CN117958481A - Method for improving comprehensive characteristics of heating incombustible sun-cured tobacco and heating incombustible tobacco - Google Patents
Method for improving comprehensive characteristics of heating incombustible sun-cured tobacco and heating incombustible tobacco Download PDFInfo
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Abstract
The application discloses a method for improving comprehensive characteristics of heating incombustible sun-cured cigarettes and the heating incombustible cigarettes. The method comprises the steps of adding sun-cured tobacco flakes subjected to the following treatment into cigarettes: the composite biological enzyme A is diluted and then evenly sprayed on the sun-cured tobacco flakes, and fermented for 6 to 8 hours under the conditions of the temperature of 40 to 45 ℃ and the humidity of 75 to 80 percent; spraying the diluted compound biological enzyme B again, and fermenting for 60-70h under the same condition; obtaining fermented sun-cured tobacco; the first time of adding biological enzyme is composed of laccase, neutral protease and medium-temperature amylase; the second time of adding biological enzyme is composed of plant hydrolase and pectase; the mass concentration of laccase, medium-temperature amylase, neutral protease, plant hydrolase and pectase is 2-5%, 2-5% and 0.5-2.5% respectively. The method can effectively improve the fragrance of the smoke of the sun-cured tobacco, ensures that the fragrance of the tobacco has Chinese flavor while enhancing the fragrance, has good fragrance stability and long duration, and improves the sensory experience brought to consumers.
Description
Technical Field
The application belongs to the technical field of tobacco products, and relates to a method for improving comprehensive characteristics of heating incombustible sun-cured cigarettes and the heating incombustible cigarettes.
Background
In recent years, due to the gradual severity of global cigarette control situation and the change of consumer consumption concepts, the global traditional cigarette market activity presents different degrees of fatigue trend; at present, some global tobacco huge companies shift research and development emphasis and popularization directions to the new tobacco field.
The heating of the non-burning tobacco is to heat the tobacco by an external heat source, release tobacco flavor and fog in a low-temperature baking mode, but not burn the tobacco by an ignition mode, and heat the tobacco instead of burning the tobacco, so that a large amount of harmful substances caused by burning the traditional smoke are not generated. No combustion, no open fire, no ash, no tar, low nicotine content, no harm of second hand smoke and low smell. The main trend of new tobacco products in the future is to heat non-combustible tobacco products.
The novel Chinese tobacco products should develop products with Chinese flavor, and the sun-cured tobacco flavor is one of the main flavors of Chinese tobacco products.
But the sun-cured tobacco type heating non-burning tobacco currently has the following defects: the taste and experience are good, and the tobacco flavor of other types of tobacco leaves such as flue-cured tobacco is relatively weak; the volatile aroma content and the sensory experience to the consumer are to be improved.
Disclosure of Invention
In order to solve the problems, the method for improving the comprehensive characteristics of the heating non-burning sun-cured tobacco is provided. The method can effectively improve the fragrance of the smoke of the sun-cured tobacco, ensures that the fragrance of the tobacco has Chinese flavor while enhancing the fragrance, has good fragrance stability and long duration, and improves the sensory experience brought to consumers.
The specific technical scheme of the application is as follows:
A method of improving the overall characteristics of a heated non-burning sun-cured tobacco, the method comprising adding sun-cured tobacco flakes to a cigarette, the sun-cured tobacco flakes having been treated as follows:
The composite biological enzyme A is diluted and then evenly sprayed on the sun-cured tobacco flakes, and fermented for 6 to 8 hours under the conditions of the temperature of 40 to 45 ℃ and the humidity of 75 to 80 percent; then the composite biological enzyme B is diluted and then evenly sprayed on the sun-cured tobacco flakes, and fermentation is carried out for 60-70h under the same condition; obtaining fermented sun-cured tobacco;
The first time of adding the composite biological enzyme A consists of laccase, neutral protease and medium-temperature amylase; the second time of adding the compound biological enzyme B consists of plant hydrolase and pectase;
The addition weight ratio of laccase, neutral protease and middle-temperature amylase is 3-5:2:1-2, wherein the addition weight ratio of the plant hydrolase to the pectase is 2-3:4.
Alternatively, the two spraying amounts of the diluted biological enzyme are 0.5-1.2 wt% of the flue-cured tobacco flake.
The application also provides cigarette particles prepared by the method, and the cigarette particles are prepared by the following method:
pulverizing fermented sun-cured tobacco into tobacco powder, adding binder and fuming agent, mixing uniformly to obtain coarse granule, and sieving to obtain heated cigarette granule.
Optionally, the addition amounts of the adhesive and the fumigant respectively account for 2-5% and 32-35% of the weight of the tobacco powder by weight.
Optionally, the binder comprises sodium carboxymethyl cellulose and the smoking agent is formed from propylene glycol: glycerin is prepared from the following components in percentage by weight: 2-3.
The application also provides a heating non-burning cigarette containing the cigarette particles, and the cartridge of the heating non-burning cigarette contains the heating cigarette particles.
Optionally, the heated non-combustible cigarette comprises a cartridge, a wrapper, a filter; the cigarette bullet is connected with the filter tip, and the outer circumference of cigarette bullet parcel has packing cigarette paper.
The heated cigarette particles are disposed in the middle of the cartridge or at an end remote from the filter and are wrapped by tobacco in the cartridge.
Optionally, the tobacco is sun-cured tobacco.
Optionally, the heated cigarette particles are any one of spherical, elliptic, flaky and polygonal shapes.
The application also provides application of the method in preparing high-quality cigarettes.
The beneficial effects of the application include, but are not limited to:
1. The application adopts compound enzyme to carry out secondary fermentation treatment on maryland smoke; the complex biological enzyme consisting of plant hydrolase and pectase adopted by the second enzymolysis can metabolize and decompose certain specific substances in the products of the first enzymolysis, namely the products of the first enzymolysis by adopting complex enzyme consisting of laccase, neutral protease and medium-temperature amylase into volatile fragrant substance components; in the experimental process, the technical effect which cannot be achieved by adopting other complex enzymes to treat the first enzymolysis product in the second enzymolysis is achieved. The technical effect which cannot be achieved after the compound enzyme used for the first enzymolysis and the second enzymolysis is sequentially exchanged is also achieved. The enzyme treatment method has pertinency to the maryland tobacco, has remarkable flavor improving effect, and can achieve the technical effect which cannot be achieved by other tobacco leaves. The content of volatile fragrance components of maryland is effectively increased; and improves the aroma quality, the aroma quantity and the aftertaste in the sensory quality, and effectively reduces miscellaneous gases.
2. According to the application, the tobacco powder prepared by the enzyme treatment is added into the heated non-combustible cigarette to effectively improve the smoke flavor of the sun-cured tobacco, ensure that the smoke flavor has Chinese flavor while enhancing the flavor, and have good flavor stability and long duration, so that the sensory experience brought to consumers is improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application and do not constitute a limitation on the application. In the drawings:
FIG. 1 is a total ion flow diagram of the volatile components of maryland smoke without fermentation treatment according to the application.
Detailed Description
The present application is described in detail below with reference to examples, but the present application is not limited to these examples.
The starting materials and catalysts in the examples of the present application were purchased commercially, unless otherwise specified.
The present application is described in detail below with reference to examples, but the present application is not limited to these examples.
The starting materials and catalysts in the examples of the present application were purchased commercially, unless otherwise specified.
Experimental materials and reagents
Tobacco leaf raw materials: maryland smoke (2009).
Enzyme preparation: all the biological enzymes used were purchased from Denmark Norwestin (China) Biotechnology Co.
TABLE 1 Experimental reagents
Reagent(s) | Purity of | Manufacturer (S) |
Propylene glycol | Analysis stage | Tianjin market metallocene chemical reagent plant |
Glycerol | Analysis stage | National medicine group chemical reagent Co., ltd |
Sodium carboxymethyl cellulose CMC | Food grade | Henan Wanbang science and technology Co., ltd |
Sodium chloride | Analysis stage | National medicine group chemical reagent Co., ltd |
Dichloromethane (dichloromethane) | Chromatographic grade | Tianjin Di Ma science and technology Co Ltd |
Phenyl ethyl acetate | >98% | Beijing Lingwei technology Co.Ltd |
TABLE 2 Main laboratory apparatus
Example 1
The method for improving comprehensive characteristics of the sun-cured tobacco based on biological enzyme comprises the following steps of adding sun-cured tobacco flakes subjected to the following treatment into cigarettes:
Laccase, neutral protease and medium-temperature amylase are added according to the weight ratio of 3:2:2, uniformly spraying 0.6wt% of the diluted composite biological enzyme A on the sun-cured tobacco flakes, and fermenting for 8 hours at the temperature of 42 ℃ and the humidity of 75%; then adding the plant hydrolase and pectase into the mixture according to the weight ratio of 3:4, uniformly spraying 0.6wt% of the diluted composite biological enzyme B on the sun-cured tobacco flakes, and fermenting for 62 hours under the same condition; obtaining fermented sun-cured tobacco;
a cigarette granule prepared by the following method:
Pulverizing fermented sun-cured tobacco into tobacco powder, adding binder and fuming agent, mixing uniformly to obtain coarse granule, and sieving to obtain heated cigarette granule. The addition amount of the adhesive (sodium carboxymethyl cellulose) and the fuming agent (comprising propylene glycol and glycerin in the weight ratio of 1:3) respectively account for 4% and 33% of the weight of the tobacco powder. The heated cigarette particles are spherical, have a diameter of 0.80mm, a weight of 8 mg/granule, a roundness of less than 0.15, and a crushing pressure value of 1.0kgf.
A heating non-combustible cigarette comprises a cigarette bullet, a packaging paper and a filter tip; the cigarette bullet is connected with the filter tip, and the outer circumference of the cigarette bullet is wrapped with packaging cigarette paper;
The heated cigarette particles are disposed in the middle of the cartridge or at an end remote from the filter and are wrapped by tobacco in the cartridge.
The heated non-combustible cigarette is prepared according to the existing cigarette production process, and is a common cigarette with the circumference of 27mm.
Example 2 enzyme preparation with different addition sequences
The method for improving comprehensive properties of sun-cured cigarettes based on biological enzymes is different from example 1 in that the enzymatic hydrolysis sequence of the enzyme preparation is different. Firstly, adding plant hydrolase and pectase according to the weight ratio of 3:4, composing a composite biological enzyme B for enzymolysis; and laccase, neutral protease and medium-temperature amylase are added according to the weight ratio of 3:2:2, carrying out enzymolysis by using the composite biological enzyme A. The procedure is as in example 1.
A cigarette pellet and a heated non-combustible cigarette were the same as in example 1.
Example 3 enzyme preparation of two enzymatic hydrolysis
The method for improving comprehensive properties of sun-cured cigarettes based on biological enzymes is different from example 1 in that the enzyme preparation is different. The first enzymolysis spraying is carried out by papain, maltase and laccase according to the weight ratio of 2:2:3 preparing the obtained enzyme preparation; the second enzymolysis spraying is performed by plant hydrolase and pectase according to the weight ratio of 3:4 to form a composite biological enzyme. The procedure is as in example 1.
A cigarette pellet and a heated non-combustible cigarette were the same as in example 1.
Example 4 enzyme preparation was identical; but not distributed enzymatic hydrolysis.
The method for improving comprehensive characteristics of sun-cured cigarettes based on biological enzymes is different from example 1 in that only one enzymolysis is performed. Laccase, neutral protease, middle-temperature amylase, plant hydrolase and pectase are added according to the weight ratio of 3:2:2:3:4, uniformly spraying 0.6wt% of the diluted compound biological enzyme on the sun-cured tobacco flakes, and fermenting for 72 hours at the temperature of 42 ℃ and the humidity of 75%; obtaining fermented sun-cured tobacco;
example 5
The difference with example 4 is that the enzyme preparation is prepared from laccase, neutral protease, middle temperature amylase, plant hydrolase and pectase according to the weight ratio of 2:2:3:2:3, a composite biological enzyme. The procedure is as in example 4.
A cigarette pellet and a heated non-combustible cigarette were the same as in example 4.
Smoke detection was performed on the heated non-combustible smoke prepared in each of the above examples, and sensory evaluation was performed on the prepared heated non-combustible smoke. Maryland smoke not treated with enzyme preparation was used as control CK.
The detection method comprises the following steps:
The heated cigarettes were smoked in a Canadian deep-draw mode (HCI) using a linear type smoking machine with a 30mL puff volume for 2s and a puff interval of 20s, the number of puffs being fixed at 6, 2 puffs per round, and a total of 5 puffs of sample mainstream smoke particulate matter were captured with a 44mm Cambridge filter. The Cambridge filter with the captured aerosol was placed in a 50mL centrifuge tube, 15mL of an extraction solution of methylene chloride with an internal standard was added, the mixture was subjected to ultrasonic extraction at room temperature for 30min, and the mixture was passed through an organic filter membrane of 0.22 μm for GC-MS/MS analysis.
GC-MS analysis conditions
Chromatographic conditions: chromatographic column: HP-5MS (60 m. Times.0.25 mm. Times.0.25 μm); carrier gas: he, flow 1.0mL/min; sample inlet temperature: 280 ℃; sample injection amount: 1 μl; split ratio: 5:1, a step of; heating program: the initial temperature is 50 ℃, kept for 2min, heated to 100 ℃ at the speed of 3 ℃/min, kept for 10min, heated to 280 ℃ at the speed of 5 ℃/min, and kept for 10min.
Mass spectrometry conditions: transmission line temperature: 280 ℃; EI source electron energy: 70eV; electron multiplier voltage: 1750V; scanning mode: full scanning; ion source temperature: 230 ℃; quadrupole temperature: 150 ℃; solvent delay: 5min.
Sensory evaluation method: sensory evaluation description is performed with reference to "method for evaluating sensory quality of heated cigarettes" provided by Shanghai tobacco research institute. And quantitatively evaluating the aroma quality, the aroma quantity, the miscellaneous gas and the aftertaste of the sample as key quality factors, wherein the aroma quality, the aroma quantity and the miscellaneous gas are respectively prepared by 9 minutes and the aftertaste is respectively prepared by 6 minutes.
TABLE 3 effect of each of the above experimental groups on improving flavor components of Maryland
TABLE 4 sensory improvement effect of different enzyme treatments on Maryland smoke
From the results of the flavor component content of maryland smoke in table 3 and the sensory evaluation in table 4, it is understood that the flavor component content of maryland smoke treated with the enzyme complex a (laccase, neutral protease, middle temperature amylase, 3:2:2 by weight) and the enzyme complex B (plant hydrolase, pectinase, 3:4 by weight) was improved to the highest extent in example 1, compared with the other enzyme treated examples. And the sensory evaluation scores of the aroma quality and aroma quantity indexes are also highest. The reason for this is that the complex enzyme B in example 1 can further degrade and convert some substance components in the fermented product into flavor substances when the fermented product obtained by the enzymolysis of the complex enzyme A is used as a substrate; it can be judged that the complex enzyme A and the complex enzyme B in example 1 have a certain synergistic effect. Further, compared with the embodiment 2 in which the Maryland smoke is treated by the first compound enzyme B (the added weight ratio of the plant hydrolase to the pectase is 3:4) and the later compound enzyme A (the laccase, the neutral protease and the medium-temperature amylase are 3:2:2), the fragrance component content of the embodiment 1 is remarkably improved, and the fragrance component content is improved by about 100 mug/g. This can indicate that only the complex enzyme B in example 1 and example 2 can specifically ferment certain material components in the fermentation product of Maryland tobacco leaf of the complex enzyme A.
Further, according to the data of examples 4 and 5 and example 1, the amount of increase in the flavor component content of example 1 of the profile fermentation was significantly higher than that of examples 4 and 5 in the same complex enzyme preparation.
In summary, it can be determined that in the above treatment of maryland smoke, the complex enzyme compounded by plant hydrolase and pectase has a specific enzymolysis effect on the flue-cured tobacco products of the complex enzyme compounded by laccase, neutral protease and medium-temperature amylase, which is an effect which cannot be achieved by other complex enzymes.
EXAMPLE 6 screening of the Complex enzyme component proportions
According to the preferred results of the above experiments, the component proportions of Complex enzyme A and Complex enzyme B were optimized and screened on the basis of example 1, respectively. The specific procedures and structures are shown in the following table.
TABLE 5 influence of Complex enzymes of different ratios on the flavor of Maryland tobacco
As can be seen from the table, the added weight ratio of laccase, neutral protease and middle temperature amylase in the complex enzyme A is 3-5:2:1-2; the added weight ratio of the plant hydrolase to the pectase in the complex enzyme B is 2-3:4, the aroma component content is relatively high. Wherein, the enzyme A is compounded firstly: laccase, neutral protease and medium-temperature amylase in a weight ratio of 3:2:2, post-complex enzyme B: the plant hydrolase and pectase have the highest fragrance component content when the weight ratio is 3:4. And taking the same as the optimal preferable condition, and carrying out the next experiment.
Example 7 screening of fermentation conditions (time fixed for fermentation 8h before fermentation 62 h)
TABLE 6 influence of different fermentation conditions on the aroma of Maryland
Temperature and humidity% | Fragrance component content (μg/g) |
39℃、75% | 1109.87 |
40℃、75% | 1258.63 |
42℃、75% | 1306.77 |
42℃、78% | 1236.95 |
44℃、80% | 1298.36 |
44℃、82% | 1288.41 |
45℃、80% | 1269.54 |
46℃、80% | 1106.95 |
As can be seen from the data in the table, the content of the fragrant substances in the maryland smoke is relatively highest when the temperature is 40-45 ℃ and the humidity is 75-80% in the fermentation condition; can reach about 1306.77 mug/g.
Example 8
This example is a specific implementation according to the preferred results described above:
A method for improving the overall characteristics of a maryland tobacco sun-cured tobacco based on a biological enzyme, the method comprising adding sun-cured tobacco flakes to a cigarette, the sun-cured tobacco flakes having been treated as follows:
Laccase, neutral protease and medium-temperature amylase are added according to the weight ratio of 3:2:2, uniformly spraying 0.6wt% of the diluted composite biological enzyme A on the sun-cured tobacco flakes, and fermenting for 8 hours at the temperature of 42 ℃ and the humidity of 75%; then adding the plant hydrolase and pectase into the mixture according to the weight ratio of 3:4, uniformly spraying 0.6wt% of the diluted composite biological enzyme B on the sun-cured tobacco flakes, and fermenting for 62 hours under the same condition; obtaining fermented sun-cured tobacco;
a cigarette pellet and a heated non-combustible cigarette comprising the same as in example 1.
And the prepared tobacco powder and the heated non-burning tobacco are subjected to aroma component content detection and sensory evaluation, and the measuring method is the same as that of the embodiment; the specific results are as follows:
As a result of detection, the content (mug/g) of the aroma components in the tobacco powder reaches 1306.07, the quality and the quantity of the aroma can reach about 7.3 and 8.4 respectively, and generally, the aroma in the sun-cured type heating non-burning cigarette reaches more than 6.5 minutes and then is lifted upwards. The aftertaste reaches 5.6, and the miscellaneous gas is reduced to 3.2; is a very significant improvement.
