CN117719097A - Membrane sediment separator - Google Patents
Membrane sediment separator Download PDFInfo
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- CN117719097A CN117719097A CN202311752304.9A CN202311752304A CN117719097A CN 117719097 A CN117719097 A CN 117719097A CN 202311752304 A CN202311752304 A CN 202311752304A CN 117719097 A CN117719097 A CN 117719097A
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- unit
- dust removal
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- panel
- cotton
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- 239000012528 membrane Substances 0.000 title claims abstract description 18
- 239000013049 sediment Substances 0.000 title description 3
- 238000000926 separation method Methods 0.000 claims abstract description 51
- 239000000463 material Substances 0.000 claims abstract description 45
- 239000002893 slag Substances 0.000 claims abstract description 14
- 238000007664 blowing Methods 0.000 claims abstract description 12
- 239000000428 dust Substances 0.000 claims description 86
- 230000005540 biological transmission Effects 0.000 claims description 28
- 239000002184 metal Substances 0.000 claims description 12
- 230000001360 synchronised effect Effects 0.000 claims description 7
- 238000009423 ventilation Methods 0.000 claims description 3
- 229920000742 Cotton Polymers 0.000 abstract description 69
- 239000002362 mulch Substances 0.000 abstract description 29
- 239000010902 straw Substances 0.000 abstract description 27
- 239000002699 waste material Substances 0.000 abstract description 27
- 239000002689 soil Substances 0.000 abstract description 15
- 230000005484 gravity Effects 0.000 abstract description 4
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 239000010408 film Substances 0.000 abstract 1
- 239000013013 elastic material Substances 0.000 description 11
- 239000012535 impurity Substances 0.000 description 11
- 239000000203 mixture Substances 0.000 description 9
- 238000004064 recycling Methods 0.000 description 7
- 230000009471 action Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 206010010904 Convulsion Diseases 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000036461 convulsion Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000035558 fertility Effects 0.000 description 1
- 239000010812 mixed waste Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010813 municipal solid waste Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Combined Means For Separation Of Solids (AREA)
Abstract
The application discloses membrane slag separation device, including box, pass material unit and letter sorting unit, the box has the feed inlet, pass the material unit and include conveying portion, be used for driving conveying portion circulation transport's drive unit and a plurality of release levers that can remove along with conveying portion; the sorting unit comprises a blowing unit, and the air blown by the blowing unit can penetrate through the conveying part and sweep the separating rod. The membrane slag separation device utilizes material size difference, hardness characteristic and specific gravity difference, utilizes mechanical effort and wind force to realize the separation of waste mulch film and straw, soil and cotton to can further separate and retrieve cotton wherein when obtaining waste mulch film, reduce cotton waste, and the device area is little, separation efficiency is high, the energy consumption is little, with low costs.
Description
Technical Field
The application relates to agricultural machinery equipment, belongs to waste mulch recycling technical field, concretely relates to membrane sediment separator.
Background
The main component of the mulching film is polyethylene, belongs to a high molecular compound, is difficult to degrade under natural conditions, and if the waste mulching film cannot be recovered in time, the waste mulching film is abandoned at the edge of a field, so that not only can environmental pollution be caused, the waste mulching film remains in the cultivated land for a long time, but also the soil structure can be damaged, and the hygroscopicity and permeability of the soil are reduced, so that the soil fertility is reduced, the seedling emergence of crops is affected, and the yield is reduced. The China is a large agricultural country, the mulching film is very widely used, and the problems are increasingly revealed along with the large-scale application of the mulching film covering technology: waste mulch film is difficult to recycle and has low recycling rate. The global mulching film consumption is 74% in China, and the problem of recycling waste mulching films is to be solved. The application of the novel machinery and the novel technology of the agricultural residual film provides a foundation for recycling the agricultural residual film, and improves the enthusiasm of vast growers for recycling waste films. However, due to the limitation of recycling technology and mechanical equipment, the recycled mulching film contains a large amount of impurities such as soil, stones and crop straws, and the waste mulching film accounts for less than 10%, so that the recycled waste mulching film cannot be recycled further.
At present, the existing mixed waste mulch separating equipment mainly adopts a multi-stage drum screen and multi-stage winnowing mode, and has the problems of low separation efficiency, high energy consumption and high cost, so that the capacity of large-scale treatment and recovery of waste mulch is limited, and the waste mulch recovery of farmers is insufficient in enthusiasm and cannot be popularized; the waste mulch film mixture recovered from cotton fields can contain floor cotton (cotton which is not fully opened and cotton which is not completely collected after being picked by a cotton picker is discarded in the ground to become floor cotton), the floor cotton can be recovered and reused, the existing separation equipment only aims to obtain waste mulch films, cotton is directly discarded along with other impurities after separation, cotton waste can be caused, or a large amount of cotton remains in the waste mulch films obtained after separation, so that the recovery and reuse rate of the waste mulch films is reduced.
Disclosure of Invention
The invention aims to: the utility model aims at overcoming the defects of the prior art, and provides a membrane slag separation device.
The technical scheme is as follows: the membrane slag separation device comprises a box body, a material conveying unit and a sorting unit, wherein the box body is provided with a feed inlet, and the material conveying unit comprises a conveying part, a driving unit for driving the conveying part to circularly convey and a plurality of separation rods capable of moving along with the conveying part; the sorting unit comprises a blowing unit, and the air blown by the blowing unit can penetrate through the conveying part and sweep the separating rod.
Further, the conveying part comprises an upper rotating shaft, a lower rotating shaft, two upper rotating wheels arranged at the upper rotating shaft, and two lower rotating wheels arranged at the lower rotating shaft, wherein the two upper rotating wheels and the two lower rotating wheels are in one-to-one correspondence, a transmission unit is arranged between the corresponding upper rotating wheels and lower rotating wheels, and a connecting part is connected between the two transmission units; the driving unit is used for driving the upper rotating shaft or the lower rotating shaft to rotate.
The driving unit drives the upper rotating wheel or the lower rotating wheel to rotate, and the corresponding rotating wheel is driven to rotate through the transmission unit.
Further, a plurality of strip-shaped fixing plates are connected between the two transmission units, and a plurality of separation rods are arranged at each strip-shaped fixing plate.
So that the materials enter the box body and fall on the separating rod, and the separating rod is used for hanging the materials.
Further, the separating rod is L-shaped.
Thereby fixing one end of the separating rod at the bar-shaped fixing plate. Therefore, the strip-shaped air outlet can better blow the materials hung on the L-shaped separating rod.
Further, the upper rotating wheel and the lower rotating wheel are synchronous wheels, and the transmission unit is a synchronous belt.
The synchronous wheel has the advantages of more stable long-distance transmission, high efficiency and good energy-saving effect.
In other embodiments, the upper and lower rotating wheels are sprockets and the drive unit is a chain.
The bearing capacity of the chain wheel is stronger and the strength is better.
Further, the driving unit is a gear motor and is connected with the upper rotating shaft or the lower rotating shaft through a coupler.
Is used for well driving the upper rotating shaft or the lower rotating shaft to rotate.
Further, the upper rotating shaft and the lower rotating shaft are provided with a plurality of guide rollers.
Thereby better supporting the connection and thus driving the connection to move in a better cycle.
Further, the connecting part is a metal net woven by metal, and two sides of the metal net are respectively connected with the two transmission units.
The metal net has better ventilation effect and better toughness.
In other embodiments, the connecting portion is a ring of link plates having ventilation holes therein.
Further, the circle of chain plates comprises a plurality of chain plates which are distributed in a circle, and any two adjacent chain plates are hinged.
The chain plate has high strength and is not easy to wear.
Further, the blowing unit comprises a fan and a bellows, the bellows is surrounded by the connecting portion and is mounted at the bottom end of the inner space of the connecting portion, the top end and the bottom end of the bellows are both closed, and a plurality of strip-shaped air outlets are formed in the side face of the bellows.
