CN117712249B - Light-emitting diode epitaxial wafer and preparation method thereof - Google Patents

Light-emitting diode epitaxial wafer and preparation method thereof Download PDF

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CN117712249B
CN117712249B CN202410162359.2A CN202410162359A CN117712249B CN 117712249 B CN117712249 B CN 117712249B CN 202410162359 A CN202410162359 A CN 202410162359A CN 117712249 B CN117712249 B CN 117712249B
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CN117712249A (en
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程龙
郑文杰
高虹
刘春杨
胡加辉
金从龙
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Jiangxi Zhao Chi Semiconductor Co Ltd
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/81Bodies
    • H10H20/811Bodies having quantum effect structures or superlattices, e.g. tunnel junctions
    • H10H20/812Bodies having quantum effect structures or superlattices, e.g. tunnel junctions within the light-emitting regions, e.g. having quantum confinement structures
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/01Manufacture or treatment
    • H10H20/011Manufacture or treatment of bodies, e.g. forming semiconductor layers
    • H10H20/013Manufacture or treatment of bodies, e.g. forming semiconductor layers having light-emitting regions comprising only Group III-V materials
    • H10H20/0137Manufacture or treatment of bodies, e.g. forming semiconductor layers having light-emitting regions comprising only Group III-V materials the light-emitting regions comprising nitride materials
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/81Bodies
    • H10H20/822Materials of the light-emitting regions
    • H10H20/824Materials of the light-emitting regions comprising only Group III-V materials, e.g. GaP
    • H10H20/825Materials of the light-emitting regions comprising only Group III-V materials, e.g. GaP containing nitrogen, e.g. GaN
    • H10H20/8252Materials of the light-emitting regions comprising only Group III-V materials, e.g. GaP containing nitrogen, e.g. GaN characterised by the dopants

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Abstract

The invention provides a light-emitting diode epitaxial wafer and a preparation method thereof, wherein the light-emitting diode epitaxial wafer comprises a substrate, a first semiconductor layer, an active layer and a second semiconductor layer which are sequentially deposited on the substrate, the active layer comprises a plurality of alternately laminated composite quantum well layers and quantum barrier layers, the composite quantum well layers comprise a polarization regulation layer, a first quantum well sub-layer, a second quantum well sub-layer and a lattice matching layer which are sequentially deposited on the first semiconductor layer, wherein after the second quantum well sub-layer is deposited, the lattice matching layer is deposited after the temperature, the pressure and the atmosphere of the second quantum well sub-layer are kept to be stopped for a preset time, the polarization regulation layer is an In gradual change P-type In xGa1‑x N layer, and the In component of the In gradual change P-type In xGa1‑x N layer is gradually increased, so that the light-emitting efficiency of the light-emitting diode is improved.

Description

一种发光二极管外延片及制备方法Light emitting diode epitaxial wafer and preparation method thereof

技术领域Technical Field

本发明属于半导体技术领域,具体地涉及一种发光二极管外延片及制备方法。The invention belongs to the field of semiconductor technology, and in particular relates to a light emitting diode epitaxial wafer and a preparation method thereof.

背景技术Background technique

半导体材料作为国家信息化产业的重要组成部分,目前已经被广泛应用在照明显示、信息存储、射频通讯、集成电路和功率电子器件等多个领域。氮化镓(GaN)作为第三代半导体的典型代表具有禁带宽度宽、击穿电场强、电子饱和速率高,导热率高、抗辐照能力强等诸多优点,在无线快充、激光雷达、高频通讯、航空航天等领域有显著优势;同时,GaN可与其他Ⅲ-V族半导体形成AlxGa1-xN、InyGa1-yN、AlxInyGa1-x-yN体系半导体材料,此类多元合金材料通过调节固溶体金属原子间的比例可实现材料禁带宽度从0.77 eV-6.20 eV连续变化,发光波长覆盖紫外-可见光-红外范围,在光电子器件领域扮演着重要的角色。As an important part of the national information industry, semiconductor materials have been widely used in lighting display, information storage, radio frequency communication, integrated circuits and power electronic devices. Gallium nitride (GaN), as a typical representative of the third generation of semiconductors, has many advantages such as wide bandgap, strong breakdown electric field, high electron saturation rate, high thermal conductivity, and strong radiation resistance. It has significant advantages in wireless fast charging, laser radar, high-frequency communication, aerospace and other fields; at the same time, GaN can form AlxGa1 -xN , InyGa1 - yN, AlxInyGa1 -xyN system semiconductor materials with other III-V semiconductors. This kind of multi-element alloy material can achieve a continuous change of the material bandgap from 0.77eV-6.20eV by adjusting the ratio between the metal atoms in the solid solution. The emission wavelength covers the ultraviolet-visible-infrared range, playing an important role in the field of optoelectronic devices.

目前商业化的高效 GaN 基蓝绿光发光二极管,通常采用InGaN量子阱层/AlGaN量子垒层作为有源区。因此高质量的InGaN量子阱层/AlGaN量子垒层是实现高效率、高亮度发光管的关键;Currently, commercially available high-efficiency GaN-based blue-green light-emitting diodes usually use InGaN quantum well layer/AlGaN quantum barrier layer as the active region. Therefore, high-quality InGaN quantum well layer/AlGaN quantum barrier layer is the key to achieving high-efficiency and high-brightness light-emitting diodes;

第一,由于GaN外延材料和蓝宝石衬底之间存在晶格失配与热失配,异质外延生长易产生位错,随着外延材料生长,螺旋位错并未湮灭,生长到量子阱区易形成非辐射复合中心,降低内量子效率。第二,量子限制斯塔克效应(QCSE)强,由于GaN材料和商用蓝宝石在晶格常数和热膨胀率上存在较大差异,由此产生的应力场作用使得多量子阱层的极化电场很强,造成能带倾斜、电子和空穴的波函数空间分离,导致载流子复合几率降低。First, due to the lattice mismatch and thermal mismatch between GaN epitaxial materials and sapphire substrates, heteroepitaxial growth is prone to dislocations. As the epitaxial material grows, the screw dislocations are not annihilated, and they are prone to form non-radiative recombination centers when growing to the quantum well region, reducing the internal quantum efficiency. Second, the quantum confined Stark effect (QCSE) is strong. Due to the large differences in lattice constants and thermal expansion rates between GaN materials and commercial sapphire, the resulting stress field makes the polarization electric field of the multi-quantum well layer very strong, causing the energy band to tilt and the wave function of electrons and holes to separate in space, resulting in a reduced probability of carrier recombination.

发明内容Summary of the invention

为了解决上述技术问题,本发明提供了一种发光二极管外延片及制备方法,目的在于提高量子阱层晶体质量,降低量子阱层极化效应,提高有源层的辐射复合效率,提高发光二极管发光效率。In order to solve the above technical problems, the present invention provides a light-emitting diode epitaxial wafer and a preparation method, the purpose of which is to improve the crystal quality of the quantum well layer, reduce the polarization effect of the quantum well layer, improve the radiation recombination efficiency of the active layer, and improve the luminous efficiency of the light-emitting diode.

一方面,该发明提供以下技术方案,一种发光二极管外延片,包括衬底及依次沉积在所述衬底上的第一半导体层、有源层及第二半导体层,所述有源层包括多个交替层叠的复合量子阱层和量子垒层,所述复合量子阱层包括依次沉积在所述第一半导体层上的极化调控层、第一量子阱子层、第二量子阱子层及晶格匹配层,其中,在沉积完所述第二量子阱子层后,保持沉积所述第二量子阱子层的温度、压力及气氛停顿预设时间后沉积所述晶格匹配层,所述极化调控层为In渐变P型InxGa1-xN层,所述In渐变P型InxGa1-xN层的In的组分逐渐上升。On the one hand, the invention provides the following technical solution: a light-emitting diode epitaxial wafer, comprising a substrate and a first semiconductor layer, an active layer and a second semiconductor layer sequentially deposited on the substrate, the active layer comprising a plurality of alternately stacked composite quantum well layers and quantum barrier layers, the composite quantum well layer comprising a polarization regulation layer, a first quantum well sublayer, a second quantum well sublayer and a lattice matching layer sequentially deposited on the first semiconductor layer, wherein after the second quantum well sublayer is deposited, the temperature, pressure and atmosphere for depositing the second quantum well sublayer are maintained for a preset time before the lattice matching layer is deposited, the polarization regulation layer is an In-graded P-type InxGa1 -xN layer, and the In component of the In-graded P-type InxGa1 -xN layer gradually increases.

与现有技术相比,本发明的有益效果是:In渐变n型InxGa1-xN层通过其组分变化减少InGaN量子阱层与GaN层势垒层的晶格失配,减少因应力产生的缺陷,提高量子阱层的晶体质量,降低量子阱层非辐射复合效率,另外掺杂Mg也可以调控量子阱的极化电场,降低量子阱的极化效应。InGaN量子阱的厚度小于电子的德布罗意波长,电子和空穴的能级为分立的量子化能级,具有显著的量子限制效应。InGaN层的富In的区域产生势能谷,富In的区域成为载流子的势阱,电子和空穴注入时,很容易被这些势阱俘获并复合发光,大大降低了被位错俘获而发生非辐射复合的几率,提高发光二极管发光效率。第二量子阱子层(低温GaN层)减少In原子的表面偏析,而通过生长停顿时间可以提高第一量子阱子层(InyGa1-yN层)形成富In区域,提高第一量子阱子层(InyGa1-yN层)的辐射复合效率。晶格匹配层Al渐变AlzGa1-zN层通过Al组分变化可以减少晶格失配,降低因晶格失配产生的极化效应。合适的量子垒层既可以减少电子溢流至P型层导致非辐射复合,又可以提高电子和空穴在量子阱复合效率。生长多周期的有源层,提高量子限制效应,电子和空穴被局域在多量子阱中,从而提高电子和空穴波函数的交叠,进而提升辐射复合速率。以上,本发明提高量子阱层晶体质量,降低量子阱层极化效应,提高有源层的辐射复合效率,提高发光二极管发光效率。Compared with the prior art, the invention has the following beneficial effects: the In gradient n-type In x Ga 1-x N layer reduces the lattice mismatch between the InGaN quantum well layer and the GaN layer barrier layer through the change of its composition, reduces the defects caused by stress, improves the crystal quality of the quantum well layer, and reduces the non-radiative recombination efficiency of the quantum well layer. In addition, doping with Mg can also regulate the polarization electric field of the quantum well and reduce the polarization effect of the quantum well. The thickness of the InGaN quantum well is less than the de Broglie wavelength of the electron, and the energy levels of the electron and the hole are discrete quantized energy levels, which has a significant quantum confinement effect. The In-rich region of the InGaN layer generates a potential energy valley, and the In-rich region becomes a potential well for carriers. When electrons and holes are injected, they are easily captured by these potential wells and recombine to emit light, which greatly reduces the probability of non-radiative recombination due to capture by dislocations and improves the luminous efficiency of the light-emitting diode. The second quantum well sublayer (low-temperature GaN layer) reduces the surface segregation of In atoms, and the first quantum well sublayer (In y Ga 1-y N layer) can be increased by the growth pause time to form an In-rich region, thereby improving the radiation recombination efficiency of the first quantum well sublayer (In y Ga 1-y N layer). The lattice matching layer Al gradient Al z Ga 1-z N layer can reduce the lattice mismatch by changing the Al component, thereby reducing the polarization effect caused by the lattice mismatch. A suitable quantum barrier layer can not only reduce the non-radiative recombination caused by the overflow of electrons to the P-type layer, but also improve the recombination efficiency of electrons and holes in the quantum well. The multi-period active layer is grown to improve the quantum confinement effect, and the electrons and holes are localized in the multi-quantum wells, thereby increasing the overlap of the electron and hole wave functions, and then increasing the radiation recombination rate. In the above, the present invention improves the crystal quality of the quantum well layer, reduces the polarization effect of the quantum well layer, improves the radiation recombination efficiency of the active layer, and improves the luminous efficiency of the light-emitting diode.

进一步的,所述In渐变P型InxGa1-xN层的厚度范围为0.1nm-5nm,所述In渐变P型InxGa1-xN层的In的组分范围为0.01-0.5。Furthermore, the thickness of the In-graded P-type InxGa1 -xN layer is in the range of 0.1nm-5nm, and the composition of In in the In-graded P-type InxGa1 -xN layer is in the range of 0.01-0.5.

进一步的,所述第一量子阱子层(InyGa1-yN层),所述InyGa1-yN层的厚度范围为1nm-10nm,所述InyGa1-yN层In组分范围为0.01-0.5。Furthermore, the first quantum well sublayer ( InyGa1 -yN layer), the thickness of the InyGa1 -yN layer is in the range of 1nm-10nm, and the In composition of the InyGa1 -yN layer is in the range of 0.01-0.5.

进一步的,所述第二量子阱子层为低温GaN层,所述低温GaN层的厚度范围为0.1nm-5nm,所述晶格匹配层为Al渐变AlzGa1-zN层,所述Al渐变AlzGa1-zN层的厚度范围为0.5nm-10nm,所述Al渐变AlzGa1-zN层的Al组分范围为0.01-0.5,所述Al渐变AlzGa1-zN层的Al组分逐渐上升,所述量子垒层为AlGaN/GaN层,所述AlGaN/GaN层的Al组分范围为0.01-0.5。Further, the second quantum well sublayer is a low-temperature GaN layer, the thickness range of the low-temperature GaN layer is 0.1nm-5nm, the lattice matching layer is an Al-graded AlzGa1 -zN layer, the thickness range of the Al-graded AlzGa1 -zN layer is 0.5nm-10nm, the Al composition range of the Al-graded AlzGa1 -zN layer is 0.01-0.5, the Al composition of the Al-graded AlzGa1 -zN layer gradually increases, and the quantum barrier layer is an AlGaN/GaN layer, and the Al composition range of the AlGaN/GaN layer is 0.01-0.5.

进一步的,所述停顿预设时间为5秒-100秒,所述有源层的复合量子阱层和量子垒层交替层叠周期数1个-20个。Furthermore, the preset pause time is 5 seconds to 100 seconds, and the number of alternating stacking cycles of the composite quantum well layer and the quantum barrier layer of the active layer is 1 to 20.

进一步的,所述第一半导体层包括缓冲层、非掺杂GaN层及n型GaN层,所述第二半导体层包括电子阻挡层及P型GaN层,其中,所述缓冲层、所述非掺杂GaN层、所述n型GaN层、所述有源层、所述电子阻挡层及所述P型GaN层依次沉积于所述衬底上。Furthermore, the first semiconductor layer includes a buffer layer, an undoped GaN layer and an n-type GaN layer, and the second semiconductor layer includes an electron blocking layer and a p-type GaN layer, wherein the buffer layer, the undoped GaN layer, the n-type GaN layer, the active layer, the electron blocking layer and the p-type GaN layer are sequentially deposited on the substrate.

另一方面,本发明还提出一种发光二极管外延片制备方法,所述制备方法包括以下步骤:提供一衬底,在所述衬底上依次沉积缓冲层、非掺杂GaN层及n型GaN层;On the other hand, the present invention also provides a method for preparing a light emitting diode epitaxial wafer, the method comprising the following steps: providing a substrate, and sequentially depositing a buffer layer, a non-doped GaN layer and an n-type GaN layer on the substrate;

在所述n型GaN层上沉积有源层,所述有源层包括多个交替层叠的复合量子阱层和量子垒层,所述复合量子阱层包括依次沉积在所述第一半导体层上的极化调控层、第一量子阱子层、第二量子阱子层及晶格匹配层,其中,在沉积完所述第二量子阱子层后,保持沉积所述第二量子阱子层的温度、压力及气氛停顿预设时间后沉积所述晶格匹配层,所述极化调控层为In渐变P型InxGa1-xN层,所述In渐变P型InxGa1-xN层的In的组分逐渐上升;An active layer is deposited on the n-type GaN layer, the active layer comprising a plurality of alternately stacked composite quantum well layers and quantum barrier layers, the composite quantum well layer comprising a polarization regulation layer, a first quantum well sublayer, a second quantum well sublayer and a lattice matching layer sequentially deposited on the first semiconductor layer, wherein after the second quantum well sublayer is deposited, the temperature, pressure and atmosphere for depositing the second quantum well sublayer are maintained for a preset time before depositing the lattice matching layer, the polarization regulation layer is an In gradient P-type In x Ga 1-x N layer, and the In component of the In gradient P-type In x Ga 1-x N layer gradually increases;

在所述有源层上依次沉积电子阻挡层及P型GaN层。An electron blocking layer and a P-type GaN layer are sequentially deposited on the active layer.

进一步的,沉积所述极化调控层的温度范围为700℃-900℃、压力50torr-300torr、气氛为N2/H2/NH3及Mg掺杂浓度范围为1E+17atoms/cm3-1E+18atoms/cm3,其中,沉积所述极化调控层的温度逐渐下降。Further, the temperature range of depositing the polarization control layer is 700°C-900°C, the pressure is 50torr-300torr, the atmosphere is N2 / H2 / NH3 , and the Mg doping concentration range is 1E+17atoms/ cm3-1E +18atoms/ cm3 , wherein the temperature of depositing the polarization control layer gradually decreases.

进一步的,沉积所述第一量子阱子层的沉积温度范围为700℃-900℃、压力范围为50torr-300torr及气氛为N2/NH3;沉积所述第二量子阱子层的温度范围为700℃-900℃、压力范围为50torr-300torr及气氛为N2/NH3Further, the first quantum well sublayer is deposited at a temperature range of 700°C-900°C, a pressure range of 50torr-300torr, and an atmosphere of N2 / NH3 ; the second quantum well sublayer is deposited at a temperature range of 700°C-900°C, a pressure range of 50torr-300torr, and an atmosphere of N2 / NH3 .

进一步的,沉积所述晶格匹配层的沉积温度范围为700℃-900℃,压力范围为50torr-300torr,气氛为N2/NH3,其中,沉积所述晶格匹配层的温度逐渐上升。Further, the deposition temperature range of the lattice matching layer is 700° C.-900° C., the pressure range is 50 torr-300 torr, and the atmosphere is N 2 /NH 3 , wherein the temperature of depositing the lattice matching layer gradually increases.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明第一实施例中的发光二极管外延片的结构示意图。FIG. 1 is a schematic structural diagram of a light emitting diode epitaxial wafer in a first embodiment of the present invention.

图2为本发明第二实施例中发光二极管外延片的制备方法流程图。FIG. 2 is a flow chart of a method for preparing a light emitting diode epitaxial wafer in a second embodiment of the present invention.

主要元件符号说明:100:衬底、200:缓冲层、300:非掺杂GaN层、400:n型GaN层、500:有源层、510:复合量子阱层、520:量子垒层、600:电子阻挡层、700:P型GaN层。Explanation of main component symbols: 100: substrate, 200: buffer layer, 300: non-doped GaN layer, 400: n-type GaN layer, 500: active layer, 510: composite quantum well layer, 520: quantum barrier layer, 600: electron blocking layer, 700: p-type GaN layer.

如下具体实施方式将结合上述附图进一步说明本发明。The following specific implementation manner will further illustrate the present invention in conjunction with the above-mentioned drawings.

具体实施方式Detailed ways

为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的若干实施例。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容更加透彻全面。In order to facilitate understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

需要说明的是,当元件被称为“固设于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which the present invention belongs. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and/or" used herein includes any and all combinations of one or more of the related listed items.

实施例一Embodiment 1

请参阅图1,所示为本发明第一实施例中的发光二极管外延片,包括衬底100及依次沉积在所述衬底上的第一半导体层、有源层500及第二半导体层,所述有源层包括多个交替层叠的复合量子阱层510和量子垒层520,所述复合量子阱层包括依次沉积在所述第一半导体层上的极化调控层、第一量子阱子层、第二量子阱子层及晶格匹配层,其中,在沉积完所述第二量子阱子层后,保持沉积所述第二量子阱子层的温度、压力及气氛停顿预设时间后沉积所述晶格匹配层,所述极化调控层为In渐变P型InxGa1-xN层,所述In渐变P型InxGa1-xN层的In的组分逐渐上升。Please refer to FIG. 1 , which shows a light emitting diode epitaxial wafer in a first embodiment of the present invention, comprising a substrate 100 and a first semiconductor layer, an active layer 500 and a second semiconductor layer sequentially deposited on the substrate, wherein the active layer comprises a plurality of alternately stacked composite quantum well layers 510 and quantum barrier layers 520, and the composite quantum well layer comprises a polarization regulation layer, a first quantum well sublayer, a second quantum well sublayer and a lattice matching layer sequentially deposited on the first semiconductor layer, wherein after the second quantum well sublayer is deposited, the temperature, pressure and atmosphere for depositing the second quantum well sublayer are maintained for a preset time before the lattice matching layer is deposited, and the polarization regulation layer is an In-gradient P-type InxGa1 -xN layer, and the In component of the In-gradient P-type InxGa1 -xN layer gradually increases.

在本实施例中,所述第一半导体层包括缓冲层200、非掺杂GaN层300及n型GaN层400,所述第二半导体层包括电子阻挡层600及P型GaN层700,其中,所述缓冲层、所述非掺杂GaN层、所述n型GaN层、所述有源层、所述电子阻挡层及所述P型GaN层依次沉积于所述衬底上。In this embodiment, the first semiconductor layer includes a buffer layer 200, an undoped GaN layer 300 and an n-type GaN layer 400, and the second semiconductor layer includes an electron blocking layer 600 and a p-type GaN layer 700, wherein the buffer layer, the undoped GaN layer, the n-type GaN layer, the active layer, the electron blocking layer and the p-type GaN layer are sequentially deposited on the substrate.

具体的,在n型GaN层上沉积极化调控层(In渐变P型InxGa1-xN层),厚度为0.1nm-5nm,沉积温度700℃-900℃,温度逐渐下降,压力50torr-300torr,气氛N2/H2/NH3,In组分0.01-0.5,逐渐上升,Mg掺杂浓度为1E+17atoms/cm3-1E+18atoms/cm3Specifically, an active control layer (In gradient P-type In x Ga 1-x N layer) is deposited on the n-type GaN layer with a thickness of 0.1nm-5nm, a deposition temperature of 700℃-900℃, the temperature gradually decreases, the pressure is 50torr-300torr, the atmosphere is N 2 /H 2 /NH 3 , the In component is 0.01-0.5, gradually increases, and the Mg doping concentration is 1E+17atoms/cm 3 -1E+18atoms/cm 3 .

值得说明的是,通过In渐变n型InxGa1-xN层的In组分变化,减少InGaN量子阱层与GaN层势垒层的晶格失配,减少因应力产生的缺陷,提高量子阱层的晶体质量,降低量子阱层非辐射复合效率,另外掺杂Mg也可以调控量子阱的极化电场,降低量子阱的极化效应。It is worth noting that by changing the In component of the In gradient n-type In x Ga 1-x N layer, the lattice mismatch between the InGaN quantum well layer and the GaN barrier layer is reduced, the defects caused by stress are reduced, the crystal quality of the quantum well layer is improved, and the non-radiative recombination efficiency of the quantum well layer is reduced. In addition, Mg doping can also regulate the polarization electric field of the quantum well and reduce the polarization effect of the quantum well.

在本实施例中,在极化调控层(In渐变P型InxGa1-xN层)上沉积第一量子阱子层(InyGa1-yN层),厚度为1nm-10nm,沉积温度700℃-900℃,压力50torr-300torr,气氛 N2/NH3,In组分0.01-0.5。InGaN量子阱的厚度小于电子的德布罗意波长,电子和空穴的能级为分立的量子化能级,具有显著的量子限制效应。InGaN层的富In的区域产生势能谷,富In的区域成为载流子的势阱,电子和空穴注入时,很容易被这些势阱俘获并复合发光,大大降低了被位错俘获而发生非辐射复合的几率,提高发光二极管发光效率。In this embodiment, a first quantum well sublayer (In y Ga 1-y N layer) is deposited on the polarization control layer (In gradient P-type In x Ga 1 -x N layer) with a thickness of 1nm-10nm, a deposition temperature of 700°C-900°C, a pressure of 50torr-300torr, an atmosphere of N 2 /NH 3 , and an In component of 0.01-0.5. The thickness of the InGaN quantum well is less than the de Broglie wavelength of the electron, and the energy levels of the electron and the hole are discrete quantized energy levels, which has a significant quantum confinement effect. The In-rich region of the InGaN layer produces a potential energy valley, and the In-rich region becomes a potential well for carriers. When electrons and holes are injected, they are easily captured by these potential wells and recombine to emit light, which greatly reduces the probability of non-radiative recombination due to dislocation capture, and improves the luminous efficiency of the light-emitting diode.

在本实施例中,在第一量子阱子层(InyGa1-yN层)上沉积第二量子阱子层(低温GaN层),厚度为0.1nm-5nm,沉积温度700℃-900℃,压力50torr-300torr,气氛N2/NH3。第二量子阱子层(低温GaN层)沉积结束后保持原温度、压力及气氛生长停顿5秒-100秒。第二量子阱子层(低温GaN层)减少In原子的表面偏析,而通过生长停顿时间可以提高第一量子阱子层(InyGa1-yN层)形成富In区域,提高第一量子阱子层(InyGa1-yN层)的辐射复合效率。In this embodiment, a second quantum well sublayer (low-temperature GaN layer) is deposited on the first quantum well sublayer ( InyGa1 -yN layer) with a thickness of 0.1nm-5nm, a deposition temperature of 700℃-900℃, a pressure of 50torr-300torr, and an atmosphere of N2 / NH3 . After the deposition of the second quantum well sublayer (low-temperature GaN layer), the original temperature, pressure, and atmosphere are maintained for a growth pause of 5 seconds to 100 seconds. The second quantum well sublayer (low-temperature GaN layer) reduces the surface segregation of In atoms, and the growth pause time can increase the formation of an In-rich region in the first quantum well sublayer ( InyGa1 -yN layer), thereby improving the radiation recombination efficiency of the first quantum well sublayer ( InyGa1 -yN layer).

在本实施例中,在第二量子阱子层(低温GaN层)上沉积晶格匹配层(Al渐变AlzGa1-zN层),厚度为0.5nm-10nm,沉积温度700℃-900℃,温度逐渐上升,压力50torr-300torr,气氛 N2/NH3,Al组分0.01-0.5,逐渐上升。晶格匹配层(Al渐变AlzGa1-zN层)通过Al组分变化可以减少晶格失配,降低因晶格失配产生的极化效应。In this embodiment, a lattice matching layer (Al gradient Al z Ga 1-z N layer) is deposited on the second quantum well sublayer (low temperature GaN layer) with a thickness of 0.5nm-10nm, a deposition temperature of 700℃-900℃, a temperature gradually increasing, a pressure of 50torr-300torr, an atmosphere of N 2 /NH 3 , and an Al composition of 0.01-0.5, which gradually increases. The lattice matching layer (Al gradient Al z Ga 1-z N layer) can reduce the lattice mismatch by changing the Al composition, thereby reducing the polarization effect caused by the lattice mismatch.

在本实施例中,量子垒层为AlGaN/GaN层,生长温度为800℃-1000℃,厚度为5nm-50nm,生长压力50torr-500torr,Al组分为0.01-0.5。合适的量子垒层既可以减少电子溢流至P型层导致非辐射复合,又可以提高电子和空穴在量子阱复合效率。In this embodiment, the quantum barrier layer is an AlGaN/GaN layer, the growth temperature is 800℃-1000℃, the thickness is 5nm-50nm, the growth pressure is 50torr-500torr, and the Al component is 0.01-0.5. A suitable quantum barrier layer can reduce the non-radiative recombination caused by the overflow of electrons to the P-type layer, and can also improve the recombination efficiency of electrons and holes in the quantum well.

在本实施例中,有源层的复合量子阱层和量子垒层交替层叠周期数1个-20个。生长多周期的有源层,提高量子限制效应,电子和空穴被局域在多量子阱中,从而提高电子和空穴波函数的交叠,进而提升辐射复合速率。In this embodiment, the active layer has a composite quantum well layer and a quantum barrier layer alternately stacked in a period of 1 to 20. Growing a multi-period active layer improves the quantum confinement effect, and electrons and holes are localized in the multi-quantum wells, thereby increasing the overlap of electron and hole wave functions, and further increasing the radiation recombination rate.

为了方便后续的测试以及便于理解,在本申请中引入实验组一以及对照组一、对照组二和对照组三;In order to facilitate subsequent testing and understanding, experimental group 1 and control group 1, control group 2 and control group 3 are introduced in this application;

其中,实验组一采用如实施例一所述的发光二极管外延片,其包括实施例一中的有源层,而对照组一、对照组二、对照组三和对照组四的结构与实施例一大致相同。Among them, the experimental group 1 adopts the light-emitting diode epitaxial wafer as described in Example 1, which includes the active layer in Example 1, and the structures of the control groups 1, 2, 3 and 4 are substantially the same as those of Example 1.

具体的,实验组一中的In渐变P型InxGa1-xN层的厚度为1.5 nm,InyGa1-yN层的厚度为3.5nm,低温GaN层的厚度为2nm,Al渐变AlzGa1-zN层厚度3nm,In渐变P型InxGa1-xN层In组分为由5%升至15%,In渐变P型InxGa1-xN层Mg掺杂浓度为6E+17atoms/cm3,InyGa1-yN层In组分为由5%升至10%,沉积所述晶格匹配层需停顿的预设时间15s;Specifically, in the experimental group 1, the thickness of the In gradient P-type In x Ga 1-x N layer is 1.5 nm, the thickness of the In y Ga 1-y N layer is 3.5 nm, the thickness of the low-temperature GaN layer is 2 nm, the thickness of the Al gradient Al z Ga 1-z N layer is 3 nm, the In component of the In gradient P-type In x Ga 1-x N layer is increased from 5% to 15%, the Mg doping concentration of the In gradient P-type In x Ga 1-x N layer is 6E+17 atoms/cm 3 , the In component of the In y Ga 1-y N layer is increased from 5% to 10%, and the deposition of the lattice matching layer needs to be paused for a preset time of 15 s;

对照组一与实验组一的结构大致相同,但区别如下:无In渐变P型InxGa1-xN层,其他条件同实施例1;The structure of the control group 1 is substantially the same as that of the experimental group 1, but the differences are as follows: there is no In graded P-type In x Ga 1-x N layer, and other conditions are the same as those of Example 1;

对照组二与实验组一的结构大致相同,但区别如下:无InyGa1-yN层,其他条件同实施例1;The structure of the control group 2 is substantially the same as that of the experimental group 1, but the differences are as follows: there is no In y Ga 1-y N layer, and the other conditions are the same as those of Example 1;

对照组三与实验组一的结构大致相同,但区别如下:无低温GaN层,其他条件同实施例1;The structure of control group 3 is substantially the same as that of experimental group 1, but the differences are as follows: there is no low-temperature GaN layer, and other conditions are the same as those of embodiment 1;

对照组四与实验组一的结构大致相同,但区别如下:无Al渐变AlzGa1-zN层,其他条件同实施例1;The structure of control group 4 is substantially the same as that of experimental group 1, but the differences are as follows: there is no Al graded Al z Ga 1-z N layer, and other conditions are the same as those of Example 1;

将上述实验组一对照组一、对照组二、对照组三和对照组四中的发光二极管外延片制备为10 mil*24 mil尺寸的芯片,并进行光电测试,测试结果如表1所示:The light-emitting diode epitaxial wafers in the above experimental group 1, control group 1, control group 2, control group 3 and control group 4 were prepared into chips with a size of 10 mil*24 mil, and photoelectric tests were performed. The test results are shown in Table 1:

由表1可知,实验组一,光效提升5.0%;As shown in Table 1, in experimental group 1, the light efficiency increased by 5.0%;

对照组一,光效提升1.0%;Control group 1, light efficiency increased by 1.0%;

对照组二,光效提升0.5%;Control group 2, light efficiency increased by 0.5%;

对照组三,光效提升0.8%;Control group three, light efficiency increased by 0.8%;

对照组四,光效提升1.5%。In control group 4, the light efficiency increased by 1.5%.

由表1可知,根据本发明上述实验例与对比例的实验数据可知,实验组一中所公开的发光二极管外延片,其光效提升为最大。As can be seen from Table 1, according to the experimental data of the above experimental examples and comparative examples of the present invention, the light-emitting diode epitaxial wafer disclosed in the experimental group 1 has the greatest improvement in light efficiency.

实施例二Embodiment 2

请参阅图2,所示为本发明第二实施例中的一种发光二极管外延片的制备方法,所述方法包括以下步骤:步骤S01-步骤S08;Please refer to FIG. 2 , which shows a method for preparing a light emitting diode epitaxial wafer according to a second embodiment of the present invention. The method comprises the following steps: step S01 to step S08;

S01:提供一衬底;S01: providing a substrate;

可选择的,衬底可选用蓝宝石衬底、SiO2蓝宝石复合衬底、硅衬底、碳化硅衬底、氮化镓衬底、氧化锌衬底中的一种。Optionally, the substrate may be one of a sapphire substrate, a SiO2 sapphire composite substrate, a silicon substrate, a silicon carbide substrate, a gallium nitride substrate, and a zinc oxide substrate.

具体地,衬底选用蓝宝石衬底,蓝宝石是目前最常用的GaN基LED衬底材料,蓝宝石衬底具有制备工艺成熟、价格较低、易于清洗和处理,高温下有很好的稳定性。Specifically, the substrate is a sapphire substrate, which is currently the most commonly used GaN-based LED substrate material. The sapphire substrate has a mature preparation process, a low price, is easy to clean and handle, and has good stability at high temperatures.

步骤S02,在所述衬底上沉积缓冲层。Step S02: depositing a buffer layer on the substrate.

具体地,选用在应用材料PVD中沉积AlN缓冲层,其厚度为15 nm,采用AlN缓冲层提供了与衬底取向相同的成核中心,释放了GaN和衬底之间的晶格失配产生的应力以及热膨胀系数失配所产生的热应力,进一步的生长提供了平整的成核表面,减少其成核生长的接触角使岛状生长的GaN晶粒在较小的厚度内能连成面,转变为二维外延生长。Specifically, an AlN buffer layer with a thickness of 15 nm was deposited in Applied Materials PVD. The AlN buffer layer provided nucleation centers with the same orientation as the substrate, released the stress caused by the lattice mismatch between GaN and the substrate and the thermal stress caused by the mismatch in thermal expansion coefficients, provided a flat nucleation surface for further growth, reduced the contact angle of nucleation growth, and enabled the island-like grown GaN grains to connect into a surface within a smaller thickness, thus transforming into two-dimensional epitaxial growth.

步骤S03,对已沉积所述缓冲层的所述衬底进行预处理;Step S03, pre-treating the substrate on which the buffer layer has been deposited;

具体地,将已镀完AlN缓冲层的蓝宝石衬底转入MOCVD中,在H2气氛进行预处理1min-10min,处理温度为1000℃-1200℃,再对蓝宝石衬底进行氮化处理,提升AlN缓冲层的晶体质量,并且可以有效提高后续沉积GaN外延层的晶体质量。Specifically, the sapphire substrate coated with the AlN buffer layer is transferred into the MOCVD, pretreated in a H2 atmosphere for 1 min-10 min at a treatment temperature of 1000°C-1200°C, and then the sapphire substrate is nitrided to improve the crystal quality of the AlN buffer layer and effectively improve the crystal quality of the subsequently deposited GaN epitaxial layer.

步骤S04,在所述缓冲层上沉积非掺杂GaN层。Step S04: depositing a non-doped GaN layer on the buffer layer.

可选地,非掺杂的GaN层生长温度为1050℃-1200℃,压力100torr -600torr,厚度为1um-5um。Optionally, the growth temperature of the non-doped GaN layer is 1050° C.-1200° C., the pressure is 100 torr-600 torr, and the thickness is 1 um-5 um.

具体地,非掺杂GaN层生长温度1100℃,生长压力150torr,生长厚度2um-3 um,非掺杂GaN层生长温度较高,压力较低,制备的到GaN的晶体质量较优,同时厚度随着GaN厚度的增加,压应力会通过堆垛层错释放,线缺陷减少,晶体质量提高,反向漏电降低,但提高GaN层厚度对Ga源材料消耗较大,大大提高了LED的外延成本,因此目前LED外延片通常非掺杂GaN生长2um-3um,不仅节约生产成本,而且GaN材料又具有较高的晶体质量。Specifically, the growth temperature of the undoped GaN layer is 1100°C, the growth pressure is 150torr, and the growth thickness is 2um-3um. The growth temperature of the undoped GaN layer is high and the pressure is low, so the crystal quality of the prepared GaN is better. At the same time, as the thickness of GaN increases, the compressive stress will be released through stacking faults, line defects will be reduced, the crystal quality will be improved, and the reverse leakage will be reduced. However, increasing the thickness of the GaN layer consumes more Ga source materials, which greatly increases the epitaxial cost of the LED. Therefore, at present, LED epitaxial wafers are usually grown with undoped GaN of 2um-3um, which not only saves production costs, but also the GaN material has higher crystal quality.

步骤S05,在所述非掺杂GaN层上沉积n型GaN层。Step S05 , depositing an n-type GaN layer on the undoped GaN layer.

可选地,n型GaN层生长温度为1050℃-1200℃,压力100torr-600torr,厚度为2um-3um,Si掺杂浓度为1E+19atoms/cm3-5E+19atoms/cm3Optionally, the n-type GaN layer is grown at a temperature of 1050° C.-1200° C., a pressure of 100 torr-600 torr, a thickness of 2 um-3 um, and a Si doping concentration of 1E+19 atoms/cm 3 -5E+19 atoms/cm 3 .

具体地,n型GaN层生长温度为1120℃,生长压力100torr,生长厚度为2um-3um,Si掺杂浓度为2.5E+19atoms/cm3,首先n型GaN层为LED发光提供充足电子,其次n型GaN层的电阻率要比p-GaN上的透明电极的电阻率高,因此足够的Si掺杂,可以有效的降低n型GaN层电阻率,最后n型GaN足够的厚度可以有效释放应力发光二极管的发光效率。Specifically, the growth temperature of the n-type GaN layer is 1120°C, the growth pressure is 100torr, the growth thickness is 2um-3um, and the Si doping concentration is 2.5E+19atoms/ cm3 . First, the n-type GaN layer provides sufficient electrons for LED light emission. Secondly, the resistivity of the n-type GaN layer is higher than that of the transparent electrode on the p-GaN. Therefore, sufficient Si doping can effectively reduce the resistivity of the n-type GaN layer. Finally, sufficient thickness of n-type GaN can effectively release the luminous efficiency of the stress light-emitting diode.

步骤S06,在所述n型GaN层上沉积有源层。Step S06, depositing an active layer on the n-type GaN layer.

有源层包括多个交替层叠的复合量子阱层和量子垒层,所述复合量子阱层包括极化调控层(In渐变P型InxGa1-xN层)、第一量子阱子层(InyGa1-yN层)、第二量子阱子层(低温GaN层),第二量子阱子层(低温GaN层)沉积结束后保持原温度、压力及气氛生长停顿若干秒,后继续沉积晶格匹配层(Al渐变AlzGa1-zN层)。The active layer includes a plurality of alternately stacked composite quantum well layers and quantum barrier layers, wherein the composite quantum well layer includes a polarization control layer (In gradient P-type In x Ga 1-x N layer), a first quantum well sublayer (In y Ga 1-y N layer), and a second quantum well sublayer (low-temperature GaN layer). After the deposition of the second quantum well sublayer (low-temperature GaN layer), the original temperature, pressure and atmosphere are maintained for a few seconds before the lattice matching layer (Al gradient Al z Ga 1-z N layer) is deposited.

可选地,在n型GaN层上沉积极化调控层(In渐变P型InxGa1-xN层),厚度为0.1nm-5nm,沉积温度700℃-900℃,温度逐渐下降,压力50torr-300torr,气氛 N2/H2/NH3,In组分0.01-0.5,逐渐上升,Mg掺杂浓度为1E+17atoms/cm3-1E+18atoms/cm3。In渐变n型InxGa1-xN层通过其组分变化减少InGaN量子阱层与GaN层势垒层的晶格失配,减少因应力产生的缺陷,提高量子阱层的晶体质量,降低量子阱层非辐射复合效率,另外掺杂Mg也可以调控量子阱的极化电场,降低量子阱的极化效应。Optionally, an active control layer (In gradient P-type In x Ga 1-x N layer) is deposited on the n-type GaN layer, with a thickness of 0.1nm-5nm, a deposition temperature of 700°C-900°C, a temperature gradually decreasing, a pressure of 50torr-300torr, an atmosphere of N 2 /H 2 /NH 3 , an In component of 0.01-0.5, gradually increasing, and a Mg doping concentration of 1E+17atoms/cm 3 -1E+18atoms/cm 3 . The In gradient n-type In x Ga 1-x N layer reduces the lattice mismatch between the InGaN quantum well layer and the GaN layer barrier layer through its component change, reduces defects caused by stress, improves the crystal quality of the quantum well layer, and reduces the non-radiative recombination efficiency of the quantum well layer. In addition, doping with Mg can also regulate the polarization electric field of the quantum well and reduce the polarization effect of the quantum well.

可选地,在极化调控层(In渐变P型InxGa1-xN层)上沉积第一量子阱子层(InyGa1-yN层),厚度为1nm-10nm,沉积温度700℃-900℃,压力50torr-300torr,气氛 N2/NH3,In组分0.01-0.5。InGaN量子阱的厚度小于电子的德布罗意波长,电子和空穴的能级为分立的量子化能级,具有显著的量子限制效应。InGaN层的富In的区域产生势能谷,富In的区域成为载流子的势阱,电子和空穴注入时,很容易被这些势阱俘获并复合发光,大大降低了被位错俘获而发生非辐射复合的几率,提高发光二极管发光效率。Optionally, a first quantum well sublayer (In y Ga 1-y N layer) is deposited on the polarization control layer (In gradient P-type In x Ga 1-x N layer ) with a thickness of 1nm-10nm, a deposition temperature of 700℃-900℃, a pressure of 50torr-300torr, an atmosphere of N 2 /NH 3 , and an In component of 0.01-0.5. The thickness of the InGaN quantum well is less than the de Broglie wavelength of the electron, and the energy levels of the electron and the hole are discrete quantized energy levels, which has a significant quantum confinement effect. The In-rich region of the InGaN layer produces a potential energy valley, and the In-rich region becomes a potential well for carriers. When electrons and holes are injected, they are easily captured by these potential wells and recombine to emit light, which greatly reduces the probability of non-radiative recombination due to dislocation capture, and improves the luminous efficiency of the light-emitting diode.

可选地,在第一量子阱子层(InyGa1-yN层)上沉积第二量子阱子层(低温GaN层),厚度为0.1nm-5nm,沉积温度700℃-900℃,压力50torr-300torr,气氛 N2/NH3。第二量子阱子层(低温GaN层)沉积结束后保持原温度、压力及气氛生长停顿5秒-100秒。第二量子阱子层(低温GaN层)减少In原子的表面偏析,而通过生长停顿时间可以提高第一量子阱子层(InyGa1-yN层)形成富In区域,提高第一量子阱子层(InyGa1-yN层)的辐射复合效率。Optionally, a second quantum well sublayer (low-temperature GaN layer) is deposited on the first quantum well sublayer ( InyGa1 -yN layer) with a thickness of 0.1nm-5nm, a deposition temperature of 700℃-900℃, a pressure of 50torr-300torr, and an atmosphere of N2 / NH3 . After the deposition of the second quantum well sublayer (low-temperature GaN layer), the original temperature, pressure, and atmosphere are maintained for a growth pause of 5 seconds to 100 seconds. The second quantum well sublayer (low-temperature GaN layer) reduces the surface segregation of In atoms, and the growth pause time can increase the formation of an In-rich region in the first quantum well sublayer ( InyGa1 -yN layer), thereby improving the radiation recombination efficiency of the first quantum well sublayer ( InyGa1 -yN layer).

可选地,在第二量子阱子层(低温GaN层)上沉积晶格匹配层(Al渐变AlzGa1-zN层),厚度为0.5nm-10nm,沉积温度700℃-900℃,温度逐渐上升,压力50torr-300torr,气氛 N2/NH3,Al组分0.01-0.5,逐渐上升。晶格匹配层Al渐变AlzGa1-zN层通过Al组分变化可以减少晶格失配,降低因晶格失配产生的极化效应。Optionally, a lattice matching layer (Al gradient Al z Ga 1-z N layer) is deposited on the second quantum well sublayer (low-temperature GaN layer) with a thickness of 0.5nm-10nm, a deposition temperature of 700°C-900°C, a gradually increasing temperature, a pressure of 50torr-300torr, an atmosphere of N 2 /NH 3 , and an Al composition of 0.01-0.5, which is gradually increased. The lattice matching layer Al gradient Al z Ga 1-z N layer can reduce the lattice mismatch through the change of Al composition, thereby reducing the polarization effect caused by the lattice mismatch.

可选地,量子垒层为AlGaN/GaN层,生长温度为800℃-1000℃,厚度为5nm-50 nm,生长压力50-500 torr,Al组分为0.01-0.5。合适的量子垒层既可以减少电子溢流至P型层导致非辐射复合,又可以提高电子和空穴在量子阱复合效率。Optionally, the quantum barrier layer is an AlGaN/GaN layer, with a growth temperature of 800°C-1000°C, a thickness of 5nm-50 nm, a growth pressure of 50-500 torr, and an Al component of 0.01-0.5. A suitable quantum barrier layer can reduce the non-radiative recombination caused by the overflow of electrons to the P-type layer, and can also improve the recombination efficiency of electrons and holes in the quantum well.

可选地,有源层的复合量子阱层和量子垒层交替层叠周期数1个-20个。生长多周期的有源层,提高量子限制效应,电子和空穴被局域在多量子阱中,从而提高电子和空穴波函数的交叠,进而提升辐射复合速率。Optionally, the composite quantum well layer and quantum barrier layer of the active layer are alternately stacked in a period of 1 to 20. Growing a multi-period active layer improves the quantum confinement effect, and electrons and holes are localized in the multi-quantum wells, thereby increasing the overlap of electron and hole wave functions, thereby increasing the radiation recombination rate.

具体地,在n型GaN层上沉积极化调控层(In渐变P型InxGa1-xN层),厚度为1.5nm,沉积温度850℃逐渐下降790℃,压力200torr,气氛 N2/H2/NH3, In组分0.05逐渐上升0.15,Mg掺杂浓度为6E+17atoms/cm3。在极化调控层(In渐变P型InxGa1-xN层)上沉积第一量子阱子层(InyGa1-yN层),厚度为3.5 nm,沉积温度790℃,压力200 torr,气氛 N2/NH3,In组分0.15。在第一量子阱子层(InyGa1-yN层)上沉积第二量子阱子层(低温GaN层),厚度为2 nm,沉积温度795℃,压力200 torr,气氛 N2/NH3。第二量子阱子层(低温GaN层)沉积结束后保持原温度、压力及气氛生长停顿15秒。在第二量子阱子层(低温GaN层)上沉积晶格匹配层(Al渐变AlzGa1-zN层),厚度为3nm,沉积温度700℃-900℃,温度逐渐上升,压力50torr-300torr,气氛 N2/NH3,Al组分0.05逐渐上升0.1。量子垒层为AlGaN/GaN层,生长温度为870℃,厚度为10nm,生长压力200torr,Al组分为0.1。有源层的复合量子阱层和量子垒层交替层叠周期数11个。Specifically, a polarization control layer (In gradient P-type In x Ga 1-x N layer) is deposited on the n-type GaN layer, with a thickness of 1.5 nm, a deposition temperature of 850°C and a gradual decrease of 790°C, a pressure of 200 torr, an atmosphere of N 2 /H 2 /NH 3 , an In component of 0.05 and a gradual increase of 0.15, and a Mg doping concentration of 6E+17 atoms/cm 3. A first quantum well sublayer (In y Ga 1-y N layer) is deposited on the polarization control layer (In gradient P-type In x Ga 1 -x N layer), with a thickness of 3.5 nm, a deposition temperature of 790°C, a pressure of 200 torr, an atmosphere of N 2 /NH 3 , and an In component of 0.15. A second quantum well sublayer (low-temperature GaN layer) is deposited on the first quantum well sublayer (In y Ga 1-y N layer), with a thickness of 2 nm, a deposition temperature of 795°C, a pressure of 200 torr, and an atmosphere of N 2 /NH 3 . After the deposition of the second quantum well sublayer (low-temperature GaN layer), the original temperature, pressure and atmosphere growth are maintained for 15 seconds. A lattice matching layer (Al gradient Al z Ga 1-z N layer) is deposited on the second quantum well sublayer (low-temperature GaN layer) with a thickness of 3nm, a deposition temperature of 700℃-900℃, a gradual increase in temperature, a pressure of 50torr-300torr, an atmosphere of N 2 /NH 3 , and an Al component of 0.05 gradually increasing by 0.1. The quantum barrier layer is an AlGaN/GaN layer with a growth temperature of 870℃, a thickness of 10nm, a growth pressure of 200torr, and an Al component of 0.1. The active layer has 11 alternating stacking cycles of the composite quantum well layer and the quantum barrier layer.

本发明产生的有益效果,In渐变n型InxGa1-xN层通过其组分变化减少InGaN量子阱层与GaN层势垒层的晶格失配,减少因应力产生的缺陷,提高量子阱层的晶体质量,降低量子阱层非辐射复合效率,另外掺杂Mg也可以调控量子阱的极化电场,降低量子阱的极化效应。InGaN量子阱的厚度小于电子的德布罗意波长,电子和空穴的能级为分立的量子化能级,具有显著的量子限制效应。InGaN层的富In的区域产生势能谷,富In的区域成为载流子的势阱,电子和空穴注入时,很容易被这些势阱俘获并复合发光,大大降低了被位错俘获而发生非辐射复合的几率,提高发光二极管发光效率。第二量子阱子层(低温GaN层)减少In原子的表面偏析,而通过生长停顿时间可以提高第一量子阱子层(InyGa1-yN层)形成富In区域,提高第一量子阱子层(InyGa1-yN层)的辐射复合效率。晶格匹配层Al渐变AlzGa1-zN层通过Al组分变化可以减少晶格失配,降低因晶格失配产生的极化效应。合适的量子垒层既可以减少电子溢流至P型层导致非辐射复合,又可以提高电子和空穴在量子阱复合效率。生长多周期的有源层,提高量子限制效应,电子和空穴被局域在多量子阱中,从而提高电子和空穴波函数的交叠,进而提升辐射复合速率。以上,本发明提高量子阱层晶体质量,降低量子阱层极化效应,提高有源层的辐射复合效率,提高发光二极管发光效率。The present invention has the beneficial effects that the In gradient n-type In x Ga 1-x N layer reduces the lattice mismatch between the InGaN quantum well layer and the GaN layer barrier layer through the change of its composition, reduces the defects caused by stress, improves the crystal quality of the quantum well layer, and reduces the non-radiative recombination efficiency of the quantum well layer. In addition, doping with Mg can also regulate the polarization electric field of the quantum well and reduce the polarization effect of the quantum well. The thickness of the InGaN quantum well is less than the de Broglie wavelength of the electron, and the energy levels of the electron and the hole are discrete quantized energy levels, which has a significant quantum confinement effect. The In-rich region of the InGaN layer generates a potential energy valley, and the In-rich region becomes a potential well for carriers. When electrons and holes are injected, they are easily captured by these potential wells and recombine to emit light, which greatly reduces the probability of non-radiative recombination due to capture by dislocations and improves the luminous efficiency of the light-emitting diode. The second quantum well sublayer (low-temperature GaN layer) reduces the surface segregation of In atoms, and the first quantum well sublayer (In y Ga 1-y N layer) can be increased by the growth pause time to form an In-rich region, thereby improving the radiation recombination efficiency of the first quantum well sublayer (In y Ga 1-y N layer). The lattice matching layer Al gradient Al z Ga 1-z N layer can reduce the lattice mismatch by changing the Al component, thereby reducing the polarization effect caused by the lattice mismatch. A suitable quantum barrier layer can not only reduce the non-radiative recombination caused by the overflow of electrons to the P-type layer, but also improve the recombination efficiency of electrons and holes in the quantum well. The multi-period active layer is grown to improve the quantum confinement effect, and the electrons and holes are localized in the multi-quantum wells, thereby increasing the overlap of the electron and hole wave functions, and then increasing the radiation recombination rate. In the above, the present invention improves the crystal quality of the quantum well layer, reduces the polarization effect of the quantum well layer, improves the radiation recombination efficiency of the active layer, and improves the luminous efficiency of the light-emitting diode.

步骤S07,在所述有源层上沉积电子阻挡层。Step S07, depositing an electron blocking layer on the active layer.

可选地,电子阻挡层为AlInGaN厚度10nm-40nm,生长温度900℃-1000℃,压力100torr-300torr,其中Al组分0.01-0.1,In组分浓度为0.01-0.2。Optionally, the electron blocking layer is AlInGaN with a thickness of 10nm-40nm, a growth temperature of 900°C-1000°C, and a pressure of 100torr-300torr, wherein the Al component is 0.01-0.1, and the In component concentration is 0.01-0.2.

具体地,电子阻挡层为AlInGaN厚度15nm,其中Al组分浓度0.1,In组分浓度为0.01,生长温度965℃,生长压力200torr,既可以有效地限制电子溢流,也可以减少对空穴的阻挡,提升空穴向量子阱的注入效率,减少载流子俄歇复合,提高发光二极管的发光效率。Specifically, the electron blocking layer is AlInGaN with a thickness of 15 nm, in which the Al component concentration is 0.1, the In component concentration is 0.01, the growth temperature is 965°C, and the growth pressure is 200 torr. It can effectively limit electron overflow and reduce the blocking of holes, thereby improving the injection efficiency of holes into quantum wells, reducing carrier Auger recombination, and improving the luminous efficiency of light-emitting diodes.

步骤S08, 在所述电子阻挡层上沉积P型GaN层。Step S08, depositing a P-type GaN layer on the electron blocking layer.

可选地,P型GaN层生长温度900℃-1050℃,厚度10nm-50nm,生长压力100torr-600torr,Mg掺杂浓度1E+19atoms/cm3-1E+21atoms/cm3Optionally, the P-type GaN layer has a growth temperature of 900° C.-1050° C., a thickness of 10 nm-50 nm, a growth pressure of 100 torr-600 torr, and a Mg doping concentration of 1E+19 atoms/cm 3 -1E+21 atoms/cm 3 .

具体地,P型GaN层生长温度985℃,厚度15nm,生长压力200torr,Mg掺杂浓度1E+20atoms/cm3,Mg掺杂浓度过高会破坏晶体质量,而掺杂浓度较低则会影响空穴浓度。同时,对于含V 形坑的LED结构来说,P型GaN层较高的生长温度也有利于合并V形坑,得到表面光滑的LED外延片。Specifically, the growth temperature of the P-type GaN layer is 985°C, the thickness is 15nm, the growth pressure is 200torr, and the Mg doping concentration is 1E+20atoms/ cm3 . Too high a Mg doping concentration will damage the crystal quality, while a low doping concentration will affect the hole concentration. At the same time, for the LED structure containing V-shaped pits, the higher growth temperature of the P-type GaN layer is also conducive to merging the V-shaped pits to obtain a smooth surface LED epitaxial wafer.

将A样品和B样品使用相同芯片工艺条件制备成10 mil*24 mil芯片,其中A样品为目前量产制备得到的芯片,B样品为本方案制备得到的芯片,两个样品分别抽取300颗LED芯片,在120 mA/ 60 mA电流下测试,光电效率提升1%-5%,其他项电学性能良好。Samples A and B were prepared into 10 mil*24 mil chips using the same chip process conditions, where sample A is the chip currently prepared for mass production, and sample B is the chip prepared by this solution. 300 LED chips were extracted from each sample and tested at 120 mA/60 mA current. The photoelectric efficiency was improved by 1%-5%, and other electrical properties were good.

综上,本发明上述实施例当中的发光二极管外延片及制备方法,In渐变n型InxGa1-xN层通过其组分变化减少InGaN量子阱层与GaN层势垒层的晶格失配,减少因应力产生的缺陷,提高量子阱层的晶体质量,降低量子阱层非辐射复合效率,另外掺杂Mg也可以调控量子阱的极化电场,降低量子阱的极化效应。InGaN量子阱的厚度小于电子的德布罗意波长,电子和空穴的能级为分立的量子化能级,具有显著的量子限制效应。InGaN层的富In的区域产生势能谷,富In的区域成为载流子的势阱,电子和空穴注入时,很容易被这些势阱俘获并复合发光,大大降低了被位错俘获而发生非辐射复合的几率,提高发光二极管发光效率。第二量子阱子层(低温GaN层)减少In原子的表面偏析,而通过生长停顿时间可以提高第一量子阱子层(InyGa1-yN层)形成富In区域,提高第一量子阱子层(InyGa1-yN层)的辐射复合效率。晶格匹配层Al渐变AlzGa1-zN层通过Al组分变化可以减少晶格失配,降低因晶格失配产生的极化效应。合适的量子垒层既可以减少电子溢流至P型层导致非辐射复合,又可以提高电子和空穴在量子阱复合效率。生长多周期的有源层,提高量子限制效应,电子和空穴被局域在多量子阱中,从而提高电子和空穴波函数的交叠,进而提升辐射复合速率。以上,本发明提高量子阱层晶体质量,降低量子阱层极化效应,提高有源层的辐射复合效率,提高发光二极管发光效率。In summary, in the light-emitting diode epitaxial wafer and preparation method in the above-mentioned embodiments of the present invention, the In gradient n-type In x Ga 1-x N layer reduces the lattice mismatch between the InGaN quantum well layer and the GaN layer barrier layer through its composition change, reduces the defects caused by stress, improves the crystal quality of the quantum well layer, and reduces the non-radiative recombination efficiency of the quantum well layer. In addition, doping with Mg can also regulate the polarization electric field of the quantum well and reduce the polarization effect of the quantum well. The thickness of the InGaN quantum well is less than the de Broglie wavelength of the electron, and the energy levels of the electron and the hole are discrete quantized energy levels, which has a significant quantum confinement effect. The In-rich region of the InGaN layer produces a potential energy valley, and the In-rich region becomes a potential well for carriers. When electrons and holes are injected, they are easily captured by these potential wells and recombine to emit light, which greatly reduces the probability of non-radiative recombination due to capture by dislocations, and improves the luminous efficiency of the light-emitting diode. The second quantum well sublayer (low-temperature GaN layer) reduces the surface segregation of In atoms, and the first quantum well sublayer (In y Ga 1-y N layer) can be increased by the growth pause time to form an In-rich region, thereby improving the radiation recombination efficiency of the first quantum well sublayer (In y Ga 1-y N layer). The lattice matching layer Al gradient Al z Ga 1-z N layer can reduce the lattice mismatch by changing the Al component, thereby reducing the polarization effect caused by the lattice mismatch. A suitable quantum barrier layer can not only reduce the non-radiative recombination caused by the overflow of electrons to the P-type layer, but also improve the recombination efficiency of electrons and holes in the quantum well. The multi-period active layer is grown to improve the quantum confinement effect, and the electrons and holes are localized in the multi-quantum wells, thereby increasing the overlap of the electron and hole wave functions, and then increasing the radiation recombination rate. In the above, the present invention improves the crystal quality of the quantum well layer, reduces the polarization effect of the quantum well layer, improves the radiation recombination efficiency of the active layer, and improves the luminous efficiency of the light-emitting diode.

在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围为的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围为。因此,本发明专利的保护范围为应以所附权利要求为准。The above-mentioned embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims (8)

1. The light-emitting diode epitaxial wafer is characterized by comprising a substrate, a first semiconductor layer, an active layer and a second semiconductor layer which are sequentially deposited on the substrate, wherein the active layer comprises a plurality of alternately laminated composite quantum well layers and quantum barrier layers, the composite quantum well layers comprise a polarization regulation layer, a first quantum well sub-layer, a second quantum well sub-layer and a lattice matching layer which are sequentially deposited on the first semiconductor layer, wherein after the second quantum well sub-layer is deposited, the lattice matching layer is deposited after the temperature, the pressure and the atmosphere of the second quantum well sub-layer are kept to be stopped for a preset time, the polarization regulation layer is an In gradual change P-type In xGa1-x N layer, and the In component of the In gradual change P-type In xGa1-x N layer is gradually increased;
The first quantum well sub-layer is an In yGa1-y N layer, the thickness range of the In yGa1-y N layer is 1nm-10nm, the In component range of the In yGa1-y N layer is 0.01-0.5, the second quantum well sub-layer is a low-temperature GaN layer, the thickness range of the low-temperature GaN layer is 0.1nm-5nm, the temperature range of the deposited low-temperature GaN layer is 700-900 ℃, the lattice matching layer is an Al graded Al zGa1-z N layer, the thickness range of the Al graded Al zGa1-z N layer is 0.5nm-10nm, the Al component range of the Al graded Al zGa1-z N layer is 0.01-0.5, the Al component range of the Al graded Al zGa1-z N layer is gradually increased, the quantum barrier layer is an AlGaN/GaN layer, the Al component range of the AlGaN/GaN layer is 0.01-0.5, and the pause time is 5-100 seconds so as to improve the first quantum well region forming rich region and improve the first quantum well composite radiation efficiency of the first quantum well sub-layer.
2. The light-emitting diode epitaxial wafer according to claim 1, wherein the thickness of the In graded P-type In xGa1-x N layer is In the range of 0.1nm to 5nm, and the In composition of the In graded P-type In xGa1-x N layer is In the range of 0.01 to 0.5.
3. The light-emitting diode epitaxial wafer according to claim 1, wherein the composite quantum well layer and the quantum barrier layer of the active layer are alternately laminated for 11 to 20 cycles.
4. The light emitting diode epitaxial wafer of claim 1, wherein the first semiconductor layer comprises a buffer layer, an undoped GaN layer and an n-type GaN layer, and the second semiconductor layer comprises an electron blocking layer and a P-type GaN layer, wherein the buffer layer, the undoped GaN layer, the n-type GaN layer, the active layer, the electron blocking layer and the P-type GaN layer are sequentially deposited on the substrate.
5. A method for preparing the light-emitting diode epitaxial wafer according to any one of claims 1 to 4, comprising the steps of:
Providing a substrate, and sequentially depositing a buffer layer, an undoped GaN layer and an n-type GaN layer on the substrate;
Depositing an active layer on the N-type GaN layer, wherein the active layer comprises a plurality of composite quantum well layers and quantum barrier layers which are alternately laminated, the composite quantum well layer comprises a polarization regulation layer, a first quantum well sub-layer, a second quantum well sub-layer and a lattice matching layer which are sequentially deposited on the first semiconductor layer, wherein after the second quantum well sub-layer is deposited, the lattice matching layer is deposited after keeping the temperature, the pressure and the atmosphere for a preset time for depositing the second quantum well sub-layer, the polarization regulation layer is an In gradual change P-type In xGa1-x N layer, and the In component of the In gradual change P-type In xGa1-x N layer gradually rises;
and depositing an electron blocking layer and a P-type GaN layer on the active layer in sequence.
6. The method of claim 5, wherein the temperature range for depositing the polarization controlling layer is 700 ℃ to 900 ℃, the pressure is 50torr to 300torr, the atmosphere is N 2/H2/NH3, and the Mg doping concentration is 1e+17atoms/cm 3-1E+18atoms/cm3, wherein the temperature for depositing the polarization controlling layer is gradually decreased.
7. The method of claim 5, wherein the first quantum well sub-layer is deposited at a temperature ranging from 700 ℃ to 900 ℃, a pressure ranging from 50torr to 300torr, and an atmosphere of N 2/NH3; the temperature range of the second quantum well sub-layer is 700 ℃ to 900 ℃, the pressure range is 50torr to 300torr, and the atmosphere is N 2/NH3.
8. The method of claim 5, wherein the lattice matching layer is deposited at a temperature ranging from 700 ℃ to 900 ℃ and a pressure ranging from 50torr to 300torr, in an atmosphere of N 2/NH3, and wherein the lattice matching layer is deposited at a gradually increasing temperature.
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