CN117862995A - Grinding device for metal processing - Google Patents

Grinding device for metal processing Download PDF

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Publication number
CN117862995A
CN117862995A CN202410275125.9A CN202410275125A CN117862995A CN 117862995 A CN117862995 A CN 117862995A CN 202410275125 A CN202410275125 A CN 202410275125A CN 117862995 A CN117862995 A CN 117862995A
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fixed
plate
rod
protective seat
grinding
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CN117862995B (en
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廖却水
曾文彦
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Foshan Chenlang Metal Products Co ltd
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China Automotive Technology Fujian Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/04Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06Dust extraction equipment on grinding or polishing machines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)

Abstract

The invention belongs to the technical field of metal grinding, in particular to a grinding device for metal processing, which comprises a grinding machine seat, a movable grinding wheel mechanism arranged at the top of the grinding machine seat and a clamp arranged on the upper surface of the grinding machine seat, wherein a protection component is arranged on the grinding machine seat, the protection component comprises a rotating rod, a driving motor for driving the rotating rod, a protection seat, a rotating shaft, a bevel gear mechanism, a fan plate, a connecting shaft, a spring I, a magnet plate, a collecting cover, a shielding plate, an elastin skin and a scraping plate, and a great amount of splashing of metal scraps and sparks is avoided.

Description

一种金属加工用的磨削装置Grinding device for metal processing

技术领域Technical Field

本发明属于金属磨削技术领域,具体涉及一种金属加工用的磨削装置。The invention belongs to the technical field of metal grinding, and in particular relates to a grinding device for metal processing.

背景技术Background technique

金属工件加工是机械加工行业中一个重要的工序,现有的加工程序包括磨削、打磨、抛光等环节,其中,磨削加工是最为基础且重要的一个部分,磨削是指用磨料,磨具切除工件上多余材料的加工方法,磨削加工是应用较为广泛的切削加工方法之一,利用高速旋转的砂轮等磨具加工工件的表面;Metal workpiece processing is an important process in the mechanical processing industry. The existing processing procedures include grinding, polishing, and polishing. Among them, grinding is the most basic and important part. Grinding refers to the processing method of using abrasives and grinding tools to remove excess materials on the workpiece. Grinding is one of the most widely used cutting methods. It uses high-speed rotating grinding wheels and other grinding tools to process the surface of the workpiece.

目前金属磨削过程中,所产生的金属碎屑,易迸溅到防护罩上时容易反弹至加工件上,容易在加工件上产生划痕,同时因金属碎屑的反弹,可能卡在加工设备运动部件之间,导致卡死或磨损,影响加工设备的使用效果以及使用寿命,而且金属碎屑的多次反弹碰撞,容易产生异响,导致较大的杂音污染环境,同时金属磨削产生的火星废料四处飞溅,不仅会污染工作台,而且产生的高温火花存在很大的安全隐患,给实际的加工作业带来了不便,降低装置的使用效果。At present, in the process of metal grinding, the metal debris generated is easy to splash onto the protective cover and rebound onto the workpiece, which is easy to cause scratches on the workpiece. At the same time, due to the rebound of metal debris, it may be stuck between the moving parts of the processing equipment, causing jamming or wear, affecting the use effect and service life of the processing equipment. In addition, the repeated rebound and collision of metal debris are prone to produce abnormal noise, resulting in large noise pollution of the environment. At the same time, the sparks and waste generated by metal grinding are splashed everywhere, which not only pollutes the workbench, but also produces high-temperature sparks. There is a great safety hazard, which brings inconvenience to the actual processing operation and reduces the use effect of the device.

为解决上述问题,本申请中提出一种金属加工用的磨削装置。In order to solve the above problems, the present application proposes a grinding device for metal processing.

发明内容Summary of the invention

本发明提供一种金属加工用的磨削装置,可以有效解决上述背景技术中提出的问题。The present invention provides a grinding device for metal processing, which can effectively solve the problems raised in the above background technology.

为实现上述目的,本发明提供如下技术方案:一种金属加工用的磨削装置,包括磨削机座以及安装在所述磨削机座顶部可移动的砂轮机构和安装在磨削机座上表面的夹具;To achieve the above-mentioned object, the present invention provides the following technical solutions: A grinding device for metal processing, comprising a grinding machine base, a movably mounted grinding wheel mechanism on the top of the grinding machine base, and a clamp mounted on the upper surface of the grinding machine base;

所述磨削机座上安装有防护组件,所述防护组件包括转动杆以及用于驱动转动杆的驱动电机、防护座、转轴、锥齿轮机构、扇板、连接轴、弹簧一、磁铁板、收集罩、遮挡板、弹性素皮和刮板;The grinding machine base is provided with a protection assembly, which includes a rotating rod and a driving motor for driving the rotating rod, a protection base, a rotating shaft, a bevel gear mechanism, a fan plate, a connecting shaft, a spring, a magnet plate, a collecting cover, a baffle, an elastic leather and a scraper;

所述防护组件上安装有气动冲击组件,所述气动冲击组件包括往复丝杆、移动板、推杆、供气罩一、移动活塞、输送管、竹节管一和供气罩二;A pneumatic impact assembly is installed on the protection assembly, and the pneumatic impact assembly includes a reciprocating screw, a movable plate, a push rod, an air supply hood 1, a movable piston, a delivery pipe, a bamboo tube 1 and an air supply hood 2;

所述防护组件上安装有间歇式注入组件,所述间歇式注入组件包括储液箱以及提取液体的抽泵、排出管、竹节管二、套筒、弹簧四、螺纹杆、挡块和触碰开关。An intermittent injection assembly is installed on the protection assembly, and the intermittent injection assembly includes a liquid storage tank and a pump for extracting liquid, a discharge pipe, a second bamboo tube, a sleeve, a fourth spring, a threaded rod, a stopper and a touch switch.

作为本发明一种金属加工用的磨削装置优选的,所述磨削机座的上表面安装有可滑动连接的防护座,所述防护座的一侧通过螺栓连接有驱动电机,所述驱动电机的输出端通过螺钉连接有转轴,所述转轴的表面通过轴承转动连接有安装块一,所述转轴的一端通过轴承转动连接有安装块二,且安装块二固定在防护座的表面,所述转轴的表面通过螺钉连接有锥齿轮机构,所述锥齿轮机构的另一端固定有转动杆,所述转动杆的外部设置有多组呈环形等距排列的扇板,所述扇板的一侧固定有连接轴,所述连接轴的表面绕设有两组呈对称排列的弹簧一,所述防护座的内部固定有刮板,所述防护座的内部设置有收集罩,所述扇板的表面一侧设置有磁铁板,所述防护座的顶部设置有遮挡板。As a preferred grinding device for metal processing of the present invention, a slidably connected protective seat is installed on the upper surface of the grinding machine seat, a driving motor is connected to one side of the protective seat by bolts, and a rotating shaft is connected to the output end of the driving motor by screws, and the surface of the rotating shaft is rotatably connected to a mounting block 1 by a bearing, and one end of the rotating shaft is rotatably connected to a mounting block 2 by a bearing, and the mounting block 2 is fixed to the surface of the protective seat, and a bevel gear mechanism is connected to the surface of the rotating shaft by screws, and a rotating rod is fixed to the other end of the bevel gear mechanism, and a plurality of groups of fan plates arranged in a ring and equidistant therefrom are arranged on the outside of the rotating rod, a connecting shaft is fixed to one side of the fan plate, and two groups of symmetrically arranged springs 1 are wound around the surface of the connecting shaft, a scraper is fixed to the inside of the protective seat, a collecting cover is arranged inside the protective seat, a magnet plate is arranged on one side of the surface of the fan plate, and a baffle is arranged on the top of the protective seat.