So that the mulching film and cotton on the separating rod rotating through the area are blown out through the strip-shaped air outlet.
Further, the sorting unit further comprises a sorting bin connected with the box body, and air blown out from the strip-shaped air outlet is blown to the sorting bin.
The air of the strip-shaped air outlet horizontally blows out the mulching film and the cotton, and the mulching film and the cotton fall on the sorting bin along the parabolic direction under the action of the horizontal air speed by utilizing the density property of the mulching film and the cotton, so that the mulching film is further separated from the cotton, and the mulching film is separated and recycled from the sorting bin.
Further, the box comprises a panel, a back plate and two opposite side plates, wherein the panel is opposite to the back plate, the feeding hole is formed in the panel, and the sorting bin is connected with the back plate.
Further, the bottom of the box body is provided with a first blanking opening and a second blanking opening, the first blanking opening is positioned between the panel and the connecting portion, and the second blanking opening is positioned between the backboard and the connecting portion.
So that the small cotton, small straw and soil mixture at the first feed opening can be further divided into cotton and straw by using a cotton trash remover; the mixture of the large cotton and the large straw at the second feed opening can be further separated into cotton and straw by a cotton impurity removing machine, so that the cotton can be separated and recycled more conveniently.
Further, the back plate is provided with a sorting discharge hole communicated with the sorting bin.
Therefore, the mulching film and cotton can be blown down to the sorting bin by the wind of the wind box for sorting.
Further, still include dust removal unit, dust removal unit includes the dust removal board, dust removal board department has a plurality of dust removal holes, the space between dust removal board and the box forms the dust removal space, the top draught fan that can be to the dust removal space convulsions is installed on the top of box.
Therefore, in the separation process, dust in the material enters the dust removing space through the dust removing holes on the dust removing plate, and the induced draft fan at the top end of the box body is used for sucking away the dust in the dust removing space, so that the mulching film and cotton obtained by separation are purer.
Further, the box body comprises a panel, a back plate and two opposite side plates, the panel is opposite to the back plate, the feeding hole is positioned at the panel, and the dust removing plate comprises a front dust removing plate positioned between the panel and the connecting part and a back dust removing plate positioned between the back plate and the connecting part; the front dust removing plate and the back dust removing plate are provided with the dust removing holes.
Thereby the dust removal space between dust collecting plate and the box communicates from top to bottom, forms wholly to utilize the draught fan on box top, the dust in the dust removal space about will be absorbed away.
Further, the front dust removing plate has an opening portion facing the feed port.
Further, a rectangular frame-shaped connecting frame is connected between the front dust removing and the panel.
Further, the opening is surrounded by the connection frame.
Therefore, the connecting frame can prevent materials from falling between the panel and the front dust removal plate, namely, the materials are prevented from falling into the dust removal space.
Further, the aperture of the dust removing hole is 2-5mm.
Therefore, in the conveying process, tiny dust in the material can enter the dust removing space through the dust removing plate.
Further, a magazine unit is installed in the case, and the magazine unit can be touched by an end of the separation rod and let the separation rod pass.
Therefore, in the process that the conveying part conveys materials upwards, the separating rod passes through the elastic material unit, and the end part of the separating rod touches the elastic material unit, so that the separating rod vibrates, the materials on the separating rod are scattered, the materials are dispersed, and the vertical falling of straw, soil and cotton impurities is facilitated.
Further, the plurality of the bullet units are divided into a plurality of layers, and each layer is provided with two bullet units.
Thereby the separation rod can be vibrated for a plurality of times and the materials can be scattered for a plurality of times.
Further, the magazine unit includes a rotating shaft and a rotating roller mounted at the rotating shaft.
