CN117773442B - Hot galvanizing type steel welding manufacturing and processing equipment and technology thereof - Google Patents
Hot galvanizing type steel welding manufacturing and processing equipment and technology thereof Download PDFInfo
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- CN117773442B CN117773442B CN202410205444.2A CN202410205444A CN117773442B CN 117773442 B CN117773442 B CN 117773442B CN 202410205444 A CN202410205444 A CN 202410205444A CN 117773442 B CN117773442 B CN 117773442B
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 120
- 239000010959 steel Substances 0.000 title claims abstract description 120
- 238000003466 welding Methods 0.000 title claims abstract description 89
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000012545 processing Methods 0.000 title claims abstract description 18
- 238000005516 engineering process Methods 0.000 title abstract description 6
- 238000005246 galvanizing Methods 0.000 title description 4
- 238000001514 detection method Methods 0.000 claims abstract description 43
- 210000001503 joint Anatomy 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 10
- 230000008569 process Effects 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims description 33
- 229910001335 Galvanized steel Inorganic materials 0.000 claims description 17
- 239000008397 galvanized steel Substances 0.000 claims description 17
- 238000005520 cutting process Methods 0.000 claims description 10
- 238000013461 design Methods 0.000 claims description 8
- 238000007689 inspection Methods 0.000 claims description 6
- 238000004381 surface treatment Methods 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 5
- 230000007547 defect Effects 0.000 claims description 4
- 238000005259 measurement Methods 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 230000006870 function Effects 0.000 description 8
- 238000005457 optimization Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 239000003245 coal Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
The invention discloses a hot dip galvanized profiled bar welding manufacturing and processing device and a process thereof, and relates to the field of steel welding, wherein the hot dip galvanized profiled bar welding manufacturing and processing device comprises an operation platform, a movable piece is arranged at the upper end of the operation platform, and an adjusting piece is arranged at one end of the movable piece; the two sides of the lower end of the adjusting piece are respectively provided with a first limiting component and a second limiting component, and the positions of the first limiting component and the second limiting component are adjusted through the movable piece and the adjusting piece; according to the hot dip galvanized profiled bar welding manufacturing processing equipment and the hot dip galvanized profiled bar welding manufacturing processing technology, as the butt joint positions of the steel are mostly in the uneven condition, a plurality of points of the butt joint positions of the steel are required to be welded and fixed during welding, the steel is further limited primarily, secondary detection is carried out on the butt joint positions by matching with the cylinder, and the two steel after welding are ensured to be in a flat state, so that the whole steel is kept stable during subsequent welding, and meanwhile, the whole quality of the steel is improved.
Description
Technical Field
The invention relates to a steel welding technology, in particular to a hot dip galvanized profiled bar welding manufacturing and processing device and a hot dip galvanized profiled bar welding manufacturing and processing technology.
Background
The hot dip galvanized steel pipe is widely used in manufacturing industries such as construction, machinery, coal mine, chemical industry, railway vehicles, automobile industry, highway, bridge, container, sports facilities, agricultural machinery, petroleum machinery, and prospecting machinery, and when the hot dip galvanized steel pipe is produced and processed, it is generally necessary to weld the steel pipe according to the working requirements, for example, when the length of the steel pipe is insufficient, it is necessary to weld and connect two steel pipes to reach the required length.
In chinese patent of publication No. CN115533441B, a hot dip galvanized steel welding fabrication processing apparatus is disclosed, this hot dip galvanized steel welding fabrication processing apparatus, through setting up a plurality of first chucks and second chucks, thereby make the staff when welding one of them pair of steel pipe, other personnel can install other steel pipes in the welded while, and can demolish the steel pipe that the welding was accomplished, make the steel pipe after the welding is accomplished, only need rotate first carousel and second carousel, rotate the steel pipe that other positions were installed to the welding station and weld, and the steel pipe that welds can rotate to the dismouting station and dismantle, thereby make the welding work can go on in proper order, and can carry out the dismouting work of steel pipe when welding, thereby save time, and improve efficiency, and through setting up steel pipe slewing mechanism, thereby can drive first connecting axle and second connecting axle and rotate thereupon when first carousel and second connecting axle one end pin all contact with the push rod, driving motor starts the movable disk, make the push rod stir and rotate, thereby make first connecting axle and second connecting axle rotate, thereby make the welding work can be done with the first chuck, thereby the welding work is rotated comprehensively.
