JP2012187699A - Device of treating magnetic material cutting swarf of machine tool and magnetic grinding swarf of grinding machine - Google Patents

Device of treating magnetic material cutting swarf of machine tool and magnetic grinding swarf of grinding machine Download PDF

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JP2012187699A
JP2012187699A JP2011066678A JP2011066678A JP2012187699A JP 2012187699 A JP2012187699 A JP 2012187699A JP 2011066678 A JP2011066678 A JP 2011066678A JP 2011066678 A JP2011066678 A JP 2011066678A JP 2012187699 A JP2012187699 A JP 2012187699A
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grinding
swarf
cutting
scraper
rotor
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Gen Tsukiyama
巖 築山
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Abstract

PROBLEM TO BE SOLVED: To allow sunk cutting swarf or grinding swarf and fine cutting swarf in cutting oil agent or grinding swarf to be automatically collected using one motor without the collection labor of an operator into a cutting swarf box or a grinding swarf box with a scraping plate attached to a distal end of a bar.SOLUTION: A series of operations of discharging sunk cutting swarf or grinding swarf by an outer scraper 10, simultaneously attracting fine cutting swarf or grinding swarf in a cutting oil agent or a grinding oil agent to a lower surface outer side of a rotor 8 by a magnet 9 provided inside the outer rotor 8 to perform the collection from the inside of a cutting liquid agent or a grinding agent, and performing the conveyance to the outside of a machine by an inner scraper 14 are simultaneously and automatically performed by connected components using one motor 1, and the cutting swarf or the grinding swarf can be thereby collected.

Description

本発明は、工作機械から出た磁性体の切くず及び研削盤から出た磁性体の研削滓を沈降と磁石によって回収する装置である。  The present invention is an apparatus for collecting magnetic chips from a machine tool and grinding rods from a grinding machine by settling and magnets.

従来の工作機械の磁性体切くず処理装置(以下、切くず処理装置)は、第一番目に、工作機械から排出された切削油剤と切くずがタンクの上部に設けられたフィルタ上に流れて切くずはフィルタ上に堆積して作業者が棒の先に取付けた掻板で切くずを回収していた。
また第2番目に、ヒンジパン式のコンベヤで大きな切くずのみを回収していた。
さらに第3番目に、コンベヤの底に磁石を設けてスクレーパで掻寄せて回収していた・そして第4番目に、スクレーパ式コンベヤで大きな切くずを回収し、磁石を設けた別の機構とくみあわせた装置で回収するものもある。
第5番目に、研削盤の磁性体研削滓(以下、研削滓)は、回転するドラムの内部に磁石を設け、ドラムの下部通路に研削油剤を通して研削滓を回収していた。
In conventional machine tool magnetic chip processing equipment (hereinafter referred to as chip processing apparatus), firstly, the cutting fluid discharged from the machine tool and chips flow on a filter provided in the upper part of the tank. Chips were deposited on the filter and the operator collected the chips with a scraper attached to the tip of the rod.
Second, only large chips were collected by a hinge pan type conveyor.
Third, a magnet was installed at the bottom of the conveyor and scraped with a scraper. And fourth, a large scrap was collected with a scraper conveyor and another mechanism with a magnet was added. Some are collected with the combined equipment.
Fifth, a magnetic grinder (hereinafter referred to as a grinder) of a grinding machine is provided with a magnet inside a rotating drum and collects the grinder through a grinding oil in a lower passage of the drum.

以上に述べた従来の切くず処理装置で、1番目に記載した装置は、作業者が頻繁に切くずを手作業で回収するという煩雑性があった。
第2番目のものは、微小な切くずが切削油剤貯留タンクに流れ込み堆積するという問題があった。第3番目の装置は、磁石に吸着した切くず、または、研削滓をスクレーパで掻出す為、コンベヤの底が摩耗するという問題があった。
第4番目の装置は、コンベヤの他に別の磁石を設けた機構の構成が必要であった。
第5番目の装置は、磁石を内蔵したドラムに研削油剤及び研削滓が接触する前に溜枡を設ける為、溜枡の底に研削 滓が堆積するという問題があった。またドラムに付着した研削滓を掻落とす為に、ドラム及び掻板が摩耗するという問題があった。
In the conventional chip disposal apparatus described above, the apparatus described first has the trouble that an operator frequently collects chips manually.
The second one had a problem that minute chips flow into the cutting fluid storage tank and accumulate. The third device has a problem that the bottom of the conveyor is worn because scraps adhering to the magnet or scraping grinder are scraped out by a scraper.
The 4th apparatus needed the structure of the mechanism which provided another magnet other than the conveyor.
The fifth device has a problem in that a grinding rod accumulates on the bottom of the reservoir because the reservoir is provided before the grinding oil and the grinding rod come into contact with the drum containing the magnet. In addition, there is a problem that the drum and the scraper are worn away in order to scrape off the grinding rod adhering to the drum.