作为本发明一种金属加工用的磨削装置优选的,所述遮挡板和防护座之间固定有弹性素皮,所述遮挡板的一侧设置有限位杆一,所述限位杆一的表面滑动连接有连接杆,所述限位杆一的表面绕设有弹簧二,所述连接杆的一端通过转动轴转动连接有滚轮,所述砂轮机构的一侧固定安装有倾斜板。As a preferred grinding device for metal processing of the present invention, an elastic leather is fixed between the baffle plate and the protective seat, a limiting rod is provided on one side of the baffle plate, a connecting rod is slidably connected to the surface of the limiting rod, a spring is wound around the surface of the limiting rod, one end of the connecting rod is rotatably connected to a roller via a rotating shaft, and an inclined plate is fixedly installed on one side of the grinding wheel mechanism.

作为本发明一种金属加工用的磨削装置优选的,所述防护座的上表面开设有与扇板相适配的弧形槽。As a preferred embodiment of the grinding device for metal processing of the present invention, the upper surface of the protective seat is provided with an arc groove matched with the fan plate.

作为本发明一种金属加工用的磨削装置优选的,所述扇板的另一侧粘接有EPE板。As a preferred grinding device for metal processing of the present invention, an EPE plate is bonded to the other side of the fan plate.

作为本发明一种金属加工用的磨削装置优选的,所述收集罩的一侧设置有壳体,所述壳体的两侧固定有固定板,所述固定板的表面滑动连接有限位杆二,所述限位杆二的上下两端分别固定有面板和挡柱;所述限位杆二的表面绕设有弹簧三。As a preferred grinding device for metal processing of the present invention, a shell is provided on one side of the collecting cover, and fixed plates are fixed on both sides of the shell. The surface of the fixed plate is slidably connected to a limiting rod 2, and a panel and a stop column are respectively fixed at the upper and lower ends of the limiting rod 2; a spring 3 is wound around the surface of the limiting rod 2.

作为本发明一种金属加工用的磨削装置优选的,所述转轴的一端固定有往复丝杆,所述往复丝杆的另一端通过轴承转动连接有安装块三,且安装块三和防护座固定连接,所述往复丝杆的表面螺纹连接有移动板,所述移动板的一侧固定有推杆,所述防护座的上表面固定有呈敞口结构上下分布的供气罩一和供气罩二,所述供气罩一和供气罩二的内部均滑动连接有移动活塞,所述供气罩一的上表面固定有两组呈对称排列的排气管,且排气管的一端固定有竹节管一,排气管的表面固定有输送管。As a preferred grinding device for metal processing of the present invention, a reciprocating screw is fixed to one end of the rotating shaft, and the other end of the reciprocating screw is rotatably connected to a mounting block three through a bearing, and the mounting block three is fixedly connected to a protective seat, a movable plate is threadedly connected to the surface of the reciprocating screw, a push rod is fixed to one side of the movable plate, an air supply hood 1 and an air supply hood 2 distributed up and down in an open structure are fixed to the upper surface of the protective seat, and a movable piston is slidably connected to the interior of the air supply hood 1 and the air supply hood 2, and two groups of symmetrically arranged exhaust pipes are fixed to the upper surface of the air supply hood 1, and a bamboo tube 1 is fixed to one end of the exhaust pipe, and a conveying pipe is fixed to the surface of the exhaust pipe.

作为本发明一种金属加工用的磨削装置优选的,所述防护座的表面开设有与移动板相适配的限位槽,所述移动板和防护座通过此限位槽滑动连接。As a preferred embodiment of the grinding device for metal processing of the present invention, a limiting groove matched with the movable plate is provided on the surface of the protective seat, and the movable plate and the protective seat are slidably connected through the limiting groove.

作为本发明一种金属加工用的磨削装置优选的,所述防护座的一侧通过支撑板固定有储液箱,所述储液箱的顶部固定有抽泵,所述抽泵的输入端固定有连接管,所述抽泵的输出端固定有排出管,所述排出管的一端固定有竹节管二,安装块二的内部滑动连接有套筒,所述套筒的表面绕设有弹簧四,所述套筒的内部通过轴承转动连接有螺纹杆,所述螺纹杆的表面螺纹连接有挡块,所述套筒的一端固定安装有触碰开关。As a preferred grinding device for metal processing of the present invention, a liquid storage tank is fixed to one side of the protective seat through a support plate, a pump is fixed to the top of the liquid storage tank, a connecting pipe is fixed to the input end of the pump, a discharge pipe is fixed to the output end of the pump, a bamboo tube 2 is fixed to one end of the discharge pipe, a sleeve is slidably connected to the inside of the mounting block 2, a spring 4 is wound around the surface of the sleeve, a threaded rod is rotatably connected to the inside of the sleeve through a bearing, a block is threadedly connected to the surface of the threaded rod, and a touch switch is fixedly installed at one end of the sleeve.

作为本发明一种金属加工用的磨削装置优选的,所述套筒的表面固定有限位条,安装块二的内部开设有与限位条相适配的卡槽。As a preferred embodiment of the grinding device for metal processing of the present invention, a limit strip is fixed on the surface of the sleeve, and a groove matching the limit strip is provided inside the mounting block 2.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:

设置有防护组件,通过转动杆、驱动电机、防护座、转轴、锥齿轮机构、扇板、连接轴、弹簧一、磁铁板、收集罩、遮挡板、弹性素皮和刮板的配合使用,通过防护座、遮挡板和弹性素皮的配合使用,能够进行防护,避免金属碎屑以及火星大量的向外进行迸溅,从而不影响工作人员的操作,同时对于迸溅的铁金属碎屑能够通过磁铁板自身的磁性进行磁吸附,起到进一步防止金属碎屑反弹,通过此结构能够有效的避免金属碎屑在迸溅过程中,再次反弹至加工件上,从而避免了加工件上产生划痕,而且避免金属碎屑卡在加工设备运动部件之间而导致卡死或磨损,从而提高加工设备的使用效果以及使用寿命,同时避免多次反弹碰撞而产生异响,避免较大的杂音污染环境;A protection component is provided, and through the coordinated use of a rotating rod, a driving motor, a protection seat, a rotating shaft, a bevel gear mechanism, a fan plate, a connecting shaft, a spring, a magnet plate, a collecting cover, a baffle plate, an elastic leather and a scraper, the coordinated use of the protection seat, the baffle plate and the elastic leather can be used for protection to prevent a large amount of metal debris and sparks from splashing outward, thereby not affecting the operation of the staff. At the same time, the splashed iron metal debris can be magnetically adsorbed by the magnetism of the magnet plate itself, which further prevents the metal debris from rebounding. Through this structure, it can effectively prevent the metal debris from rebounding again to the workpiece during the splashing process, thereby avoiding scratches on the workpiece, and preventing the metal debris from getting stuck between the moving parts of the processing equipment to cause jamming or wear, thereby improving the use effect and service life of the processing equipment, and avoiding abnormal noise caused by multiple rebound collisions, and avoiding large noise pollution of the environment;