Therefore, after the end part of the separating rod touches the elastic material unit to finish vibration, the elastic material unit can rotate, and the separating rod passes through, so that materials are conveyed continuously. The spring device does not need power, when the separating rod touches the rotating roller, the separating rod is pressed to slightly bend downwards, and the rotating roller can rotate under the friction force of the separating rod, so that the separating rod can continuously move upwards, and after the separating rod is separated from the rotating roller, the spring device rebounds upwards, so that the purpose of spring is realized, the separating rod vibrates, and the materials are better separated.
Further, the elastic device is installed in the box body through the installation frame.
Further, the dust removal plate is provided with a groove part, and the groove part is used for installing the elastic material unit.
Further, the groove portion has a plurality of.
Further, the plurality of groove parts are all positioned at the front dust removing plate.
Therefore, the groove part is arranged at the dust removing plate to provide space for the installation of the elastic material unit, so that the structure of the device is more compact.
Further, the strip-shaped fixing plate is a U-shaped groove plate.
So that the end of the L-shaped separating rod can be inserted into the U-shaped groove of the U-shaped groove plate to be fixed.
Further, both ends of the fixing plate are respectively fixed at two chains.
Therefore, the chain can drive the fixed plate to synchronously move to convey materials.
In other embodiments, two ends of the fixing plate are respectively fixed at two synchronous belts.
Thereby the hold-in range can drive fixed plate synchronous motion, carries the material.
Further, 5-10 strip-shaped air outlets are formed in the air box.
Further, the strip-shaped air outlet can horizontally discharge air.
So that the mulch film and cotton on the separating rod can be blown out from the horizontal direction and fall down in the parabolic direction, thereby further sorting.
Further, the strip-shaped air outlet is rectangular, and the width of the strip-shaped air outlet is 1-10mm; preferably 1mm.
Therefore, the outlet wind speed is higher, the material hung on the mulching film separating rod can be blown off rapidly and horizontally, the purpose that the material is peeled off from the mulching film separating rod is realized, and the mulching film and cotton are separated by utilizing the horizontal wind speed.
Further, among the plurality of separation rods at the same strip-shaped fixing plate, the interval between any two adjacent separation rods is 100-500mm.
Further, a plurality of separating rods at the same strip-shaped fixing plate are distributed at equal intervals, and the intervals are 100-500mm.
When the separating rod conveys materials upwards, the large straw blocks, the large cotton blocks and the mulching films are hung and move to opposite sides along with the separating rod, and the small straw blocks, the soil blocks, the small cotton blocks and other impurities cannot be hung and fall vertically.
Further, the box body is vertically arranged; the panel, the backboard and the two side boards are vertical boards.
Further, the plurality of strip-shaped fixing plates are distributed at equal intervals along the transmission direction of the transmission unit.
Further, two adjacent strip-shaped fixing plates are spaced apart by 100-300mm along the transmission direction of the transmission unit.
The separating rods with different levels are transversely staggered from top to bottom, so that the mulching film falling from the upper part can be timely hung on the separating rods with proper levels below instead of directly falling into the bottom discharge hole right below.
