CN117900994A - Full-automatic feeding machine for crankshaft polishing line - Google Patents
Full-automatic feeding machine for crankshaft polishing line Download PDFInfo
- Publication number
- CN117900994A CN117900994A CN202311541845.7A CN202311541845A CN117900994A CN 117900994 A CN117900994 A CN 117900994A CN 202311541845 A CN202311541845 A CN 202311541845A CN 117900994 A CN117900994 A CN 117900994A
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- crankshaft
- hopper
- full
- automatic feeding
- material frame
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- 238000005498 polishing Methods 0.000 title claims abstract description 26
- 239000000463 material Substances 0.000 claims description 82
- 230000007306 turnover Effects 0.000 claims description 15
- 230000000903 blocking effect Effects 0.000 claims description 9
- 210000001503 joint Anatomy 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 12
- 238000005516 engineering process Methods 0.000 abstract description 5
- 238000012805 post-processing Methods 0.000 abstract description 5
- 239000000725 suspension Substances 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 10
- 238000007514 turning Methods 0.000 description 9
- 230000003028 elevating effect Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000002360 preparation method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0069—Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a full-automatic feeding machine for a crankshaft polishing line, which comprises a crankshaft, wherein the crankshaft is provided with a journal part and a crank part, the full-automatic feeding machine for the crankshaft polishing line comprises a hopper and a feeding table, an arrangement buffer mechanism and a transfer mechanism are arranged between the hopper and the feeding table, the arrangement buffer mechanism is connected with the hopper through a conveying belt, the transfer mechanism is positioned between the arrangement buffer mechanism and the feeding table, and an output device for outputting the crankshaft is arranged near the feeding table. The automatic feeding device can automatically arrange and orderly feed and output batched irregularly input crankshafts, realize automatic feeding in a crankshaft post-processing technology, improve processing efficiency and reduce labor intensity.
Description
Technical Field
The invention relates to auxiliary equipment for machining shaft parts, in particular to a full-automatic feeding machine for a crankshaft polishing line.
Background
The crankshaft is a common part of the equipment such as an engine, a compressor and the like. The crankshaft has higher processing precision requirement, and after rough processing steps such as turning, milling, cutting and the like are performed in the processing process, the crankshaft is also required to be subjected to post-processing such as fine polishing, heat treatment and the like. In the prior art, the automation degree of the process execution process of the crankshaft post-processing is low, and the processes from feeding, positioning to discharging are almost completed by adopting a manual operation mode, so that the efficiency is low, and the labor intensity of personnel is high. Therefore, the existing crankshaft processing technology needs to be improved, but the technology is greatly restricted due to the lack of related special equipment in the market or imperfect performance in spite of the special equipment, and the progress is slow. The utility model with the publication number of CN206318444U discloses a crankshaft feeding mechanism of compressor crankshaft riveting equipment, which can finish the feeding of a first workpiece and the preparation of a second workpiece at the same time, can realize continuous production operation and remarkably improve the production efficiency. However, the automatic feeding and subsequent material preparation can only be realized for the regularly placed crankshafts, and the automatic feeding and subsequent material preparation can not be realized for the irregularly placed crankshafts.
Disclosure of Invention
The invention provides a full-automatic feeding machine for a crankshaft polishing line, which can automatically arrange and orderly feed and output batched irregularly input crankshafts and realize automatic feeding in the crankshaft post-processing technology.