本発明は、このような従来の構成が有していた問題を解決しようとするものであり、大きな切くず、または、研削滓は沈降させ外側スクレーパーで掻出し、切削油剤または研削油剤中の微小切くず、または、研削滓はロータ内部に切削油剤または、研削油剤から離れた空気中迄設けた磁石で、外側ロータの下面外側に吸着して、磁石の無い空気中で本体の底部に落下し、ロータの下面に設けた内側のスクレーパで機外まで排出させることを目的とするものである。  The present invention is intended to solve the problems of such a conventional configuration. A large chip or a grinding wrinkle is settled and scraped out by an outer scraper, and a minute amount in a cutting fluid or a grinding fluid is obtained. Chips or grinding rods are magnets installed inside the rotor up to the cutting fluid or air away from the grinding fluid, and are attracted to the outside of the lower surface of the outer rotor and fall to the bottom of the main body in air without magnets. The purpose of this is to discharge to the outside with an internal scraper provided on the lower surface of the rotor.

本装置に、工作機械から切削油剤と一緒に切くず、または、研削盤から研削油剤と一緒に研削滓が、流路を通って入口から入り、大きな切くず、または、研削滓は沈降して本装置の下部に溜まる。微小切くず、または、研削滓は、切削油剤または、研削油剤の中に浮遊して本装置の底部に設けたスリットから貯留タンクへ流入するときに磁石によって吸着し除去する。  The machine enters the machine together with cutting fluid from the machine tool, or grinding grinder from the grinding machine together with grinding fluid through the flow path from the inlet, and large chips or grinding rod settles. Accumulate at the bottom of the device. The minute chips or grinding rods are adsorbed and removed by a magnet when floating in the cutting fluid or the grinding fluid and flowing into the storage tank from the slit provided at the bottom of the apparatus.

本装置の本体は円形で傾斜していて、減速歯車付モータ(以下、モータ)で内側のロータを回転させ、連結バーで外側のロータを回転させる。外側のロータに外側スクレーパと内側スクレーパを設けてあり、沈降した切くず、または、研削滓を排出する。外側のロータはステンレス製で、内部に非接触で磁石を本体側に固定させてあり、外側ロータの下面外側に微小切くず、または、研削滓を吸着させて回転により排出させる機能を有している。  The main body of the apparatus is circular and inclined, and the inner rotor is rotated by a motor with a reduction gear (hereinafter referred to as a motor), and the outer rotor is rotated by a connecting bar. An outer scraper and an inner scraper are provided on the outer rotor, and the settled chips or grinding rods are discharged. The outer rotor is made of stainless steel, the magnet is fixed to the main body side without contact inside, and has the function of adsorbing a small chip or grinding rod on the outer surface of the outer rotor and discharging it by rotation. Yes.

上述したように、本発明の切くず、または、研削滓処理装置は、作業者が棒の先に取付けた掻板で切くず箱または研削滓箱に回収するという労力が無くなる。また、1個のモータで沈降した切くずまたは、研削滓そして切削油剤中の微小切くず、または、研削滓を自動的に回収出来るものである。  As described above, the chip or grinding rod processing apparatus of the present invention eliminates the labor of the operator collecting the chip or the grinding rod box into the chip box or the grinding rod box with a scraper attached to the tip of the rod. Moreover, the chip | tip which settled with one motor, or the grinding | polishing chip | tip and the fine chip | tip in a cutting fluid, or a grinding | polishing grapple can be collect | recovered automatically.

本発明の実施形態を示す切くず、または研削滓処理装置の断面図である  1 is a cross-sectional view of a chip or grinding wrinkle processing apparatus showing an embodiment of the present invention. 同上面図である。  It is the same top view. 同図1におけるA−A線断面図である。  It is the sectional view on the AA line in FIG. 同図1におけるB部詳細図である。  FIG. 2 is a detailed view of part B in FIG. 1.

以下、本発明を実施するための形態を図1〜図4に基づいて説明する。  Hereinafter, embodiments for carrying out the present invention will be described with reference to FIGS.

図において、1はモータで、円形の傾斜した本体2の上部カバー3に取付けてある。
モータには軸4が接続されて、本体上部カバーと本体下部に設けた軸受5で回転させる。
In the figure, reference numeral 1 denotes a motor, which is attached to an upper cover 3 of a circular inclined main body 2.
A shaft 4 is connected to the motor and is rotated by a bearing 5 provided on the upper cover of the main body and the lower part of the main body.

軸は内側ロータ6と連結バー7によって外側ロータ8に接続されている。  The shaft is connected to the outer rotor 8 by an inner rotor 6 and a connecting bar 7.

外側ロータはステンレス製で、その内側に磁石9がロータと非接触で、本体側に、切削油剤または、研削油剤の無い空気中のところまで設けられている。微小切くず、または、研削滓はロータの下面外側に吸着されて、回転によって切削油剤または、研削油剤の液面から離れた空気中の磁石の無いところで本体の底部に落下する。  The outer rotor is made of stainless steel, and the magnet 9 is not in contact with the rotor on the inner side, and is provided on the main body side up to the place where there is no cutting oil or grinding oil. The minute chips or grinding rods are adsorbed to the outside of the lower surface of the rotor and fall to the bottom of the main body where there is no magnet in the air away from the surface of the cutting fluid or grinding fluid by rotation.