The beneficial effects are that: 1) The driving unit drives the conveying part to circularly convey materials in the vertical direction, and the size difference, the hardness characteristic and the specific gravity difference of the materials are utilized, so that the mulching film, the large straw and the large cotton are hung on the separating rod, and the small straw, the soil and the small cotton drop vertically to realize one-time separation; the mulching film, the large cotton and the large straw are turned to the opposite side of the feed inlet and turned over along with the separating rod, and the large cotton and the large straw vertically fall down to the second feed inlet under the action of gravity, so that secondary separation is realized; thereby the separation efficiency is high, the energy consumption is small, and the cost is low;
2) By arranging the sorting unit, the mulch film and cotton hung on the separating rod are blown out in the horizontal direction by using the bellows, the mulch film and the cotton fall down successively along the parabolic direction under the action of the horizontal wind speed by using the density property of the mulch film and the cotton, and the mulch film and the cotton impurities are further separated, so that the three-time separation is realized, the separation efficiency is higher, and the recycling rate of the waste mulch film is improved;
3) The first blanking opening and the second blanking opening are formed in the bottom of the box body, so that small cotton blocks, small straw blocks and soil mixtures of the first blanking opening can be further divided into cotton and straw by using a cotton impurity removing machine; the mixture of the large cotton and the large straw at the second feed opening can be further divided into cotton and straw by using a cotton impurity removing machine, so that the cotton in the mixture can be separated and recovered more conveniently while waste mulch is obtained by separation, and the cotton waste is reduced;
4) By arranging the elastic material unit, in the process that the conveying part conveys materials upwards, the separating rod passes through the elastic material unit, and the end part of the separating rod contacts the elastic material unit, so that the separating rod vibrates, the materials on the separating rod are scattered, the materials are dispersed, and the vertical falling of straw, soil and cotton impurities is facilitated;
5) Through setting up dust removal unit to in the separation process, dust in the material gets into the dust removal space through the dust removal hole on the dust removal board, utilizes the draught fan on box top, sucks away the dust of dust removal space inside, thereby the plastic film that the separation obtained is purer with cotton.
Drawings
FIG. 1 is a schematic diagram of the overall apparatus;
FIG. 2 is a schematic view of the internal structure of the device case;
FIG. 3 is a schematic view of a first view of the material transfer unit and the box position structure;
FIG. 4 is an enlarged view of area A;
FIG. 5 is a schematic view of a second view of the material transfer unit and the box position structure;
FIG. 6 is an enlarged view of the region B1;
fig. 7 is an enlarged view of the B2 region.
Detailed Description
Reference numerals: 1, a box body; 1.1 panels; 1.1.1 feed inlet; 1.2 backboard; 1.3 side plates; 2 a conveying part; 2.1, an upper rotating shaft; 2.1.1 upper rotating wheel; 2.2 lower spindle; 2.2.1 lower turning wheels; 2.3 a transmission unit; 2.4 a metal mesh; 2.5 strip-shaped fixing plates; 2.6 separating rod; 3, bellows; 3.1, a strip-shaped air outlet; 4, sorting bins; 5, a dust removing plate; 5.1 dust removal holes; 5.2 connecting frames; and 6, a bullet unit.
As shown in the figure: the membrane slag separation device comprises a box body 1, a material conveying unit and a sorting unit, wherein the box body 1 is provided with a feed inlet 1.1.1, and the material conveying unit comprises a conveying part 2, a driving unit for driving the conveying part 2 to circularly convey, and a plurality of separation rods 2.6 capable of moving along with the conveying part 2; the sorting unit comprises a blowing unit, through which the air blown out by the blowing unit can penetrate the conveying part 2 and sweep the separating rod 2.6.
The conveying part 2 comprises an upper rotating shaft 2.1, a lower rotating shaft 2.2, two upper rotating wheels 2.1.1 arranged at the upper rotating shaft 2.1, two lower rotating wheels 2.2.1 arranged at the lower rotating shaft 2.2, the two upper rotating wheels 2.1.1 and the two lower rotating wheels 2.2.1 are in one-to-one correspondence, a transmission unit 2.3 is arranged between the corresponding upper rotating wheels 2.1.1 and lower rotating wheels 2.2.1, and a connecting part is connected between the two transmission units 2.3; the driving unit is used for driving the upper rotating shaft 2.1 or the lower rotating shaft 2.2 to rotate. A plurality of strip-shaped fixing plates 2.5 are connected between the two transmission units 2.3, and the strip-shaped fixing plates 2.5 are U-shaped groove plates. The plurality of strip-shaped fixing plates 2.5 are distributed at equal intervals along the transmission direction of the transmission unit 2.3. Adjacent two strip-shaped fixing plates 2.5 are spaced apart by 100mm along the transmission direction of the transmission unit 2.3. Each strip-shaped fixing plate 2.5 is provided with a plurality of separating rods 2.6. The separating rod 2.6 is L-shaped. The plurality of separating rods 2.6 at the same strip-shaped fixing plate 2.5 are distributed at equal intervals, and the intervals are 100mm. The upper rotating wheel 2.1.1 and the lower rotating wheel 2.2.1 are both chain wheels, and the transmission unit 2.3 is a chain. The two ends of the strip-shaped fixing plate 2.5 are respectively fixed at two chains. The driving unit is a gear motor and is connected with the upper rotating shaft 2.1 or the lower rotating shaft 2.2 through a coupler. The upper rotating shaft 2.1 and the lower rotating shaft 2.2 are provided with a plurality of guide rollers. The connecting part is a metal net 2.4 woven by metal, and two sides of the metal net 2.4 are respectively connected with the two transmission units 2.3.