The technical scheme of the invention is as follows: the utility model provides a full-automatic material loading machine of line is polished to bent axle, bent axle has journal portion and crank portion, and this full-automatic material loading machine of line is polished to bent axle includes hopper and material loading platform, is equipped with between hopper and the material loading platform and arranges buffer memory mechanism and transfer mechanism, arranges buffer memory mechanism and hopper and pass through the conveyer belt and be connected, and transfer mechanism is located between arranging buffer memory mechanism and the material loading platform, and the material loading platform is equipped with near and is used for the output device with bent axle output. The hopper is a material input device of the full-automatic feeding machine of the crankshaft polishing line, the crankshaft to be processed can be transferred from the hopper to the arrangement buffer mechanism through the conveying belt in a disordered state, and is arranged in the arrangement buffer mechanism, so that the crankshafts are orderly arranged and gathered and temporarily stored, and then are periodically transferred to the feeding table through the transfer mechanism, and the full-automatic feeding machine of the crankshaft polishing line is periodically output through the output device. The full-automatic feeding machine for the crankshaft polishing line is used as a subsystem to be connected into a production and processing total system, can be used for inputting crankshafts to be processed in batches unordered, and finally outputs orderly through collection and distribution of an arrangement buffer mechanism, a transfer mechanism and an output device, and is matched with the production beat of the connected production and processing system. The full-automatic feeding machine for the crankshaft polishing line can realize full-automatic feeding of the crankshaft, improves the processing efficiency and reduces the labor intensity.
Preferably, the arrangement buffer mechanism comprises an inclined slide way and a single-row buffer channel, wherein a gap capable of allowing the journal part to pass through and preventing the crank part from passing through is formed in the inclined slide way, the single-row buffer channel is in butt joint with the inclined slide way, the passing width of the inclined slide way is matched with the diameter of the crank part, the passing width of the single-row buffer channel is matched with the diameter of the journal part, and a crankshaft blocking cylinder is further arranged on the single-row buffer channel. The inclined slide way and the single-row buffer channel are obliquely arranged, so that the crankshaft can automatically complete posture adjustment on the inclined slide way, the crank part faces upwards and the journal part faces downwards by the action of the dead weight of the crankshaft, and the crankshaft can only longitudinally enter the inclined slide way due to the restriction of passing width when passing through the inclined slide way. The crankshafts output from the inclined slide ways all enter the single-row buffer channels in the upward crank part and downward journal part, and the journal part is inserted into the single-row buffer channels under the restriction of the size of the single-row buffer channels, so that the crankshafts are kept in an upright state. The crankshaft is blocked by the crankshaft blocking cylinder, the crankshaft is gathered and temporarily stored in a single-row buffer channel in an upright state, the crankshaft blocking cylinder is periodically opened, and the crankshaft is sequentially released to continue to be conveyed to the back channel.
Preferably, a conveying frame is arranged between the inclined slide rail and the hopper, the conveying belt is arranged on the conveying frame, a pair of baffles are fixed on the conveying frame, and the distance between the baffles is adaptive to the radial size of the crank part. The crankshaft is limited by the baffle plates when being conveyed by the conveying belt, the distance between the baffle plates is approximately equal to the radial dimension of the crank part, the crankshaft is ensured to be conveyed longitudinally in a state of being approximately parallel to the moving direction, and the crankshaft is beneficial to entering the inclined slideway in a correct posture and being quickly adjusted to be in an upright posture.
Preferably, the inclined slideway comprises a pair of parallel motorized rollers, the motorized rollers being arranged inclined, the spacing of the motorized rollers constituting the gap. The motorized pulley keeps rotating, and two parallel motorized pulleys form the supporting surface of horn mouth form, and this supporting surface is non-stationary surface, can carry out gesture automatic adjustment after the bent axle falls on this supporting surface, only when the automatic whereabouts entering space of journal portion, the overhead card of crank portion up just can reach stable equilibrium state on the horn mouth.
As the preference, this full-automatic material loading machine of bent axle line of polishing still includes the main frame, transfer mechanism includes elevating platform and turning arm, is equipped with the bent axle clamping jaw on the turning arm, and elevating platform sliding connection is equipped with turning arm support and upset drive cylinder on the elevating platform, and the turning arm passes through the pivot rotation to be connected on the turning arm support, and the pivot passes through rack and pinion mechanism with the upset drive cylinder to be connected, still is equipped with on the main frame and shifts the tongs, shifts tongs sliding connection on the main frame and reciprocating motion between elevating platform and material loading platform. The overturning arm overturns to the tail end of the single-row buffer channel, receives the crankshaft conveyed from the single-row buffer channel through the crankshaft clamping jaw, overturns to reset, ascends along with the lifting table, compensates the height drop of the inclined slideway and the single-row buffer channel caused by inclined arrangement, is matched with the height of the feeding table, and transfers the crankshaft conveyed from the lifting table to the feeding table by the transferring gripper, so that the transfer and the connection of the crankshaft from the arrangement buffer mechanism to the feeding table are completed.
