CN117752093B - Hierarchical stoving decortication all-in-one of tea-oil camellia fruit - Google Patents

Hierarchical stoving decortication all-in-one of tea-oil camellia fruit Download PDF

Info

Publication number
CN117752093B
CN117752093B CN202311820862.4A CN202311820862A CN117752093B CN 117752093 B CN117752093 B CN 117752093B CN 202311820862 A CN202311820862 A CN 202311820862A CN 117752093 B CN117752093 B CN 117752093B
Authority
CN
China
Prior art keywords
oil tea
drying
cylinder
fruit
grading
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202311820862.4A
Other languages
Chinese (zh)
Other versions
CN117752093A (en
Inventor
贺乐平
李铁辉
王垚斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hunan Nongyou Machinery Group Co ltd
Original Assignee
Hunan Nongyou Machinery Group Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hunan Nongyou Machinery Group Co ltd filed Critical Hunan Nongyou Machinery Group Co ltd
Priority to CN202311820862.4A priority Critical patent/CN117752093B/en
Publication of CN117752093A publication Critical patent/CN117752093A/en
Application granted granted Critical
Publication of CN117752093B publication Critical patent/CN117752093B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

The invention discloses a tea-oil camellia fruit classification drying and shelling integrated machine, which comprises: the grading mechanism is used for grading the fruit diameter of the input oil tea fruits; the drying mechanism is provided with a drying cavity which is used for drying the oil tea fruits, and a plurality of drying cavities are arranged for drying the oil tea fruits with different grades; and the husking mechanism is used for husking the dried oil tea fruits. According to the invention, the oil tea fruits with different grades are classified by the classification mechanism, and the classified oil tea fruits enter different drying cavities to be dried separately, so that the drying and cracking states of the big and small fruits are kept at a certain degree, the energy is saved, and the subsequent peeling and seed-out rate is ensured.