通过EPE板的设置,由于EPE板具有良好的吸能效果,能够减轻碰撞,降低反弹力度,进一步提高装置的使用效果,满足实际使用需求;Through the setting of the EPE board, since the EPE board has a good energy absorption effect, it can reduce the collision and reduce the rebound force, further improve the use effect of the device and meet the actual use needs;

通过壳体、固定板、限位杆二和弹簧三的配合使用不仅能够对收集罩实现位置封堵,同时能够将收集罩内部金属碎屑进行铺平,避免顶部的金属碎屑出现溢出情况,通过此结构,更好的提高装置的使用效果,满足实际使用需求。Through the coordinated use of the shell, the fixing plate, the second limit rod and the third spring, not only can the position of the collection cover be sealed, but also the metal debris inside the collection cover can be flattened to prevent the metal debris on the top from overflowing. Through this structure, the use effect of the device can be better improved to meet actual use needs.

设置有气动冲击组件,通过往复丝杆、移动板、推杆、供气罩一、移动活塞、输送管、竹节管一和供气罩二的配合使用,从而所排出的气体能够金属碎屑吹至扇板的位置处,能够使得扇板对金属碎屑更好进行处理,避免金属碎屑与加工件接触,造成刮花情况,同时保证加工精度和速度,以及减少碎屑对工具的磨损,降低因工具损坏引起的生产中断,防止碎屑飞溅造成的伤害风险,而且保持工作区域整洁。A pneumatic impact assembly is provided, and through the coordinated use of a reciprocating screw, a movable plate, a push rod, an air supply hood 1, a movable piston, a conveying pipe, a bamboo tube 1 and an air supply hood 2, the exhausted gas can blow metal debris to the position of the fan plate, so that the fan plate can better handle the metal debris and avoid the metal debris from contacting the workpiece to cause scratches. At the same time, the processing accuracy and speed are guaranteed, the wear of the debris on the tool is reduced, the production interruption caused by tool damage is reduced, the risk of injury caused by debris splashing is prevented, and the working area is kept clean.

设置有间歇式注入组件,通过储液箱、抽泵、排出管、竹节管二、套筒、弹簧四、螺纹杆、挡块和触碰开关的配合使用,通过竹节管二所排出的研磨液,并排至加工件上,从而便于去除表面污渍、瑕疵和氧化物,以提高金属表面的质量和光洁度,同时,它还可以调节表面粗糙度以满足不同的需求,并在加工过程中快速去除材料表面的毛刺等不良现象,有助于提高加工件的加工效率,同时能够实现间歇式排液操作,通过间歇式排出研磨液,可以使得研磨液能够被更有效地利用,避免过度消耗,这种方法可以降低生产成本,提高资源利用率,同时可以避免研磨液堆积,保持工作环境的整洁,有助于提升工人的工作效率和安全性,能够实现移动板与触碰开关接触时间段不同,间接实现排液的时间段不同,此结构更好的灵活实用,从而针对不同大小的加工件所用到不同量的研磨液。An intermittent injection component is provided. Through the coordinated use of a liquid storage tank, a pump, a discharge pipe, a bamboo tube II, a sleeve, a spring IV, a threaded rod, a stopper and a touch switch, the grinding liquid discharged through the bamboo tube II is discharged onto the workpiece, thereby facilitating the removal of surface stains, flaws and oxides to improve the quality and finish of the metal surface. At the same time, it can also adjust the surface roughness to meet different needs, and quickly remove burrs and other undesirable phenomena on the material surface during the processing, which helps to improve the processing efficiency of the workpiece and realize intermittent liquid discharge operation. By discharging the grinding liquid intermittently, the grinding liquid can be used more effectively to avoid excessive consumption. This method can reduce production costs and improve resource utilization. At the same time, it can avoid the accumulation of grinding liquid, keep the working environment clean, and help improve the work efficiency and safety of workers. It can realize different contact time periods between the movable plate and the touch switch, and indirectly realize different time periods of liquid discharge. This structure is more flexible and practical, so that different amounts of grinding liquid are used for workpieces of different sizes.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

图1为本发明整体的结构示意图;FIG1 is a schematic diagram of the overall structure of the present invention;

图2为本发明中图1的A处放大结构示意图;FIG2 is an enlarged structural schematic diagram of point A in FIG1 of the present invention;

图3为本发明中防护座和夹具等连接件的结构俯视图;FIG3 is a top view of the structure of the protective seat and the connecting parts such as the clamp in the present invention;

图4为本发明中防护座壳体的结构局部剖视图;FIG4 is a partial cross-sectional view of the structure of the protective seat housing in the present invention;

图5为本发明中扇板和EPE板等连接件的结构示意图;FIG5 is a schematic diagram of the structure of the connecting parts such as the fan plate and the EPE plate in the present invention;

图6为本发明中收集罩和壳体等连接件的结构示意图;FIG6 is a schematic diagram of the structure of the connection parts such as the collecting hood and the shell in the present invention;

图7为本发明中图5的B处放大结构示意图;FIG7 is an enlarged structural diagram of point B in FIG5 of the present invention;

图8为本发明中套筒和弹簧四等连接件的结构示意图;FIG8 is a schematic diagram of the structure of the sleeve and spring four-type connecting parts in the present invention;

图9为本发明中遮挡板和弹性素皮等连接件的结构示意图;FIG9 is a schematic diagram of the structure of connecting parts such as a shielding plate and an elastic plain leather in the present invention;

图10为本发明中供气罩一和供气罩二等连接件的结构剖视图;FIG10 is a cross-sectional view of the structure of the connecting parts of the air supply hood 1 and the air supply hood 2 in the present invention;

图中:1、磨削机座;2、砂轮机构;3、夹具;4、防护组件;401、防护座;402、驱动电机;403、转轴;404、锥齿轮机构;405、转动杆;406、扇板;407、连接轴;408、弹簧一;409、磁铁板;410、EPE板;411、收集罩;412、弧形槽;413、遮挡板;414、弹性素皮;415、连接杆;416、限位杆一;417、弹簧二;418、滚轮;419、倾斜板;420、壳体;421、固定板;422、限位杆二;423、弹簧三;424、刮板;5、气动冲击组件;501、往复丝杆;502、移动板;503、推杆;504、供气罩一;505、移动活塞;506、输送管;507、竹节管一;508、供气罩二;6、间歇式注入组件;601、储液箱;602、抽泵;603、排出管;604、竹节管二;605、套筒;606、弹簧四;607、螺纹杆;608、限位条;609、挡块;610、触碰开关。In the figure: 1. grinding machine base; 2. grinding wheel mechanism; 3. fixture; 4. protection assembly; 401. protection base; 402. driving motor; 403. rotating shaft; 404. bevel gear mechanism; 405. rotating rod; 406. fan plate; 407. connecting shaft; 408. spring 1; 409. magnet plate; 410. EPE plate; 411. collecting cover; 412. arc groove; 413. shielding plate; 414. elastic leather; 415. connecting rod; 416. limit rod 1; 417. spring 2; 418. roller; 419. tilting plate; 420. shell; 421 , fixed plate; 422, limit rod two; 423, spring three; 424, scraper; 5, pneumatic impact assembly; 501, reciprocating screw; 502, moving plate; 503, push rod; 504, air supply hood one; 505, moving piston; 506, delivery pipe; 507, bamboo tube one; 508, air supply hood two; 6, intermittent injection assembly; 601, liquid storage tank; 602, pump; 603, discharge pipe; 604, bamboo tube two; 605, sleeve; 606, spring four; 607, threaded rod; 608, limit strip; 609, block; 610, touch switch.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