The existing equipment is used for fixing two ends of steel through fixing pieces when the steel is welded, most of the fixing pieces can only fix the tail ends of steel pipes, and in the welding process, the steel needs to be rotated, so that an unwelded part slowly rotates towards one end of a welding point, but the surface of the steel is mostly in a rough state when the steel rotates, so that the angle difference is easily generated at the welding position of two steel when the steel is welded in a rotating way, the part which is just welded is easily unstable when the steel is welded, the quality of the steel is likely to be influenced, the center of the steel cannot be well ensured to be on the same point, and the welded steel cannot be well detected to deform or not, so that the quality of the steel is likely to be influenced, and further, the hot dip galvanizing type steel welding manufacturing equipment and the hot dip galvanizing type steel welding manufacturing process equipment are developed.
Disclosure of Invention
The invention aims to provide a hot dip galvanized profiled bar welding manufacturing and processing device and a hot dip galvanized profiled bar welding manufacturing and processing technology, so as to solve the defects in the prior art.
In order to achieve the above object, the present invention provides the following technical solutions: the hot dip galvanized profiled bar welding manufacturing and processing equipment comprises an operation platform, wherein a movable piece is arranged at the upper end of the operation platform, and an adjusting piece is arranged at one end of the movable piece;
the two sides of the lower end of the adjusting piece are respectively provided with a first limiting component and a second limiting component, the positions of the first limiting component and the second limiting component are adjusted through the movable piece and the adjusting piece, one side of the adjusting piece is provided with a rotating piece, and the first limiting component and the second limiting component are driven to rotate through the rotating piece;
The first limiting assembly comprises a sliding rail, a sliding block is slidably arranged on the outer surface of the sliding rail, a cylinder is arranged at one end of the sliding block, a limiting block is slidably arranged on the outer surface of the cylinder, a movable plate is slidably arranged on the outer surface of the limiting block, a clamping piece is rotatably arranged at one end, close to the cylinder, of the movable plate, and one end of steel is limited through the clamping piece;
The second limiting assembly comprises a connecting block, one end of the connecting block is provided with a sphere, the outer surface of the sphere is provided with a supporting block, one end, far away from the sphere, of the supporting block is fixedly provided with a fixed block, two sides of the fixed block are provided with clamping plates, one ends, far away from each other, of the two clamping plates are respectively provided with a clamping block in a rotating mode, and one end of steel is pre-fixed through the clamping blocks;
The welding piece is assembled in the inner cavity of the operating platform and is used for welding the butt joint position of the two steels;
The detection assembly is assembled in the inner cavity of the operation platform and positioned at one side of the welding piece and is used for measuring welded steel;
And the storage piece is assembled in the inner cavity of the operating platform and used for storing welded steel.
As a further optimization scheme of the invention, one end of the sliding rail is connected with the output end of the adjusting piece, meanwhile, one end of the sliding rail is provided with a driving piece, the output end of the driving piece is provided with a fixed plate, and one end of the fixed plate is connected with the limiting block.
As a further optimization scheme of the invention, one end of the fixed plate is provided with a first power piece, the output end of the first power piece penetrates through and extends to the other end of the movable plate, and meanwhile, the output end of the first power piece is fixedly connected with one end of the clamping piece.
As a further optimization scheme of the invention, the outer surface of the supporting block is rotatably provided with a screw, the outer surface of the screw is rotatably provided with a push rod, and one end of the push rod far away from the screw is rotatably provided with a movable block.
As a further optimization scheme of the invention, one end of the movable block, which is far away from the push rod, is in sliding connection with the outer surface of the clamping block.
As a further optimization scheme of the invention, one end of the screw is provided with a second power piece, and the upper end of the second power piece is movably connected with the connecting block.
As a further optimization scheme of the invention, the opposite ends of the two clamping plates are respectively provided with an arc-shaped plate in a rotating way, the lower ends of the two arc-shaped plates are respectively provided with a rotating block, and a telescopic piece is arranged between the two rotating blocks.
As a further optimization scheme of the invention, the detection assembly comprises a collection plate, two extension plates are arranged at one end of the collection plate, a movable rod is rotatably arranged on the outer surface of the extension plate, and a detection block is rotatably arranged at one end, away from the extension plate, of the movable rod.
As a further optimization scheme of the invention, an elastic piece is rotatably arranged on the outer surface of the extension plate and positioned on one side of the extension plate, and meanwhile, one end of the elastic piece, which is far away from the extension plate, is rotatably connected with the detection block, and one end of the detection block is provided with a detection piece.
A hot dip galvanized profiled bar welding manufacturing process comprises the following steps:
S1, preparing materials: selecting hot dip galvanized steel materials meeting the requirements, checking whether the steel materials are damaged or have surface defects, and ensuring good material quality;
S2, size measurement and cutting: according to the design requirements, measuring and marking the required size and length, and cutting the hot dip galvanized steel profile material into the required size by using corresponding cutting equipment;
S3, assembling parts: assembling each part according to the correct position and angle according to the design drawing or requirement, and fixing the assembled parts;
S4, welding: welding the assembled hot dip galvanized steel section materials by using proper welding equipment;
S5, surface treatment: after the welding is finished, carrying out surface treatment on the welded joint and the peripheral area;
S6, quality inspection: and (5) performing quality inspection on the hot dip galvanized steel section material manufactured by welding.
Compared with the prior art, the hot dip galvanized profiled bar welding manufacturing and processing equipment and the process thereof provided by the invention have the advantages that as the butt joint of the steel is in the uneven condition, a plurality of points at the butt joint of the steel are required to be welded and fixed during welding, the steel is further primarily limited, the butt joint of the steel is matched with a cylinder for secondary detection, and the two welded steel are ensured to be in a flat state, so that the whole steel is kept stable during subsequent welding, and meanwhile, the whole quality of the steel is improved.
After the detection is finished, loosening the clamping blocks on the second limiting assembly, supporting the steel through the arc-shaped plate, and reserving a certain movable space for the steel; simultaneously, the first power piece is started to drive the clamping piece to rotate, so that the roughness at the clamping part at one end of the steel is reduced, and when the steel rotates, slight angle difference is generated, so that the pre-fixed welding point is damaged, and the quality of the whole steel is influenced.
When steel and detection piece contact, tightly press on the detection piece to support the detection piece through the elastic component, the detection piece that cooperation detection piece one end set up simultaneously keeps track of the dimensional accuracy after the steel welding, guarantees the quality of steel after the welding.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments described in the present application, and other drawings may be obtained according to these drawings for a person having ordinary skill in the art.
FIG. 1 is a first schematic view of an overall structure according to an embodiment of the present invention;
FIG. 2 is a second schematic diagram of an overall structure according to an embodiment of the present invention;
fig. 3 is a first schematic view of a first limiting component structure according to an embodiment of the present invention;
Fig. 4 is a second schematic view of a first limiting component structure according to an embodiment of the present invention;
fig. 5 is a first schematic view of a second limiting component structure according to an embodiment of the present invention;
Fig. 6 is a second schematic view of a second limiting component structure according to an embodiment of the present invention;
FIG. 7 is an enlarged view of structure A of FIG. 6;
FIG. 8 is a schematic diagram of a detection component according to an embodiment of the present invention;
fig. 9 is an overall flow chart provided in an embodiment of the present invention.
Reference numerals illustrate:
1. An operating platform; 2. a first limit assembly; 3. the second limiting component; 4. a detection assembly; 11. a support plate; 12. a movable member; 13. an adjusting member; 14. a welding member; 15. a storage member; 16. a rotating member; 21. a slide rail; 22. a slide block; 23. a driving member; 24. a cylinder; 241. a positioning block; 25. a limiting block; 26. a first power member; 27. a movable plate; 28. a clamping piece; 29. a fixing plate; 31. a connecting block; 32. a sphere; 33. a support block; 34. a fixed block; 341. a clamping plate; 35. a screw; 351. a second power member; 36. a push rod; 37. a movable block; 38. clamping blocks; 39. an arc-shaped plate; 391. a rotating block; 392. a telescoping member; 41. a collection plate; 42. an extension plate; 43. a movable rod; 44. an elastic member; 45. a detection block; 46. and a detecting piece.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that, directions or positional relationships indicated by terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., are directions or positional relationships based on the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific direction, be constructed and operated in a specific direction, and thus should not be construed as limiting the present invention; the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, and furthermore, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "coupled," and the like are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Embodiment one:
referring to fig. 1-8, a hot dip galvanized profiled bar welding manufacturing apparatus includes an operation platform 1, a movable member 12 is disposed at an upper end of the operation platform 1, and an adjusting member 13 is disposed at one end of the movable member 12.
In the scheme, the movable piece 12 consists of equipment with power output such as a motor and a support plate, and is connected with an external control device, and the upper end of the operation platform 1 is provided with a slideway with a tooth pitch, so that the support plate is driven to move left and right when the motor is started; the adjusting member 13 is composed of a device having a telescopic function such as an electric telescopic rod and a placement plate, and is used for controlling the height adjustment of the components provided on the placement plate so as to be at an optimal position when in use.
Further, two sides of the lower end of the adjusting piece 13 are respectively provided with a first limiting component 2 and a second limiting component 3, the positions of the first limiting component 2 and the second limiting component 3 are adjusted through the movable piece 12 and the adjusting piece 13, one side of the adjusting piece 13 is provided with a rotating piece 16, and the first limiting component 2 and the second limiting component 3 are driven to rotate through the rotating piece 16.
Specifically, the rotating member 16 is a device with power output such as a motor and is connected with an external control device, and when the rotating member 16 is started, the first limiting assembly 2 and the second limiting assembly 3 are driven to synchronously rotate, so that steel butt joint positions of the first limiting assembly 2 and the second limiting assembly 3 are clamped, and separation cannot occur.
Further, the first limiting component 2 comprises a sliding rail 21, the outer surface of the sliding rail 21 is slidably provided with a sliding block 22, meanwhile, one end of the sliding block 22 is provided with a cylinder 24, the outer surface of the cylinder 24 is slidably provided with a limiting block 25, the outer surface of the limiting block 25 is slidably provided with a movable plate 27, one end, close to the cylinder 24, of the movable plate 27 is rotatably provided with a clamping piece 28, and one end of steel is limited by the clamping piece 28.
In this embodiment, after the steel is placed inside the cylinder 24, the end of the steel is fixed by the engaging member 28, so that the steel is kept stable in the welding process, a part with a telescopic function such as an electric telescopic rod is arranged on one side of the sliding rail 21, after the steel is fixed, the sliding block 22 is engaged with the cylinder 24 to perform preliminary detection on the butt joint condition of the steel, so that the steel is in a flat state before welding, and errors in welding are reduced.
