjusting seat and the angle detection visual mechanism;
Step S4 comprises a core tube rotation adjustment step, after the core tube picking and placing mechanism picks up the core tube and detects the position degree of the position degree visual mechanism, the core tube is placed on the rotation adjustment seat after adjustment and alignment compensation of the displacement sliding seat is carried out according to the position degree deviation, the angle detection visual mechanism is displaced to the rotation adjustment seat to carry out rotation compensation angle detection of the core tube, the rotation adjustment seat carries out rotation adjustment on the core tube according to the rotation compensation angle, and the core tube picking and placing mechanism picks up the core tube on the rotation adjustment seat after adjustment.
10. The mounting method of the core tube automated mounting apparatus of claim 8, wherein:
The automatic core tube mounting equipment comprises a heating device which is arranged opposite to the material carrying device, wherein the heating device comprises a lifting carrying platform with a lifting avoiding stroke, a horizontal carrying platform which is arranged on the lifting carrying platform and is provided with a horizontal linear displacement towards the shell carrying device, and a heating source which is arranged on the horizontal carrying platform;
S6, heat curing, lifting the carrier, enabling the horizontal carrier to conduct leaning displacement towards the shell carrier, heating the shell by the heating source to enable the soldering flux to be cured, and resetting the horizontal carrier and the lifting carrier after curing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410384943.2A CN117961394B (en) | 2024-04-01 | 2024-04-01 | Automatic core tube mounting equipment and mounting method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410384943.2A CN117961394B (en) | 2024-04-01 | 2024-04-01 | Automatic core tube mounting equipment and mounting method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN117961394A true CN117961394A (en) | 2024-05-03 |
| CN117961394B CN117961394B (en) | 2024-06-14 |
Family
ID=90846458
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410384943.2A Active CN117961394B (en) | 2024-04-01 | 2024-04-01 | Automatic core tube mounting equipment and mounting method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117961394B (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109462114A (en) * | 2018-11-20 | 2019-03-12 | 庄再聪 | Pressure sensor full automatic production equipment |
| CN109511258A (en) * | 2018-12-25 | 2019-03-22 | 东莞市沃德精密机械有限公司 | Automatic mounting device |
| CN212169567U (en) * | 2020-03-06 | 2020-12-18 | 昆山明益信智能设备有限公司 | Automatic insulator assembling equipment |
| CN114980554A (en) * | 2022-06-28 | 2022-08-30 | 深圳新益昌科技股份有限公司 | Chip mounter |
| CN115036250A (en) * | 2022-05-20 | 2022-09-09 | 纳研科技(上海)有限公司 | Multifunctional chip mounting device and chip mounting method thereof |
| CN116153820A (en) * | 2023-03-07 | 2023-05-23 | 苏州猎奇智能设备有限公司 | Full-automatic mixed mounting equipment and method for multiple types of chips |
| CN117415459A (en) * | 2023-12-14 | 2024-01-19 | 北京京城清达电子设备有限公司 | Dewar flask assembling device and Dewar flask assembling method |
| CN117506091A (en) * | 2023-11-20 | 2024-02-06 | 重庆机电智能制造有限公司 | Full-automatic surface overlaying system for valve core and valve seat of regulating valve |
| CN117655579A (en) * | 2024-01-31 | 2024-03-08 | 宁德时代新能源科技股份有限公司 | Battery sealing nail welding system, use method thereof and battery sealing nail welding method |
| CN117794221A (en) * | 2023-12-04 | 2024-03-29 | 上海轩田工业设备有限公司 | Full-automatic chip mounting system |
-
2024
- 2024-04-01 CN CN202410384943.2A patent/CN117961394B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109462114A (en) * | 2018-11-20 | 2019-03-12 | 庄再聪 | Pressure sensor full automatic production equipment |
| CN109511258A (en) * | 2018-12-25 | 2019-03-22 | 东莞市沃德精密机械有限公司 | Automatic mounting device |
| CN212169567U (en) * | 2020-03-06 | 2020-12-18 | 昆山明益信智能设备有限公司 | Automatic insulator assembling equipment |
| CN115036250A (en) * | 2022-05-20 | 2022-09-09 | 纳研科技(上海)有限公司 | Multifunctional chip mounting device and chip mounting method thereof |
| CN114980554A (en) * | 2022-06-28 | 2022-08-30 | 深圳新益昌科技股份有限公司 | Chip mounter |
| CN116153820A (en) * | 2023-03-07 | 2023-05-23 | 苏州猎奇智能设备有限公司 | Full-automatic mixed mounting equipment and method for multiple types of chips |
| CN117506091A (en) * | 2023-11-20 | 2024-02-06 | 重庆机电智能制造有限公司 | Full-automatic surface overlaying system for valve core and valve seat of regulating valve |
| CN117794221A (en) * | 2023-12-04 | 2024-03-29 | 上海轩田工业设备有限公司 | Full-automatic chip mounting system |
| CN117415459A (en) * | 2023-12-14 | 2024-01-19 | 北京京城清达电子设备有限公司 | Dewar flask assembling device and Dewar flask assembling method |
| CN117655579A (en) * | 2024-01-31 | 2024-03-08 | 宁德时代新能源科技股份有限公司 | Battery sealing nail welding system, use method thereof and battery sealing nail welding method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN117961394B (en) | 2024-06-14 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US6739036B2 (en) | Electric-component mounting system | |
| CN105575833B (en) | A kind of back bonding control method suitable for chip transfer | |
| CN109604180B (en) | Bullet shell detecting machine | |
| CN109092701B (en) | Battery aluminum shell detection device | |
| CN111863676A (en) | High-precision intelligent eutectic crystal mounting equipment and processing method thereof | |
| CN111618547A (en) | Positioning and assembling method of lens assembling equipment | |
| CN113035745A (en) | Chip mounting device | |
| CN117961394B (en) | Automatic core tube mounting equipment and mounting method | |
| CN115172206B (en) | Wafer production equipment and method | |
| US5373633A (en) | Assembling method and apparatus for ink-jet head | |
| CN113290381A (en) | Rotatory equipment of getting material | |
| CN113002150A (en) | Full-automatic screen printing machine for wafer | |
| CN109287111B (en) | Reinforcing plate attaching device | |
| CN218309404U (en) | Detection machine compatible with various display screens | |
| CN219871632U (en) | Detection device | |
| CN112317363A (en) | Intelligent detection system and detection method for industrial products | |
| CN111482781A (en) | Lens assembling equipment | |
| CN116810160A (en) | Full-automatic wafer laser marking device and method | |
| CN114192725B (en) | Automatic error-proof and leak-proof riveting method and riveting equipment | |
| CN216370994U (en) | Cell assembly mechanism based on visual positioning | |
| CN213827811U (en) | Automatic change camera lens location equipment mechanism | |
| CN212461620U (en) | High-precision intelligent eutectic mounting equipment | |
| CN212276148U (en) | Panel crimping check out test set | |
| CN214264568U (en) | Lens assembling equipment | |
| US20010007330A1 (en) | Ball mount apparatus |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Country or region after: China Address after: 226300 East side of Jindu Road and south side of Chaoxia Road in Nantong High tech Industrial Development Zone, Nantong City, Jiangsu Province Applicant after: Mingyixin (Jiangsu) Intelligent Equipment Co.,Ltd. Address before: 215300 No. 1875, Zhonghua Yuan West Road, Yushan Town, Kunshan City, Suzhou City, Jiangsu Province Applicant before: Suzhou mingyixin Intelligent Equipment Co.,Ltd. Country or region before: China |
|
| CB02 | Change of applicant information | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |