CN117928698A - Metering method and management system based on self-service metering of truck scale - Google Patents
Metering method and management system based on self-service metering of truck scale Download PDFInfo
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- CN117928698A CN117928698A CN202311823901.6A CN202311823901A CN117928698A CN 117928698 A CN117928698 A CN 117928698A CN 202311823901 A CN202311823901 A CN 202311823901A CN 117928698 A CN117928698 A CN 117928698A
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- 238000007726 management method Methods 0.000 claims abstract description 58
- 238000013523 data management Methods 0.000 claims abstract description 16
- 238000004886 process control Methods 0.000 claims abstract description 13
- 238000012544 monitoring process Methods 0.000 claims abstract description 9
- 238000003032 molecular docking Methods 0.000 claims abstract description 7
- 238000012795 verification Methods 0.000 claims abstract description 5
- 238000003860 storage Methods 0.000 claims description 29
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- 230000001960 triggered effect Effects 0.000 claims description 3
- 238000005303 weighing Methods 0.000 abstract description 21
- 238000007689 inspection Methods 0.000 description 4
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Abstract
The invention belongs to the technical field of self-help metering of truck scales, and particularly relates to a metering method and a management system based on self-help metering of the truck scales, wherein the metering method comprises the steps of S1, inputting tasks, and inputting the weight of goods of a transportation task and license plates for receiving the transportation task into the management system; s2, information identification, namely automatically identifying license plate numbers through a camera, and measuring the total weight of the vehicle through a truck scale; s3, task verification, wherein the management system reads the vehicle transportation task information according to the license plate number, judges whether the vehicle completes the task according to the vehicle transportation task information and the total weight of the vehicle called by the truck scale, and comprises a metering process control module, a metering remote monitoring module, a metering data management module and a docking module with an external system. The self-help weighing of the driver is realized through license plate number identification and automatic reading of the truck scale and system logic judgment, and the participation of a driver is not needed, so that the situation that the driver can brin the driver is avoided.
Description
Technical Field
The invention belongs to the technical field of automatic metering of vehicles, and particularly relates to a metering method and a management system based on self-help metering of an automobile scale.
Background
Enterprises, especially production enterprises, often involve large-scale goods entering and exiting business by vehicles, and in order to detect whether goods carried by the vehicles meet task requirements, the vehicles are weighed by adopting an automobile scale so as to calculate the weight of the goods of the vehicles.
However, the weighing is usually manually read and recorded, so that the human influence is large, and part of drivers can be responsible for weighing staff, so that the read data is larger than the actual goods-in quantity or the actual goods-out quantity, and the benefits of enterprises are seriously damaged.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a metering method and a management system based on self-service metering of a truck scale, which realize self-service metering of a driver through license plate number identification, automatic reading of the truck scale and system logic judgment without the participation of a driver's pound-weighing person, thereby avoiding the situation that the driver can get the driver's pound-weighing person and reducing the labor cost of the metering person.
The invention adopts the specific technical scheme that:
A metering method based on self-service metering of an automobile scale comprises the following steps:
s1, inputting a task, namely inputting the weight of goods of the transportation task and the license plate number for receiving the transportation task into a management system;
S2, information identification, wherein a factory entrance is provided with a factory truck scale and a camera, a factory exit is provided with a factory truck scale and a camera, a transfer truck scale and a camera are arranged between a storage bin to be output and a storage bin to be input, the camera automatically identifies license plate numbers and uploads the license plate numbers to a management system, and the factory truck scale, the factory truck scale and the transfer truck scale respectively measure the total weight of the vehicles as a, b and c and upload data to the management system;
s3, task verification, wherein the management system reads the vehicle transportation task information according to the license plate number, and judges whether the vehicle completes the task according to the vehicle transportation task information and the total weight a, b and c of the vehicle called by the truck scale.
Further, the transportation task in step S1 includes a factory entering task, a factory leaving task, and a transferring task.
Further, the task of entering in step S1 further includes entering additional information, where the additional information includes personal information of the driver and rated load of the vehicle.
