CN208795346U - A kind of material dynamic check system out of the station - Google Patents
A kind of material dynamic check system out of the station Download PDFInfo
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- CN208795346U CN208795346U CN201821636681.0U CN201821636681U CN208795346U CN 208795346 U CN208795346 U CN 208795346U CN 201821636681 U CN201821636681 U CN 201821636681U CN 208795346 U CN208795346 U CN 208795346U
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Abstract
The utility model relates to the utility model relates to a kind of field of measuring techniques, and in particular to a kind of with the material dynamic check system out of the station remotely monitored.The system comprises weighing platform, ground induction coil, control device and banisters.Also install such as RFID identification device, light compensating lamp, label machine hardware facility additional in the present system.The weighing platform, ground induction coil, banister, hardware facility are by PORT COM and control device communication connection, to realize the information exchange with control device.The control device can also be connected to the mobile terminal of monitoring center by WLAN, carry out real time information with mobile terminal and exchange, convenient for long-range monitoring.Mixing station ERP system can also be matched in the mobile terminal of monitoring center to realize automatic increase materiel warehouse-in information, update material data function.System is automatically performed material weighing out of the station and checks and accepts, and realizes the long-range monitoring that material is checked and accepted.
Description
Technical field
The utility model relates to a kind of field of measuring techniques more particularly to a kind of material dynamic check systems out of the station.
Background technique
Nowadays, the examination of material is mainly completed by traditional material Acceptance Test System in engineering.Traditional material is checked and accepted
System is mainly made of weighing platform, including carrier, weighting display instrument (abbreviation instrument), weighing sensor (referred to as pass
Sensor), connector, the components composition such as limiting device and terminal box.Its working principle is that being weighed object or truck is placed in
On carrier table top, under the effect of gravity, by carrier by weight transfer to weighing sensor, make Weighing sensor elastomer
It is deformed, the strain gauge bridge disequilibrium being attached on elastomer, output and the directly proportional electric signal of weight amount, warp
Linear amplifier amplifies signal, then is converted to digital signal through A/D, by instrument microprocessor (CPU) to weight signal into
Weight data is directly displayed after row processing.But all conventional materials Acceptance Test Systems require Attended mode, need manually to read
Or data are handled to complete the examination of material disengaging engineering.This is runed counter to current allegro production requirement, therefore is urgently needed
A kind of high degree of automation is wanted, manual intervention is not needed, this operation is completed with the Acceptance Test System remotely monitored.
In the Chinese patent of Publication No. " CN204330106U ", a kind of weight bridge weighing system is disclosed, which claims
Weight system includes at least two infrared shooting devices, for detecting the whether completely upper pound of vehicle, and sends reciprocal signal；The system
It further include the weighbridge for weighing, the industrial personal computer for connecting weighbridge and infrared shooting device, the weight bridge weighing which provides
System reduces the cost of artificial post, effectively prevents the not exclusively upper pound of weighing vehicle, recorder records weight and do not prepare
The behaviors such as vehicle weighing result inaccuracy, have ensured the legitimate rights and interests of both parties caused by intentional or unintentional behavior.But
The system is just for the weighing link of material, and for the checking and accepting and management work after the completion of material metage, the system is still
Need a large amount of human and material resources resource, it can be seen that, management effect is ideal not enough.
Utility model content
The goal of the invention of the utility model is: in view of the problems of the existing technology, it is out of the station dynamic to provide a kind of material
State checking system realizes the long-range monitoring checked and accepted to engineering material, while the system can be complete under complete no supervision state
At a series of links such as material metage examinations.
To achieve the goals above, the technical solution adopted in the utility model are as follows:
A kind of material dynamic check system out of the station, comprising: weighing platform, ground induction coil, control device and banister；
The ground induction coil includes the first ground induction coil being arranged in front of weighing platform import and is arranged in weighbridge outlet
Second ground induction coil at rear；The side of weighing platform is arranged in the control device；The banister includes the first banister and the
Two banisters, wherein the entrance of weighing platform is arranged in the first banister, and the exit of weighing platform is arranged in the second banister；
The weighing platform, the first ground induction coil, the second ground induction coil and control device communication connection, with to control device
Send car status information；First banister, the second banister receive control letter by PORT COM and control device communication connection
Number；
The control device is one with signal, the controller of data-handling capacity, processor, single-chip microcontroller or PC machine
Kind, and weighing-up wave is sent to weighing platform based on car status information, it is opened or closed to the first banister, the transmission of the second banister
Signal.