Description

Hierarchical stoving decortication all-in-one of tea-oil camellia fruit
Technical Field
The invention relates to the technical field of oil tea fruit processing equipment, in particular to an oil tea fruit grading, drying and shelling integrated machine.
Background
The oil tea seed oil has high content of unsaturated fatty acid, oleic acid and linoleic acid, is rich in protein, vitamin A, B, D, E and the like, and especially the rich linolenic acid contained in the oil tea seed oil is necessary for human bodies and cannot be synthesized, so the oil tea seed oil is increasingly promoted as a health food.
Tea seed is obtained through drying and peeling tea fruit, present tea fruit treatment facility is unified to dry tea fruit usually, make tea fruit's shell fracture and carry out the peeling and select separately again, but because tea fruit diameter size has the difference, big fruit stoving time is shorter just can fracture, little fruit stoving length needs longer just fracture, make tea fruit that the size is different if be in the same place when stoving, tea fruit stoving fracture state is different, influence follow-up peeling, for example the stoving length is not enough to lead to some little tea fruit's shell not to fracture, influence follow-up peeling, or still need wait for remaining little tea fruit to continue the stoving fracture after the big tea fruit fracture earlier, the fruit stoving of earlier fracture is excessive, influence the quality and cause the energy waste.
Disclosure of Invention
The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, the invention provides the oil tea fruit grading, drying and shelling integrated machine which can grade and dry oil tea fruits in a grading way.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
An oil tea fruit classification stoving decortication all-in-one, includes: the grading mechanism is used for grading the fruit diameter of the input oil tea fruits; the drying mechanism is provided with a drying cavity which is used for drying the oil tea fruits, and a plurality of drying cavities are arranged for drying the oil tea fruits with different grades; and the husking mechanism is used for husking the dried oil tea fruits.
Further, the system also comprises a conveying system, which is provided with a first output port, a second output port and a third output port; the grading mechanism is in butt joint with the first output port and is used for grading the fruit diameter of the oil tea fruits input from the first output port and outputting the graded oil tea fruits to the conveying system; the drying mechanism is in butt joint with the second output port, and the oil tea fruit can be conveyed to the conveying system after being dried by the drying cavity; the peeling mechanism is in butt joint with the third output port.
Further, the oil tea fruit sorting and temporary storage device is used for temporarily storing oil tea fruits of different grades and conveying the temporarily stored oil tea fruits to the conveying system.
Further, the conveying system comprises a receiving conveying mechanism, a lifting conveying mechanism and an output conveying mechanism, wherein the first output port, the second output port and the third output port are all arranged on the output conveying mechanism, and the receiving conveying mechanism is used for receiving output oil tea fruits dried by the drying mechanism and oil tea fruits classified by the classifying mechanism; the lifting conveying mechanism is used for lifting and conveying the oil tea fruits on the receiving conveying mechanism to the output conveying mechanism.
Further, the husking machine also comprises a separating mechanism for separating seeds and husks formed after husking; the seed husking machine is characterized in that a seed husking buffer device is arranged between the separating mechanism and the husking mechanism and used for receiving and storing husked seed husks, and the seed husking buffer device is connected with the separating mechanism so as to convey the seed husks to the separating mechanism.
Further, the separating mechanism can separate the oil tea fruits which are mixed into the seed shells and are not shelled, and the oil tea fruits are conveyed to the receiving and conveying mechanism.
Further, the separation mechanism includes: a screening box; the pushing cylinder is rotatably arranged in the screening box along the axis of the pushing cylinder and comprises a pushing shaft and a blanking shaft, the blanking shaft is coaxially connected to one end of the pushing shaft, the diameter of the blanking shaft is smaller than that of the pushing shaft, and spiral blades are arranged on the peripheral wall of the pushing shaft; the pushing shaft comprises a feeding section, a screening shell section and a screening fruit section which are sequentially arranged along the direction facing the blanking shaft, and the feeding section is used for receiving the falling materials of the blanking hopper; the sieve shell section and the brush cylinder rotate to separate the shell from a sieve material space; the fruit screening section and the brush cylinder rotate to separate fruits from a screening space; the screw pitch of the screw blade of the fruit screening section is larger than that of the screw blade of the fruit screening section, and the screw pitch of the screw blade of the fruit screening section is smaller than the diameter of the unpeeled fruit entering from the blanking hopper; the brush cylinder is rotatably arranged in the screening box along the axis of the brush cylinder and is arranged at one side of the pushing cylinder, and a screening space for supporting materials is formed between one side of the upper end of the brush cylinder, which is close to the pushing cylinder, and the pushing cylinder; the third rotary driving mechanism is used for driving the propelling cylinder and the brush cylinder to rotate, the rotating directions of the propelling cylinder and the brush cylinder are opposite, and the third rotary driving mechanism drives the propelling cylinder to rotate and can drive materials in the screening space to advance towards the blanking shaft.
Further, the grading mechanism includes: the classifying bin is internally provided with a classifying cavity, and the classifying cavity is provided with a feed inlet; the classifying cavity is internally provided with a screening structure, the screening structure is provided with a material passing channel for the oil tea fruits to pass through, and a classifying discharge hole is formed above one side of the screening structure; the screening structure is a screening plate which is arranged in the grading cavity and is uniformly arranged at intervals along a first preset direction, and the material passing channel is defined by adjacent screening plates which are arranged at intervals; the rotary screen is rotatably arranged in the classifying cavity, material stirring toothed plates which are uniformly arranged at intervals along a first preset direction are arranged on the peripheral wall of the rotary screen, and the material stirring toothed plates and the corresponding sieve plates are staggered along the first preset direction; the first rotary driving mechanism is used for driving the stirring toothed plate to rotate so as to output the oil tea fruits which are remained on the sieve plate from the corresponding grading discharge holes.
Further, the peeling mechanism includes: a frame; the fixed cylinder is provided with openings at the upper end and the lower end, is fixedly arranged on the frame, and is provided with first convex columns at the peripheral wall, wherein a plurality of groups of the first convex columns are vertically arranged at intervals, and the first convex columns in the same group are circumferentially arranged at intervals at the same height; the distances between the first convex columns of different groups and the center of the fixed cylinder are different, and the distances between the first convex columns of different groups and the center of the fixed cylinder become larger as the height becomes higher; the fixed cylinder comprises annular plates which are arranged at intervals vertically, and the diameters of the annular plates arranged from top to bottom are changed from large to small; the upper and lower adjacent annular plates are provided with a passing gap for passing the shells and seeds; the annular plate is provided with a plurality of corresponding groups of first convex columns, and the first convex columns in the same group are arranged on the same annular plate with corresponding heights; the upper end of the rotary drum is sealed, the rotary drum is rotatably arranged in the frame and at least partially positioned in the fixed drum, the peripheral wall is provided with second convex columns, a plurality of groups of second convex columns are arranged at intervals along the vertical direction, the second convex columns in the same group are arranged at intervals around the same height, and the first convex columns and the second convex columns are arranged in a staggered manner along the vertical direction; and the second rotary driving mechanism is connected with the rotary cylinder to drive the rotary cylinder to rotate.
Further, the drying mechanism comprises a hot blast stove, the drying cavity comprises a tempering section and a drying section positioned below the tempering section, the drying section is positioned at two sides of the hot blast stove, and a hot air hole through which hot air passes is formed in the side wall of the drying section.
The invention has the following beneficial effects:
The oil tea fruits with different grades are classified by the classifying mechanism, and the classified oil tea fruits enter different drying cavities to be dried separately, so that the drying and cracking states of the big and small fruits are kept at a certain degree, the energy is saved, and the follow-up peeling and seed discharging rate is ensured.
In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages. The present invention will be described in further detail with reference to the drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application. In the drawings:
FIG. 1 is a schematic overall structure of an embodiment of the present invention;
FIG. 2 is a schematic structural view of the separation mechanism;
FIG. 3 is an internal cross-sectional view of FIG. 2;
FIG. 4 is a top view of FIG. 2;
FIG. 5 is a schematic end view of a propulsion barrel and brush barrel;
FIG. 6 is a schematic diagram of the working principle of the sifting section;
FIG. 7 is a schematic view of the structure of the classification mechanism;
FIG. 8 is an internal cross-sectional view of FIG. 7;
FIG. 9 is a schematic view of the connection structure of the module bin and trommel;
FIG. 10 is a schematic view of the structure of the module magazine;
FIG. 11 is a schematic view of the structure of FIG. 10 from another perspective;
FIG. 12 is a schematic view of a peeling mechanism;
FIG. 13 is a schematic view of the exploded view of FIG. 12;
FIG. 14 is a cross-sectional view of FIG. 12;
FIG. 15 is a schematic view of the structure of the stationary barrel;
FIG. 16 is a schematic view of the structure of a rotary drum;
Fig. 17 is a partial cross-sectional view of the rotary drum.
Legend description:
the classification mechanism 100, the classification bin 110, the module bin 1101, the first butt joint 1102, the second butt joint 1103, the first splice plate 1104, the second splice plate 1105, the classification cavity 111, the feed inlet 112, the classification discharge outlet 113, the sieve plate 114, the clamping block 1141, the clamping plate 115, the guide plate 116 and the receiving plate 117; a drum screen 120, a stirring toothed plate 121 and a driven wheel 122; a first rotary drive mechanism 130;
The device comprises a drying mechanism 200, a drying cavity 210, a tempering section 211, a drying section 212 and a hot blast stove 220;
the shelling mechanism 300, a frame 310, a feed inlet 3101, a bottom plate 311, a screw 312, a first fastening nut 313, a cover cylinder 314, a discharge port 315, a mounting plate 316, a second fastening nut 317 and a first feeding annular cylinder 318; a fixed cylinder 320, a first boss 321, a riser 322, an annular plate 323, a feed gap 324, an annular end plate 325, a first perforation 326, a second feed annular cylinder 327; the rotary cylinder 330, the second convex column 331, the cone head 3311, the limit head 3312, the caulking groove 3313, the inner cylinder 332, the outer cylinder 333, the stirring plate 334, the connecting plate 335 and the central rotating shaft 336; second rotary drive mechanism 340