Preferably, the output device is an output gripper, and the output gripper is slidably connected to the main frame and is located above the feeding table. The output gripper grabs the crankshaft from the feeding table, then moves to the output position, and performs the handover transfer of the crankshaft with the receiving device of the subsequent process.
Preferably, the rack-and-pinion mechanism comprises a rack and a pinion, the rack is slidably connected to the lifting table, the pinion is fixed to the end of the rotating shaft, the rack is meshed with the pinion, and the rack is connected with the output end of the overturning driving cylinder. The overturning driving cylinder drives the rack to slide and drives the gear to rotate, so that the rotating shaft drives the overturning arm to overturn and swing between the tail end of the single-row buffer channel and the origin, and transfer and connection of the crankshaft from the arrangement buffer mechanism to the feeding table are completed.
Preferably, the feeding table is provided with a stepping feeding mechanism, the stepping feeding mechanism comprises a fixed material rack and a shuttle material rack, the fixed material rack and the shuttle material rack are respectively provided with a plurality of uniformly distributed crankshaft placing grooves, the fixed material rack is fixed on the feeding table, the shuttle material rack is slidably connected with the feeding table through a shuttle material rack bottom plate and is positioned in the fixed material rack, the shuttle material rack bottom plate is connected with a shuttle material rack driving cylinder, the shuttle material rack driving cylinder is connected with the feeding table, and a shuttle material rack lifting cylinder is further arranged between the shuttle material rack bottom plate and the shuttle material rack. The fixed material rack and the shuttle material rack can bear crankshafts through the crankshaft placing grooves, the shuttle material rack can be lifted and reciprocated back and forth under the driving of the shuttle material rack driving cylinder and the shuttle material rack lifting cylinder, and after the shuttle material rack is lifted, the crankshafts in one crankshaft placing groove of the fixed material rack can be lifted and lowered after being moved forward by one step, so that the crankshafts are placed in the previous crankshaft placing groove on the fixed material rack, the stepping forward movement of the crankshafts on the fixed material rack is completed in a circulating mode, the conveying beats of the crankshafts are further optimized while the conveying paths of the crankshafts are prolonged, and the production beats of the production and processing total system are matched with the production beats of the production and processing total system better.
Preferably, the hopper is provided with an inclined inner wall, the inclined inner wall is connected with a pushing plate in a sliding mode, the hopper is further provided with a pushing cylinder, and the pushing plate is connected with the output end of the pushing cylinder. The crankshafts can be stacked at will in the hopper, and the pushing plate reciprocates to push the crankshafts in the hopper out of the hopper and fall onto the conveying belt.
The beneficial effects of the invention are as follows:
And the degree of automation of the crankshaft feeding process is improved. The automatic feeding device can automatically arrange and orderly feed and output batched irregularly input crankshafts, and realizes automatic feeding in a crankshaft post-processing technology.
The processing efficiency is improved, and the labor intensity is reduced. The full-automatic feeding device can realize full-automatic feeding of the crankshaft, improve the processing efficiency and reduce the labor intensity.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic structural view of a loading table and a main frame in the present invention;
FIG. 3 is a schematic view of the structure of the feeding table and the main frame in the invention;
FIG. 4 is a schematic view of the structure of the feeding table and the main frame in the invention in an obliquely upward view;
FIG. 5 is a schematic view of the structure of the hopper, the arrangement buffer mechanism and the transfer mechanism according to the present invention;
FIG. 6 is a schematic diagram of the operation of the crankshaft of the present invention during transport between the hopper, the alignment buffer mechanism and the transfer mechanism;
FIG. 7 is a schematic view of the structure of the bottom of the hopper according to the present invention;
Fig. 8 is a schematic view of a structure of a crankshaft in the present invention.