Preferably, a kind of material dynamic check system out of the station further includes RFID identification device；
RFID identification device cargo transport vehicle identity information for identification, and it is arranged in the one of the second ground induction coil
Side is connect by the network interface of serial communication port or RJ45 standard with controller communication.
Preferably, a kind of material dynamic check system out of the station, further includes video shooting device；
The video shooting device is used to record the overall process that cargo weighing is checked and accepted, and the side of the second banister is arranged in,
It is connect by the network interface of serial communication port or common RJ45 standard with controller communication.
Preferably, a kind of material dynamic check system out of the station, further includes light compensating lamp, and the light compensating lamp includes setting
LED light that import light compensating lamp by the first banister and the outlet light compensating lamp being arranged in beside RFID identification device are 90w or
The high-pressure sodium lamp of 150w.
Preferably, in a kind of material dynamic check system out of the station, the weighing platform is long 18 meters of weighbridge.
Preferably, in a kind of material dynamic check system out of the station, first banister and the second banister using 4 to
5 meters long of straight-bar banister.
Preferably, a kind of material dynamic check system out of the station, further includes monitoring center, and the monitoring center is to set
It is equipped with the mobile terminal of vehicle weighing information, the processor chips of metering situation data processing and memory chip, for vehicle
Weight information, status information are recorded, are calculated.
Preferably, in a kind of material dynamic check system out of the station, the mobile terminal be mobile phone, tablet computer or
Portable computer is connect by WLAN with control device wireless telecommunications.
Preferably, a kind of material dynamic check system out of the station, further includes instantaneous speech power, the voice output
Device is loudspeaker or sound column.
Preferably, a kind of material dynamic check system out of the station, further includes printer, and the printer is portable
Label machine.
In conclusion by adopting the above-described technical solution, the beneficial effects of the utility model are:
Pass through the first banister and second for installing ground induction coil additional in conventional materials Acceptance Test System, inlet and outlet being set
Lock, control device allow weighing platform to be automatically performed the Weighing of material handling vehicle, and further install RFID additional
The hardware facilities such as reader, video shooting device, light compensating lamp, instantaneous speech power, so as to realize engineering material complete
Automatic weighing under no supervision state is checked and accepted, convenient for the inspection management out of the station of engineering material；Also install mixing station ERP system additional
System, the system can increase materiel warehouse-in information automatically, update inventory data.
Detailed description of the invention
Fig. 1 is the illustrative material dynamic check system structure diagram out of the station of the utility model；
Fig. 2 is that the control after the illustrative material dynamic check system installation hardware facility out of the station of the utility model is shown
It is intended to.
Specific embodiment
With reference to the accompanying drawing, the utility model is described in detail.
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only to explain this
Utility model is not used to limit the utility model.
Embodiment 1
The utility model provides a kind of material dynamic check system out of the station, as shown in Figure 1, the system comprises: weighing
Platform, ground induction coil, control device and banister.
Wherein, the weighing platform is the weighbridge (truck scale) that overall length is 18m, is used to acquire and summarize vehicle weight letter
Breath, and by serial communication port and the control device communication connection, to realize the information exchange with control device.
The ground induction coil includes being arranged in front of weighing platform import (as shown in Figure 1, front-rear direction here is basis
The setting that the direction of traffic of vehicle carries out) the first ground induction coil and second ground induction coil at weighbridge outlet rear is set, use
In the driving status of detection vehicle, it is connect with control device using RS232 serial communication, to realize the information with control device
Exchange.
The banister includes the first banister and the second banister, wherein and the entrance of weighing platform is arranged in the first banister, the
The exit of weighing platform is arranged in two banisters；Thus distance is weighbridge overall length 18m between two banisters.Described first, second
Banister is connect with control device using USB port, can be carried out information exchange with control device, be controlled opening for its by control device
It opens and closes.