实施例,如图1-10所示,一种金属加工用的磨削装置,包括磨削机座1以及安装在磨削机座1顶部可移动的砂轮机构2和安装在磨削机座1上表面的夹具3;Embodiment, as shown in Fig. 1-10, a grinding device for metal processing comprises a grinding machine base 1, a grinding wheel mechanism 2 movably mounted on the top of the grinding machine base 1, and a fixture 3 mounted on the upper surface of the grinding machine base 1;

磨削机座1上安装有防护组件4,防护组件4包括转动杆405以及用于驱动转动杆405的驱动电机402、防护座401、转轴403、锥齿轮机构404、扇板406、连接轴407、弹簧一408、磁铁板409、EPE板410、收集罩411、弧形槽412、遮挡板413、弹性素皮414、连接杆415、限位杆一416、弹簧二417、滚轮418、倾斜板419、壳体420、固定板421、限位杆二422、弹簧三423和刮板424;A protection assembly 4 is installed on the grinding machine base 1, and the protection assembly 4 includes a rotating rod 405 and a driving motor 402 for driving the rotating rod 405, a protection base 401, a rotating shaft 403, a bevel gear mechanism 404, a fan plate 406, a connecting shaft 407, a spring 1 408, a magnet plate 409, an EPE plate 410, a collecting cover 411, an arc groove 412, a shielding plate 413, an elastic leather 414, a connecting rod 415, a limiting rod 1 416, a spring 2 417, a roller 418, an inclined plate 419, a shell 420, a fixing plate 421, a limiting rod 2 422, a spring 3 423 and a scraper 424;

磨削机座1的上表面安装有可滑动连接的防护座401,防护座401的一侧通过螺栓连接有驱动电机402,驱动电机402的输出端通过螺钉连接有转轴403,转轴403的表面通过轴承转动连接有安装块一,且安装块一和防护座401固定连接,转轴403的一端通过轴承转动连接有安装块二,且安装块二固定在防护座401的表面,转轴403的表面通过螺钉连接有锥齿轮机构404,锥齿轮机构404的另一端固定有转动杆405,转动杆405的两端通过轴承和防护座401转动连接,转动杆405的外部设置有多组呈环形等距排列的扇板406,扇板406的一侧固定有连接轴407,连接轴407和转动杆405通过轴承转动连接,连接轴407的表面绕设有两组呈对称排列的弹簧一408,弹簧一408的两端分别与转动杆405和扇板406固定连接,防护座401的内部固定有刮板424,防护座401的上表面开设有矩形槽,且矩形槽内设置有收集罩411,收集罩411和防护座401固定连接,扇板406的表面一侧开设有条形槽,且条形槽内部设置有磁铁板409,磁铁板409和扇板406固定连接,防护座401的顶部设置有遮挡板413,遮挡板413的一侧通过铰接轴和防护座401铰接,遮挡板413和防护座401之间固定有弹性素皮414,遮挡板413的一侧开设有滑动槽,且滑动槽内设置有限位杆一416,限位杆一416和遮挡板413固定连接,限位杆一416的表面滑动连接有连接杆415,限位杆一416的表面绕设有弹簧二417,弹簧二417的两端分别与连接杆415和遮挡板413固定连接,连接杆415的一端通过转动轴转动连接有滚轮418,砂轮机构2的一侧固定安装有倾斜板419,防护座401的上表面开设有与扇板406相适配的弧形槽412,扇板406的另一侧粘接有EPE板410,收集罩411的一侧设置有壳体420,壳体420的两侧固定有固定板421,固定板421的表面滑动连接有限位杆二422,限位杆二422的上下两端分别固定有面板和挡柱;限位杆二422的表面绕设有弹簧三423,弹簧三423的两端分别与面板和固定板421固定连接;A slidably connected protective seat 401 is installed on the upper surface of the grinding machine seat 1, a driving motor 402 is bolted to one side of the protective seat 401, a rotating shaft 403 is screwed to the output end of the driving motor 402, a mounting block 1 is rotatably connected to the surface of the rotating shaft 403 through a bearing, and the mounting block 1 is fixedly connected to the protective seat 401, one end of the rotating shaft 403 is rotatably connected to the mounting block 2 through a bearing, and the mounting block 2 is fixed to the surface of the protective seat 401, a bevel gear mechanism 404 is screwed to the surface of the rotating shaft 403, a rotating rod 405 is fixed to the other end of the bevel gear mechanism 404, and both ends of the rotating rod 405 are rotatably connected to the protective seat 401 through the bearing. The rotating rod 405 is dynamically connected, and multiple groups of fan plates 406 arranged in an annular shape and at equal intervals are arranged on the outside of the rotating rod 405. A connecting shaft 407 is fixed on one side of the fan plate 406. The connecting shaft 407 and the rotating rod 405 are rotatably connected through a bearing. Two groups of springs 408 arranged symmetrically are wound around the surface of the connecting shaft 407. The two ends of the spring 408 are respectively fixedly connected to the rotating rod 405 and the fan plate 406. A scraper 424 is fixed to the inside of the protective seat 401. A rectangular groove is opened on the upper surface of the protective seat 401, and a collecting cover 411 is arranged in the rectangular groove. The collecting cover 411 and the protective seat 401 are fixedly connected. A strip groove is opened on one side of the surface of the fan plate 406, and a strip groove is arranged inside the strip groove. A magnet plate 409 is arranged, the magnet plate 409 and the fan plate 406 are fixedly connected, a shielding plate 413 is arranged on the top of the protective seat 401, one side of the shielding plate 413 is hinged to the protective seat 401 through a hinge shaft, an elastic leather 414 is fixed between the shielding plate 413 and the protective seat 401, a sliding groove is opened on one side of the shielding plate 413, and a limiting rod 416 is arranged in the sliding groove, the limiting rod 416 and the shielding plate 413 are fixedly connected, the surface of the limiting rod 416 is slidably connected with a connecting rod 415, the surface of the limiting rod 416 is wound with a spring 417, the two ends of the spring 417 are respectively fixedly connected to the connecting rod 415 and the shielding plate 413, and the connecting rod 415 is connected to the shielding plate 413. One end of the rod 415 is rotatably connected to a roller 418 via a rotating shaft, an inclined plate 419 is fixedly installed on one side of the grinding wheel mechanism 2, an arc groove 412 adapted to the fan plate 406 is provided on the upper surface of the protective seat 401, an EPE plate 410 is bonded to the other side of the fan plate 406, a shell 420 is provided on one side of the collecting cover 411, and fixed plates 421 are fixed on both sides of the shell 420, and the surface of the fixed plate 421 is slidably connected to a limiting rod 422, and the upper and lower ends of the limiting rod 422 are respectively fixed with a panel and a stop column; a spring 423 is wound around the surface of the limiting rod 422, and the two ends of the spring 423 are respectively fixedly connected to the panel and the fixed plate 421;