Further, the second limiting component 3 comprises a connecting block 31, one end of the connecting block 31 is provided with a sphere 32, the outer surface of the sphere 32 is provided with a supporting block 33, one end, far away from the sphere 32, of the supporting block 33 is fixedly provided with a fixed block 34, two sides of the fixed block 34 are provided with clamping plates 341, one end, far away from each other, of each clamping plate 341 is provided with a clamping block 38 in a rotating mode, and one end of steel is pre-fixed through the clamping blocks 38;
Specifically, the lower end of the fixed block 34 is provided with power output equipment such as an electric telescopic rod and the like, and is connected with an external control device, and meanwhile, two ends of the electric telescopic rod are respectively connected with one ends of the two clamping plates 341 opposite to each other, so that when the electric telescopic rod is started, the distance between the two clamping plates 341 can be adjusted, and the electric telescopic rod is suitable for steel materials with different sizes.
After one end of the steel is fixed on the clamping plate 341, the clamping plate 341 for fixing the steel is adjusted by matching with the sphere 32, so that the steel is kept in a horizontal state when being in butt joint with the steel fixed by the first limiting assembly 2.
Meanwhile, a rubber layer is sleeved at the joint of the clamping block 38 and the steel, so that after the clamping block 38 is contacted with the steel, the stability of the steel is ensured, and after the clamping block 38 is separated from the steel, a certain space is reserved at the upper end of the steel, so that the steel can rotate in the welding process conveniently.
Further, a welding piece 14 is assembled in the inner cavity of the operation platform 1 and is used for welding the butt joint of two steels;
specifically, weldment 14 refers to equipment required to implement the welding process; the weldment 14 includes welders, welding process equipment, and welding aids.
Further, one end of the sliding rail 21 is connected with the output end of the adjusting member 13, meanwhile, one end of the sliding rail 21 is provided with a driving member 23, the output end of the driving member 23 is provided with a fixing plate 29, and one end of the fixing plate 29 is connected with a limiting block 25.
In this scheme, when regulating part 13 starts, synchronous drive whole slide rail 21 rotates, driving part 23 is electric telescopic handle for the adjustment sets up the part on fixed plate 29 and removes, and wherein the upper end of slide rail 21 just is located one side of slider 22 and is provided with actuating device, and actuating device is the equipment that has flexible function such as electric telescopic handle to be connected with external control device, promote slider 22 of slidable mounting on slide rail 21 through actuating device simultaneously and remove, and then make the drum 24 that sets up on slider 22 carry out preliminary leveling to the surface of steel.
One end of the cylinder 24 is rotatably provided with a positioning block 241, and when steel is placed into the cylinder 24, the steel is further limited by the positioning block 241, wherein the positioning block 241 is an arc-shaped block, and a rubber layer is arranged at a contact part of the positioning block 241 and the steel.
Further, one end of the fixed plate 29 is provided with a first power member 26, and an output end of the first power member 26 penetrates through and extends to the other end of the movable plate 27, and meanwhile, the output end of the first power member 26 is fixedly connected with one end of the clamping member 28.
Specifically, the first power member 26 is a device with power output, such as a motor, and is connected with an external control device, so that when the first power member 26 is started, the clamping member 28 is driven to rotate synchronously, and steel on the clamping member 28 is rotated during welding, so that the joint of the steel is welded in all directions.
The clip 28 is a member having a clamping and fixing function, such as a clamp, and is used for fixing the end of the steel material.
Further, the screw 35 is rotatably mounted on the outer surface of the support block 33, the push rod 36 is rotatably mounted on the outer surface of the screw 35, and the movable block 37 is rotatably mounted on the end of the push rod 36 away from the screw 35. The end of the movable block 37 remote from the push rod 36 is slidably connected to the outer surface of the clamp block 38.
In this scheme, when the screw rod 35 rotates, the push rod 36 disposed on the outer surface of the screw rod is driven to move, so that the other end of the push rod 36 expands outwards or contracts inwards, and simultaneously, when the push rod 36 expands outwards or contracts inwards, the clamping block 38 slidably mounted on the movable block 37 is synchronously driven to move, and as the middle position of the clamping block 38 is rotationally connected with one end of the clamping plate 341, when the movable block 37 pushes the clamping block 38 to move, the clamping block 38 rotates around the connection position with the clamping plate 341, so that one end of the clamping block 38 away from the movable block 37 moves towards one end of the clamping plate 341, thereby fixing steel placed between the clamping plates 341 and ensuring that the steel is kept stable during butt joint.
Further, one end of the screw 35 is provided with a second power member 351, and an upper end of the second power member 351 is movably connected with the connection block 31. The opposite ends of the two clamping plates 341 are rotatably provided with arc plates 39, the lower ends of the two arc plates 39 are provided with rotating blocks 391, and a telescopic piece 392 is arranged between the two rotating blocks 391.
Specifically, the second power part 351 is a device with power output such as a motor and is connected with an external control device, and is used for providing power for the screw rod 35, meanwhile, the upper end of the second power part 351 is provided with an adjusting and positioning rod, and two ends of the adjusting and positioning rod are spherical and are respectively connected with the second power part 351 and the connecting block 31 in a rotating way, and the upper end of the connecting block 31 is connected with the output end of the adjusting part 13.
The telescopic member 392 is a member having a telescopic function such as an electric telescopic rod, and is connected to an external control device, and the angle of the two arc plates 39 is adjusted by the telescopic member 392, so that the telescopic member 392 is suitable for a current scene.
The control device can select a single-chip microcomputer as a control end, and in the embodiment, the single-chip microcomputer is a typical embedded microcontroller (Micro controller Unit) and is composed of an arithmetic unit, a controller, a memory, input and output equipment and the like, and is equivalent to a microcomputer. It emphasizes self-provisioning (without external hardware) and cost savings over general-purpose microprocessors used in personal computers. Its advantages are small size, easy installation, less storage, simple input and output interface and low consumption of functions.
When the steel to be welded is placed on the supporting plate 11, the required size and length are measured and marked according to the design requirement, the hot dip galvanized steel material is cut into the required size by using corresponding cutting equipment, each part is assembled according to the correct position and angle according to the design drawing or requirement, the assembled parts are respectively arranged on the first limiting component 2 and the second limiting component 3, the two ends of the two steel materials are fixed through the clamping piece 28 and the clamping piece 38, the position and angle of the butt joint of the two steel materials are adjusted, and the cylinder 24 is used for carrying out reciprocating movement on the outer surface of the steel materials, so that the pre-detection of the welding position of the steel materials is ensured, the optimal butt joint state of the steel materials is kept before welding, and the fixed steel materials are moved to the welding position through the movable piece 12 and the adjusting piece 13.
Because the steel butt joint is in the rugged situation mostly for during the welding, need carry out welded fastening to the multiple point of steel butt joint department, and then tentatively inject the steel to cooperate drum 24 to carry out secondary detection to the butt joint department, guarantee that two steels are in the horizontality after the welding. After the detection is finished, loosening the clamping blocks 38 on the second limiting assembly 3, supporting the steel through the arc-shaped plate 39, and reserving a certain movable space for the steel; simultaneously, the first power piece 26 is started to drive the clamping piece 28 to rotate, so that the roughness at the clamping part at one end of the steel is reduced, a slight angle difference is generated when the steel rotates, a pre-fixed welding point is damaged, the quality of the whole steel is further affected, and after the welding is finished, the welding piece is matched with polishing equipment arranged on the welding piece 14 and used for polishing the welding part, so that the outer surface of the steel is kept flat.
Further, the detecting assembly 4 is assembled in the inner cavity of the operation platform 1 and located at one side of the welding member 14, and is used for measuring welded steel. The detection assembly 4 comprises a collecting plate 41, two extending plates 42 are arranged at one end of the collecting plate 41, a movable rod 43 is rotatably arranged on the outer surface of the extending plates 42, and a detection block 45 is rotatably arranged at one end, away from the extending plates 42, of the movable rod 43.
In this scheme, collecting plate 41 is the semicircle form, and then makes its laminating in the surface of steel, and collecting plate 41 inner wall is provided with two detection pieces 45 simultaneously, and when detecting the steel, two detection pieces 45 are pressed tightly at the surface of steel, and wherein collecting plate 41's one end is provided with equipment that has flexible function such as electric telescopic handle to be connected with external control device, and then promote whole detection component 4 to move forward through electric telescopic handle, thereby cooperate detection piece 45 to detect the welded part of steel.
Further, an elastic member 44 is rotatably mounted on the outer surface of the extension plate 42 and located at one side of the extension plate 42, and at the same time, one end of the elastic member 44 away from the extension plate 42 is rotatably connected with a detection block 45, and one end of the detection block 45 is provided with a detection member 46.
When the steel material contacts with the detection block 45, the steel material is tightly pressed on the detection block 45 and supports the detection block 45 through the elastic piece 44, wherein the elastic piece 44 is a part with power output such as a spring, and meanwhile, the detection piece 46 arranged at one end of the detection block 45 is matched for recording the dimensional accuracy of the welded steel material, and the detection piece 46 is a sensor with a detection function such as a size sensor.
Further, a storage member 15 is mounted in the inner cavity of the operation platform 1, and is used for storing the welded steel.
Embodiment two:
referring to fig. 9, a hot dip galvanized profiled bar welding process includes the following steps:
S1, preparing materials: selecting hot dip galvanized steel materials meeting the requirements, checking whether the steel materials are damaged or have surface defects, and ensuring good material quality;
S2, size measurement and cutting: according to the design requirements, measuring and marking the required size and length, and cutting the hot dip galvanized steel profile material into the required size by using corresponding cutting equipment;
S3, assembling parts: assembling each part according to the correct position and angle according to the design drawing or requirement, and fixing the assembled parts;
S4, welding: welding the assembled hot dip galvanized steel section materials by using proper welding equipment;
S5, surface treatment: after the welding is finished, carrying out surface treatment on the welded joint and the peripheral area;
S6, quality inspection: and (5) performing quality inspection on the hot dip galvanized steel section material manufactured by welding.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that modifications may be made to the described embodiments in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive of the scope of the invention, which is defined by the appended claims.
Claims (5)
1. The hot dip galvanized profiled bar welding manufacturing and processing equipment is characterized by comprising an operation platform (1), wherein a movable piece (12) is arranged at the upper end of the operation platform (1), and an adjusting piece (13) is arranged at one end of the movable piece (12);
The two sides of the lower end of the adjusting piece (13) are respectively provided with a first limiting component (2) and a second limiting component (3), the positions of the first limiting component (2) and the second limiting component (3) are adjusted through the movable piece (12) and the adjusting piece (13), one side of the adjusting piece (13) is provided with a rotating piece (16), and the first limiting component (2) and the second limiting component (3) are driven to rotate through the rotating piece (16);
the first limiting assembly (2) comprises a sliding rail (21), a sliding block (22) is slidably arranged on the outer surface of the sliding rail (21), a cylinder (24) is arranged at one end of the sliding block (22), a limiting block (25) is slidably arranged on the outer surface of the cylinder (24), a movable plate (27) is slidably arranged on the outer surface of the limiting block (25), a clamping piece (28) is rotatably arranged at one end, close to the cylinder (24), of the movable plate (27), and one end of steel is limited by the clamping piece (28);
the second limiting assembly (3) comprises a connecting block (31), one end of the connecting block (31) is provided with a sphere (32), the outer surface of the sphere (32) is provided with a supporting block (33), meanwhile, one end, far away from the sphere (32), of the supporting block (33) is fixedly provided with a fixed block (34), meanwhile, two sides of the fixed block (34) are respectively provided with a clamping plate (341), two clamping plates (341) are respectively rotatably provided with a clamping block (38), and one end of steel is pre-fixed through the clamping blocks (38);
The opposite ends of the two clamping plates (341) are rotatably provided with arc plates (39), the lower ends of the two arc plates (39) are provided with rotating blocks (391), and a telescopic piece (392) is arranged between the two rotating blocks (391);
The outer surface of the supporting block (33) is rotatably provided with a screw rod (35), the outer surface of the screw rod (35) is rotatably provided with a push rod (36), and one end, far away from the screw rod (35), of the push rod (36) is rotatably provided with a movable block (37); one end of the movable block (37) far away from the push rod (36) is in sliding connection with the outer surface of the clamping block (38);
the welding piece (14) is assembled in the inner cavity of the operation platform (1) and is used for welding the butt joint of two steels;
The detection assembly (4) is assembled in the inner cavity of the operation platform (1) and is positioned at one side of the welding piece (14) and used for measuring welded steel;
the detection assembly (4) comprises a collection plate (41), two extension plates (42) are arranged at one end of the collection plate (41), a movable rod (43) is rotatably arranged on the outer surface of the extension plates (42), and a detection block (45) is rotatably arranged at one end, far away from the extension plates (42), of the movable rod (43);
An elastic piece (44) is rotatably arranged on the outer surface of the extension plate (42) and positioned on one side of the extension plate (42), one end, away from the extension plate (42), of the elastic piece (44) is rotatably connected with the detection block (45), and one end of the detection block (45) is provided with a detection piece (46);
and the storage piece (15) is assembled in the inner cavity of the operation platform (1) and is used for storing welded steel.
2. A hot dip galvanized profiled bar welding making and processing apparatus as claimed in claim 1, characterized in that one end of the slide rail (21) is connected with the output end of the adjusting member (13), while one end of the slide rail (21) is provided with a driving member (23), the output end of the driving member (23) is provided with a fixing plate (29), and one end of the fixing plate (29) is connected with the stopper (25).
3. The hot dip galvanized profiled bar welding making and processing apparatus as claimed in claim 2, characterized in that one end of the fixed plate (29) is provided with a first power member (26), and an output end of the first power member (26) penetrates and extends to the other end of the movable plate (27), and simultaneously, the output end of the first power member (26) is fixedly connected with one end of the clamping member (28).
4. The hot dip galvanized profiled bar welding making processing apparatus as claimed in claim 1, characterized in that one end of the screw (35) is provided with a second power member (351), and the upper end of the second power member (351) is movably connected with the connecting block (31).
5. A welding process of a hot dip galvanized profiled section welding process apparatus as claimed in any one of claims 1 to 4, comprising the steps of:
S1, preparing materials: selecting hot dip galvanized steel materials meeting the requirements, checking whether the steel materials are damaged or have surface defects, and ensuring good material quality;
S2, size measurement and cutting: according to the design requirements, measuring and marking the required size and length, and cutting the hot dip galvanized steel profile material into the required size by using corresponding cutting equipment;
S3, assembling parts: assembling each part according to the correct position and angle according to the design drawing or requirement, and fixing the assembled parts;
S4, welding: welding the assembled hot dip galvanized steel section materials by using proper welding equipment;
S5, surface treatment: after the welding is finished, carrying out surface treatment on the welded joint and the peripheral area;
S6, quality inspection: and (5) performing quality inspection on the hot dip galvanized steel section material manufactured by welding.
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|---|---|---|---|
| CN202410205444.2A CN117773442B (en) | 2024-02-26 | 2024-02-26 | Hot galvanizing type steel welding manufacturing and processing equipment and technology thereof |
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| CN202410205444.2A CN117773442B (en) | 2024-02-26 | 2024-02-26 | Hot galvanizing type steel welding manufacturing and processing equipment and technology thereof |
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| CN117773442A CN117773442A (en) | 2024-03-29 |
| CN117773442B true CN117773442B (en) | 2024-05-14 |
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| Publication number | Publication date |
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| CN117773442A (en) | 2024-03-29 |
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