The control device is one with signal, the controller of data-handling capacity, processor, single-chip microcontroller or PC machine
Kind, and weighing platform, the first ground induction coil, the second ground induction coil, the first banister, the second banister are sent out based on car status information
Corresponding instruction out.
Further, as shown in Figure 1, being additionally provided with RFID identification device in material dynamic check system out of the station
With video shooting device, light compensating lamp.RFID identification device cargo transport vehicle identity information for identification, and be arranged second
The side of ground induction coil is connect by the network interface of serial communication port or common RJ45 standard with controller communication.The video
Photographic device is used to record the overall process that cargo weighing is checked and accepted, and the side of the second banister is arranged in, and passes through serial communication port
Or the network interface of common RJ45 standard is connect with controller communication.The light compensating lamp includes the import light filling being arranged in by the first banister
Lamp and the outlet light compensating lamp being arranged in beside RFID identification device are the LED light of 90w or the high-pressure sodium lamp of 150w, in light
Light source is provided when line is dim for whole system.
Further, also monitoring center, the monitoring center can be set in material dynamic check system out of the station
For the mobile terminal for being provided with vehicle weighing information, the processor chips of metering situation data processing and memory chip, it is used for
Vehicle weight information, status information are recorded, calculated；The mobile terminal is mobile phone, tablet computer or portable computing
Machine is connect by way of shared WLAN with control device wireless telecommunications.Administrative staff can pass through monitoring center
Mobile terminal grasps the field condition of this system in real time, dynamic grasps material information.
Further, as shown in Fig. 2, in material dynamic check system out of the station, install additional instantaneous speech power and
Printer, the instantaneous speech power are loudspeaker or sound column, and for carrying out voice prompting to vehicle, auxiliary system completes material
Dynamic check.The printer is Portable label printer, and Portable label printer can be convenient material (finished product object
Material) haulage vehicle voluntarily prints electronic tag for vehicles, and the personnel of working at the same time can also be material (transporting the raw material of coming in front end)
Directly printing receipt is made to check and accept retention to driver after acceptance(check).
Specifically, before vehicle drives into weighing device, vehicle triggers ground induction coil, and ground induction coil is issued to control device to be believed
Number, control device RFID identification device identifies freight truck type active RFID electronic label, the active electronic label and vehicle category
Property information integration presets the corresponding relationship (transport plant of electronic tag and vehicle before electronic tag is issued feeding side
Family, driver information etc.), while the raw material types and type of the vehicle transport are set, accomplish the material that weighs when identifying vehicle
Automatically select.If freight truck without active electronic label, keeps the closed state of the first banister, the second banister, while by
Field condition is fed back to monitoring system by control device, instantaneous speech power issue voice warning information " vehicle verifying does not pass through,
Please wait artificial clearance ", staff is on the scene is handled in time after getting field condition by monitoring system.
If RFID identification device read type active RFID electronic label, by instantaneous speech power sending, " vehicle is verified, and please be claimed
The voice prompting of weight ", while control device issues instruction and opens the first banister, vehicle drives into weighing device, the sense line when the first
When circle senses that vehicle is driven into completely to weighbridge, first of circle is closed, weighing platform starts to weigh to vehicle, acquires vehicle
Weight information simultaneously sends control device to, by control device processor chips and memory chip to vehicle weight information and
Car status information is recorded, saved and is handled, and issues signal to monitoring center by WLAN.
Vehicle weighing is completed at this time, starts to be driven out to.Vehicle weight information is broadcasted by voice device, label machine printing is small
Ticket (receipt of record vehicle attribute information and weight information), control device issues instruction and opens the second banister, and vehicle starts to sail
Out, when the second ground induction coil senses that vehicle is driven out to weighing device completely, the second banister is closed.In the entire weighing process of vehicle
In, whole video monitoring is carried out to vehicle by video shooting device, records car status information.At this point, staff passes through prison
Measured center receives the signal for carrying out self-control device, can be sampled examination by raw material transported to stack pallet in time, if checking and accepting
It is unqualified, vehicle attribute information can be transferred in time, driver is notified to handle, thus dramatically save material examination manpower,
Material resources improve goods acceptance efficiency.