防护组件4上安装有气动冲击组件5,气动冲击组件5包括往复丝杆501、移动板502、推杆503、供气罩一504、移动活塞505、输送管506、竹节管一507和供气罩二508;A pneumatic impact assembly 5 is installed on the protection assembly 4, and the pneumatic impact assembly 5 includes a reciprocating screw 501, a moving plate 502, a push rod 503, an air supply hood 1 504, a moving piston 505, a delivery pipe 506, a bamboo tube 1 507 and an air supply hood 2 508;

转轴403的一端固定有往复丝杆501,往复丝杆501的另一端通过轴承转动连接有安装块三,且安装块三和防护座401固定连接,往复丝杆501的表面螺纹连接有移动板502,防护座401的表面开设有与移动板502相适配的限位槽,移动板502和防护座401通过此限位槽滑动连接,移动板502的一侧固定有推杆503,防护座401的上表面固定有呈敞口结构上下分布的供气罩一504和供气罩二508,供气罩一504和供气罩二508的内部均滑动连接有移动活塞505,两组移动活塞505均固定在推杆503的一端,供气罩一504的上表面固定有两组呈对称排列的排气管,且排气管的一端固定有竹节管一507,排气管的表面固定有输送管506,输送管506的一端固定有供气罩二508的表面;A reciprocating screw rod 501 is fixed to one end of the rotating shaft 403, and the other end of the reciprocating screw rod 501 is rotatably connected to a mounting block 3 through a bearing, and the mounting block 3 is fixedly connected to the protective seat 401. A movable plate 502 is threadedly connected to the surface of the reciprocating screw rod 501, and a limiting groove matching the movable plate 502 is opened on the surface of the protective seat 401. The movable plate 502 and the protective seat 401 are slidably connected through the limiting groove. A push rod 503 is fixed to one side of the movable plate 502, and the upper surface of the protective seat 401 is fixed There are an air supply hood 1 504 and an air supply hood 2 508 which are distributed up and down in an open structure. The interiors of the air supply hood 1 504 and the air supply hood 2 508 are both slidably connected with movable pistons 505. Both groups of movable pistons 505 are fixed to one end of the push rod 503. Two groups of exhaust pipes arranged symmetrically are fixed to the upper surface of the air supply hood 1 504, and a bamboo tube 1 507 is fixed to one end of the exhaust pipe. A delivery pipe 506 is fixed to the surface of the exhaust pipe, and one end of the delivery pipe 506 is fixed to the surface of the air supply hood 2 508.

防护组件4上安装有间歇式注入组件6,间歇式注入组件6包括储液箱601以及提取液体的抽泵602、排出管603、竹节管二604、套筒605、弹簧四606、螺纹杆607、限位条608、挡块609和触碰开关610;An intermittent injection assembly 6 is installed on the protection assembly 4, and the intermittent injection assembly 6 includes a liquid storage tank 601 and a pump 602 for extracting liquid, a discharge pipe 603, a second bamboo tube 604, a sleeve 605, a fourth spring 606, a threaded rod 607, a limit bar 608, a stopper 609 and a touch switch 610;

防护座401的一侧通过支撑板固定有储液箱601,储液箱601的顶部固定有抽泵602,抽泵602的输入端固定有连接管,且连接管和储液箱601固定连接,抽泵602的输出端固定有排出管603,排出管603的一端贯穿防护座401,并延伸至防护座401的内部,并与防护座401内部的竹节管二604固定连接,安装块二的内部滑动连接有套筒605,套筒605的表面绕设有弹簧四606,弹簧四606的两端分别与套筒605和安装块二固定连接,套筒605的内部通过轴承转动连接有螺纹杆607,螺纹杆607的表面螺纹连接有挡块609,套筒605的表面开设有与挡块609相适配的限位滑槽,挡块609和套筒605通过此限位滑槽滑动连接,套筒605的一端固定安装有触碰开关610,套筒605的表面固定有限位条608,安装块二的内部开设有与限位条608相适配的卡槽,限位条608和安装块二通过此卡槽滑动连接。A liquid storage tank 601 is fixed to one side of the protective seat 401 through a support plate, a pump 602 is fixed to the top of the liquid storage tank 601, a connecting pipe is fixed to the input end of the pump 602, and the connecting pipe and the liquid storage tank 601 are fixedly connected, a discharge pipe 603 is fixed to the output end of the pump 602, one end of the discharge pipe 603 passes through the protective seat 401, extends to the inside of the protective seat 401, and is fixedly connected to the bamboo tube 2 604 inside the protective seat 401, a sleeve 605 is slidably connected to the inside of the mounting block 2, a spring 4 606 is wound around the surface of the sleeve 605, and the two ends of the spring 4 606 are respectively The sleeve 605 is fixedly connected with the sleeve 605 and the second mounting block. The interior of the sleeve 605 is rotatably connected with a threaded rod 607 through a bearing. The surface of the threaded rod 607 is threadedly connected with a stopper 609. The surface of the sleeve 605 is provided with a limiting groove matched with the stopper 609. The stopper 609 and the sleeve 605 are slidably connected through the limiting groove. A touch switch 610 is fixedly installed at one end of the sleeve 605. A limiting strip 608 is fixed on the surface of the sleeve 605. The interior of the mounting block 2 is provided with a slot matched with the limiting strip 608. The limiting strip 608 and the second mounting block are slidably connected through the slot.