The blowing unit comprises a fan and a bellows 3, the bellows 3 is surrounded by the connecting portion and is mounted at the bottom end of the inner space of the connecting portion, the top end and the bottom end of the bellows 3 are both closed, and 9 strip-shaped air outlets 3.1 are formed in the side face of the bellows 3. The strip-shaped air outlet 3.1 can horizontally outlet air. The strip-shaped air outlet 3.1 is rectangular, and the width of the strip-shaped air outlet 3.1 is 1mm. The sorting unit further comprises a sorting bin 4 connected with the box body 1, and air blown out by the strip-shaped air outlet 3.1 is blown to the sorting bin 4. The box body 1 comprises a panel 1.1, a back plate 1.2 and two opposite side plates 1.3, wherein the panel 1.1 is opposite to the back plate 1.2, and the box body 1 is vertically arranged; the face plate 1.1, the back plate 1.2 and the two side plates 1.3 are all vertical plates. The feed inlet 1.1.1 is positioned at the position of the panel 1.1, and the sorting bin 4 is connected with the backboard 1.2. The bottom of the box body 1 is provided with a first blanking opening and a second blanking opening, the first blanking opening is positioned between the face plate 1.1 and the connecting portion, and the second blanking opening is positioned between the back plate 1.2 and the connecting portion. The back plate 1.2 is provided with a sorting discharge hole communicated with the sorting bin 4.
The membrane slag separation device further comprises a dust removal unit, the dust removal unit comprises a dust removal plate 5, a plurality of dust removal holes 5.1 are formed in the dust removal plate 5, and the aperture of each dust removal hole 5.1 is 3mm. The space between the dust collecting plate 5 and the box body 1 forms a dust collecting space, and the top draught fan capable of exhausting the dust collecting space is arranged at the top end of the box body 1. The box body 1 comprises a panel 1.1, a back plate 1.2 and two opposite side plates 1.3, wherein the panel 1.1 is opposite to the back plate 1.2, the feeding hole 1.1.1 is positioned at the panel 1.1, the dust removing plate comprises a front dust removing plate positioned between the panel and the connecting part and a back dust removing plate positioned between the back plate and the connecting part, a rectangular frame-shaped connecting frame 5.2 is connected between the front dust removing plate and the panel, the front dust removing plate is provided with an opening part facing the feeding hole, and the connecting frame surrounds the opening part; the front dust removing plate and the back dust removing plate are provided with the dust removing holes.
A material loading unit 6 is installed in the box 1, and the material loading unit 6 can be contacted by the end part of the separation rod 2.6 and allow the separation rod 2.6 to pass through. The plurality of the bullet units 6 are divided into a plurality of layers, and each layer has two of the bullet units 6. The magazine unit 6 includes a rotating shaft and a rotating roller mounted at the rotating shaft.
As shown in the figure, the device is used for separating membrane residues from the recycled waste mulch film mixture, taking a large amount of waste mulch films recycled in Xinjiang cotton fields as an example, after the recycled waste mulch films are cut off, materials entering a material conveying unit in a box body through a feed inlet fall on a separating rod of a conveying part, and a driving unit drives a rotating shaft to rotate, so that an upper rotating wheel and a lower rotating wheel synchronously rotate through a transmission unit, and the conveying part circularly conveys the materials; in the process that the conveying part conveys materials upwards, the separating rod passes through the elastic material unit, and the end part of the separating rod touches the elastic material unit, so that the separating rod vibrates, and the materials on the separating rod are scattered; as the separating rods are stirred, small straws, soil and small cotton fall freely, in the falling process, as the separating rods are distributed in a non-equidistant way, the separating rods at different height levels are distributed in a staggered way from top to bottom, and the mulch film falling from the upper part can be hung on the separating rods at a proper level below instead of falling into a bottom discharge hole directly below, and the small straws, soil and small cotton fall into a first discharge hole directly and vertically; dust in the material enters a dust removing space through dust removing holes on the dust removing plate, and the induced draft fan at the top end of the box body is used for sucking away the dust in the dust removing space and collecting the dust through cloth bag dust removal; thereby realizing the primary separation of the straw, the soil, the cotton and the mulching film;
the conveying part continuously drives the separating rod to move, the mulch film, the large cotton and the large straw are turned to the opposite side of the feeding hole, the materials on the separating rod are turned over along with the separating rod, the large cotton and the large straw vertically fall down to the second discharging hole under the action of gravity, and the mulch film and a small amount of cotton are continuously hung by the separating rod to realize secondary separation; the residual materials pass through the bellows position of the blowing unit, and the air of the bellows blows the separating rod through the metal net of the conveying part, so that the mulch film and a small amount of cotton hung on the separating rod are blown out in the horizontal direction, and the mulch film and the cotton fall down along the parabolic direction under the action of the horizontal air speed due to the different densities of the mulch film and the cotton, thereby realizing three times of separation and obtaining pure mulch film and cotton.
In addition, in one-time separation, small cotton blocks, small straw blocks and soil mixtures at the first feed opening can be further separated into cotton and straw by using a cotton impurity removing machine; in the secondary separation, the mixture of the large cotton and the large straw at the second feed opening can be further separated into cotton and straw by using a cotton impurity removing machine, so that the cotton can be effectively recovered while the waste mulch film is separated, and the cotton waste is reduced.
While the invention has been shown and described with respect to the preferred embodiments, it will be understood by those skilled in the art that various changes and modifications may be made therein without departing from the scope of the invention as defined in the following claims.
Claims (10)
1. The membrane slag separation device is characterized by comprising a box body, a material conveying unit and a sorting unit, wherein the box body is provided with a feed inlet, and the material conveying unit comprises a conveying part, a driving unit for driving the conveying part to circularly convey and a plurality of separation rods capable of moving along with the conveying part; the sorting unit comprises a blowing unit, and the air blown by the blowing unit can penetrate through the conveying part and sweep the separating rod.
2. The membrane slag separation device according to claim 1, wherein the conveying part comprises an upper rotating shaft, a lower rotating shaft, two upper rotating wheels arranged at the upper rotating shaft, and two lower rotating wheels arranged at the lower rotating shaft, the two upper rotating wheels and the two lower rotating wheels are in one-to-one correspondence, a transmission unit is arranged between the corresponding upper rotating wheels and lower rotating wheels, and a connecting part is connected between the two transmission units; the driving unit is used for driving the upper rotating shaft or the lower rotating shaft to rotate.
3. The membrane slag separation device according to claim 2, wherein a plurality of strip-shaped fixing plates are connected between the two transmission units, and each strip-shaped fixing plate is provided with a plurality of separation rods; the separating rod is L-shaped.
4. The membrane slag separation device according to claim 2, wherein the upper rotating wheel and the lower rotating wheel are synchronous wheels, and the transmission unit is a synchronous belt; or the upper rotating wheel and the lower rotating wheel are both chain wheels, and the transmission unit is a chain.
5. The membrane-residue separation device according to claim 2, wherein the connection part is a metal mesh woven from metal, and both sides of the metal mesh are respectively connected with the two transmission units; or the connecting part is a circle of chain plate, and the chain plate is provided with ventilation holes.
6. The membrane slag separation device as claimed in claim 2, wherein the blowing unit comprises a blower and a blower box, the blower box is surrounded by the connection part and installed at the bottom end of the internal space of the connection part, the top end and the bottom end of the blower box are both closed, and the side surface of the blower box is provided with a plurality of strip-shaped air outlets; the sorting unit further comprises a sorting bin connected with the box body, and air blown out from the strip-shaped air outlet is blown to the sorting bin.
7. The membrane-residue separation device of claim 6, wherein the housing comprises a face plate, a back plate, and two opposing side plates, the face plate and the back plate being opposite, the feed inlet being located at the face plate, the sorting bin being connected to the back plate; the bottom of the box body is provided with a first blanking port and a second blanking port, the first blanking port is positioned between the panel and the connecting part, and the second blanking port is positioned between the backboard and the connecting part; the back plate is provided with a sorting discharge hole communicated with the sorting bin.
8. The membrane slag separation device of claim 2, further comprising a dust removal unit, wherein the dust removal unit comprises a dust removal plate, a plurality of dust removal holes are formed in the dust removal plate, a dust removal space is formed in a space between the dust removal plate and the box, and a top induced draft fan capable of exhausting air to the dust removal space is mounted at the top end of the box.
9. The membrane slag separation device as set forth in claim 8 wherein the housing includes a panel, a back panel and two opposing side panels, the panel and the back panel being opposite, the feed port being located at the panel, the dust removal panel including a front dust removal panel located between the panel and the connection portion and a back dust removal panel located between the back panel and the connection portion, the front dust removal panel having an opening facing the feed port, the front dust removal panel being connected with a rectangular frame-like connection frame therebetween; the front dust removing plate and the back dust removing plate are provided with the dust removing holes; the aperture of the dust removing hole is 2-5mm.
10. The membrane slag separation apparatus of claim 2, wherein a cartridge unit is installed in the case, the cartridge unit being capable of being touched by an end of the separation rod and passing the separation rod; preferably, the plurality of the bullet units are divided into a plurality of layers, and each layer is provided with two bullet units; preferably, the magazine unit includes a rotating shaft and a rotating roller mounted at the rotating shaft.
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CN202311752304.9A CN117719097A (en) | 2023-12-19 | 2023-12-19 | Membrane sediment separator |
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CN202311752304.9A CN117719097A (en) | 2023-12-19 | 2023-12-19 | Membrane sediment separator |
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Citations (4)
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US5887729A (en) * | 1994-11-18 | 1999-03-30 | Sugiyama; Hiroaki | Automatic sorting apparatus |
CN111331759A (en) * | 2020-03-15 | 2020-06-26 | 中国农业大学 | Secondary winnowing type waste film and cotton stalk separating device |
CN216800668U (en) * | 2022-01-11 | 2022-06-24 | 黄玉龙 | Reverse conveying high-precision light and heavy garbage classified screening device |
CN216804086U (en) * | 2021-12-13 | 2022-06-24 | 上海森恒环保科技有限公司 | Film and plastic sheet material blending winnowing equipment |
-
2023
- 2023-12-19 CN CN202311752304.9A patent/CN117719097A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5887729A (en) * | 1994-11-18 | 1999-03-30 | Sugiyama; Hiroaki | Automatic sorting apparatus |
CN111331759A (en) * | 2020-03-15 | 2020-06-26 | 中国农业大学 | Secondary winnowing type waste film and cotton stalk separating device |
CN216804086U (en) * | 2021-12-13 | 2022-06-24 | 上海森恒环保科技有限公司 | Film and plastic sheet material blending winnowing equipment |
CN216800668U (en) * | 2022-01-11 | 2022-06-24 | 黄玉龙 | Reverse conveying high-precision light and heavy garbage classified screening device |
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