Embodiment 2
Further, the utility model is applied to the dynamic material management in engineering, in control device and monitoring center
The sand material of apolegamy our company's independent research weighs data analysis system, mixing station ERP system to realize that the automatic material that increases enters
Library information updates inventory data function.
Specifically, the material of the illustrative system test of the utility model and transport is concrete, raw material are sandstone, powder
Agent.Transport vehicle can be compared according to concrete production match ratio automatically based on the utility model illustrative mixing station ERP system
Empty wagons, loaded vehicle weight shipped quantity and surplus material quantity, result reversely verified according to the vehicle transport concrete strength grade
It is stored in control device and receipt is printed by portable printer, full process automatization is completed to be not necessarily to manual intervention.
Its working principle is that: the vehicle for loading concrete is measured the quality of concrete placement vehicle when out of the station by weighing platform, and
It sends mass determinations to control device to handle, while identifiable signal is converted by control device and is transmitted to monitoring
The mobile terminal at center；Mobile terminal receives the weight information of vehicle and is automatically saved, while when out of the station, mobile whole
End dynamic transfers weight measurement out of the station and concrete production cooperation ratio, then concrete is calculated by operation program and mixes
The value of bulk density of object is closed, and bulk density value signal is sent to control device, it is small to be sent to portable printer progress by control device
Ticket printing, receipt show value of bulk density.
Further, when the finished car for loading concrete goes back to station, vehicle is weighed by weighing platform, flat by weighing
Data are reached control device by platform, weighing data are sent to mobile terminal by control device, by the mix in mobile terminal
ERP system of standing automatically saves the concrete clout information of the vehicle amount, and transfers production mix proportion record by mobile terminal dynamic
And it is compared with information of dispatching a car, and dynamically recording vehicle curb weight.And by the operation program of mobile terminal by dynamically adjusting
The production mix proportion taken calculates bulk density.According to initial tank car weight, calculated in conjunction with concrete production match ratio and production quantity
The outbound weight of the tank car is i.e.: outbound weight=curb weight+concrete density × production quantity.By outbound automatic weighing,
Compare outbound weight whether with cross that pound weight is consistent judges whether concrete shipped quantity correct, thus outbound to analyze concrete
The accuracy of quantity, automatic printing concrete supply list is replaced if the reasons such as get stuck cause concrete density increase
It changes, it is ensured that company does not suffer a loss.Concrete production quantity such as occurs temporarily to adjust because producing, when modification supply is single not in time,
It leaves the theatre to reduce to lay equal stress on newly to print to supply automatically when weighing and singly be replaced, it is ensured that sincerity is honoured an agreement, not because of concrete quantity dispute shadow
Ring corporate reputation.
Further, before the tank car for loading concrete finished product is outbound, concrete apparent density should be tested by laboratory technician,
Make it within ± the 2% of theoretical match ratio, (concrete gross weight, calculates every record data when record vehicle concrete is outbound
Cubic meter bulk density) and data are uploaded to the mixing station ERP system in mobile terminal.
Then the weighing of concrete placement vehicle is completed by weighing platform, the weight data of vehicle is reached monitoring system by weighing platform
Mobile terminal, vehicle weighing value is automatically saved by mobile terminal, and returned station weight with last time and compare, it is raw to transfer the vehicle
It produces this concrete transportation amount of mix calculation and whether receipt is consistent, and judged, let pass if consistent, banister is automatic
It opens, if inconsistent calculate loading side's amount by production mix proportion according to pound weight excessively, while modifying shipment data, and again
It is drawing a bill, is guaranteeing that the outbound quantity of concrete is consistent with receipt quantity, nominal value quantity causes companies losses less not because of more dresses, again
Company's sincerity is not influenced because of few drawing.Whole process, which is automatically performed whole process without intervention, data record, has the condition of tracing to the source.
Beneficial supervision, inspection, recovering effect are generated simultaneously.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Made any modifications, equivalent replacements, and improvements etc., should be included in the utility model within the spirit and principle of utility model
Protection scope within.
Claims (10)
1. a kind of material dynamic check system out of the station characterized by comprising weighing platform, ground induction coil, control device and
Banister；
The ground induction coil includes the first ground induction coil being arranged in front of weighing platform import and is arranged at weighbridge outlet rear
The second ground induction coil；The side of weighing platform is arranged in the control device；The banister includes the first banister and second
Lock, wherein the entrance of weighing platform is arranged in the first banister, and the exit of weighing platform is arranged in the second banister；
The weighing platform, the first ground induction coil, the second ground induction coil and control device communication connection, to be sent to control device
Car status information；First banister, the second banister are by PORT COM and control device communication connection to receive control signal；
The control device is one kind with signal, the controller of data-handling capacity, processor, single-chip microcontroller or PC machine, and
Weighing-up wave is sent to weighing platform based on car status information, opens or closes signal to the first banister, the transmission of the second banister.
2. a kind of material dynamic check system out of the station according to claim 1, which is characterized in that further include RFID identification
Device；
RFID identification device cargo transport vehicle identity information for identification, and the side of the second ground induction coil is set, lead to
The network interface for crossing serial communication port or RJ45 standard is connect with controller communication.
3. a kind of material dynamic check system out of the station according to claim 1, which is characterized in that further include video camera
Device；
The video shooting device is used to record the overall process that cargo weighing is checked and accepted, and the side of the second banister is arranged in, and passes through
The network interface of serial communication port or common RJ45 standard is connect with controller communication.
4. a kind of material dynamic check system out of the station according to claim 1, which is characterized in that it further include light compensating lamp,
The light compensating lamp includes the outlet light compensating lamp that import light compensating lamp by the first banister is arranged in and is arranged in beside RFID identification device,
It is the LED light of 90w or the high-pressure sodium lamp of 150w.
5. a kind of material dynamic check system out of the station according to claim 1, which is characterized in that the weighing platform is
Long 18 meters of weighbridge.
6. a kind of material dynamic check system out of the station according to claim 1, which is characterized in that first banister with
Second banister uses 4 to 5 meters long of straight-bar banister.
7. a kind of material dynamic check system out of the station according to claim 1, which is characterized in that further include in monitoring
The heart, the monitoring center are to be provided with vehicle weighing information, the processor chips of metering situation data processing and memory chip
Mobile terminal, for being recorded, being calculated to vehicle weight information, status information.
8. a kind of material dynamic check system out of the station according to claim 7, which is characterized in that the mobile terminal is
Mobile phone, tablet computer or portable computer are connect by WLAN with control device wireless telecommunications.
9. a kind of material dynamic check system out of the station according to claim 8, which is characterized in that further include voice output
Device, the instantaneous speech power are loudspeaker or sound column.
10. a kind of material dynamic check system out of the station according to claim 8, which is characterized in that it further include printer,