本实施方案中:该金属加工用的磨削装置,在使用时,首先将待加工件放置在夹具3上进行夹持固定,随后通过砂轮机构2来对加工件进行磨削加工,磨削加工过程中,所产生的金属碎屑以及火星向一方向进行迸溅,通过防护座401、遮挡板413和弹性素皮414的配合使用,能够进行防护,避免金属碎屑以及火星大量的向外进行迸溅,从而不影响工作人员的操作,在磨削过程中,同时启动驱动电机402,进而带动转轴403进行转动,随着转轴403的转动,并带动锥齿轮机构404进行转动,通过带动转动杆405进行转动,同时带动多组扇板406同步旋转,当金属碎屑接触EPE板410时,由于EPE板410具有良好的吸能效果,能够减轻碰撞,降低反弹力度,当金属碎屑出现轻微反弹时,随着多组扇板406的转动,另一组扇板406能够起到一定局部遮挡作用,同时对于迸溅的铁金属碎屑能够通过磁铁板409自身的磁性进行磁吸附,起到进一步防止金属碎屑反弹,通过此结构能够有效的避免金属碎屑在迸溅过程中,再次反弹至加工件上,从而避免了加工件上产生划痕,而且避免金属碎屑卡在加工设备运动部件之间而导致卡死或磨损,从而提高加工设备的使用效果以及使用寿命,同时避免多次反弹碰撞而产生异响,避免较大的杂音污染环境,同时金属碎屑在多组扇板406旋转以及弧形槽412的配合下,能够将部分碎屑拨动到收集罩411内部,同时一部分被磁铁板409吸附的碎屑,当与刮板424接触时,通过刮板424将磁铁板409所吸附的碎屑刮到收集罩411的内部进行收集,从而不会因到处迸溅的碎屑污染工作台,减少工作人员的清理,降低工作人员的劳动强度,满足实际使用需求,在扇板406与刮板424接触时,扇板406在刮板424阻挡的同时,扇板406会产生一定角度,并带动弹簧一408进行弹性形变,直至扇板406越过刮板424,在砂轮机构2移动过程中,使得滚轮418在倾斜板419的表面进行滑动,当砂轮机构2进行纵向移动时,通过滚轮418带动连接杆415在限位杆一416进行滑动,能够使得连接杆415在遮挡板413同步滑动,同时连接杆415并对弹簧二417进行压缩,此过程中,通过弹簧二417的反弹,能够使得连接杆415与砂轮机构2始终紧密贴合,当砂轮机构2进行横向移动时,同时通过连接杆415带动遮挡板413角度转动,通过此操作,遮挡板413和弹性素皮414能够跟随砂轮机构2同步形态改变,从而进一步提高防护效果,更好的避免火星废料四处飞溅,避免所产生的高温火花存在很大的安全隐患,从而提高装置的使用效果。In the present embodiment: when the grinding device for metal processing is used, the workpiece to be processed is first placed on the clamp 3 for clamping and fixing, and then the workpiece is ground by the grinding wheel mechanism 2. During the grinding process, the metal debris and sparks generated are splashed in one direction. The protective seat 401, the baffle plate 413 and the elastic leather 414 are used in combination to protect and avoid the large amount of metal debris and sparks from splashing outward, thereby not affecting the operation of the staff. During the grinding process, the drive motor 402 is started at the same time, which drives the rotating shaft 403 to rotate. As the rotating shaft 403 rotates, it also drives the bevel gear mechanism 404 to rotate, and by driving the rotating rod 405 to rotate, it drives the multiple sets of fan plates 406 to rotate synchronously. When the metal debris contacts When the EPE plate 410 is used, since the EPE plate 410 has a good energy absorption effect, it can reduce the collision and reduce the rebound force. When the metal debris rebounds slightly, with the rotation of the multiple sets of fan plates 406, the other set of fan plates 406 can play a certain local shielding role. At the same time, the splashed iron metal debris can be magnetically adsorbed by the magnet plate 409 itself, which further prevents the metal debris from rebounding. This structure can effectively prevent the metal debris from rebounding onto the workpiece again during the splashing process, thereby avoiding scratches on the workpiece, and preventing the metal debris from getting stuck between the moving parts of the processing equipment and causing jamming or wear, thereby improving the use effect and service life of the processing equipment, and avoiding abnormal noise caused by multiple rebound collisions, avoiding large noise pollution to the environment, and at the same time, the metal With the cooperation of the rotation of the multiple sets of fan plates 406 and the arc groove 412, some of the debris can be moved into the collection cover 411. At the same time, some of the debris adsorbed by the magnet plate 409, when in contact with the scraper 424, is scraped by the scraper 424 into the collection cover 411 for collection, so that the workbench will not be contaminated by the debris splashing everywhere, the cleaning of the staff is reduced, the labor intensity of the staff is reduced, and the actual use needs are met. When the fan plate 406 contacts the scraper 424, the fan plate 406 will produce a certain angle while the scraper 424 blocks it, and drive the spring 408 to perform elastic deformation until the fan plate 406 passes over the scraper 424. During the movement of the grinding wheel mechanism 2, the roller 418 moves on the inclined plate 419. The surface slides, and when the grinding wheel mechanism 2 moves longitudinally, the roller 418 drives the connecting rod 415 to slide on the limit rod 1 416, so that the connecting rod 415 can slide synchronously on the baffle plate 413, and the connecting rod 415 compresses the spring 2 417. In this process, the rebound of the spring 2 417 can make the connecting rod 415 and the grinding wheel mechanism 2 always fit tightly. When the grinding wheel mechanism 2 moves horizontally, the baffle plate 413 is driven to rotate by the connecting rod 415. Through this operation, the baffle plate 413 and the elastic leather 414 can change their shape synchronously with the grinding wheel mechanism 2, thereby further improving the protection effect, better avoiding the splashing of sparks and waste, and avoiding the great safety hazards caused by the high-temperature sparks, thereby improving the use effect of the device.

随着转轴403的转动,进而带动往复丝杆501进行转动,由于往复丝杆501和移动板502螺纹连接,进而带动移动板502进行移动,通过移动板502的移动,并带动推杆503进行移动,通过推杆503带动两组移动活塞505分别在供气罩一504和供气罩二508内部滑动,随着移动活塞505的移动,能够将供气罩一504内部的气体压缩至排气管处,使得排气管通过竹节管一507排出,所排出的气体能够金属碎屑吹至扇板406的位置处,能够使得扇板406对金属碎屑更好进行处理,避免金属碎屑与加工件接触,造成刮花情况,同时保证加工精度和速度,以及减少碎屑对工具的磨损,降低因工具损坏引起的生产中断,防止碎屑飞溅造成的伤害风险,而且保持工作区域整洁。As the rotating shaft 403 rotates, the reciprocating screw rod 501 is driven to rotate. Since the reciprocating screw rod 501 and the movable plate 502 are threadedly connected, the movable plate 502 is driven to move. Through the movement of the movable plate 502, the push rod 503 is driven to move. The push rod 503 drives two groups of movable pistons 505 to slide inside the air supply hood 1 504 and the air supply hood 2 508 respectively. As the movable piston 505 moves, the gas inside the air supply hood 1 504 can be compressed to the exhaust pipe, so that the exhaust pipe is discharged through the bamboo tube 1 507. The exhausted gas can blow metal debris to the position of the fan plate 406, which can enable the fan plate 406 to better handle the metal debris and avoid contact between the metal debris and the workpiece to cause scratches. At the same time, the processing accuracy and speed are guaranteed, the wear of the debris on the tool is reduced, the production interruption caused by tool damage is reduced, the risk of injury caused by debris splashing is prevented, and the working area is kept clean.

随着移动板502的移动,当移动板502移动至一定位置后,与触碰开关610接触时,通过触碰开关610控制抽泵602的启动,进而将储液箱601内部的研磨液进行抽出,并输送至排出管603内部,排出管603通过竹节管二604排出,由于竹节管二604能够进行自由度折叠,当对不同的加工件,能够进行灵活进行角度指向,通过竹节管二604所排出的研磨液,并排至加工件上,从而便于去除表面污渍、瑕疵和氧化物,以提高金属表面的质量和光洁度。同时,它还可以调节表面粗糙度以满足不同的需求,并在加工过程中快速去除材料表面的毛刺等不良现象,有助于提高加工件的加工效率,同时能够实现间歇式排液操作,通过间歇式排出研磨液,可以使得研磨液能够被更有效地利用,避免过度消耗,这种方法可以降低生产成本,提高资源利用率,同时可以避免研磨液堆积,保持工作环境的整洁,有助于提升工人的工作效率和安全性;As the movable plate 502 moves, when the movable plate 502 moves to a certain position and contacts the touch switch 610, the touch switch 610 controls the start of the pump 602, thereby extracting the grinding liquid inside the liquid storage tank 601 and transporting it to the inside of the discharge pipe 603. The discharge pipe 603 is discharged through the bamboo joint tube 604. Since the bamboo joint tube 604 can be folded freely, it can be flexibly directed at different angles for different workpieces. The grinding liquid discharged through the bamboo joint tube 604 is discharged onto the workpiece, thereby facilitating the removal of surface stains, defects and oxides to improve the quality and smoothness of the metal surface. At the same time, it can also adjust the surface roughness to meet different needs, and quickly remove burrs and other undesirable phenomena on the material surface during processing, which helps to improve the processing efficiency of the workpiece. At the same time, it can realize intermittent liquid discharge operation. By discharging the grinding fluid intermittently, the grinding fluid can be used more effectively to avoid excessive consumption. This method can reduce production costs, improve resource utilization, and avoid the accumulation of grinding fluid, keep the working environment clean, and help improve the work efficiency and safety of workers.