In the figure, 1-hopper, 2-loading table, 3-conveyer belt, 4-arranged buffer rack, 5-inclined slideway, 6-single line buffer channel, 7-crankshaft blocking cylinder, 8-baffle, 9-conveyer rack, 10-electric roller, 11-elevating table, 12-turning arm, 13-main frame, 14-turning arm support, 15-rotating shaft, 16-turning driving cylinder, 17-fixed material rack, 18-shuttle material rack, 19-transferring gripper, 20-output gripper, 21-shuttle material rack driving cylinder, 22-shuttle material rack bottom plate, 23-pushing plate, 24-pushing cylinder, 25-crankshaft placing groove, 26-shuttle material rack elevating cylinder, 27-transferring gripper elevating cylinder, 28-output gripper elevating cylinder, 29-reciprocating suspension, 30-suspension driving cylinder, 31-elevating motor, 32-crankshaft, 33-journal, 34-crank, 35-rack, 36-gear, 37-hopper support.
Detailed Description
The invention will be further described with reference to specific embodiments in the drawings.
Example 1:
As shown in fig. 1-8, a full-automatic feeder for a crankshaft sharpening line is a subsystem of the crankshaft sharpening line for automatically feeding the crankshaft 32 onto the crankshaft sharpening line. The crankshaft 32 is provided with a journal portion 33 and a crank portion 34, the full-automatic feeding machine for the crankshaft polishing line comprises a hopper 1, a feeding table 2 and a main frame 13, an arrangement buffer mechanism and a transfer mechanism are arranged between the hopper 1 and the feeding table 2, the arrangement buffer mechanism is connected with the hopper 1 through a conveying belt 3, the transfer mechanism is positioned between the arrangement buffer mechanism and the feeding table 2, the feeding table 2 is fixed on the main frame 13, and an output device for outputting the crankshaft is arranged near the feeding table 2. The arrangement caching mechanism comprises an arrangement caching frame 4, an inclined slideway 5 and a single-row caching channel 6, wherein the inclined slideway 5 is connected to the arrangement caching frame 4, a gap which can be used for allowing the journal portion to pass through and preventing the crank portion from passing through is formed in the inclined slideway 5, the single-row caching channel 6 is in butt joint with the inclined slideway 5, the passing width of the inclined slideway 5 is matched with the diameter of the crank portion, the passing width of the single-row caching channel 6 is matched with the diameter of the journal portion, and a crankshaft blocking cylinder 7 is further arranged on the single-row caching channel 6. A conveying frame 9 is arranged between the inclined slide way 5 and the hopper 1, the conveying frame 9 is fixed on the hopper 1, the conveying belt 3 is arranged on the conveying frame 9, a pair of baffle plates 8 are fixed on the conveying frame 9, the distance between the baffle plates 8 is matched with the radial dimension of the crank part, and the initial ends of the baffle plates 8 are outwards expanded into a horn shape to guide a crankshaft 32. The inclined slideway 5 comprises a pair of parallel motorized pulley 10, the motorized pulley 10 is arranged in an inclined way, the interval between the two motorized pulley 10 forms the gap, and the distance between the generatrix corresponding to the highest point of the peripheral surfaces of the two motorized pulley 10 is larger than the radial dimension of the crank part. The two motorized pulley 10 rotate at equal speeds in opposite directions, and the upper half of the circumference of the two motorized pulley 10, i.e., the half of the circumference that is normally exposed and visible, in contact with the crankshaft 32 rotates in opposite directions. The terminal ends of the baffles 8 extend to the highest point of the peripheral surface of the motorized pulley 10, and the baffles 8 are in one-to-one correspondence with the motorized pulley 10. The transfer mechanism comprises a lifting table 11 and a turnover arm 12, wherein a crankshaft clamping jaw is arranged on the turnover arm 12, the lifting table 11 is slidably connected to an upright sliding rail of the main frame 13, the main frame 13 is also provided with a lifting motor 31 and a lifting screw rod, and the lifting screw rod is in threaded connection with the lifting table 11 and parallel to the upright sliding rail. The lifting table 11 is provided with a turnover arm support 14 and a turnover driving cylinder 16, the turnover arm 12 is rotatably connected to the turnover arm support 14 through a rotating shaft 15, the rotating shaft 15 is connected with the turnover driving cylinder 16 through a gear-rack mechanism, the gear-rack mechanism comprises a rack 35 and a gear 36, the rack 35 is slidably connected to a sliding rail fixed on the lifting table 11, the gear 36 is fixed at the end part of the rotating shaft 15, the rack 35 is meshed with the gear 36, and the rack 35 is connected with the output end of the turnover driving cylinder 16. The main frame 13 is also provided with a transfer grip 19, and the transfer grip 19 is slidably connected to the main frame 13 and reciprocates between the lifting table 11 and the loading table 2. The output device is an output gripper 20, and the output gripper 20 is slidably connected to the main frame 13 and is located above the feeding table 2. The transfer gripper 19 and the output gripper 20 are pneumatic clamping jaws, the transfer gripper 19 is connected with the output end of a transfer gripper lifting cylinder 27, the output gripper 20 is connected with the output end of an output gripper lifting cylinder 28, the transfer gripper lifting cylinder 27 and the output gripper lifting cylinder 28 are fixed on a reciprocating suspension 29, the bottom of the reciprocating suspension 29 is slidingly connected to a beam on the top of the main frame 13 through a sliding block-sliding rail structure, meanwhile, the reciprocating suspension 29 is connected with the output end of a suspension driving cylinder 30, the suspension driving cylinder 30 is a rodless cylinder, and the suspension driving cylinder 30 is fixed on the beam on the top of the main frame 13 where the reciprocating suspension 29 is located. The feeding table 2 is provided with a stepping feeding mechanism, the stepping feeding mechanism comprises a fixed material frame 17 and a shuttle material frame 18, six crankshaft placing grooves 25 which are uniformly distributed are formed in the fixed material frame 17, five crankshaft placing grooves 25 are uniformly distributed in the shuttle material frame 18, the fixed material frame 17 is fixed on the feeding table 2, the shuttle material frame 18 is slidably connected to the feeding table 2 through a shuttle material frame bottom plate 22 and is positioned in the fixed material frame 17, the shuttle material frame bottom plate 22 is connected with the output end of a shuttle material frame driving cylinder 21 through a connecting block, the shuttle material frame driving cylinder 21 is connected to the bottom of the feeding table 2, through grooves which penetrate through the bottom surface and the top surface of the shuttle material frame 2 are formed in the feeding table 2, and the connecting block penetrates through the through grooves. A shuttle tray lift cylinder 26 is also provided between the shuttle tray floor 22 and the shuttle tray 18. The hopper 1 comprises a hopper body and a hopper bracket 37 arranged outside the hopper body, wherein the hopper body is fixed on the hopper bracket 37, is in a funnel shape and is provided with an inclined inner wall, the inclined inner wall is of a three-layer structure and is provided with a gap between layers, the length of the inclined inner wall at the outermost layer is complete, and the inclined inner wall extends from the bottom of the hopper 1 to the top of the hopper 1 to be open; the middle layer inclined inner wall is slightly shorter in length and extends from the bottom of the hopper 1 to a position slightly above the middle of the outermost layer inclined inner wall; the length of the inner inclined wall of the innermost layer is shortest, and the inner inclined wall extends from the bottom of the hopper 1 to a position slightly below the middle of the inner inclined wall of the outermost layer. The length difference of the three layers of inclined inner walls forms three-level height steps. The inclined inner wall of the hopper 1 is slidingly connected with a pushing plate 23, the pushing plate 23 is three sections which are respectively a high section, a middle section and a low section, the three sections are distributed in a staggered manner and are connected into a whole through connecting rods, planes of the three sections are parallel to each other and are not coplanar, the connecting rods are slidingly connected to the hopper bracket 37 through a sliding block-sliding rail structure, the middle section and the high section of the pushing plate 23 respectively slide in two layers of gaps among the outermost layer, the middle layer and the inner inclined inner wall of the hopper 1, namely the high section of the pushing plate 23 slides in the gaps among the outermost layer and the inner inclined inner wall of the hopper 1, and the middle section of the pushing plate 23 slides in the gaps among the middle layer and the inner inclined inner wall of the hopper 1, and the low section of the pushing plate 23 slides inside the inner inclined inner wall of the inner layer of the hopper 1. A pushing cylinder 24 is fixed on the hopper bracket 37, and the pushing plate 23 is connected with the output end of the pushing cylinder 24.