The printer is Portable label printer.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201821636681.0U CN208795346U (en) | 2018-10-08 | 2018-10-08 | A kind of material dynamic check system out of the station |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821636681.0U CN208795346U (en) | 2018-10-08 | 2018-10-08 | A kind of material dynamic check system out of the station |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111189518A (en) * | 2020-01-16 | 2020-05-22 | 首钢京唐钢铁联合有限责任公司 | Automatic weighing system of truck scale and automatic discriminating gear of weighing apparatus position of going up |
| CN111207815A (en) * | 2020-01-16 | 2020-05-29 | 首钢京唐钢铁联合有限责任公司 | Truck scale thoughtlessly loads metering system |
| CN112129388A (en) * | 2020-08-27 | 2020-12-25 | 南京恒测电子设备有限公司 | Intelligent wagon balance weighing system with handheld terminal |
| CN112197843A (en) * | 2020-08-27 | 2021-01-08 | 南京恒测电子设备有限公司 | Automatic photographing, recording and weighing system and control method thereof |
| CN112197842A (en) * | 2020-08-27 | 2021-01-08 | 南京恒测电子设备有限公司 | Internet-based self-service weighing device |
| CN113188639A (en) * | 2021-04-02 | 2021-07-30 | 首钢京唐钢铁联合有限责任公司 | Metering system |
| CN116993292A (en) * | 2023-08-09 | 2023-11-03 | 中建八局第四建设有限公司 | Automatic measuring and calculating system for commercial concrete unit weight |
| CN117906728A (en) * | 2024-03-20 | 2024-04-19 | 四川开物信息技术有限公司 | Vehicle weighing system |
-
2018
- 2018-10-08 CN CN201821636681.0U patent/CN208795346U/en active Active
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111189518A (en) * | 2020-01-16 | 2020-05-22 | 首钢京唐钢铁联合有限责任公司 | Automatic weighing system of truck scale and automatic discriminating gear of weighing apparatus position of going up |
| CN111207815A (en) * | 2020-01-16 | 2020-05-29 | 首钢京唐钢铁联合有限责任公司 | Truck scale thoughtlessly loads metering system |
| CN112129388A (en) * | 2020-08-27 | 2020-12-25 | 南京恒测电子设备有限公司 | Intelligent wagon balance weighing system with handheld terminal |
| CN112197843A (en) * | 2020-08-27 | 2021-01-08 | 南京恒测电子设备有限公司 | Automatic photographing, recording and weighing system and control method thereof |
| CN112197842A (en) * | 2020-08-27 | 2021-01-08 | 南京恒测电子设备有限公司 | Internet-based self-service weighing device |
| CN113188639A (en) * | 2021-04-02 | 2021-07-30 | 首钢京唐钢铁联合有限责任公司 | Metering system |
| CN113188639B (en) * | 2021-04-02 | 2022-10-04 | 首钢京唐钢铁联合有限责任公司 | Metering system |
| CN116993292A (en) * | 2023-08-09 | 2023-11-03 | 中建八局第四建设有限公司 | Automatic measuring and calculating system for commercial concrete unit weight |
| CN117906728A (en) * | 2024-03-20 | 2024-04-19 | 四川开物信息技术有限公司 | Vehicle weighing system |
| CN117906728B (en) * | 2024-03-20 | 2024-06-07 | 四川开物信息技术有限公司 | Vehicle weighing system |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: Jinniu District Kam Tong Road Chengdu city Sichuan province 610031 No. 16 Co-patentee after: CHINA RAILWAY NO.2 GROUP CHENGDU BUILDING STRUCTURE Co.,Ltd. Patentee after: China Railway Second Bureau Construction Co.,Ltd. Co-patentee after: CHINA RAILWAY ERJU CORPORATION CHING ENGINEERING Co.,Ltd. Address before: Jinniu District Kam Tong Road Chengdu city Sichuan province 610031 No. 16 Co-patentee before: CHINA RAILWAY NO.2 GROUP CHENGDU BUILDING STRUCTURE Co.,Ltd. Patentee before: CHINA RAILWAY NO.2 ENGINEERING GROUP Co.,Ltd. Co-patentee before: CHINA RAILWAY ERJU CORPORATION CHING ENGINEERING Co.,Ltd. |
|
| CP01 | Change in the name or title of a patent holder | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190808 Address after: Jinniu District Kam Tong Road Chengdu city Sichuan province 610031 No. 16 Co-patentee after: CHINA RAILWAY NO.2 GROUP CHENGDU BUILDING STRUCTURE Co.,Ltd. Patentee after: CHINA RAILWAY NO.2 ENGINEERING GROUP Co.,Ltd. Co-patentee after: CHINA RAILWAY ERJU CORPORATION CHING ENGINEERING Co.,Ltd. Address before: Jinniu District Kam Tong Road Chengdu city Sichuan province 610031 No. 16 Co-patentee before: CHINA RAILWAY NO.2 GROUP CHENGDU BUILDING STRUCTURE Co.,Ltd. Patentee before: China Railway Second Bureau Construction Co.,Ltd. Co-patentee before: CHINA RAILWAY ERJU CORPORATION CHING ENGINEERING Co.,Ltd. |
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| TR01 | Transfer of patent right |