通过移动套筒605,并带动弹簧四606进行拉伸或压缩,进而带动触碰开关610进行移动,同时转动螺纹杆607,进而带动挡块609进行移动,直至挡块609与安装块二表面相贴合,从而能够对套筒605位置进行限位,从而能够实现对触碰开关610的位置进行灵活调节,从而能够实现移动板502与触碰开关610接触时间段不同,间接实现排液的时间段不同,此结构更好的灵活实用,从而针对不同大小的加工件所用到不同量的研磨液。By moving the sleeve 605 and driving the spring four 606 to stretch or compress, the touch switch 610 is driven to move, and at the same time, the threaded rod 607 is rotated to drive the block 609 to move until the block 609 fits with the surface of the second mounting block, so that the position of the sleeve 605 can be limited, so that the position of the touch switch 610 can be flexibly adjusted, so that the moving plate 502 and the touch switch 610 can be in contact for different time periods, and the drainage time periods can be indirectly different. This structure is more flexible and practical, so that different amounts of grinding liquid are used for workpieces of different sizes.

当需要对收集罩411内部的金属碎屑进行清理时,通过移动壳体420,进而带动固定板421在限位杆二422上进行滑动,同时并挤压弹簧三423进行压缩,直至壳体420解除对收集罩411的封堵,随后可以将收集罩411从防护座401内取出,当收集罩411一端部分从防护座401拉出时,随后松开壳体420,使得壳体420在收集罩411的内部,随着对收集罩411的拉动,能够将收集罩411内部金属碎屑进行铺平,避免顶部的金属碎屑出现溢出情况,通过此结构,更好的提高装置的使用效果,满足实际使用需求。When it is necessary to clean the metal debris inside the collecting cover 411, the shell 420 is moved to drive the fixed plate 421 to slide on the limit rod 2 422, and the spring 3 423 is squeezed to compress until the shell 420 releases the blockage of the collecting cover 411, and then the collecting cover 411 can be taken out from the protective seat 401. When one end of the collecting cover 411 is pulled out of the protective seat 401, the shell 420 is then released, so that the shell 420 is inside the collecting cover 411. As the collecting cover 411 is pulled, the metal debris inside the collecting cover 411 can be flattened to prevent the metal debris on the top from overflowing. Through this structure, the use effect of the device can be better improved to meet actual use needs.

需要说明的是:供气罩一504和供气罩二508的一侧均安装有单向进气阀,排气管一端安装有单向排气阀。It should be noted that: a one-way air inlet valve is installed on one side of the air supply hood 1 504 and the air supply hood 2 508, and a one-way exhaust valve is installed at one end of the exhaust pipe.

最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims (10)

1.一种金属加工用的磨削装置,包括磨削机座(1)以及安装在所述磨削机座(1)顶部可移动的砂轮机构(2)和安装在磨削机座(1)上表面的夹具(3);1. A grinding device for metal processing, comprising a grinding machine base (1), a grinding wheel mechanism (2) movably mounted on the top of the grinding machine base (1), and a clamp (3) mounted on the upper surface of the grinding machine base (1); 其特征在于:所述磨削机座(1)上安装有防护组件(4),所述防护组件(4)包括转动杆(405)以及用于驱动转动杆(405)的驱动电机(402)、防护座(401)、转轴(403)、锥齿轮机构(404)、扇板(406)、连接轴(407)、弹簧一(408)、磁铁板(409)、收集罩(411)、遮挡板(413)、弹性素皮(414)和刮板(424);The invention is characterized in that: a protection assembly (4) is installed on the grinding machine base (1), and the protection assembly (4) comprises a rotating rod (405) and a driving motor (402) for driving the rotating rod (405), a protection base (401), a rotating shaft (403), a bevel gear mechanism (404), a fan plate (406), a connecting shaft (407), a spring (408), a magnet plate (409), a collecting cover (411), a shielding plate (413), an elastic leather (414) and a scraper (424); 所述防护组件(4)上安装有气动冲击组件(5),所述气动冲击组件(5)包括往复丝杆(501)、移动板(502)、推杆(503)、供气罩一(504)、移动活塞(505)、输送管(506)、竹节管一(507)和供气罩二(508);A pneumatic impact assembly (5) is installed on the protection assembly (4), and the pneumatic impact assembly (5) comprises a reciprocating screw (501), a movable plate (502), a push rod (503), an air supply hood 1 (504), a movable piston (505), a delivery pipe (506), a bamboo tube 1 (507), and an air supply hood 2 (508); 所述防护组件(4)上安装有间歇式注入组件(6),所述间歇式注入组件(6)包括储液箱(601)以及提取液体的抽泵(602)、排出管(603)、竹节管二(604)、套筒(605)、弹簧四(606)、螺纹杆(607)、挡块(609)和触碰开关(610)。An intermittent injection assembly (6) is mounted on the protection assembly (4), and the intermittent injection assembly (6) comprises a liquid storage tank (601), a pump (602) for extracting liquid, a discharge pipe (603), a second bamboo tube (604), a sleeve (605), a fourth spring (606), a threaded rod (607), a stopper (609), and a touch switch (610). 2.根据权利要求1所述的金属加工用的磨削装置,其特征在于:所述磨削机座(1)的上表面安装有可滑动连接的防护座(401),所述防护座(401)的一侧通过螺栓连接有驱动电机(402),所述驱动电机(402)的输出端通过螺钉连接有转轴(403),所述转轴(403)的表面通过轴承转动连接有安装块一,所述转轴(403)的一端通过轴承转动连接有安装块二,且安装块二固定在防护座(401)的表面,所述转轴(403)的表面通过螺钉连接有锥齿轮机构(404),所述锥齿轮机构(404)的另一端固定有转动杆(405),所述转动杆(405)的外部设置有多组呈环形等距排列的扇板(406),所述扇板(406)的一侧固定有连接轴(407),所述连接轴(407)的表面绕设有两组呈对称排列的弹簧一(408),所述防护座(401)的内部固定有刮板(424),所述防护座(401)的内部设置有收集罩(411),所述扇板(406)的表面一侧设置有磁铁板(409),所述防护座(401)的顶部设置有遮挡板(413)。2. The grinding device for metal processing according to claim 1 is characterized in that: a slidably connected protective seat (401) is installed on the upper surface of the grinding machine seat (1), a driving motor (402) is connected to one side of the protective seat (401) by bolts, the output end of the driving motor (402) is connected to a rotating shaft (403) by screws, the surface of the rotating shaft (403) is rotatably connected to a mounting block 1 by a bearing, one end of the rotating shaft (403) is rotatably connected to a mounting block 2 by a bearing, and the mounting block 2 is fixed to the surface of the protective seat (401), and the surface of the rotating shaft (403) is connected to a bevel gear mechanism (404) by screws. ), a rotating rod (405) is fixed to the other end of the bevel gear mechanism (404), a plurality of groups of fan plates (406) arranged equidistantly in a ring shape are arranged outside the rotating rod (405), a connecting shaft (407) is fixed to one side of the fan plate (406), two groups of springs (408) arranged symmetrically are wound around the surface of the connecting shaft (407), a scraper (424) is fixed to the inside of the protective seat (401), a collecting cover (411) is arranged inside the protective seat (401), a magnet plate (409) is arranged on one side of the surface of the fan plate (406), and a shielding plate (413) is arranged on the top of the protective seat (401). 3.根据权利要求2所述的金属加工用的磨削装置,其特征在于:所述遮挡板(413)和防护座(401)之间固定有弹性素皮(414),所述遮挡板(413)的一侧设置有限位杆一(416),所述限位杆一(416)的表面滑动连接有连接杆(415),所述限位杆一(416)的表面绕设有弹簧二(417),所述连接杆(415)的一端通过转动轴转动连接有滚轮(418),所述砂轮机构(2)的一侧固定安装有倾斜板(419)。3. The grinding device for metal processing according to claim 2 is characterized in that: an elastic leather (414) is fixed between the baffle plate (413) and the protective seat (401), a limit rod 1 (416) is provided on one side of the baffle plate (413), a connecting rod (415) is slidably connected to the surface of the limit rod 1 (416), a spring 2 (417) is wound around the surface of the limit rod 1 (416), one end of the connecting rod (415) is rotatably connected to a roller (418) via a rotating shaft, and an inclined plate (419) is fixedly installed on one side of the grinding wheel mechanism (2). 4.根据权利要求3所述的金属加工用的磨削装置,其特征在于:所述防护座(401)的上表面开设有与扇板(406)相适配的弧形槽(412)。4. The grinding device for metal processing according to claim 3, characterized in that an arc groove (412) adapted to the fan plate (406) is provided on the upper surface of the protective seat (401). 5.根据权利要求4所述的金属加工用的磨削装置,其特征在于:所述扇板(406)的另一侧粘接有EPE板(410)。5. The grinding device for metal processing according to claim 4, characterized in that an EPE plate (410) is bonded to the other side of the fan plate (406). 6.根据权利要求5所述的金属加工用的磨削装置,其特征在于:所述收集罩(411)的一侧设置有壳体(420),所述壳体(420)的两侧固定有固定板(421),所述固定板(421)的表面滑动连接有限位杆二(422),所述限位杆二(422)的上下两端分别固定有面板和挡柱;所述限位杆二(422)的表面绕设有弹簧三(423)。6. The grinding device for metal processing according to claim 5 is characterized in that: a shell (420) is provided on one side of the collecting cover (411), and fixed plates (421) are fixed on both sides of the shell (420), and the surface of the fixed plate (421) is slidably connected to a limiting rod 2 (422), and a panel and a blocking column are fixed to the upper and lower ends of the limiting rod 2 (422), respectively; a spring 3 (423) is wound around the surface of the limiting rod 2 (422). 7.根据权利要求1所述的金属加工用的磨削装置,其特征在于:所述转轴(403)的一端固定有往复丝杆(501),所述往复丝杆(501)的另一端通过轴承转动连接有安装块三,且安装块三和防护座(401)固定连接,所述往复丝杆(501)的表面螺纹连接有移动板(502),所述移动板(502)的一侧固定有推杆(503),所述防护座(401)的上表面固定有呈敞口结构上下分布的供气罩一(504)和供气罩二(508),所述供气罩一(504)和供气罩二(508)的内部均滑动连接有移动活塞(505),所述供气罩一(504)的上表面固定有两组呈对称排列的排气管,且排气管的一端固定有竹节管一(507),排气管的表面固定有输送管(506)。7. The grinding device for metal processing according to claim 1 is characterized in that: a reciprocating screw (501) is fixed to one end of the rotating shaft (403), the other end of the reciprocating screw (501) is rotatably connected to a mounting block three through a bearing, and the mounting block three is fixedly connected to a protective seat (401), a movable plate (502) is threadedly connected to the surface of the reciprocating screw (501), a push rod (503) is fixed to one side of the movable plate (502), an air supply hood 1 (504) and an air supply hood 2 (508) which are distributed up and down in an open structure are fixed to the upper surface of the protective seat (401), the interior of the air supply hood 1 (504) and the air supply hood 2 (508) are both slidably connected with a movable piston (505), two groups of symmetrically arranged exhaust pipes are fixed to the upper surface of the air supply hood 1 (504), and a bamboo tube 1 (507) is fixed to one end of the exhaust pipe, and a conveying pipe (506) is fixed to the surface of the exhaust pipe. 8.根据权利要求7所述的金属加工用的磨削装置,其特征在于:所述防护座(401)的表面开设有与移动板(502)相适配的限位槽,所述移动板(502)和防护座(401)通过此限位槽滑动连接。8. The grinding device for metal processing according to claim 7, characterized in that: a limiting groove matched with the movable plate (502) is opened on the surface of the protective seat (401), and the movable plate (502) and the protective seat (401) are slidably connected through the limiting groove. 9.根据权利要求1所述的金属加工用的磨削装置,其特征在于:所述防护座(401)的一侧通过支撑板固定有储液箱(601),所述储液箱(601)的顶部固定有抽泵(602),所述抽泵(602)的输入端固定有连接管,所述抽泵(602)的输出端固定有排出管(603),所述排出管(603)的一端固定有竹节管二(604),安装块二的内部滑动连接有套筒(605),所述套筒(605)的表面绕设有弹簧四(606),所述套筒(605)的内部通过轴承转动连接有螺纹杆(607),所述螺纹杆(607)的表面螺纹连接有挡块(609),所述套筒(605)的一端固定安装有触碰开关(610)。9. The grinding device for metal processing according to claim 1 is characterized in that: a liquid storage tank (601) is fixed to one side of the protective seat (401) through a support plate, a pump (602) is fixed to the top of the liquid storage tank (601), a connecting pipe is fixed to the input end of the pump (602), a discharge pipe (603) is fixed to the output end of the pump (602), a bamboo tube (604) is fixed to one end of the discharge pipe (603), a sleeve (605) is slidably connected to the inside of the mounting block (605), a spring (606) is wound around the surface of the sleeve (605), a threaded rod (607) is rotatably connected to the inside of the sleeve (605) through a bearing, a stopper (609) is threadedly connected to the surface of the threaded rod (607), and a touch switch (610) is fixedly installed at one end of the sleeve (605). 10.根据权利要求9所述的金属加工用的磨削装置,其特征在于:所述套筒(605)的表面固定有限位条(608),安装块二的内部开设有与限位条(608)相适配的卡槽。10. The grinding device for metal processing according to claim 9, characterized in that a limit strip (608) is fixed on the surface of the sleeve (605), and a slot matching the limit strip (608) is provided inside the second mounting block.
CN202410275125.9A 2024-03-12 2024-03-12 Grinding device for metal processing Active CN117862995B (en)

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