Comparative example 1
The method for improving the comprehensive properties of flue-cured tobacco based on biological enzymes is different from example 8 in that the raw material is Chongqing flue-cured tobacco; the procedure is as in example 1.
The procedure for the preparation of the cigarette particles and the heated non-combustible cigarette containing the heated cigarette particles was as in example 1.
The content (mug/g) of the aroma components in the flue gas of the non-combustible flue gas after detection and heating reaches 1055.27, the quality and the quantity of aroma reach about 5.0, the aftertaste reaches 5.0, and the miscellaneous gas is reduced to 4.0.
The results of the test in combination with comparative example 1 and example 8 can be summarized as follows: the method for treating tobacco leaves by using the enzyme preparation disclosed by the application does not have a remarkable effect of improving smoke for all tobacco leaves, and has a certain degree of pertinency to maryland cigarettes. Can achieve the effect which can not be achieved for other tobacco leaves.
The above description is only an example of the present application, and the scope of the present application is not limited to the specific examples, but is defined by the claims of the present application. Various modifications and variations of the present application will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the technical idea and principle of the present application should be included in the protection scope of the present application.
Claims (10)
1. A method of improving the overall characteristics of a heated non-burning sun-cured tobacco, the method comprising adding sun-cured tobacco flakes to a cigarette, the sun-cured tobacco flakes having been treated as follows:
The composite biological enzyme A is diluted and then evenly sprayed on the sun-cured tobacco flakes, and fermented for 6 to 8 hours under the conditions of the temperature of 40 to 45 ℃ and the humidity of 75 to 80 percent; then the composite biological enzyme B is diluted and then evenly sprayed on the sun-cured tobacco flakes, and fermentation is carried out for 60-70h under the same condition; obtaining fermented sun-cured tobacco;
The first time of adding the composite biological enzyme A consists of laccase, neutral protease and medium-temperature amylase; the second time of adding the compound biological enzyme B consists of plant hydrolase and pectase;
The addition weight ratio of laccase, neutral protease and middle-temperature amylase is 3-5:2:1-2, wherein the addition weight ratio of the plant hydrolase to the pectase is 2-3:4.
2. The method of claim 1, wherein the diluted biological enzyme is sprayed in an amount of 0.5 to 1.2wt% of the flue-cured tobacco flake.
3. A cigarette pellet prepared by the method of claim 1, the cigarette pellet prepared by the method of:
pulverizing fermented sun-cured tobacco into tobacco powder, adding binder and fuming agent, mixing uniformly to obtain coarse granule, and sieving to obtain heated cigarette granule.
4. A cigarette granule according to claim 3, wherein the binder and the smoking agent are added in an amount of 2-5% and 32-35% by weight of the tobacco powder, respectively.
5. A cigarette granule according to claim 3, wherein the binder comprises sodium carboxymethyl cellulose and the smoking agent is formed from propylene glycol: glycerin is prepared from the following components in percentage by weight: 2-3.
6. A heated non-combustible cigarette comprising the cigarette particles of any of claims 3-5, wherein the heated non-combustible cigarette cartridge comprises the heated cigarette particles.
7. The heated non-combustible cigarette of claim 6, wherein said heated non-combustible cigarette comprises a cartridge, a wrapper, a filter; the cigarette bullet is connected with the filter tip, and the outer circumference of the cigarette bullet is wrapped with packaging cigarette paper;
The heated cigarette particles are disposed in the middle of the cartridge or at an end remote from the filter and are wrapped by tobacco in the cartridge.
8. The heated non-combustible cigarette of claim 7, wherein said tobacco is sun-cured tobacco.
9. The heated non-combustible cigarette of claim 6 wherein the heated cigarette particles are any of spherical, oval, flaky, polygonal.
10. Use of the method according to claim 1 for the preparation of high quality cigarettes.
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