CN117865481A - Green and environment-friendly ceramic glaze and preparation method thereof - Google Patents

Green and environment-friendly ceramic glaze and preparation method thereof Download PDF

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Publication number
CN117865481A
CN117865481A CN202410045880.8A CN202410045880A CN117865481A CN 117865481 A CN117865481 A CN 117865481A CN 202410045880 A CN202410045880 A CN 202410045880A CN 117865481 A CN117865481 A CN 117865481A
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parts
glaze
anorthite
particle size
green
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陈家喜
齐强凯
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Guangzhou Huayue New Materials Technology Co ltd
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Guangzhou Huayue New Materials Technology Co ltd
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Abstract

The invention belongs to the technical field of ceramics, and particularly relates to an environment-friendly ceramic glaze and a preparation method thereof. The glaze comprises the following components in parts by weight: 50-70 parts of attapulgite; 20-40 parts of bentonite; 10-30 parts of zircon; 5-15 parts of quartz; 4-10 parts of anorthite; 3-5 parts of pyrolusite; 2-6 parts of molybdenum oxide; 4-8 parts of melamine; 20001-3 parts of polyvinyl alcohol; 40-60 parts of water. The mechanical property of the glaze layer can be improved by adding quartz and anorthite, and the anorthite affects the production of ZrO by zircon 2 Stability of (2); by adding pyrolusite and MoO 3 The mechanical property is further improved by the composite catalysis of the production of mullite, and the added melamine can be used for producing aluminum nitride under the high-temperature condition with aluminum, so that the mechanical property and the wear resistance of the glaze layer are improved.

Description

Green and environment-friendly ceramic glaze and preparation method thereof
Technical Field
The invention belongs to the technical field of ceramics. More particularly, relates to an environment-friendly ceramic glaze and a preparation method thereof.
Background
The ceramic glaze is an indispensable raw material in the ceramic tile production process, has the functions of covering, decorating and the like, and is mainly divided into overglaze, polished glaze, matte glaze, dry grain glaze and the like according to different purposes, and can endow the ceramic with certain mechanical properties and wear resistance.
CN116789364a discloses a wear-resistant glaze and a preparation method thereof, and relates to the field of ceramic glaze, comprising a surface glaze layer and a full polished glaze layer, wherein the surface glaze layer is prepared from the following raw materials in parts by weight: potassium feldspar: 20-40 parts of a lubricant; albite: 25-35 parts of a lubricant; kaolin: 5-15 parts; calcining kaolin: 5-15 parts; calcining aluminum oxide: 20-25 parts of a lubricant; dolomite: 1-5 parts; nepheline: 2-8 parts; quartz: 2-6 parts; the full glaze polishing layer is prepared from the following raw materials in parts by weight: albite: 50-60 parts; kaolin: 5-15 parts; calcining kaolin: 2-7 parts; calcining aluminum oxide: 1-3 parts; dolomite: 10-20 parts of a lubricant; quartz: 0.5-1.5 parts; calcining zinc oxide: 2-6 parts; strontium carbonate: 2-10 parts; calcining talc: 1-5 parts; wollastonite: 1-5 parts; 0.5-1.5 parts of corundum. The ceramic tile has the effect of improving the wear resistance of the ceramic tile.
CN116854371a discloses a high-strength wear-resistant glaze and a method for preparing high-strength ceramic by using the same, belonging to the technical field of ceramic. The high-strength wear-resistant glaze comprises the following components: 6-9 parts of kaolin, silicon dioxide, zirconia, potassium feldspar, albite, barium oxide, sodium oxide, praseodymium oxide, neon stone, amphibole, aragonite and vermiculite. The prepared high-strength ceramic glaze is simple and convenient in production process when used for producing ceramic products, is suitable for batch production, and reduces the production cost of enterprises.
CN116986819a discloses a corrosion-resistant ceramic glaze and a preparation method thereof, which relates to the technical field of ceramic glaze production and is prepared from the following raw material components: feldspar, kaolin, refractory clay, zirconium silicate, zirconium oxide, zircon, graphene oxide, calcium oxide and deionized water; crushing and grinding feldspar, kaolin and zirconite, putting the crushed and ground feldspar, kaolin and zirconite and the rest solid raw materials into a ball milling tank of ball milling equipment for ball milling for 1-2 hours, and heating the ball milling tank to ensure that glaze particles are more tiny and uniform; then soaking the powder in deionized water, and stirring the mixed solution for 0.5-0.6h by adopting a high-speed stirrer to form glaze slip; according to the invention, the strength, the wear resistance, the hydrolysis resistance and the corrosion resistance of the ceramic glaze layer are all improved by adding zirconium silicate into the ceramic glaze material, and the graphene oxide has excellent acid resistance and alkali resistance, so that the corrosion resistance of the ceramic glaze can be effectively improved.
CN117049895a discloses a plain rock glaze, a preparation method thereof and a ceramic tile, wherein the plain rock glaze comprises potassium feldspar, albite, quartz, calcined kaolin, mica particles, calcined zinc oxide, corundum, calcined talcum and zirconium silicate. The glaze prepared by adopting the glaze is matte by optimizing raw materials and proportions, and under the irradiation of soft and non-reflective light, the brick surface presents fine and uniformly distributed fine flash points with metallic luster, the star points of the glaze are sparkled like a vast star river, the polished surface of the glaze looks flat and soft, but has fine particle touch, excellent anti-skid, anti-skid and anti-fouling performances, and the glaze is wear-resistant, high in hardness, clear, not hazy and very high in comprehensive performance.
In order to improve the mechanical properties and wear resistance of ceramics, the mechanical properties and wear resistance of ceramics can be improved by adding additives and the like, so that it is highly demanded to provide a novel ceramic glaze to solve the above problems.
Disclosure of Invention
The invention aims to overcome the defects and the shortcomings in the prior art and provide a green and environment-friendly ceramic glaze and a preparation method thereof. The glaze comprises the following components in parts by weight: 50-70 parts of attapulgite; 20-40 parts of bentonite; 10-30 parts of zircon; 5-15 parts of quartz; 4-10 parts of anorthite; 3-5 parts of pyrolusite; 2-6 parts of molybdenum oxide; 4-8 parts of melamine; 20001-3 parts of polyvinyl alcohol; 40-60 parts of water. The mechanical property of the glaze layer can be improved by adding quartz and anorthite, and the anorthite affects the production of ZrO by zircon 2 Stability of (2); by adding pyrolusite and MoO 3 The mechanical property is further improved by the composite catalysis of the production of mullite, and the added melamine can be used for producing aluminum nitride under the high-temperature condition with aluminum, so that the mechanical property and the wear resistance of the glaze layer are improved.
The invention aims to provide a green and environment-friendly ceramic glaze.
The invention also aims to provide a preparation method of the green and environment-friendly ceramic glaze.
The above object of the present invention is achieved by the following technical scheme:
an environment-friendly ceramic glaze comprises the following components in parts by weight: 50-70 parts of attapulgite; 20-40 parts of bentonite; 10-30 parts of zircon; 5-15 parts of quartz; 4-10 parts of anorthite; 3-5 parts of pyrolusite; 2-6 parts of molybdenum oxide; 4-8 parts of melamine; 20001-3 parts of polyvinyl alcohol; 40-60 parts of water.
Preferably, the glaze comprises the following components in parts by weight: 60 parts of attapulgite; 30 parts of bentonite; 20 parts of zircon; 10 parts of quartz; 8 parts of anorthite; 4 parts of pyrolusite; 4 parts of molybdenum oxide; 6 parts of melamine; 20002 parts of polyvinyl alcohol; 50 parts of water.
Further preferably, the particle size of the attapulgite is 40-80 μm; the particle size of the bentonite is 30-50 mu m.
Further preferably, the zircon has a particle size of 20 to 40 μm; the particle size of the quartz is 45-65 mu m.
Further preferably, the anorthite has a particle size of at least one of 0.5 μm,10 μm, and 80 μm; the particle size of the pyrolusite is 10-30 mu m; the particle size of the molybdenum oxide is 50-150 nm.
Based on the preparation method of the green and environment-friendly ceramic glaze, the preparation method comprises the following steps:
1) Respectively grinding attapulgite, bentonite, zirconite, quartz, anorthite and pyrolusite, sieving, and then placing the components and water into a ball milling tank for ball milling and mixing;
2) Then adding melamine and polyvinyl alcohol 2000 into the ball milling tank for continuous ball milling to obtain glaze.
Preferably, in the step (1), the sieving is a 200-400 mesh sieving; the ball milling time is 5-10 h, and the ball milling rotating speed is 200-400 r/min.
Preferably, in the step (2), the ball milling time is 1 to 3 hours.
The invention has the following beneficial effects:
the mechanical property of the glaze layer can be improved by adding quartz and anorthite, and the anorthite affects the production of ZrO by zircon 2 Stability of (2); by adding pyrolusite and MoO 3 The mechanical property is further improved by the composite catalysis of the production of mullite, and the added melamine can be used for producing aluminum nitride under the high-temperature condition with aluminum, so that the mechanical property and the wear resistance of the glaze layer are improved.
Detailed Description
The present invention is further illustrated below with reference to specific examples, which are not intended to limit the invention in any way. Unless specifically stated otherwise, the reagents, methods and apparatus employed in the present invention are those conventional in the art.
Reagents and materials used in the following examples are commercially available unless otherwise specified.
Example 1
An environment-friendly ceramic glaze comprises the following components in parts by weight: 70 parts of attapulgite; 20 parts of bentonite; 30 parts of zircon; 5 parts of quartz; 10 parts of anorthite; 3 parts of pyrolusite; 6 parts of molybdenum oxide; 4 parts of melamine; 20003 parts of polyvinyl alcohol; 60 parts of water.
The particle size of the attapulgite is 80 mu m;
the particle size of the bentonite is 30 mu m;
the particle size of the zircon is 40 mu m;
the particle size of the quartz is 45 mu m;
the particle size of the anorthite is 80 mu m;
the particle size of the pyrolusite is 10 mu m;
the particle size of the molybdenum oxide is 150nm;
the preparation method of the green and environment-friendly ceramic glaze comprises the following steps:
1) Grinding attapulgite, bentonite, zirconite, quartz, anorthite and pyrolusite for 5 hours at the rotating speed of 400r/min respectively, sieving with a 300-mesh sieve, and then placing the components and water into a ball milling tank for ball milling and mixing;
2) Then adding melamine and polyvinyl alcohol 2000 into the ball milling tank for ball milling for 1 hour to obtain glaze.
Example 2
An environment-friendly ceramic glaze comprises the following components in parts by weight: 60 parts of attapulgite; 30 parts of bentonite; 20 parts of zircon; 10 parts of quartz; 8 parts of anorthite; 4 parts of pyrolusite; 4 parts of molybdenum oxide; 6 parts of melamine; 20002 parts of polyvinyl alcohol; 50 parts of water; .
The particle size of the attapulgite is 60 mu m;
the particle size of the bentonite is 40 mu m;
the particle size of the zircon is 40 mu m;
the particle size of the quartz is 55 mu m;
the particle size of the anorthite is 10 mu m;
the particle size of the pyrolusite is 20 mu m;
the particle size of the molybdenum oxide is 100nm;
the preparation method of the green and environment-friendly ceramic glaze comprises the following steps:
1) Grinding attapulgite, bentonite, zirconite, quartz, anorthite and pyrolusite for 8 hours at a rotating speed of 300r/min respectively, sieving with a 300-mesh sieve, and then placing the components and water into a ball milling tank for ball milling and mixing; 2) Then adding melamine and polyvinyl alcohol 2000 into the ball milling tank for continuous ball milling for 2 hours to obtain glaze.
Example 3
An environment-friendly ceramic glaze comprises the following components in parts by weight: 50 parts of attapulgite; 40 parts of bentonite; 10 parts of zircon; 15 parts of quartz; 4 parts of anorthite; 5 parts of pyrolusite; 2 parts of molybdenum oxide; 8 parts of melamine; 20001 parts of polyvinyl alcohol; 40 parts of water.
The particle size of the attapulgite is 40 mu m;
the particle size of the bentonite is 50 mu m;
the particle size of the zircon is 20 mu m;
the particle size of the quartz is 65 mu m;
the particle size of the anorthite is 0.5 mu m;
the particle size of the pyrolusite is 30 mu m;
the particle size of the molybdenum oxide is 50nm;
the preparation method of the green and environment-friendly ceramic glaze comprises the following steps:
1) Grinding attapulgite, bentonite, zirconite, quartz, anorthite and pyrolusite for 10 hours at a rotating speed of 200r/min respectively, sieving with a 200-mesh sieve, and then placing the components and water into a ball milling tank for ball milling and mixing;
2) Then adding melamine and polyvinyl alcohol 2000 into the ball milling tank for continuous ball milling for 3 hours to obtain glaze.
Example 4
Example 4 is substantially the same as example 2 except that: the particle size of the anorthite is 10 mu m and 80 mu m; the mass ratio of 10 mu m anorthite to 80 mu m anorthite is 3:1.
Example 5
Example 5 is substantially the same as example 4 except that: the particle size of the anorthite is 0.5 mu m,10 mu m and 80 mu m; the mass ratio of the anorthite with the thickness of 0.5 mu to the anorthite with the thickness of 10 mu to the anorthite with the thickness of 80 mu is 1:2:1.
Comparative example 1
Example 1 is substantially the same as example 2 except that: 18 parts of quartz were used instead of 10 parts of quartz and 8 parts of anorthite.
Comparative example 2
Example 1 is substantially the same as example 2 except that: 8 parts of pyrolusite are used instead of 4 parts of pyrolusite and 4 parts of molybdenum oxide.
Comparative example 3
Example 1 is substantially the same as example 2 except that: does not contain melamine.
The glazes of examples 1 to 3 and comparative examples 1 to 4 were tested for performance by the following method:
1) Glazing the glaze on the surface of the daily ceramic body, and airing to obtain a glazed daily ceramic body;
2) Heating the glazed domestic ceramic blank from room temperature to 500 ℃ at a heating rate of 5 ℃/min, preserving heat for 3 hours, heating to 1350 ℃ at a heating rate of 9 ℃/min, and sintering for 4 hours; finally cooling to 800 ℃, preserving heat for 2 hours, and then cooling to room temperature to obtain the product.
Flexural strength was tested using GB/T4741-1999;
the tribological properties of the samples were tested using a ball-and-disc type tribometer.
The specific parameter results are shown in Table 1:
flexural Strength (MPa) Wear Rate (. Times.10) -4 )
Example 1 123.5 2.7
Example 2 125.6 2.3
Example 3 121.2 2.9
Example 4 126.1 2.1
Example 5 129.3 1.6
Comparative example 1 110.4 4.1
Comparative example 2 113.7 3.8
Comparative example 3 102.9 4.6
By comparing examples 1-5 with comparative examples 1-3, the flexural strength and wear resistance are significantly improved with quartz and anorthite relative to quartz alone; by pyrolusite and MoO 3 The mechanical properties are obviously improved when the composite material is used in combination, and the mechanical properties and the wear resistance of the glaze layer are reduced after the melamine is omitted.
The above examples are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above examples, and any other changes, modifications, substitutions, combinations, and simplifications that do not depart from the spirit and principle of the present invention should be made in the equivalent manner, and the embodiments are included in the protection scope of the present invention.

Claims (8)

1. The green and environment-friendly ceramic glaze is characterized in that: the glaze comprises the following components in parts by weight: 50-70 parts of attapulgite; 20-40 parts of bentonite; 10-30 parts of zircon; 5-15 parts of quartz; 4-10 parts of anorthite; 3-5 parts of pyrolusite; 2-6 parts of molybdenum oxide; 4-8 parts of melamine; 20001-3 parts of polyvinyl alcohol; 40-60 parts of water.
2. The green and environment-friendly ceramic glaze is characterized in that: the glaze comprises the following components in parts by weight: 60 parts of attapulgite; 30 parts of bentonite; 20 parts of zircon; 10 parts of quartz; 8 parts of anorthite; 4 parts of pyrolusite; 4 parts of molybdenum oxide; 6 parts of melamine; 20002 parts of polyvinyl alcohol; 50 parts of water.
3. The green ceramic glaze according to claim 1 or 2, wherein: the particle size of the attapulgite is 40-80 mu m; the particle size of the bentonite is 30-50 mu m.
4. The green ceramic glaze according to claim 1 or 2, wherein: the grain size of the zircon is 20-40 mu m; the particle size of the quartz is 45-65 mu m.
5. The green ceramic glaze according to claim 1 or 2, wherein: the particle size of the anorthite is at least one of 0.5 mu m,10 mu m and 80 mu m; the particle size of the pyrolusite is 10-30 mu m; the particle size of the molybdenum oxide is 50-150 nm.
6. The method for preparing the green and environment-friendly ceramic glaze according to any one of claims 1 to 5, which is characterized in that: the preparation method comprises the following steps:
1) Respectively grinding attapulgite, bentonite, zirconite, quartz, anorthite and pyrolusite, sieving, and then placing the components and water into a ball milling tank for ball milling and mixing;
2) Then adding melamine and polyvinyl alcohol 2000 into the ball milling tank for continuous ball milling to obtain glaze.
7. The method for preparing the green and environment-friendly ceramic glaze according to claim 6, wherein the method comprises the following steps: in the step (1), sieving is carried out by a 200-400 mesh sieve; the ball milling time is 5-10 h, and the ball milling rotating speed is 200-400 r/min.
8. The method for preparing the green and environment-friendly ceramic glaze according to claim 6, wherein the method comprises the following steps: in the step (2), the ball milling time is 1-3 h.
CN202410045880.8A 2024-01-12 2024-01-12 Green and environment-friendly ceramic glaze and preparation method thereof Pending CN117865481A (en)

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CN109052950A (en) * 2018-09-30 2018-12-21 李文文 A kind of pottery sky blue glaze and preparation method thereof
CN109052964A (en) * 2018-09-30 2018-12-21 禹州市华盛钧窑有限公司 A kind of pottery bottle glaze of stable chemical performance
CN111333328A (en) * 2020-05-21 2020-06-26 佛山市东鹏陶瓷发展有限公司 High-wear-resistance glaze material with polished glaze and preparation method thereof
CN112939460A (en) * 2021-03-24 2021-06-11 亚细亚建筑材料股份有限公司 Volcanic flow rock effect glaze as well as preparation method and application thereof
CN113582545A (en) * 2021-09-29 2021-11-02 佛山市三水区康立泰无机合成材料有限公司 Ceramic glaze with starlight effect and preparation method and application method thereof
CN114956565A (en) * 2022-07-08 2022-08-30 福建省德化万达陶瓷有限公司 Transparent glaze and preparation method of domestic ceramic product
CN116730707A (en) * 2023-07-10 2023-09-12 广州华越新材料科技有限公司 Long-acting antibacterial domestic ceramic and preparation method and application thereof
CN116730734A (en) * 2023-06-15 2023-09-12 广州秋倩贸易有限公司 High-strength high-glossiness daily ceramic and preparation method thereof
CN117164388A (en) * 2023-08-23 2023-12-05 河北新玻尔瓷业有限公司 Wear-resistant glazed brick and preparation method thereof

Patent Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080311302A1 (en) * 2006-06-21 2008-12-18 U.S. Borax Inc. Glaze Compositions
CN101255067A (en) * 2007-12-28 2008-09-03 冼金源 Preparation method of metal-imitation glaze
CN105384445A (en) * 2015-11-04 2016-03-09 苏州知瑞光电材料科技有限公司 Ceramic heat radiation material and application thereof in heat radiation substrate
CN107244895A (en) * 2017-06-07 2017-10-13 任合超 It is a kind of that there is pottery of beautiful matter glaze layer and preparation method thereof
CN109052950A (en) * 2018-09-30 2018-12-21 李文文 A kind of pottery sky blue glaze and preparation method thereof
CN109052964A (en) * 2018-09-30 2018-12-21 禹州市华盛钧窑有限公司 A kind of pottery bottle glaze of stable chemical performance
CN111333328A (en) * 2020-05-21 2020-06-26 佛山市东鹏陶瓷发展有限公司 High-wear-resistance glaze material with polished glaze and preparation method thereof
CN112939460A (en) * 2021-03-24 2021-06-11 亚细亚建筑材料股份有限公司 Volcanic flow rock effect glaze as well as preparation method and application thereof
CN113582545A (en) * 2021-09-29 2021-11-02 佛山市三水区康立泰无机合成材料有限公司 Ceramic glaze with starlight effect and preparation method and application method thereof
CN114956565A (en) * 2022-07-08 2022-08-30 福建省德化万达陶瓷有限公司 Transparent glaze and preparation method of domestic ceramic product
CN116730734A (en) * 2023-06-15 2023-09-12 广州秋倩贸易有限公司 High-strength high-glossiness daily ceramic and preparation method thereof
CN116730707A (en) * 2023-07-10 2023-09-12 广州华越新材料科技有限公司 Long-acting antibacterial domestic ceramic and preparation method and application thereof
CN117164388A (en) * 2023-08-23 2023-12-05 河北新玻尔瓷业有限公司 Wear-resistant glazed brick and preparation method thereof

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