Further, when the transportation task is a factory entering task or a factory leaving task, the method for determining whether the vehicle completes the task in step S3 is as follows:
If the difference between the net weight value obtained by the a-b and the cargo weight of the transportation task is not more than +/-0.1%, the completion of the task of the vehicle is judged, and if the difference is more than +/-0.1%, an alarm is triggered and the amount of the transported cargo of the vehicle is checked by related staff.
Further, when the transportation task is a transfer task, the method for determining whether the vehicle completes the task in step S3 is as follows:
Indicating that the vehicle goes to the storage bin A to be output for loading, after the vehicle loading is finished, going to the storage bin B to be input and passing through a third truck scale, measuring the total weight of the vehicle to be c 1 at the moment, after the vehicle is unloaded from the storage bin B to be input, going to the storage bin A to be output again and passing through the third truck scale, measuring the total weight of the vehicle to be c 2,c1-c2 at the moment to be the single transportation of the vehicle, and circulating the process until the difference between the sum of the single transportation of the vehicle and the weight of the goods of the transportation task is not more than +/-0.1 percent, and judging that the task of the vehicle is finished.
Further, the metering method based on the self-service metering of the truck scale further comprises the following steps:
S4, prompting data confirmation, wherein after the step S3 judges that the task of the vehicle is finished, the management system prompts the measured data to a driver through a display terminal to prompt the driver to check whether the data are correct;
s5, the driver confirms that the driver checks the confirmation key on the display terminal after checking the confirmation key, and the data are stored in the management system;
S6, data are stored, and after the driver confirms, the management system automatically captures pictures and stores the pictures and the data to the management system;
and S7, linkage of the metering completion equipment, linkage of the management system and the language equipment and the traffic light equipment prompt a driver to finish metering after the data are stored successfully, and release of the vehicle.
The management system based on the metering method based on the self-service metering of the truck scale comprises a metering process control module, a metering remote monitoring module, a metering data management module and a docking module with an external system.
The beneficial effects of the invention are as follows:
according to the invention, through the mutual coordination among the camera, the truck scale and the management system, the license plate number of the vehicle is shot by the camera, the management system automatically reads the transportation task of the vehicle according to the license plate number, automatically calculates the weight of the goods pulled by the vehicle according to the weighing result of the truck scale, and compares the calculated weight of the goods actually transported by the vehicle with the weight of the goods of the transportation task of the vehicle, thereby judging whether the vehicle completes the transportation task.
The management system realizes the independent completion of the metering process by a driver through license plate number identification, automatic reading of the truck scale and system logic judgment without the participation of a driver's pound staff, thereby avoiding the situation that the driver can brin the pound staff and reducing the labor cost of the metering staff.
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Fig. 1 is a schematic diagram of a management system principle framework.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below in connection with the embodiments of the present invention.
The invention provides a metering method based on self-service metering of an automobile scale, which is shown in fig. 1 and comprises the following steps:
s1, inputting a task, namely inputting the weight of goods of the transportation task and the license plate number for receiving the transportation task into a management system;
S2, information identification, wherein a factory entrance is provided with a factory truck scale and a camera, a factory exit is provided with a factory truck scale and a camera, a transfer truck scale and a camera are arranged between a storage bin to be output and a storage bin to be input, the camera automatically identifies license plate numbers and uploads the license plate numbers to a management system, and the factory truck scale, the factory truck scale and the transfer truck scale respectively measure the total weight of the vehicles as a, b and c and upload data to the management system;
s3, task verification, wherein the management system reads the vehicle transportation task information according to the license plate number, and judges whether the vehicle completes the task according to the vehicle transportation task information and the total weight a, b and c of the vehicle called by the truck scale.
At present, when whether the cargoes carried by the vehicle meet the task requirements or not is detected, the process of weighing the vehicle by adopting the truck scale is manually read and recorded, so that the human influence is large, and part of drivers can be bribed by workers responsible for weighing, so that the read data is larger than the actual goods-in quantity or the actual goods-out quantity, and the interests of enterprises are seriously damaged.
In order to solve the problems, the invention provides a metering method based on self-service metering of an automobile scale, wherein a license plate number of a vehicle is taken by a camera through mutual coordination among the camera, the automobile scale and a management system, the management system automatically reads a vehicle transportation task according to the license plate number, automatically calculates the weight of the pulled goods of the vehicle according to the weighing result of the automobile scale, and compares the calculated weight of the actually transported goods of the vehicle with the weight of the goods of the vehicle transportation task, so as to judge whether the vehicle completes the transportation task. The management system realizes the independent completion of the metering process by a driver through license plate number identification, automatic reading of the truck scale and system logic judgment without the participation of a driver's pound staff, thereby avoiding the situation that the driver can brin the pound staff and reducing the labor cost of the metering staff.
The task of recording in step S1 still includes recording additional information, the additional information includes driver' S personal information and vehicle rated load, except recording the cargo weight of necessary license plate number and transportation task, can also record other additional information, such as name, phone, ID card, bank card number etc. of driver, make things convenient for the enterprise to contact driver and subsequent remittance, input vehicle rated load can let the system distribute transportation task according to vehicle rated load.
The transporting tasks in step S1 include a factory entering task, a factory leaving task and a transferring task, the factory entering task is to input goods to a factory, the factory leaving task is to output goods to the factory, the transferring task refers to that the goods to be output of the storage bin a are required to be transported to the storage bin B to be input with a small storage amount due to overlarge part of the factory, and the transferring task is to convey the goods to be output of the storage bin a to the storage bin B to be input by a contact vehicle.
When the transportation task is a factory entering task or a factory leaving task, the method for judging whether the vehicle completes the task in step S3 is as follows:
If the difference between the net weight value obtained by the a-b and the cargo weight of the transportation task is not more than +/-0.1%, the completion of the current task of the vehicle is judged, if the difference is more than +/-0.1%, an alarm is triggered and the transportation cargo amount of the vehicle is checked by related staff, when the transportation task is a factory-entering task or a factory-leaving task, the total weight a and b of the vehicle measured by the factory-entering truck scale and the factory-leaving truck scale must have one data of the weight of the vehicle per se and the weight (gross weight) of the transportation cargo, the other data is the weight (gross weight) of the vehicle per se, the management system obtains the actual transportation cargo weight (net weight) of the vehicle through the a-b, and when the task amount (1+0.1%) is not less than the task amount (1-0.1%), the actual transportation cargo weight of the vehicle is judged to be completed.
When the transportation task is a transfer task, the method for determining whether the vehicle completes the task in step S3 is as follows:
Indicating that the vehicle goes to the storage bin A to be output for loading, after the loading of the vehicle is completed, the vehicle goes to the storage bin B to be input and passes through a third truck scale, at the moment, measuring the total weight of the vehicle to be c 1, after the vehicle is unloaded from the storage bin B to be input, the vehicle goes to the storage bin A to be output again and passes through the third truck scale, at the moment, measuring the total weight of the vehicle to be c 2,c1-c2 to be the single transportation capacity of the vehicle, and the vehicle circulates the processes until the difference between the sum of the single transportation capacities of the vehicle and the weight of the goods of the transportation task is not more than +/-0.1%, the management system judges that the task of the vehicle is completed, when the transportation task is the transportation task, the vehicle can repeatedly transport between the storage bin A to be input and the storage bin B to be input until the transportation task is completed, according to the time sequence of the vehicles passing through the third truck scale, the system arranges the total weight of the vehicles as c 1、c2、c3 and … …, wherein odd numbers c 1、c3 and … … are the weights when the vehicles go from the storage bin A to the storage bin B to be input, namely the weights of the vehicles per se and the transported goods (gross weights), even numbers c 2、c4 and … … are the weights when the vehicles go from the storage bin B to the storage bin A to be output, namely the weights of the vehicles per se, the total transport capacity of the vehicles is calculated through c 1-c2+c3-c4 … …, and when the task quantity (1+0.1%) is more than or equal to the task quantity (1-0.1%), the management system judges that the tasks of the vehicles are completed.