The full-automatic feeding machine of the crankshaft polishing line works under the control of a PLC. In operation, the crankshaft 32 to be polished is optionally dumped into the hopper 1, and the PLC controls the pushing cylinder 24 to push the pushing plate 23 to intermittently and reciprocally slide. When the pushing cylinder 24 is completely retracted, the pushing plate 23 moves downwards as a whole, the upper end surface of the lower section of the pushing plate 23 moves to the bottom of the hopper 1, the upper end surface of the middle section of the pushing plate 23 moves to be flush with the upper end surface of the inner wall of the innermost layer of the hopper 1, and the upper end surface of the upper section of the pushing plate 23 moves to be flush with the upper end surface of the inner wall of the middle layer of the hopper 1; when the pushing cylinder 24 is fully extended, the pushing plate 23 is wholly moved upwards, the upper end face of the lower section of the pushing plate 23 is moved to be flush with the upper end face of the inner inclined wall of the innermost layer of the hopper 1, the upper end face of the middle section of the pushing plate 23 is moved to be flush with the upper end face of the inner inclined wall of the middle layer of the hopper 1, and the upper end face of the upper section of the pushing plate 23 is moved to be flush with the upper end face of the inner inclined wall of the outermost layer of the hopper 1, namely the open edge of the hopper 1. Every time the pushing plate 23 pushes upwards, a certain probability exists that a plurality of crankshafts 32 are firstly transferred onto the upper end face of the inner inclined wall of the innermost layer from the bottom of the hopper 1 by the low-level section of the pushing plate 23, roll onto the upper end face of the middle-level section of the adjacent flush pushing plate 23 under the action of the lateral component force of self gravity and stably stay, and crankshafts 32 which cannot stably stay fall back to the hopper 1 again to wait for subsequent pushing, and then are transferred onto the upper end face of the high-level section of the pushing plate 23 flush with the upper end face of the inner inclined wall of the intermediate layer by the middle-level section of the pushing plate 23. So as to push the crankshaft 32 in the hopper 1 step by step upwards along with the repeated continuous pushing of the pushing plate 23 until the crankshaft passes over the open edge of the hopper 1 and falls onto the conveying belt 3. The crankshaft 32 is orderly arranged and orderly gathered for temporary storage along with the transfer of the conveyer belt 3 to the arrangement buffer mechanism, and then is periodically transferred to the feeding table 2 through the transfer mechanism, and the full-automatic feeding machine for the crankshaft polishing line is periodically output through the output device. When the crankshafts 32 pass through the inclined slide ways 5 of the arrangement buffer mechanism, the crankshafts 32 can only longitudinally enter the inclined slide ways 5 due to the restriction of passing width, and the journals 33 cannot be supported due to the fact that gaps exist on the inclined slide ways 5, under the action of the dead weight of the crankshafts 32, the journals 33 automatically droop into the gaps of the two electric rollers 10, and therefore posture adjustment of each crankshaft 32 on the inclined slide ways 5 can be automatically completed, the crank parts 34 face upwards, and the journals 33 face downwards. The crankshafts 32 output from the inclined slide ways 5 all enter the single-row buffer channels 6 in a state that the crank parts 34 are upward and the journal parts 33 are downward, and the journals 33 are inserted into the single-row buffer channels 6 under the restriction of the size of the single-row buffer channels 6, so that the crankshafts 32 are kept in an upright state. The crankshaft 32 is gathered and temporarily stored in the single-row buffer channel 6 in an upright state under the blocking of the crankshaft blocking cylinder 7, and the crankshaft blocking cylinder 7 is periodically opened under the control of the PLC, so that the crankshaft 32 is sequentially released to continue to be conveyed to the transfer mechanism. When the crankshaft 32 is transferred from the single-row buffer channel 6 to the transfer mechanism, under the control of the PLC, the overturning driving cylinder 16 drives the rack 35 to slide to drive the gear 36 to rotate, so that the rotating shaft 