外側ロータには外側スクレーパ10が取付けられ、本装置の入口11から切削油剤または、研削油剤と一緒に流入した切くず、または、研削滓が本体の傾斜した底部に沈降し、回転によって排出口12迄搬送し切くず、または、研削滓回収箱13へ回収する。  An outer scraper 10 is attached to the outer rotor, and chips or grinding rods flowing together with the cutting fluid or the grinding fluid from the inlet 11 of the present apparatus settle on the inclined bottom portion of the main body, and the discharge port 12 is rotated by rotation. The scraps are collected until they are collected or collected in the grinding rod recovery box 13.

外側ロータの下面外側に内側スクレーパ14が設けられており、切削油剤、または、研削油剤中の微小切くず、または、研削滓を磁石があるところまではロータの下面外側に吸着して搬送し、磁石の無いところから本体底部に落下した微小切くずまたは、研削滓を排出口まで回転によって搬送する。また、外側スクレーパが切くずまたは研削滓を搬出途中で傾斜した本体の中心側へずれて移動した場合も一緒に掻出す。
以上の構成部品で、切削油剤または研削油剤はスリット15を通るときに磁石によって微小切くず、または、微小研削滓は除去され、浄化されて切削油剤または、研削油剤貯留タンク16へ流入する。
An inner scraper 14 is provided outside the lower surface of the outer rotor, and the cutting fluid or fine chips in the grinding fluid or the grinding rod is adsorbed to the lower surface of the rotor and conveyed to the place where the magnet is located, A small chip that falls to the bottom of the main body from a place where there is no magnet or a grinding rod is conveyed to the discharge port by rotation. In addition, the scraper is scraped together when the outer scraper moves to the center side of the tilted main body in the course of carrying out the chips or the grinding rod.
In the above components, when the cutting fluid or grinding fluid passes through the slit 15, the fine chips or the fine grinding rods are removed by the magnet and purified, and flow into the cutting fluid or grinding fluid storage tank 16.

1 モータ
2 本体
3 本体の上部カバー
4 軸
5 軸受
6 内側ロータ
7 連結バー
8 外側ロータ
9 磁石
10 外側スクレーパ
14 内側スクレーパ
DESCRIPTION OF SYMBOLS 1 Motor 2 Main body 3 Upper cover of main body 4 Shaft 5 Bearing 6 Inner rotor 7 Connecting bar 8 Outer rotor 9 Magnet 10 Outer scraper 14 Inner scraper

Claims (1)

傾斜した円形の本体2に、内側ロータ5及び外側ロータ6を要し、外側ロータに外側スクレーパ9そして内側スクレーパ14を設け、外側ロータの内部に非接触した磁石を本体側に固定させ、外側ロータの下面外側に微小切くず、または。研削滓を吸着させ搬送して浄化する磁性体の切くず、または、研削滓処理装置。The inclined circular main body 2 requires the inner rotor 5 and the outer rotor 6, the outer rotor is provided with the outer scraper 9 and the inner scraper 14, and a magnet that is not in contact with the inside of the outer rotor is fixed to the main body side, and the outer rotor Small chips on the outside of the bottom, or. A chip of magnetic material or a grinding rod processing device that adsorbs and transports the grinding rod to purify it.
JP2011066678A 2011-03-08 2011-03-08 Device of treating magnetic material cutting swarf of machine tool and magnetic grinding swarf of grinding machine Withdrawn JP2012187699A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109366343A (en) * 2018-11-20 2019-02-22 辽宁科技大学 A kind of screening of magnetic abrasive, filtering, recyclable device and method
CN111761401A (en) * 2020-05-29 2020-10-13 余汉锡 Cutting iron fillings collection device
CN111941253A (en) * 2020-08-10 2020-11-17 张金 Automatic burnishing device of car bearing
CN112405085A (en) * 2020-11-11 2021-02-26 广东电网有限责任公司 Scrap collecting device and scrap collecting method for transformer machining
CN115502823A (en) * 2022-07-14 2022-12-23 南通金通茂电子有限公司 Metal grinding device with attached magnetic suction scrap removing mechanism

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109366343A (en) * 2018-11-20 2019-02-22 辽宁科技大学 A kind of screening of magnetic abrasive, filtering, recyclable device and method
CN109366343B (en) * 2018-11-20 2023-08-08 辽宁科技大学 Magnetic abrasive screening, filtering and recycling device and method
CN111761401A (en) * 2020-05-29 2020-10-13 余汉锡 Cutting iron fillings collection device
CN111941253A (en) * 2020-08-10 2020-11-17 张金 Automatic burnishing device of car bearing
CN112405085A (en) * 2020-11-11 2021-02-26 广东电网有限责任公司 Scrap collecting device and scrap collecting method for transformer machining
CN115502823A (en) * 2022-07-14 2022-12-23 南通金通茂电子有限公司 Metal grinding device with attached magnetic suction scrap removing mechanism

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