The metering method based on the self-service metering of the truck scale further comprises the following steps:
S4, prompting data confirmation, wherein after the step S3 judges that the task of the vehicle is finished, the management system prompts the measured data to a driver through a display terminal to prompt the driver to check whether the data are correct;
s5, the driver confirms that the driver checks the confirmation key on the display terminal after checking the confirmation key, and the data are stored in the management system;
S6, data are stored, and after the driver confirms, the management system automatically captures pictures and stores the pictures and the data to the management system;
and S7, linkage of the metering completion equipment, linkage of the management system and the language equipment and the traffic light equipment prompt a driver to finish metering after the data are stored successfully, and release of the vehicle.
In the traditional weighing process of the truck scale, weighing data are read and recorded by people, hidden danger of the problem of the brining is caused, the problem of low efficiency and easy error of the manual recording of the data is also caused, besides the fact that a driver independently completes the weighing process is realized, the weighing system also has a function of data storage, the weighing system directly uploads the weighing data to a management system for task inspection after the weighing data are measured, the management system can send results to the driver through a display terminal (such as a mobile phone of the driver) after the weighing data are inspected to be correct, and the management system stores the weighing data and photographs and stores pictures by means of a camera after the driver confirms that the weighing data are correct, so that the weighing system can be used as evidence when disputes occur later.
The management system based on the metering method based on the self-service metering of the truck scale comprises a metering process control module, a metering remote monitoring module, a metering data management module and a docking module with an external system;
Metering process control module: the automatic weight reading is realized after the vehicle reaches the truck scale, the license plate number is automatically identified through the camera, the vehicle transportation task is automatically read from the database according to the license plate number, whether the vehicle completes the transportation task is automatically judged, and finally the weight is automatically saved according to the enterprise management requirement or the driver is prompted to press a confirmation key and then saved;
metering remote monitoring module: the system can monitor the real-time state, instrument data and monitoring video of the automobile scale site in all directions, can automatically alarm and prompt hall supervisory personnel in abnormal conditions, and can remotely input license plate numbers for remote weighing by special condition remote supervisory personnel;
Metering data management module: the functions comprise query, modification, revocation, remote printing, parameter setting, lbf management, user management, black-and-white list management and the like of metering data, wherein the parameter setting functions comprise IP addresses, ports, baud rates of weight meters, effective identifications, stable times, equipment machine codes, user name passwords of equipment connection and the like of all equipment, parameters can be stored in a database through the settings, a management system can be rapidly deployed when faults occur, and the safety and the uniqueness of field equipment can be ensured;
interfacing with an external system module: the module receives the ERP system metering task notification form from the upper end and receives other service environment vehicle states such as a door entering state, a quality inspection state and a unloading state. And returning the weight to the corresponding system after metering is finished.
The input task is realized based on a metering data management module and a docking module with an external system in the step S1, the information identification in the step S2 is completed based on a metering process control module, a metering remote monitoring module and a metering data management module, the task verification in the step S3 is completed based on the metering process control module and the metering data management module, and the metering method in the invention is realized based on each module of the management system:
S1, a worker logs in a management system through a computer or a mobile phone, adds a transportation task through a metering data management module, inputs and stores the weight of goods of the transportation task, and a driver logs in a user side of the management system through the computer or the mobile phone and inputs license plate numbers and additional information which are transmitted to the management system through a docking module with an external system and stored through the metering data management module;
S2, when the vehicle reaches the truck scale, the metering process control module controls the metering remote monitoring module to enable the camera to shoot license plates and upload the license plates to the metering data management module, and meanwhile, the truck scale measures the weights a, b and c of the vehicle and uploads data to the metering data management module;
S3, the metering process control module reads a vehicle transportation task from the metering data management module according to the license plate number, compares the vehicle transportation task with the weights a, b and c of the vehicles, and automatically judges whether the vehicles complete the transportation task;
s4, after the metering process control module judges that the task of the vehicle is finished, the data corresponding to the license plate number in the metering data management module is sent to a user side of a driver by the docking module of the external system, and the driver performs data inspection;
s5, after the driver clicks and confirms, the module interfacing with the external system sends a confirming signal to the metering process control module, and the metering process control module controls the metering data management module to store data after confirming the signal;
s6, while the data are stored, the metering process control module also controls the metering remote monitoring module to enable the camera to take a picture, and the picture and the data are stored into the metering data management module together;
and S7, after the data is stored, controlling the language equipment and the traffic light equipment by the interface module with an external system to prompt a driver to finish metering and release the vehicle.
The factory is also provided with a vehicle entrance mark, a vehicle unloading mark, a quality inspection mark and the like, and the marks can play a strict limiting role on the integrity and the sequence of logistics business in the vehicle factory, and prevent the loss and the sequence confusion of the business.
Claims (7)
1. The metering method based on the self-service metering of the truck scale is characterized by comprising the following steps of:
s1, inputting a task, namely inputting the weight of goods of the transportation task and the license plate number for receiving the transportation task into a management system;
S2, information identification, wherein a factory entrance is provided with a factory truck scale and a camera, a factory exit is provided with a factory truck scale and a camera, a transfer truck scale and a camera are arranged between a storage bin to be output and a storage bin to be input, the camera automatically identifies license plate numbers and uploads the license plate numbers to a management system, and the factory truck scale, the factory truck scale and the transfer truck scale respectively measure the total weight of the vehicles as a, b and c and upload data to the management system;
s3, task verification, wherein the management system reads the vehicle transportation task information according to the license plate number, and judges whether the vehicle completes the task according to the vehicle transportation task information and the total weight a, b and c of the vehicle called by the truck scale.
2. The metering method based on truck scale self-service metering according to claim 1, wherein the transportation tasks in step S1 include a factory entering task, a factory leaving task and a transferring task.
3. The metering method based on truck scale self-service metering according to claim 1, wherein the entering task in step S1 further comprises entering additional information, wherein the additional information comprises personal information of a driver and rated load of a vehicle.
4. The metering method based on truck scale self-service metering according to claim 2, wherein when the transportation task is a factory-entering task or a factory-leaving task, the method for determining whether the vehicle has completed the task in step S3 is as follows:
If the difference between the net weight value obtained by the a-b and the cargo weight of the transportation task is not more than +/-0.1%, the completion of the task of the vehicle is judged, and if the difference is more than +/-0.1%, an alarm is triggered and the actual transportation cargo quantity of the vehicle is checked by related staff.
5. The metering method based on truck scale self-service metering according to claim 2, wherein when the transportation task is a transfer task, the method for determining whether the vehicle has completed the task in step S3 is as follows:
Indicating that the vehicle goes to the storage bin A to be output for loading, after the vehicle loading is finished, going to the storage bin B to be input and passing through a third truck scale, measuring the total weight of the vehicle to be c 1 at the moment, after the vehicle is unloaded from the storage bin B to be input, going to the storage bin A to be output again and passing through the third truck scale, measuring the total weight of the vehicle to be c 2,c1-c2 at the moment to be the single transportation of the vehicle, and circulating the process until the difference between the sum of the single transportation of the vehicle and the weight of the goods of the transportation task is not more than +/-0.1 percent, and judging that the task of the vehicle is finished.
6. The metering method based on self-service metering of the truck scale according to claim 1, further comprising the steps of:
S4, prompting data confirmation, wherein after the step S3 judges that the task of the vehicle is finished, the management system prompts the measured data to a driver through a display terminal to prompt the driver to check whether the data are correct;
s5, the driver confirms that the driver checks the confirmation key on the display terminal after checking the confirmation key, and the data are stored in the management system;
S6, data are stored, and after the driver confirms, the management system automatically captures pictures and stores the pictures and the data to the management system;
and S7, linkage of the metering completion equipment, linkage of the management system and the language equipment and the traffic light equipment prompt a driver to finish metering after the data are stored successfully, and release of the vehicle.
7. The management system of the metering method based on the self-service metering of the truck scale is based on the metering method of claim 1, and is characterized by comprising a metering process control module, a metering remote monitoring module, a metering data management module and a docking module with an external system.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311823901.6A CN117928698A (en) | 2023-12-28 | 2023-12-28 | Metering method and management system based on self-service metering of truck scale |
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| CN202311823901.6A CN117928698A (en) | 2023-12-28 | 2023-12-28 | Metering method and management system based on self-service metering of truck scale |
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- 2023-12-28 CN CN202311823901.6A patent/CN117928698A/en active Pending
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