15 drives the overturning arm 12 to overturn to the tail end of the single-row buffer channel 6, the crankshaft 32 conveyed from the single-row buffer channel 6 is received through the crankshaft clamping jaw, then the overturning arm 12 is overturned and reset, the PLC controls the lifting table 11 to lift the overturning arm 12 and the crankshaft 32, and the height drop of the inclined slideway 5 and the single-row buffer channel 6 caused by inclined arrangement is compensated, so that the height of the feeding table is matched with the height of the feeding table 2. Then the PLC controls the transfer gripper 19 to clamp the crankshaft 32 conveyed by the lifting table 11, and then the crankshaft 32 is driven to move forwards by the suspension driving cylinder 30 under the control of the PLC, the transfer gripper lifting cylinder 27 is driven to move downwards, and the transfer gripper 19 releases and other multi-step operations transfer the crankshaft 32 to the last crankshaft placing groove 25 of the fixed material rack 17 on the material loading table 2, so that the transfer and the handover of the crankshaft 32 from the arrangement buffer mechanism to the material loading table 2 are completed. The shuttle material frame 18 can be lifted and moved back and forth under the drive of the shuttle material frame driving cylinder 21 and the shuttle material frame lifting cylinder 26 controlled by the PLC, after the shuttle material frame 18 is lifted, the crankshaft 32 in one crankshaft placing groove 25 of the fixed material frame 17 can be lifted and moved forward by one step and then lowered, so that the crankshaft 32 is placed in the previous crankshaft placing groove 25 on the fixed material frame 17, and the stepping forward movement of the crankshaft 32 on the fixed material frame 17 is completed in a circulating mode, the conveying beats of the crankshaft 32 are further optimized while the conveying paths of the crankshaft are prolonged, and the production beats of the crankshaft polishing line are matched with the production beats of the crankshaft polishing line better. Under the control of the PLC, the output gripper 20 grips the crankshaft 32 in the forefront crankshaft receiving groove 25 of the fixed frame 17 also by the drive of the suspension drive cylinder 30 and the transfer gripper lifting cylinder 27, and then moves to the output position, and performs the transfer of the crankshaft 32 with the receiving device on the crankshaft polishing line.
Example 2:
the inclined slide 5 comprises two inclined plates, and a gap is reserved between the inclined plates, and can allow the shaft neck part to pass through and prevent the crank part from passing through. Ball rows are arranged at the top edges of the inclined plates at the two sides of the gap. The sloping plate is also provided with a pair of crank part limiting baffles which are naturally connected with the baffle 8. Eight crankshaft placing grooves 25 which are uniformly distributed are formed in the fixed material rack 17, and seven crankshaft placing grooves 25 are uniformly distributed in the shuttle material rack 18. The procedure is as in example 1.
Claims (9)
1. The utility model provides a full-automatic material loading machine of bent axle line of polishing, bent axle has journal portion and crank portion, characterized by, including hopper (1) and material loading platform (2), be equipped with between hopper (1) and material loading platform (2) and arrange buffer memory mechanism and transfer mechanism, arrange buffer memory mechanism and hopper (1) and be connected through conveyer belt (3), transfer mechanism is located and arranges between buffer memory mechanism and the material loading platform (2), is equipped with near material loading platform (2) and is used for the output device with bent axle output.
2. The full-automatic feeding machine for the crankshaft polishing lines according to claim 1, wherein the arrangement buffer mechanism comprises an inclined slide way (5) and a single-row buffer channel (6), a gap which can allow the shaft neck to pass through and prevent the crank from passing through is formed in the inclined slide way (5), the single-row buffer channel (6) is in butt joint with the inclined slide way (5), the passing width of the inclined slide way (5) is matched with the diameter of the crank, the passing width of the single-row buffer channel (6) is matched with the diameter of the shaft neck, and a crankshaft blocking cylinder (7) is further arranged on the single-row buffer channel (6).