The separating mechanism 400, the screening box 410, the first long strip hole 411, the second long strip hole 412, the shell discharging guide plate 413, the fruit discharging inclined plate 414, the fruit discharging opening 4141, the seed discharging inclined plate 415 and the seed discharging opening 4151; a pushing cylinder 420, a pushing shaft 421, a feeding section 4211, a screen shell section 4212, a screen fruit section 4213, a blanking shaft 422, a spiral blade 423, a first journal 424, a first bearing block 425, a first connecting lug 426, a first connecting hole 427, and a first driving wheel 428; the brush cylinder 430, the screening space 431, the second shaft neck 432, the second bearing seat 433, the second connecting lug 434, the second connecting hole 435, the second driving wheel 436, the brush 437 and the friction surface 4371; a third rotary drive mechanism 440; a blanking hopper 450;
the conveying system 500, the first output port 510, the second output port 520, the third output port 530, the receiving conveying mechanism 540, the lifting conveying mechanism 550 and the output conveying mechanism 560;
Seed case buffer device 600;
a staging register 700;
The feeding mechanism 800.
Detailed Description
It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that all directional indicators (such as up, down, left, right, front, and rear … …) in the embodiments of the present invention are merely used to explain the relative positional relationship, movement, etc. between the components in a particular posture (as shown in the drawings), and if the particular posture is changed, the directional indicator is changed accordingly.
Furthermore, the description of "first," "second," etc. in this disclosure is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present invention.
Referring to fig. 1, an integrated machine for grading, drying and husking oil tea fruits according to a preferred embodiment of the present invention includes a grading mechanism 100, a drying mechanism 200, a husking mechanism 300 and a separating mechanism 400.
The grading mechanism 100 is used for grading the fruit diameter of the input oil tea fruits; the drying mechanism 200 has a drying chamber 210, the drying chamber 210 is used for drying the oil tea fruits, the drying chamber 210 is provided with a plurality of oil tea fruits with different grades, and of course, the oil tea fruits with the same grade can also be dried in a plurality of drying chambers 210, so that mass drying is realized. The husking mechanism 300 is used for husking dried oil tea fruits.
According to the oil tea fruit grading, drying and peeling integrated machine provided by the invention, oil tea fruits with different grades are graded by using the grading mechanism 100, and the graded oil tea fruits enter different drying cavities 210 for separate drying, so that the drying and cracking states of big and small fruits are kept at a certain degree, energy is saved, and the subsequent peeling and seed-out rate is ensured.
Referring to fig. 1, in some embodiments of the invention, the invention further includes a delivery system 500, the delivery system 500 having a first output port 510, a second output port 520, and a third output port 530. The grading mechanism 100 is in butt joint with the first output port 510, and is used for grading the fruit diameters of the oil tea fruits input from the first output port 510 and outputting the graded oil tea fruits to the conveying system 500; the drying mechanism 200 is in butt joint with the second output port 520, and the oil tea fruit can be conveyed to the conveying system 500 after being dried by the drying cavity 210; the peeling mechanism 300 interfaces with a third output 530. The oil tea fruit is transported to the first output port 510, the second output port 520 and the third output port 530 for output by the transport system 500, so that the oil tea fruit is transported among various devices, and the automation is further improved.
Referring to fig. 1, in a further embodiment of the present invention, a plurality of staging devices 700 are also included for staging different staged oil tea fruits and for delivering the staged oil tea fruits to the conveyor system 500. The grading temporary storage device 700 is in butt joint with the discharge ports of the oil tea fruits of different grades of the grading mechanism, a valve for controlling material output is arranged at the bottom, and when the material output is needed, the valve is opened to output the material to the conveying system 500. Thereby realizing the orderly conveying control of the materials. Avoiding the staged materials from being mixed together on the conveyor system 500.
Referring to fig. 1, in a further embodiment of the present invention, the conveying system 500 includes a receiving conveying mechanism 540, a lifting conveying mechanism 550 and an output conveying mechanism 560, where the first output port 510, the second output port 520 and the third output port 530 are all disposed on the output conveying mechanism 560, and the receiving conveying mechanism 540 is used for receiving the output oil tea fruits dried by the drying mechanism 200 and the oil tea fruits classified by the classifying mechanism 100; the lifting and conveying mechanism 550 is used for lifting and conveying the oil tea fruits on the receiving and conveying mechanism 540 to the output and conveying mechanism 560, so that receiving, transferring and outputting of materials are realized, conveying of the materials among a plurality of devices is realized, automatic conveying is realized, and manual conveying is reduced. Specifically, the staging device 700 may output material onto the receiving conveyor 540.
Referring to fig. 1, the present invention further includes a feeding mechanism 800, wherein the feeding mechanism 800 conveys the raw oil tea fruit material to a receiving and conveying mechanism 540, and then conveys the raw oil tea fruit material to the classification mechanism 100 by using a lifting and conveying mechanism 550 and an output and conveying mechanism 560.
Referring to fig. 1, in a further embodiment of the present invention, the tea leaf shelling machine further comprises a separating mechanism 400, wherein the separating mechanism 400 is used for separating the shelled seeds and shells, and the shelled seeds and shells are separated by the separating mechanism 400 to obtain tea seeds, so that the automation degree and the production efficiency are improved. A seed hull buffer device 600 is provided between the separating mechanism 400 and the peeling mechanism 300, the seed hull buffer device 600 is configured to receive and store the peeled seed hulls, and the seed hull buffer device 600 is connected to the separating mechanism 400 to convey the seed hulls to the separating mechanism 400. Utilize seed shell buffer 600 to the shell and the seed of decortication follow-up formation temporarily store, avoid the material too much to lead to separating mechanism 400 can not all handle fast, through the mode that seed shell buffer 600 temporarily stores, realize the orderly switching of material.
In some embodiments of the present invention, the separating mechanism 400 can separate and deliver the unshelled oil tea fruits mixed into the seed shells to the receiving and delivering mechanism 540, so as to reduce the unshelled oil tea fruits mixed into the seeds, and the unshelled oil tea fruits can be delivered back to the shelling mechanism 300 again for shelling through the receiving and delivering mechanism 540, the lifting and delivering mechanism 550 and the delivering mechanism 560, so that the material utilization rate is improved, and the waste is reduced.
The basic workflow of the invention is as follows:
The material enters the receiving and conveying mechanism 540 from the feeding mechanism 800, then the material is conveyed to the conveying mechanism 560 through the lifting and conveying mechanism 550, the conveying mechanism 560 outputs the material from the first output port 510 to the grading mechanism 100, the material is divided into multiple stages through the grading mechanism 100 and stored in the corresponding grading temporary storage device 700, the grading temporary storage device 700 sequentially starts to output the material to the receiving and conveying mechanism 540, the material is conveyed sequentially through the lifting and conveying mechanism 550 and the conveying mechanism 560, the material is conveyed from the second output port 520 to the drying mechanism 200 through the conveying mechanism 560, the dried material is dried, the dried material is conveyed to the receiving and conveying mechanism 540, finally, the dried material is conveyed from the third output port 530 to the peeling mechanism 300 through the conveying mechanism 560 for peeling, the peeled material enters the separating mechanism 400, the separating mechanism 400 separates the shells, seeds and oil tea fruits which are not peeled, and finally, the oil tea fruits which are not peeled are separated are conveyed to the receiving and conveying mechanism 540 in turn, and finally, the dried oil tea fruits which are conveyed to the peeling mechanism 300 again for peeling.
Referring to fig. 2-6, in some embodiments of the invention, separation mechanism 400 includes a sifting bin 410, a propulsion drum 420, a brush pot 430, a third rotary drive mechanism 440, and a blanking hopper 450.
The pushing cylinder 420 is rotatably installed in the screening box 410 along the axis thereof, the pushing cylinder 420 comprises a pushing shaft 421 and a blanking shaft 422, the blanking shaft 422 is coaxially connected to one end of the pushing shaft 421, the diameter of the blanking shaft 422 is smaller than that of the pushing shaft 421, and spiral blades 423 are arranged on the peripheral wall of the pushing shaft 421; the brush cylinder 430 is rotatably installed in the screening box 410 along the axis thereof, and the brush cylinder 430 is disposed at one side of the pushing cylinder 420, and a screening space 431 for supporting materials is formed between one side of the upper end of the brush cylinder 430, which is close to the pushing cylinder 420, and the pushing cylinder 420.
The third rotation driving mechanism 440 is configured to drive the pushing cylinder 420 and the brush cylinder 430 to rotate, and the rotation directions of the pushing cylinder 420 and the brush cylinder 430 are opposite, and the rotation of the pushing cylinder 420 and the brush cylinder 430 both drive the material in the screening space 431 to have a tendency to move obliquely upwards, as shown in fig. 5, the pushing cylinder 420 and the brush cylinder 430 are arranged at a left-right interval, the pushing cylinder 420 rotates anticlockwise, and the brush cylinder 430 rotates clockwise. It will be appreciated that the seeds are generally solid, high in density, and the shells are hollow and arched in structure and low in density, and that the outer surfaces of the seeds are generally smooth, for example, the oil tea fruit seeds are smooth in surface, and the shell is saw-toothed in fracture position and high in friction force after being shelled; the shells of the sifting space 431 are typically thrown to both sides by the pushing cylinder 420 and the brushing cylinder 430, so that the shells are separated from the sifting space 431, and effective separation is achieved by utilizing the characteristics of the shells and seeds. The third rotary driving mechanism 440 drives the pushing cylinder 420 to rotate so as to drive the material in the screening space 431 to advance towards the blanking shaft 422, so that the material can be screened and separated and simultaneously can move towards the blanking shaft 422, the seeds mixed with the shells are continuously separated in the advancing process, and the final separation and sorting effects are ensured. The blanking hopper 450 is located above the end of the pushing shaft 421 away from the blanking shaft 422, and is used for feeding materials towards the screening space 431, i.e. one end of the pushing shaft 421 is located below the blanking hopper 450, the other end of the pushing shaft is connected with the blanking shaft 422, a blanking port is formed in the bottom of the blanking hopper 450, and the blanking port is located right above the screening space 431. The blanking hopper 450 interfaces specifically with the seed hull buffering device 600 and receives the shelled seed hull mix. The material (shell and seed) is received by the screen space 431 formed by the pushing cylinder 420 and the brush cylinder 430, and the friction force moving toward both sides is applied to the material of the screen space 431 by the reverse rotation of the pushing cylinder 420 and the brush cylinder 430, so that the separation of the shell and the seed is realized, when the material is about to be separated from the pushing shaft 421 and enter the region of the blanking shaft 422, the shell is separated, the seed enters the region of the blanking shaft 422, and the seed can directly drop from the side of the blanking shaft 422 due to the fact that the diameter of the blanking shaft 422 is smaller than that of the pushing shaft 421, so that the blanking of the seed is realized. In addition, the peripheral wall of the blanking shaft is a cylindrical surface and continuously rotates, and seeds cannot be accumulated on the blanking shaft.
During the decortication process, some oil tea fruits which are not successfully decorticated may be mixed, so that during sorting, the oil tea fruits which are not successfully decorticated are easy to discharge together with seeds, and in order to further improve the separation and sorting function, referring to fig. 4, the pushing shaft 421 includes a feeding section 4211, a screening section 4212 and a screening section 4213 sequentially arranged along a direction towards the blanking shaft 422, wherein the feeding section 4211 is used for receiving the material dropped from the dropping hopper 450, that is, the section screening space 431 corresponding to the feeding section 4211 is used for receiving the material dropped from the dropping hopper 450; the screen housing segment 4212 and brush drum 430 rotate to separate the housing out of the screen space 431; the screen section 4213 and brush drum 430 rotate to separate the unpeeled fruit out of the screen space 431, thereby effecting a successive separation of the material.
Specifically, the brush 437 is disposed around the circumference of the brush cylinder 430, and when the brush cylinder 430 rotates at a high speed, a dense friction surface 4371 is formed on the circumference of the brush 437, so as to increase friction force for the material in the screening space 431. However, when the brush cylinder 430 applies force to the material through the brush 437, the brush 437 can be inserted into the bottom of the material to pull the material together, not only simply by friction, but also to brush the finely divided slag out together with the shell. It will be appreciated that the peripheral wall of the propulsion cylinder 420 is not smooth, but is roughened to provide friction to the material to effect material separation.
Referring to fig. 4, in a further embodiment of the invention, the pitch of the helical blades 423 of the sifting shell segment 4212 is greater than the pitch of the helical blades 423 of the sifting fruit segment 4213, the pitch of the helical blades 423 of the sifting fruit segment 4213 is less than the diameter of the unpeeled fruit entering from the blanking hopper 450, and the diameter of the shelled seed 4202 is less than the pitch of the helical blades 423 of the sifting fruit segment 4213, which may be embedded in the pitch of the helical blades 423. As shown in fig. 6, when the unpeeled fruit 4201 enters the fruit screening section 4213, the unpeeled fruit 4201 cannot be caught in the pitch of the spiral blades 423 but is lifted by the spiral blades 423, and the unpeeled fruit contacts the outer peripheral wall of the spiral blades 423. Compared with the situation that the seeds 4202 are in contact with the peripheral wall of the propeller shaft 421, the distance between the unpeeled fruits 4201 and the axis of the propeller shaft 421 is farther, the contact position between the unpeeled fruits 4201 and the spiral blades 423 is higher, and the component force of the friction force is distributed to the horizontal direction more, so that the friction force of the unpeeled fruits 4201 is greater than that of the seeds 4202, and the unpeeled fruits 4201 are supported by the spiral blades 423, so that a larger gap exists between the unpeeled fruits 4201 and the peripheral wall of the fruit screening segment 4213, and the unpeeled fruits 4201 are conveniently inserted under the unpeeled fruits 4201 and rotated upwards to be pulled up, and then the unpeeled fruits 4201 are better driven by the fruit screening segment 4213 to be thrown out of the screening space 431 from the side, and the unpeeled fruits 4201 in materials can be separated, so that the influence on the subsequent processing is avoided. It will be appreciated that in order to enhance the screening effect, the peripheral wall of the helical blade is a friction surface or is provided with small serrations, thereby enhancing friction with the unpeeled fruit.
Referring to fig. 3, in the embodiment of the present invention, a shell discharging guide 413 is disposed below the screening box 410 corresponding to the screen shell segment 4212, and the shell discharging guide 413 is provided with two shells and is folded downward, so that shells separated from two sides of the pushing cylinder 420 and the brushing cylinder 430 are folded, and a shell collecting box can be disposed below the shell discharging guide 413, so as to collect shell materials.
In a further embodiment of the present invention, the pushing cylinder 420 may adjust the axial position along a first preset direction, and the brush cylinder 430 may adjust the axial position along a second preset direction, so as to implement position adjustment, and facilitate equipment debugging, where the first preset direction is perpendicular to the second preset direction, so as to implement multidimensional position adjustment. Specifically, the first preset direction is the height direction, the second preset direction is the radial horizontal direction of the brush barrel 430, the second preset direction is the left-right direction of fig. 5, the push barrel 420 is adjusted up and down, the brush barrel 430 is adjusted left and right, the contact position of the material with the brush barrel 430 and the push barrel 420 can be adjusted, when the contact position of the material with the push barrel 420 is closer to the top of the push barrel 420, the shell and the non-shelled fruits 4201 are more easily separated, but at the same time, seeds may be thrown out if the contact position is too close to the top of the push barrel 420, so that position adjustment is needed to ensure the separation effect, for example, when the push barrel 420 is adjusted downward, the contact position of the material with the push barrel 420 is closer to the top of the push barrel 420, and the material is more easily separated from the screening space 431. The two ends of the pushing cylinder 420 are provided with first shaft necks 424 extending out of the screening box 410, the first shaft necks 424 are sleeved with first bearing seats 425, the circumference sides of the first bearing seats 425 are provided with first connecting lugs 426, bearings are arranged between the first shaft necks 424 and the first bearing seats 425 to reduce rotation friction, the first connecting lugs 426 are provided with first connecting holes 427, the circumference wall of the screening box 410 is provided with first strip holes 411 with the length direction being the height direction, the first connecting holes 427 are aligned with the first strip holes 411 and are connected and fixed through fasteners, and the first connecting holes 427 can be aligned with different height positions of the first strip holes 411 to realize the position adjustment of the pushing cylinder 420 in the height direction; two ends of the brush cylinder 430 are provided with a second shaft neck 432 extending out of the screening box 410, a second bearing seat 433 is sleeved on the second shaft neck 432, and a bearing is arranged between the second shaft neck 432 and the second bearing seat 433 to reduce rotation friction. The second bearing seat 433 is provided with a second connecting lug 434 on the circumference, the second connecting lug 434 is provided with a second connecting hole 435, the circumference wall of the screening box 410 is provided with a second long strip hole 412 with the length direction being horizontal, the second connecting hole 435 is aligned with the second long strip hole 412 and is fixedly connected through a fastener, and the second connecting hole 435 can be aligned with different horizontal positions of the second long strip hole 412 to realize the position adjustment of the brush barrel 430 in the horizontal direction. The fasteners may be bolts and nuts. The installation of the propulsion cylinder 420 and the brush cylinder 430 is realized through the first bearing seat 425 and the second bearing seat 433, and the position adjustment of the propulsion cylinder 420 and the brush cylinder 430 is realized through the design of the first strip hole 411 and the second strip hole 412, so that the equipment is adjusted, and the equipment is adjusted to a proper state.
Referring to fig. 5, the first and second journals 424 and 432 on the same side extend out of the first and second bearing seats 425 and 433, respectively, and are connected to the first and second driving wheels 428 and 436, respectively, and the rotation output shaft of the third rotation driving mechanism 440 is connected to the first and second driving wheels 428 and 436 through a transmission structure. The first and second drive wheels 428, 436 may be sprockets and the drive structure may be a chain to effect rotational drive of the propulsion drum 420 and brush drum 430, and the third rotational drive mechanism 440 may be a rotary motor.
In a further embodiment of the present invention, a fruit outlet sloping plate 414 is disposed below the screening box 410 corresponding to the fruit screening segment 4213, and the fruit outlet sloping plate 414 extends to the sidewall of the screening box 410 and forms a fruit outlet 4141, so that the unpeeled fruits 4201 are led out of the screening box 410, and a temporary storage buffer structure may be further disposed to interface with the fruit outlet 4141 to screen the separated unpeeled oil tea fruits by the temporary storage separation mechanism 400, and when the oil tea fruits are temporarily stored to a certain number and the conveying system 500 has time to convey, the oil tea fruits are conveyed back to the material receiving and conveying mechanism 540. The screening box 410 is provided with a seed outlet sloping plate 415 below the blanking shaft 422, and the seed outlet sloping plate 415 extends to the side wall of the screening box 410 and is provided with a seed outlet 4151, so that seeds are led out of the screening box 410, and after the tea seeds are discharged from the seed outlet 4151, the tea seeds are collected and stored by a subsequent processing device or a collecting device.
Of course, the separation mechanism 400 is not limited to the above implementation, and may also use color selection or other types of devices to separate materials.
Referring to fig. 7 to 11, in a specific embodiment of the present invention, the classification mechanism 100 includes a classification bin 110, a trommel 120, and a first rotary drive mechanism 130.
The classifying chamber 111 is formed in the classifying chamber 110, the classifying chamber 111 is provided with a feeding hole 112, specifically, the feeding hole 112 is arranged at the upper end of the classifying chamber 111, and in order to realize the concentration of the material position during feeding, two guide plates which are inclined and close to each other are arranged at the feeding hole 112, and the feeding hole 112 is in butt joint with the first output port 510 so as to receive the raw materials conveyed by the conveying system. The classifying cavity 111 is internally provided with a screening structure, the screening structure is provided with a material passing channel for the oil tea fruits to pass through, and the classifying cavity 111 is provided with a classifying discharge hole 113 above one side of the screening structure.
The screening structure is screening plates 114 which are arranged in the classifying cavity 111 and are uniformly arranged at intervals along a third preset direction, and the material passing channel is defined by adjacent screening plates 114 which are arranged at intervals; the thickness direction of the sieve plate 114 is in a third preset direction, and the thickness of the sieve plate 114 is far smaller than the diameter of fruits, so that when the drum sieve 120 drives the materials staying on the sieve plate 114 to move, the oil tea fruits can not stably stay on the width surface of a single sieve plate 114, the oil tea fruits can be clamped between the sieve plates 114, when the diameter of the fruits is smaller than the distance between the sieve plates 114, the fruits can directly fall down, when the diameter of the fruits is larger than the distance between the sieve plates 114, the classification accuracy is improved, and therefore, the oil tea fruits are not accumulated or piled to be pushed out of the classification discharge port 113 to be discharged without screening, so that the classification effect is poor. Referring to fig. 8 and 9, the trommel 120 is rotatably installed in the classifying cavity 111, the peripheral wall of the trommel 120 is provided with material-pulling toothed plates 121 uniformly spaced along a third preset direction, and the material-pulling toothed plates 121 and the corresponding sieve plates 114 are staggered along the third preset direction, so that the material-pulling toothed plates 121 can discharge the oil tea fruits remained between the two sieve plates 114 from the corresponding classifying discharge ports 113. The first rotary driving mechanism 130 is used for driving the material stirring toothed plate 121 to rotate so as to output the oil tea fruits resting on the sieve plate 114 from the corresponding grading discharge hole 113. And compared with the classification by rolling down the materials one by one, the application can simultaneously screen and classify a large amount of materials by utilizing the plurality of arranged screen plates 114, thereby greatly improving the classification efficiency without the need of rolling down the materials one by one to realize the classification of oil tea fruits as in the prior art.
According to the fruit classification equipment provided by the invention, the material is classified by utilizing the material passing channel of the material sieving structure, the material with the outline larger than the width of the material passing channel stays on the material sieving structure, the first rotary driving mechanism 130 continuously drives the rotary drum sieve 120 to rotate, so that the oil tea fruits staying on the corresponding material sieving structure are output from the corresponding classification discharge port 113, high-efficiency classification and discharge are realized, the stacked materials can be driven to roll and scatter by the rotation of the rotary drum sieve 120, the continuous classification of the oil tea fruits is not influenced, the blockage stagnation is not caused, and the classification effect and efficiency can be ensured; in addition, slag impurities and the like can finally drop to the lowest position, compared with the prior art, the screening and grading effects can be further improved by separating the slag and the oil tea fruits.
Referring to fig. 8 and 10, in a further embodiment of the present invention, the screen plates 114 are arcuate plates extending circumferentially along the axis of the corresponding trommel 120, and the kick-out toothed plates 121 are partially embedded in the pass through channel, i.e. the kick-out toothed plates 121 are partially embedded between two screen plates 114, so that the movement of the material trapped between the two screen plates 114 can be more easily driven. The sieve 114 is the arc, and the one end that sieve 114 extended to the classification discharge gate 113 is the perk form, then can make the oil tea fruit need promote a section distance and lift after certain altitude can be released classification discharge gate 113, make the release route of fruit class have a certain length and need the lifting, avoid the material that should drop to be by the mistake sieve and discharge from classification discharge gate 113, make the material fall after not having just initially, also can fall in the removal route in-process of promoting and lifting towards classification discharge gate 113 from the material passageway that passes between two sieves 114, especially when the oil tea fruit stack that is less is in the top between the great oil tea fruit of two diameters, when dialling material pinion 121 promotes three together and moves towards classification discharge gate 113, owing to need have a section movable path and have the lifting, the small oil tea fruit of heap in the centre then can roll from both sides, fall into below after falling into the material passageway of both sides, improve the accuracy of classifying, guarantee classification effect.
Specifically, the classifying bin 110 is provided with a clamping plate 115, the sieve plate 114 is provided with a clamping block 1141 extending towards the clamping plate 115, the clamping block 1141 is provided with a clamping groove for clamping the clamping plate 115, so that the installation of the sieve plate 114 is realized, the clamping plate 115 can be provided with a plurality of clamping plates and is distributed along the extending path of the sieve plate 114, the positioning installation of the sieve plate 114 is realized, in addition, the sieve plate 114 can move along a third preset direction relative to the clamping plate 115 to adjust the position, and the width of a passing channel is adjusted, so that the adjustment of the screening fruit diameter is realized.
It will be appreciated that the screen structure and the trommel 120 are vertically arranged with a plurality of groups, and the widths of the passing channels of the screen structures are gradually reduced from top to bottom, so as to realize multi-stage screening, and referring to fig. 8, the screen structure and the trommel 120 are vertically arranged with three groups, that is, the materials can be divided into three stages, and slag impurities and the like can finally fall to the lowest through the passing channels of the screen structure at the lowest stage, so as to realize three-stage separation of the materials and the slag, and a slag collecting box can be arranged at the lowest stage to collect the slag. Of course, the design of three-stage material separation can also only use the two screen material structures above to separate all materials, so that only two-stage material separation is utilized.
Referring to fig. 7 to 8, in a further embodiment of the present invention, the classifying bin 110 includes a plurality of module bins 1101, module cavities are provided in the module bins 1101, the module bins 1101 are stacked and spliced up and down to form the classifying cavity 111, the number of the module bins 1101 is set in one-to-one correspondence with the screening structure and the trommel 120, that is, the number of the module bins 1101, the screening structure and the trommel 120 is set in correspondence with the number of the module bins 1101, the screening structure and the trommel 120, and both the screening structure and the trommel 120 are mounted on the corresponding module bins 1101. Therefore, a plurality of module bins 1101 can be arranged according to the requirement, so that multi-stage material distribution is realized, and the position of the sieve plate 114 is matched for adjustment so as to realize the adjustment of the width of the material passing channel, so that multi-dimensional material distribution adjustment is realized, and the adjustment range and the application range of the equipment are improved.
In a further embodiment of the present invention, a guiding plate 116 is disposed in the module cabin 1101, the guiding plate 116 is disposed below the classifying discharge hole 113 and extends downward from the classifying discharge hole 113 obliquely inward, so that the material falling from the module cabin 1101 is introduced into the module cabin 1101 below, the material guiding is realized, the material falling back and approaching of the classifying discharge hole 113 of the module cabin 1101 below are avoided, and the material is directly discharged from the classifying discharge hole 113 of the module cabin 1101 below without classifying and screening by the lower screening structure.
In the embodiment of the present invention, the first rotary driving mechanism 130 is a motor, the output shaft of the motor is connected with a driving wheel, the same end of all the rotary screens 120 extends out of the classifying bin 110 and is provided with driven wheels 122, and all the driven wheels 122 are in transmission connection with the driving wheel, so that the rotation of all the rotary screens 120 can be realized by using one driving mechanism, the classifying work of the whole machine equipment is realized, the structure is simplified, and the cost is saved. Specifically, the driven wheel 122 and the driving wheel may be sprockets, and the driven wheel 122 and the driving wheel may be in transmission connection through a chain.
Referring to fig. 10 and 11, in a further embodiment of the present invention, the upper end of the module cabin 1101 is provided with a first butt joint 1102, the lower end is provided with a second butt joint 1103, one side forms a grading discharge port 113, and the orientations of the grading discharge ports 113 of two upper and lower adjacent module cabins 1101 are opposite, so that the discharge directions of the upper and lower adjacent module cabins 1101 are different, staggered, a subsequent material receiving structure is convenient to arrange, and the guide plate 116 enables falling materials to fall into the first butt joint 1102 of the lower module cabin 1101 which is opposite to the arranged module cabin 1101, thereby enabling the materials to be accurately classified and screened by the module cabin 1101 of the next stage. The first docking port 1102 of the upper module cabin 1101 is docked with the second docking port 1103 of the lower adjacent module cabin 1101, so that docking of the module cabins 1101 is realized, and a plurality of module cabins 1101 are spliced to form a coherent grading cavity 111. Specifically, as shown in fig. 15, a first splice plate 1104 is disposed at the upper end of the module cabin 1101, a second splice plate 1105 is disposed at the lower end of the module cabin 1101, corresponding hole sites are disposed on the first splice plate 1104 and the second splice plate 1105, and the first splice plate 1104 of the lower module cabin 1101 is aligned with and connected and fixed to the hole site of the second splice plate 1105 of the upper module cabin 1101 through fasteners.
Referring to fig. 7, in a further embodiment of the present invention, a receiving plate 117 is provided on the outer wall of the classification bin 110 below the classification outlet 113, so as to guide classified oil tea fruits into the corresponding apparatus (classification temporary storage device 700).
Referring to fig. 12 to 17, in an embodiment of the present invention, the peeling mechanism 300 includes a frame 310, a fixed cylinder 320, a rotary cylinder 330, and a second rotary driving mechanism 340.
The upper and lower ends of the fixed cylinder 320 are provided with openings, the upper end of the fixed cylinder 320 is used for placing materials, and the lower end of the fixed cylinder is used for discharging materials. The fixed cylinder 320 is fixedly arranged on the frame 310, first convex columns 321 are arranged on the peripheral wall of the fixed cylinder 320, a plurality of groups of the first convex columns 321 are vertically arranged at intervals, and the first convex columns 321 in the same group are circumferentially arranged at intervals at the same height; the distances between the first convex columns 321 of different groups and the center of the fixed cylinder 320 are different, and the distances between the first convex columns 321 of different groups and the center of the fixed cylinder 320 become larger along with the height, namely, the first convex columns 321 are gradually narrowed from top to bottom, so that materials with different fruit diameters can be shelled, and grading treatment is realized. Specifically, the part in the fixed section of thick bamboo 320 is fixed in the protrusion of first projection 321 is equipped with the cone, and the cone draws in towards fixed section of thick bamboo 320 center to draw in through the central distance of first projection 321, make the vertical interval of first projection 321 and adjacent second projection 331 littleer, thereby to the material of littleer fruit footpath peeling off, make the vertical interval from the top down of first projection 321 and adjacent second projection 331 gradually reduce, thereby realize comparatively comprehensive peeling off.
Referring to fig. 15, the stationary cylinder 320 includes annular plates 323, the annular plates 323 being arranged at intervals in the vertical direction, and the diameter of the annular plates 323 arranged from top to bottom being reduced from large to small; two annular plates 323 adjacent to each other vertically have a feed gap 324 through which the shells and seeds pass; the annular plate 323 corresponds multiunit first projection 321 and is provided with a plurality ofly, and the same annular plate 323 of corresponding altitude is installed to first projection 321 of same group to make the distance from the top down of first projection 321 and fixed cylinder 320 center progressively diminishes, drive the position change of first projection 321 through the position change of annular plate 323, thereby can use the first projection 321 of same specification, reduce design manufacturing cost. The two annular plates 323 adjacent to each other up and down are provided with the passing gaps 324 for passing the shells and seeds, namely, the sizes of the passing gaps 324 cannot pass through complete oil tea fruits, but the shells and seeds formed after being shelled can pass through the annular plates 323 gradually from top to bottom, and the shelled materials can be more easily separated from the fixed cylinder 320 directly from the passing gaps 324, so that the damage to seeds is further reduced by collision and extrusion of the first protruding columns 321 and the second protruding columns 331 below, the materials can be effectively prevented from being accumulated below the fixed cylinder 320, the passing gaps 324 can effectively realize material split, partial shelled materials can be directly discharged out of the fixed cylinder 320, the material throughput between the bottom of the fixed cylinder 320 and the rotary cylinder 330 is reduced, and the blockage or the accumulation between the materials is reduced to be crushed and destroyed. In addition, since the first protruding columns 321 and the second protruding columns 331 are vertically staggered, the material passing gap 324 is just formed between the upper and lower adjacent first protruding columns 321, and a group of second protruding columns 331 are correspondingly arranged at the height of the material passing gap 324, so that the second protruding columns 331 can rotate to dial outwards the materials (shells and seeds) formed after the husking, and more materials are directly discharged from the material passing gap 324.
The upper end of the rotary cylinder 330 is closed to prevent materials from entering the rotary cylinder 330, the rotary cylinder 330 is rotatably mounted on the frame 310, and the rotary cylinder 330 is at least partially positioned in the fixed cylinder 320, specifically, in this embodiment, the rotary cylinder 330 is entirely positioned in the fixed cylinder 320. The peripheral wall of the rotary cylinder 330 is provided with a second convex column 331, and the second convex column 331 protrudes outwards from the peripheral wall of the rotary cylinder 330; the second convex columns 331 are vertically arranged at intervals, the second convex columns 331 in the same group are circumferentially arranged at intervals at the same height, and the first convex columns 321 and the second convex columns 331 are vertically staggered; the second rotary driving mechanism 340 is connected to the rotary cylinder 330 to drive the rotary cylinder 330 to rotate.
According to the fruit peeling device provided by the invention, the second rotary driving mechanism 340 drives the rotary drum 330 to rotate, so that the second convex column 331 is driven to rotate, the second convex column 331 rotates to be matched with the first convex column 321 and is vertically staggered with the first convex column 321, the second convex column 331 rotates to be staggered with the first convex column 321 to squeeze oil tea fruits, the peeling of the oil tea fruits is realized, and the first convex column 321 and the second convex column 331 are arranged at intervals in a surrounding manner, and the first convex column 321 and the second convex column 331 are vertically staggered, so that crushed materials are not crushed in an integrally sealing manner like a grinding disc, damage to seeds is reduced, the seeds can fall down from gaps between adjacent first convex columns 321, gaps between adjacent second convex columns 331 and gaps between the first convex columns 321 and the second convex columns 331, and crushing damage to the seeds is reduced. It will be generally appreciated that the vertical spacing between adjacent second studs 331 and first studs 321 is less than the diameter of the unsharpened oil tea fruit, but greater than the diameter of the seeds, thereby peeling the oil tea fruit and reducing damage to the seeds, and after peeling, both the shell and seeds shuttle from the spacing between adjacent first studs 321, the spacing between adjacent second studs 331, and the spacing between first and second studs 321, 331 until final discharge.
It will be appreciated that, to further reduce the damage to the seeds, the first and second protruding columns 321 and 331 are made of a material having a certain elastic deformation capability, such as rubber, silica gel, polyurethane, or cowhells, and in this embodiment, the first and second protruding columns 321 and 331 are made of cowhells.
Specifically, the fixing cylinder 320 further includes a riser 322, and the risers 322 are arranged at intervals around the circumference, and the annular plate 323 is fixedly connected to the riser 322.
Referring to fig. 15, in a further embodiment of the present invention, the fixed barrel 320 further includes two annular end plates 325, and the two annular end plates 325 are connected to the upper and lower ends of the riser 322; the frame 310 includes a bottom plate 311 connected to a lower annular end plate 325, a plurality of vertically extending screws 312 are installed on the bottom plate 311, the two annular end plates 325 are respectively provided with a first through hole 326 for the screws 312 to pass through, the screws 312 are respectively connected with two first fastening nuts 313 in a threaded manner, the two annular end plates 325 are clamped and fixed by the two first fastening nuts 313, namely, the upper first fastening nuts 313 are abutted against the top surface of the annular end plate 325 at the upper end, the lower first fastening nuts 313 are abutted against the bottom surface of the annular end plate 325 at the lower end, so that the two annular end plates 325 and the fixed cylinder 320 are clamped and fixed by the upper and lower first fastening nuts 313, in addition, the height adjustment of the fixed cylinder 320 can be realized by adjusting the positions of the first fastening nuts 313, and the height of the fixed cylinder 320 can be adjusted by the rotation of the first fastening nuts 313 at the screws 312, so that the equipment is convenient to debug, and the height of the fixed cylinder 320 is adjusted to a proper position. It will be appreciated that a plurality of screws 312 are arranged in a circumferential array to effect a plurality of positions for mounting and securing the stationary barrel 320.
Referring to fig. 12 and 13, in the embodiment of the present invention, a cover cylinder 314 is fixedly installed on the bottom plate 311, and the cover cylinder 314 is disposed around the outer circumference of the fixed cylinder 320; the bottom plate 311 is provided with a plurality of discharge openings 315. The cover cylinder 314 prevents the material which escapes from the material passing gap 324 from overflowing, so that the fixed cylinder 320 is arranged around the outer periphery, and the material is uniformly dropped from the discharge hole 315 of the bottom plate 311.
Referring to fig. 12 and 13, in a further embodiment of the present invention, the stand 310 further includes a mounting plate 316, where the mounting plate 316 is sleeved on the screw 312 and can be adjusted in a vertically movable manner, that is, the mounting plate 316 is provided with a through hole through which the screw 312 passes, so as to be sleeved on the screw 312 and can be adjusted in a vertically movable manner along the screw. Two second fastening nuts 317 are mounted on the screw rod 312, and the two second fastening nuts 317 are used for clamping and fixing the mounting plate 316, so that the mounting plate 316 is mounted and fixed. The mounting plate 316 is located fixed section of thick bamboo 320 top, the mounting plate 316 bottom is equipped with first feeding annular section of thick bamboo 318, the annular end plate 325 upper end of top installs second feeding annular section of thick bamboo 327, first feeding annular section of thick bamboo 318 cover is located second feeding annular section of thick bamboo 327 or second feeding annular section of thick bamboo 327 cover and is located first feeding annular section of thick bamboo 318 and can go up and down movable adjustment position relatively, first feeding annular section of thick bamboo 318 and second feeding annular section of thick bamboo 327 cup joint and can go up and down the relative position of adjusting both, first feeding annular section of thick bamboo 318 and second feeding annular section of thick bamboo 327 lateral part correspond the position and are equipped with the feeding breach in order to form feed inlet 3101, the material gets into between fixed section of thick bamboo 320 and the rotary drum 330 from feed inlet 3101. The height of the feeding inlet 3101 can be adjusted by the relative lifting movement of the first feeding annular cylinder 318 and the second feeding annular cylinder 327, so that the height of the feeding inlet 3101 is adjusted, namely, the height of the feeding inlet 3101 is adjusted by adjusting the height of the mounting plate 316; the second rotary drive mechanism 340 is mounted to the mounting plate 316, and the mounting plate 316 allows for a proper mounting location of the second rotary drive mechanism 340 without affecting the feed.
Referring to fig. 16 and 17, in the embodiment of the present invention, the rotary drum 330 includes an inner cylinder 332 and an outer cylinder 333 detachably connected to the inner cylinder 332, the second boss 331 is mounted on the peripheral wall of the outer cylinder 333 and protrudes out of the outer cylinder 333, and the inner cylinder 332 is embedded into the outer cylinder 333 and limits inward movement of the second boss 331, so that when the rotary drum 330 rotates, the second boss 331 does not retract inward to affect the peeling during the peeling of the material, and the inner cylinder 332 is detachably connected to the outer cylinder 333, thereby facilitating installation and detachment maintenance of the second boss 331.
Referring to fig. 17, in a further embodiment of the present invention, the second boss 331 includes a conical head 3311 disposed outside the outer cylinder 333 and a limiting head 3312 disposed at an inner end of the conical head 3311 and disposed in the outer cylinder 333, the outer cylinder 333 is provided with a mounting hole corresponding to the second boss 331, a caulking groove 3313 for embedding an edge of the mounting hole is disposed between the conical head 3311 and the limiting head 3312, the limiting head 3312 is sandwiched between the inner cylinder 332 and the outer cylinder 333, and positioning and mounting of the second boss 331 are achieved by embedding the caulking groove 3313 into the edge of the mounting hole, and the contour of the limiting head 3312 is larger than the mounting hole so that the position of the second boss 331 is stable. In addition, the head 3311 passes through the mounting hole when the head 3311 is easily mounted. In addition, the design of the conical head 3311 enables the diameter of the conical head 3311 to have a certain range of variation space, so that materials can be adaptively adjusted to be in position contact with the conical head 3311, and extrusion damage to seeds is reduced. In addition, the cone head 3311 is adapted to the cone portion of the first protrusion 321, so that when the center distance of the first protrusion 321 from the fixed cylinder 320 is changed, the interval between the cone head 3311 and the cone portion is changed synchronously.
Referring to fig. 16 and 17, in a further embodiment of the present invention, the upper end of the inner cylinder 332 is closed, and the upper end surface is provided with a stirring plate 334 arranged circumferentially for stirring the entered material to the circumferential side, so as to avoid the material from accumulating on the upper end of the inner cylinder 332, and the material can be uniformly stirred between the fixed cylinder 320 and the rotating cylinder 330 by using the rotating stirring plate 334 for peeling. In order to avoid material being pushed out of the fixed cylinder 320, as shown in fig. 14, the material pushing plate 334 is lower than the upper end of the fixed cylinder 320, i.e. the material pushing plate 334 is completely inside the fixed cylinder 320; the upper end of the outer cylinder 333 is provided with an inwardly extending connecting plate 335, the center of the connecting plate 335 is provided with an avoidance hole for avoiding the stirring plate 334, and the upper ends of the connecting plate 335 and the inner cylinder 332 are provided with corresponding holes for connecting and fixing through fasteners, so that the inner cylinder 332 and the outer cylinder 333 can be detachably connected, and the installation, the subsequent disassembly and the maintenance are convenient.
In some embodiments of the present invention, a central shaft 336 is centrally disposed through the inner barrel 332, and the central shaft 336 is rotatably mounted to the frame 310. Specifically, the upper and lower ends of the central rotating shaft 336 penetrate out of the inner cylinder 332, the bottom plate 311 and the mounting plate 316 are both provided with bearing seats for the end portions of the central rotating shaft 336 to penetrate, and bearings are installed in the bearing seats to reduce the rotational friction of the central rotating shaft 336.
Specifically, the second rotary driving mechanism 340 includes a motor and a reduction mechanism, an output shaft of the motor is connected to the reduction mechanism, the reduction mechanism has an output shaft, and the output shaft is connected to the central rotating shaft 336, so as to realize the rotary driving of the rotary drum 330. And the output shaft and the central rotating shaft 336 can be lifted and adjusted to a position and can maintain torque transmission, for example, the bottom of the output shaft is in a regular hexagon shape, and the upper end surface of the central rotating shaft 336 is provided with a corresponding regular hexagon hole, so that torque transmission is realized by inserting the bottom of the output shaft into the regular hexagon hole, the bottom of the output shaft can be lifted and moved in the regular hexagon hole, and the output shaft is not influenced to drive the central rotating shaft 336 to rotate.
The drying mechanism 200 comprises a hot blast stove 220, the drying cavity 210 comprises a tempering section 211 and a drying section 212 positioned below the tempering section 211, the drying sections 212 are positioned at two sides of the hot blast stove 220, and the drying cavities 210 can be arranged at two sides of the hot blast stove 220, so that the materials in the drying cavities 210 at two sides are dried by using one hot blast stove 220, and the energy utilization rate is improved; the side wall of the drying section 212 is provided with a hot air hole through which hot air passes, so that the hot air generated by the hot air furnace 220 passes through the side wall of the drying section 212 to dry the materials in the drying section 212, the bottom of the drying section 212 is provided with a valve plate, and the output of the materials can be realized by controlling the opening and closing of the valve plate. The bottom material of the drying section 212 may be output to a material receiving conveyor 540. The upper end of the tempering section 211 is provided with a feeding port, the feeding port is in butt joint with the second output port 520, and the tempering section 211 is provided with partial waste heat, so that the entered materials can be preheated, and the energy utilization rate is improved.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. The utility model provides a tea-oil camellia fruit is hierarchical stoving decortication all-in-one, its characterized in that includes:
A classification mechanism (100) for classifying the fruit diameters of the input oil tea fruits;
The drying mechanism (200) is provided with a drying cavity (210), the drying cavity (210) is used for drying the oil tea fruits, and the drying cavity (210) is provided with a plurality of oil tea fruits in different grades;
The husking mechanism (300) is used for husking the dried oil tea fruits;
further comprising a separation mechanism (400), the separation mechanism (400) being used for separating the seeds and the shells formed after the husking;
A seed shell buffer device (600) is arranged between the separation mechanism (400) and the peeling mechanism (300), the seed shell buffer device (600) is used for receiving and storing the seed shells formed after peeling, and the seed shell buffer device (600) is connected with the separation mechanism (400) so as to convey the seed shells to the separation mechanism (400);
the separation mechanism (400) includes:
A screening box (410);
The pushing cylinder (420) is rotatably arranged in the screening box (410) along the axis of the pushing cylinder and comprises a pushing shaft (421) and a discharging shaft (422), the discharging shaft (422) is coaxially connected to one end of the pushing shaft (421), the diameter of the discharging shaft (422) is smaller than that of the pushing shaft (421), and spiral blades (423) are arranged on the peripheral wall of the pushing shaft (421); the pushing shaft (421) comprises a feeding section (4211), a screen shell section (4212) and a fruit screening section (4213) which are sequentially arranged along the direction towards the blanking shaft (422), and the feeding section (4211) is used for receiving materials falling from the blanking hopper (450); the screen shell section (4212) and the brush cylinder (430) rotate to separate the shell from the screen space (431); the fruit screening section (4213) and the brush cylinder (430) rotate to separate fruits out of a screening space (431); the screw pitch of the screw blade (423) of the sieve shell section (4212) is larger than that of the screw blade (423) of the sieve fruit section (4213), and the screw pitch of the screw blade (423) of the sieve fruit section (4213) is smaller than the diameter of the unpeeled fruit entering from the blanking hopper (450);
The brush cylinder (430) is rotatably arranged in the screening box (410) along the axis of the brush cylinder and is arranged on one side of the pushing cylinder (420), and a screening space (431) for supporting materials is formed between one side, close to the pushing cylinder (420), of the upper end of the brush cylinder (430) and the pushing cylinder (420);
The third rotary driving mechanism (440) is used for driving the pushing cylinder (420) and the brushing cylinder (430) to rotate, the rotating directions of the pushing cylinder (420) and the brushing cylinder (430) are opposite, and the third rotary driving mechanism (440) drives the pushing cylinder (420) to rotate and can drive the material in the screening space (431) to advance towards the blanking shaft (422).
2. The oil tea fruit grading, drying and decorticating integrated machine of claim 1, further comprising a conveying system (500), the conveying system (500) having a first output port (510), a second output port (520) and a third output port (530);
the grading mechanism (100) is in butt joint with the first output port (510) and is used for grading the fruit diameters of the oil tea fruits input from the first output port (510) and outputting the graded oil tea fruits to the conveying system (500);
The drying mechanism (200) is in butt joint with the second output port (520), and the drying cavity (210) can convey the oil tea fruits to the conveying system (500) after drying the oil tea fruits;
The peeling mechanism (300) interfaces with a third output port (530).
3. The oil tea fruit grading, drying and decorticating integrated machine according to claim 2, further comprising a plurality of grading and temporary storage devices (700) for temporarily storing different grading oil tea fruits and for delivering the temporarily stored oil tea fruits to a delivery system (500).
4. The oil tea fruit grading, drying and peeling integrated machine according to claim 2, wherein the conveying system (500) comprises a receiving and conveying mechanism (540), a lifting and conveying mechanism (550) and an output and conveying mechanism (560), the first output port (510), the second output port (520) and the third output port (530) are all arranged on the output and conveying mechanism (560), and the receiving and conveying mechanism (540) is used for receiving the output oil tea fruits dried by the drying mechanism (200) and the oil tea fruits graded by the grading mechanism (100);
The lifting conveying mechanism (550) is used for lifting and conveying the oil tea fruits on the receiving conveying mechanism (540) to the output conveying mechanism (560).
5. The oil tea fruit grading, drying and decorticating integrated machine according to claim 1, characterized in that the separating mechanism (400) is capable of separating oil tea fruits mixed in the seed shells without being decorticated and delivering them to the receiving and delivering mechanism (540).
6. The oil tea fruit classification, drying and decortication integrated machine according to claim 1, characterized in that the classification mechanism (100) comprises:
A classifying bin (110) in which a classifying cavity (111) is formed, the classifying cavity (111) having a feed port (112); a screening structure is arranged in the grading cavity (111), the screening structure is provided with a material passing channel for oil tea fruits to pass through, and a grading discharge hole (113) is formed in the grading cavity (111) above one side of the screening structure; the screening structure is a screening plate (114) which is arranged in the classifying cavity (111) and is uniformly arranged at intervals along a first preset direction, and the material passing channel is defined by adjacent screening plates (114) which are arranged at intervals;
The rotary screen (120) is rotatably arranged in the classifying cavity (111), material stirring toothed plates (121) which are uniformly arranged at intervals along a first preset direction are arranged on the peripheral wall of the rotary screen (120), and the material stirring toothed plates (121) and the corresponding sieve plates (114) are staggered along the first preset direction;
the first rotary driving mechanism (130) is used for driving the material stirring toothed plate (121) to rotate so as to output the oil tea fruits which are stopped on the sieve plate (114) from the corresponding grading discharge holes (113).
7. The oil tea fruit grading, drying and peeling integrated machine according to claim 1, wherein the peeling mechanism (300) comprises:
a frame (310);
The fixed cylinder (320) is provided with openings at the upper end and the lower end, and is fixedly arranged on the frame (310), the peripheral wall is provided with first convex columns (321), a plurality of groups of the first convex columns (321) are vertically arranged at intervals, and the first convex columns (321) in the same group are arranged at intervals in a surrounding mode at the same height; the distances between the first convex columns (321) of different groups and the center of the fixed cylinder (320) are different, and the distances between the first convex columns (321) of different groups and the center of the fixed cylinder (320) become larger as the height becomes higher; the fixed cylinder (320) comprises annular plates (323), wherein the annular plates (323) are arranged at intervals along the vertical direction, and the diameters of the annular plates (323) arranged from top to bottom are changed from large to small; two annular plates (323) adjacent to each other vertically are provided with a passing gap (324) for passing the shell and the seeds; the annular plate (323) is provided with a plurality of corresponding groups of first convex columns (321), and the first convex columns (321) in the same group are arranged on the same annular plate (323) with corresponding height;
The upper end of the rotary cylinder (330) is sealed, the rotary cylinder is rotatably arranged in the frame (310) and at least partially positioned in the fixed cylinder (320), the peripheral wall is provided with second convex columns (331), a plurality of groups of second convex columns (331) are vertically arranged at intervals, the second convex columns (331) in the same group are circumferentially arranged at intervals at the same height, and the first convex columns (321) and the second convex columns (331) are vertically staggered;
and a second rotation driving mechanism (340) connected with the rotation cylinder (330) to drive the rotation cylinder (330) to rotate.
8. The oil tea fruit classification, drying and shelling integrated machine according to claim 1, wherein the drying mechanism (200) comprises a hot blast stove (220), the drying cavity (210) comprises a tempering section (211) and a drying section (212) located below the tempering section (211), the drying section (212) is located at two sides of the hot blast stove (220), and hot blast holes through which hot blast passes are formed in the side walls of the drying section (212).
CN202311820862.4A 2023-12-26 2023-12-26 Hierarchical stoving decortication all-in-one of tea-oil camellia fruit Active CN117752093B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311820862.4A CN117752093B (en) 2023-12-26 2023-12-26 Hierarchical stoving decortication all-in-one of tea-oil camellia fruit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311820862.4A CN117752093B (en) 2023-12-26 2023-12-26 Hierarchical stoving decortication all-in-one of tea-oil camellia fruit