3. The full-automatic feeding machine for the crankshaft polishing line according to claim 2, wherein a conveying frame (9) is arranged between the inclined slide way (5) and the hopper (1), the conveying belt (3) is arranged on the conveying frame (9), a pair of baffles (8) are fixed on the conveying frame (9), and the distance between the baffles (8) is matched with the radial size of the crank part.
4. The full-automatic feeding machine for the crank grinding line according to claim 2, wherein the inclined slide way (5) comprises a pair of parallel motorized rollers (10), the motorized rollers (10) are arranged in an inclined manner, and the gap is formed by the spacing between the motorized rollers (10).
5. The full-automatic feeding machine for the crankshaft polishing line according to claim 1, further comprising a main frame (13), wherein the transfer mechanism comprises a lifting table (11) and a turnover arm (12), a crankshaft clamping jaw is arranged on the turnover arm (12), the lifting table (11) is slidably connected to the main frame (13), a turnover arm support (14) and a turnover driving cylinder (16) are arranged on the lifting table (11), the turnover arm (12) is rotatably connected to the turnover arm support (14) through a rotating shaft (15), the rotating shaft (15) is connected with the turnover driving cylinder (16) through a gear rack mechanism, a transfer gripper (19) is further arranged on the main frame (13), and the transfer gripper (19) is slidably connected to the main frame (13) and reciprocates between the lifting table (11) and the feeding table (2).
6. The full-automatic feeding machine for the crankshaft polishing line according to claim 5, wherein the output device is an output handle (20), and the output handle (20) is slidably connected to the main frame (13) and is located above the feeding table (2).
7. The full-automatic feeding machine for the crankshaft polishing line according to claim 5, wherein the gear-rack mechanism comprises a rack (35) and a gear (36), the rack (35) is slidably connected to the lifting table (11), the gear (36) is fixed to the end of the rotating shaft (15), the rack (35) is meshed with the gear (36), and the rack (35) is connected with the output end of the overturning driving cylinder (16).
8. The full-automatic feeding machine for the crankshaft polishing line according to claim 1, wherein a stepping feeding mechanism is arranged on the feeding table (2), the stepping feeding mechanism comprises a fixed material frame (17) and a shuttle material frame (18), a plurality of crankshaft placing grooves which are uniformly distributed are formed in the fixed material frame (17) and the shuttle material frame (18), the fixed material frame (17) is fixed on the feeding table (2), the shuttle material frame (18) is connected onto the feeding table (2) in a sliding manner through a shuttle material frame bottom plate (22) and is positioned in the fixed material frame (17), the shuttle material frame bottom plate (22) is connected with a shuttle material frame driving cylinder (21), the shuttle material frame driving cylinder (21) is connected onto the feeding table (2), and a shuttle material frame lifting cylinder (26) is further arranged between the shuttle material frame bottom plate (22) and the shuttle material frame (18).
9. The full-automatic feeding machine for the crank polishing line according to any one of claims 1 to 8, wherein the hopper (1) is provided with an inclined inner wall, a pushing plate (23) is slidably connected to the inclined inner wall, a pushing cylinder (24) is further arranged on the hopper (1), and the pushing plate (23) is connected with an output end of the pushing cylinder (24).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202311541845.7A CN117900994A (en) | 2023-11-16 | 2023-11-16 | Full-automatic feeding machine for crankshaft polishing line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202311541845.7A CN117900994A (en) | 2023-11-16 | 2023-11-16 | Full-automatic feeding machine for crankshaft polishing line |
Publications (1)
Publication Number | Publication Date |
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CN117900994A true CN117900994A (en) | 2024-04-19 |
Family
ID=90686899
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202311541845.7A Pending CN117900994A (en) | 2023-11-16 | 2023-11-16 | Full-automatic feeding machine for crankshaft polishing line |
Country Status (1)
Country | Link |
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CN (1) | CN117900994A (en) |
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2023
- 2023-11-16 CN CN202311541845.7A patent/CN117900994A/en active Pending
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