Publications (2)

Publication Number Publication Date
CN117752093A CN117752093A (en) 2024-03-26
CN117752093B true CN117752093B (en) 2024-08-06

Family

ID=90314427

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311820862.4A Active CN117752093B (en) 2023-12-26 2023-12-26 Hierarchical stoving decortication all-in-one of tea-oil camellia fruit

Country Status (1)

Country Link
CN (1) CN117752093B (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102416376A (en) * 2011-11-07 2012-04-18 成都鑫三洋科技发展有限公司 Grading vibration screening machine
CN114557455A (en) * 2022-02-14 2022-05-31 国家林业和草原局哈尔滨林业机械研究所 Sorting unit to in tea-oil camellia fruit seed, pu mixture

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10247844C1 (en) * 2002-10-14 2003-10-30 Neuenhauser Maschb Gmbh Cleaning device for sieve uses cleaning fingers below sieve base fitting between sieve elements attached to parallel sieve shafts
DE102019108732B4 (en) * 2019-04-03 2020-10-15 Georg Schons Sorting device for sorting out coins and using the sorting device for sorting out coins
CN211160559U (en) * 2019-09-30 2020-08-04 河北农业大学 Compact type peanut kernel multistage grader
CN218910265U (en) * 2023-02-16 2023-04-25 株洲丰科林业装备科技股份有限公司 Oil tea fruit treatment facility
CN116918980A (en) * 2023-07-18 2023-10-24 湖南林之神林韵油茶科技发展有限公司 Automatic processing technology and production line for fresh camellia seed fruits

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102416376A (en) * 2011-11-07 2012-04-18 成都鑫三洋科技发展有限公司 Grading vibration screening machine
CN114557455A (en) * 2022-02-14 2022-05-31 国家林业和草原局哈尔滨林业机械研究所 Sorting unit to in tea-oil camellia fruit seed, pu mixture

Also Published As

Publication number Publication date
CN117752093A (en) 2024-03-26

Similar Documents

Publication Publication Date Title
EP3632580B1 (en) An object sorting system and a method thereof
CN105533767A (en) Nut cracker and sorting system
CN109984345B (en) Vertical cone drum-type peanut sheller
CN2607031Y (en) System for hulling and separating tea-oil tree seeds
CN115445692A (en) Intelligent automatic rice mill
CN210017778U (en) Upright cone drum type peanut sheller
CN113320917B (en) Quick-frozen ball screening and conveying equipment
CN112586751A (en) Almond shell breaking and kernel size grading device
CN117752093B (en) Hierarchical stoving decortication all-in-one of tea-oil camellia fruit
CN215197077U (en) Continuous grading dry method peeling machine
CN208373586U (en) A kind of tea seed non-defective unit screening plant
CN220195563U (en) Husking and seed selecting integrated machine suitable for peanut breeding experiments
CN113786880A (en) Paddy rice separator and method for rice processing
CN116078666A (en) Multistage sorting equipment for nut foods and sorting method thereof
CN208891249U (en) A kind of lotus seed pod thresher
CN110432503A (en) Hard shell nut shells seperator automatically
CN213663602U (en) Idesia fruit stalk separator
CN212344570U (en) Small castor hulling cleaner
CN210248283U (en) Shelling and crushing device for linseed oil production
CN210726627U (en) Almond shell breaking and kernel size grading device
CN211048336U (en) Nut crushing and shell separating machine
CN109998126B (en) Automatic kernel taking machine for bidirectional stress grading crushing table top
CN219816947U (en) Dry fruit kernel sorting roller
CN212263810U (en) Rice fine-selection device
CN215430131U (en) Tea grade analysis system

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant