CN117705175A - Verification method and device of detection equipment, coating system and electronic equipment - Google Patents

Verification method and device of detection equipment, coating system and electronic equipment Download PDF

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Publication number
CN117705175A
CN117705175A CN202410160944.9A CN202410160944A CN117705175A CN 117705175 A CN117705175 A CN 117705175A CN 202410160944 A CN202410160944 A CN 202410160944A CN 117705175 A CN117705175 A CN 117705175A
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verification
coating
data
target
interval duration
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秦安祥
任高强
刘般
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Contemporary Amperex Technology Co Ltd
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Contemporary Amperex Technology Co Ltd
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Priority to CN202410160944.9A priority Critical patent/CN117705175A/en
Publication of CN117705175A publication Critical patent/CN117705175A/en
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Abstract

The disclosure provides a checking method and device of detection equipment, a coating system and electronic equipment, relates to the technical field of battery production, and aims to at least solve the problems that in the related art, the checking is basically performed manually at fixed time, the cost is high, the automation degree is low, the accuracy is low and the like. The method comprises the following steps: determining a verification state of the detection equipment based on the last verification time and the current time of the detection equipment; wherein the verification status characterizes whether the detection device needs to be verified; under the condition that the checking state is a first checking state, responding to the detection of a checking signal in a preset time period, and determining a checking result of the detecting equipment based on the first coating data of the coated film roll acquired by the detecting equipment; wherein the first verification state characterization requires verification of the detection device.

Description

Verification method and device of detection equipment, coating system and electronic equipment
Technical Field
The disclosure relates to the technical field of battery production, and in particular relates to a verification method and device of detection equipment, a coating system and electronic equipment.
Background
The measurement system analysis (Measurement Systems Analysis, MSA) is to conduct statistical variation analysis and research on each influence factor constituting the measurement system by means of statistical analysis so as to obtain a conclusion on whether the measurement system is accurate and reliable.
In the related art, MSA is widely used in various fields, for example, the field of battery production, to verify the performance of a detection device by performing measurement analysis on coating data acquired by the detection device. At present, the verification is basically carried out by manual timing, and the problems of high cost, low automation degree, low accuracy and the like exist.
Disclosure of Invention
The embodiment of the disclosure provides a verification method and device of detection equipment, a coating system and electronic equipment.
The technical scheme of the embodiment of the disclosure is realized as follows:
the embodiment of the disclosure provides a checking method of detection equipment, which comprises the following steps:
determining a verification state of the detection equipment based on the last verification time and the current time of the detection equipment; wherein the verification status characterizes whether the detection device needs to be verified;
under the condition that the checking state is a first checking state, responding to the detection of a checking signal in a preset time period, and determining a checking result of the detecting equipment based on the first coating data of the coated film roll acquired by the detecting equipment; wherein the first verification state characterization requires verification of the detection device.
In the embodiment of the disclosure, on one hand, the checking state of the detection equipment is determined according to the last checking time and the current time, so that the accuracy of the checking state is improved; on the other hand, under the condition that the verification state representation of the detection equipment needs to be verified and a verification signal is detected, the detection equipment is automatically verified, so that the verification accuracy is improved, and compared with the manual timing verification, the automatic verification device has the advantages that the labor cost is reduced and the automation degree is improved.
In some embodiments, the verification method further comprises: and switching the working state of the coating equipment to a closed state in response to the fact that the check signal is not detected within the preset time.
In the embodiment of the disclosure, by correlating the working state of the coating equipment with the check signal of the detection equipment, the check of the coating equipment and the detection equipment is locked, and the possibility of outflow of the film with abnormal coating is reduced.
In some embodiments, the determining the verification state of the detection device based on the last verification time and the current time of the detection device includes: determining a check interval duration based on the first interval duration; determining a second interval duration between the current time and the last verification time; and determining the verification state of the detection equipment based on the verification interval duration and the second interval duration.
In the embodiment of the disclosure, on one hand, the check interval duration is determined in real time through the first interval duration, and compared with the constant check interval duration, the accuracy and the flexibility of the check interval duration are improved; on the other hand, the checking state of the detection equipment is determined in real time through the checking interval duration and the second interval duration, so that the accuracy of the checking state is improved.
In some embodiments, the determining the verification state of the detection device based on the verification interval duration and the second interval duration includes: taking a second check state as a check state of the detection device when the second interval duration is smaller than the check interval duration; wherein the second calibration state representation does not require calibration of the detection device; and taking the first verification state as the verification state of the detection equipment under the condition that the second interval duration is not smaller than the verification interval duration.
In the embodiment of the disclosure, the verification state of the detection device is determined by comparing the verification interval duration and the second interval duration, so that the accuracy of the verification state is improved.
In some embodiments, the determining the check interval duration based on the first interval duration includes: taking the first interval duration as the check interval duration under the condition that the first interval duration meets a preset condition; and taking the preset interval duration as the check interval duration under the condition that the first interval duration does not meet the preset condition.
In the embodiment of the disclosure, the verification interval duration is determined by comparing the first interval duration with the preset condition, so that the accuracy of the verification interval duration is improved.
In some embodiments, the determining the verification result of the detection device based on the first coating data of the coated film roll collected by the detection device includes: determining second coating data of a coating film area based on the first coating data of the coated film roll acquired by the detection equipment; and determining a verification result of the detection equipment based on the second coating data of the coating film area.
In the embodiment of the disclosure, on one hand, the second coating data of the coating area is obtained by screening the first coating data so as to delete the coating data which cannot be used as verification data, thereby ensuring the accuracy of the coating data and reducing the data quantity; on the other hand, the verification result of the detection equipment is determined according to the second coating data of the coating area, so that the accuracy of the verification result is improved.
In some embodiments, the determining the verification result of the detection device based on the second coating data of the coating film region includes: determining target verification data based on a coating data table corresponding to the coating region; wherein, the coating data table corresponding to the coating area comprises second coating data of the coating area; and determining a verification result of the detection equipment based on the target verification data.
In the embodiment of the disclosure, on one hand, the target verification data is determined from the second coating data of the coating area so as to delete the coating data which cannot be used as the target verification data, thereby not only ensuring the accuracy of the target verification data, but also reducing the data processing amount and saving the system resources; on the other hand, the verification result of the detection equipment is determined according to the target verification data, so that the accuracy of the verification result is improved.
In some embodiments, the coating data table corresponding to the coating film zone comprises a coating data table corresponding to at least one coating film sub-zone; the determining target verification data based on the coating data table corresponding to the coating area comprises the following steps: determining the target verification data based on the coating data table corresponding to each coating subarea under the condition that the column number of the coating data table corresponding to each coating subarea is not smaller than a column number threshold value; and determining the target verification data based on fourth coating data of the coated film roll acquired again by the detection equipment under the condition that the column number of the coating data table corresponding to at least one coating film subarea is smaller than the column number threshold value.
In the embodiment of the disclosure, the target verification data is determined according to the coating data of each coating film subarea and the column number threshold value, so that the accuracy of the target verification data is improved, and the accuracy of the verification result is improved.
In some embodiments, the determining the target verification data based on the coating data table corresponding to the coating film region includes: determining a target coating data table from the coating data table corresponding to the coating area, and taking the target coating data table as the target verification data; the number of lines of the target coating data table is smaller than that of the coating data table corresponding to the coating region, and the number of columns of the target coating data table is smaller than that of the coating data table corresponding to the coating region.
In the embodiment of the disclosure, the target verification data is obtained by filtering the coating data table corresponding to the coating area, unstable data, unreal data and the like are filtered, the stability and accuracy of the target verification data are improved, and the working condition of equipment can be reflected more truly.
In some embodiments, the determining, based on the target verification data, a verification result of the detection device includes: determining a verification parameter based on the target verification data; under the condition that the verification parameters are not smaller than the corresponding parameter thresholds, taking a first verification result as a verification result of the detection equipment; wherein the first verification result characterizes the qualification of the detection equipment; and under the condition that the verification parameter is smaller than the corresponding parameter threshold value, taking a second verification result as a verification result of the detection equipment, wherein the second verification result represents that the detection equipment is unqualified.
In the embodiment of the disclosure, on one hand, the verification parameter is determined in real time according to the target verification data, so that the accuracy of the verification parameter is improved; on the other hand, the verification result of the detection equipment is determined according to each verification parameter and the corresponding parameter threshold value, so that the accuracy of the verification result is improved.
In some embodiments, the verification method further comprises: and generating and outputting alarm information under the condition that the check result of the detection equipment is a second check result.
In the embodiment of the disclosure, the alarm information is timely output when the detection equipment is unqualified, so that the staff can conveniently process the alarm information in time.
In some embodiments, the verification method further comprises: displaying a first interface; wherein the first interface includes a display area; displaying target data in the display area in response to detecting a check signal within a preset duration in the case that the check state of the detection device is a first check state; wherein the target data includes at least one of: and (5) target verification data and verification parameters.
In the embodiment of the disclosure, the target data is displayed in the first interface in real time, so that the coating condition of the coating equipment and each verification parameter are intuitively reflected, and whether the detection equipment is qualified or not can be rapidly and effectively judged.
In some embodiments, the first interface further includes a first operation control located above the display area, and the verification method further includes: generating the check signal in response to a triggering operation of the first operation control; and transmitting the check signal to the detection equipment so that the detection equipment can acquire the first coating data based on the check signal.
In the embodiment of the disclosure, the verification signal is dynamically generated by triggering the first operation control, so that the instantaneity, the flexibility and the accuracy of the verification signal are improved.
In some embodiments, the first interface further comprises a second operational control positioned over the display area, the display area comprising a first display area and a second display area, the target data comprising the target verification data and the verification parameters, the target verification data comprising first target verification data for the front side of the film roll and second target verification data for the back side of the film roll, the verification parameters comprising first verification parameters for the front side of the film roll and second verification parameters for the back side of the film roll; the displaying the target data in the display area includes: and responding to the triggering operation of the second operation control, displaying the first target check data and the first check parameter in the first display area, and displaying the second target check data and the second check parameter in the second display area.
In the embodiment of the disclosure, the target data on the front and back sides of the film roll are simultaneously displayed in real time by triggering the second operation control, so that the flexibility and the comprehensiveness of target data display are improved.
In some embodiments, the first interface further includes a setup control located above the display area, and the verification method further includes: responding to the triggering operation of the setting control, and displaying a second interface; the second interface comprises an interval duration setting control, wherein the interval duration setting control is used for configuring a first interval duration; and determining the first interval duration in response to a configuration operation of the interval duration setting control.
In the embodiment of the disclosure, the first interval duration is set through the visualized interface, so that the operation steps are simplified, and meanwhile, the accuracy of the interval duration is improved.
In some embodiments, the responding to the triggering operation of the setting control displays a second interface, including: responding to the triggering operation of the setting control, and acquiring the first interval duration from a preset configuration file; and displaying the second interface, and displaying the first interval duration in an interval duration setting control in the second interface.
In the embodiment of the disclosure, the control of the second interface is initialized through the configuration file, so that the accuracy of displaying the second interface is improved.
The embodiment of the disclosure provides a coating system, which comprises a control device, a detection device and a coating device, wherein:
the coating equipment is used for coating the film roll to obtain a coated film roll;
the control device is used for determining the checking state of the detection equipment based on the last checking time and the current time of the detection equipment, and the checking state represents whether the detection equipment needs to be checked or not; under the condition that the verification state is a first verification state, responding to detection of a verification signal within a preset time length, controlling the detection equipment to acquire first coating data of the coated film roll, and determining a verification result of the detection equipment based on the first coating data; wherein the first verification state characterization requires verification of the detection device.
In the embodiment of the disclosure, on one hand, the checking state of the detection equipment is determined according to the last checking time and the current time, so that the accuracy of the checking state is improved; on the other hand, under the condition that the verification state representation of the detection equipment needs to be verified and a verification signal is detected, the detection equipment is automatically verified, so that the verification accuracy is improved, and compared with the manual timing verification, the automatic verification device has the advantages that the labor cost is reduced and the automation degree is improved.
In some embodiments, the coating system further comprises a display device, wherein: the control device is also used for determining target data; wherein the target data includes at least one of: target verification data and verification parameters, wherein the target verification data is determined based on the first coating data, the verification parameters are determined based on the target verification data, and the verification parameters are used for determining a verification result of the detection equipment; the display device is used for displaying the target data.
In the embodiment of the disclosure, on one hand, the target data is determined in real time according to the first coating data, so that the accuracy of the target data is improved; on the other hand, by displaying the target data in real time, the coating condition and each verification parameter of the coating equipment are intuitively reflected, so that whether the detection equipment is qualified or not can be rapidly and effectively judged.
In some embodiments, the control device is further configured to switch the working state of the coating apparatus to the off state in response to not detecting the verification signal within the preset time period.
In the embodiment of the disclosure, by correlating the working state of the coating equipment with the check signal of the detection equipment, the check of the coating equipment and the detection equipment is locked, and the possibility of outflow of the film with abnormal coating is reduced.
The embodiment of the disclosure provides a checking device of a detection device, comprising:
the first determining module is used for determining the checking state of the detecting equipment based on the last checking time and the current time of the detecting equipment; wherein the verification status characterizes whether the detection device needs to be verified;
the second determining module is used for determining a checking result of the detecting equipment based on the first coating data of the coated film roll acquired by the detecting equipment in response to detecting the checking signal in a preset duration under the condition that the checking state is the first checking state; wherein the first verification state characterization requires verification of the detection device.
An embodiment of the present disclosure provides an electronic device including a processor and a memory storing a computer program executable on the processor, the processor implementing the above method when executing the computer program.
The disclosed embodiments provide a computer readable storage medium having stored thereon a computer program which, when executed by a processor, implements the above-described method.
Embodiments of the present disclosure provide a computer program product comprising a non-transitory computer-readable storage medium storing a computer program which, when read and executed by a computer, implements the above-described method.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the disclosure and together with the description, serve to explain the technical aspects of the disclosure.
Fig. 1 is a schematic implementation flow diagram of a verification method of a detection device according to an embodiment of the present disclosure;
FIG. 2 is a schematic diagram I of a first interface provided by an embodiment of the present disclosure;
FIG. 3 is a second schematic diagram of a first interface according to an embodiment of the disclosure;
FIG. 4 is a third schematic illustration of a first interface provided by an embodiment of the present disclosure;
FIG. 5 is a fourth schematic diagram of a first interface provided by an embodiment of the present disclosure;
FIG. 6 is a schematic diagram I of a second interface provided by an embodiment of the present disclosure;
FIG. 7 is a second schematic diagram of a second interface provided by an embodiment of the disclosure;
fig. 8 is a second implementation flow chart of a verification method of a detection device according to an embodiment of the present disclosure;
fig. 9 is a schematic diagram of a composition structure of a coating system according to an embodiment of the disclosure;
fig. 10 is a schematic diagram of a third implementation flow of a verification method of a detection device according to an embodiment of the present disclosure;
Fig. 11 is a schematic diagram of an implementation flow of a verification method of a detection device according to an embodiment of the present disclosure;
fig. 12 is a schematic structural diagram of a verification device of a detection apparatus according to an embodiment of the present disclosure;
fig. 13 is a schematic diagram of a hardware entity of an electronic device according to an embodiment of the disclosure.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present disclosure more apparent, the present disclosure will be further described in detail with reference to the accompanying drawings, and the described embodiments should not be construed as limiting the present disclosure, and all other embodiments obtained by those skilled in the art without making inventive efforts are within the scope of protection of the present disclosure.
In the following description, reference is made to "some embodiments" which describe a subset of all possible embodiments, but it is to be understood that "some embodiments" can be the same subset or different subsets of all possible embodiments and can be combined with one another without conflict.
In the following description, the terms "first", "second", "third" and the like are merely used to distinguish similar objects and do not represent a particular ordering of the objects, it being understood that the "first", "second", "third" may be interchanged with a particular order or sequence, as permitted, to enable embodiments of the disclosure described herein to be practiced otherwise than as illustrated or described herein.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. The terminology used herein is for the purpose of describing embodiments of the present disclosure only and is not intended to be limiting of the present disclosure.
In the related art, new energy batteries are increasingly used in life and industry. The new energy battery is not only applied to energy storage power supply systems such as hydraulic power, firepower, wind power and solar power stations, but also widely applied to electric vehicles such as electric bicycles, electric motorcycles, electric automobiles, and a plurality of fields such as aerospace. With the continuous expansion of the application field of the power battery, the market demand of the power battery is also continuously expanding. The battery may be a battery cell. The battery cell is a basic unit capable of realizing the mutual conversion of chemical energy and electric energy, and can be used for manufacturing a battery module or a battery pack so as to supply power to an electric device. The battery cell may be a secondary battery, which means a battery cell that can be continuously used by activating an active material in a charging manner after the battery cell is discharged. The battery cell can be a lithium ion battery, a sodium lithium ion battery, a lithium metal battery, a sodium metal battery, a lithium sulfur battery, a magnesium ion battery, a nickel-hydrogen battery, a nickel-cadmium battery, a lead storage battery and the like. The battery may also be a single physical module that includes one or more battery cells to provide higher voltage and capacity. When a plurality of battery cells are provided, the plurality of battery cells are connected in series, in parallel or in series-parallel through the converging component. The electrode plate is the main component of the single battery, and directly determines the electrochemical performance and the safety of the battery.
The battery pole piece is formed by slitting coated films, the coating quality of the films is closely related to battery capacity, service life, safety and the like, wherein the coating quality of the films mainly refers to the coating quality of a coating film area, and the performance of detection equipment in the coating process can influence the detection accuracy of the coating quality of the films. In the field of battery production, the performance of a detection device (for example, an areal density, weight, thickness, etc. detection device) is verified by performing measurement analysis on coating data acquired by the detection device. At present, the verification is basically carried out by manual timing, and the problems of high cost, low automation degree, low accuracy and the like exist.
The embodiment of the disclosure provides a checking method of a detection device, on one hand, the checking state of the detection device is determined according to the last checking time and the current time, and the accuracy of the checking state is improved; on the other hand, under the condition that the verification state representation of the detection equipment needs to be verified and a verification signal is detected, the detection equipment is automatically verified, so that the verification accuracy is improved, and compared with the manual timing verification, the automatic verification device has the advantages that the labor cost is reduced and the automation degree is improved. The method provided by the embodiment of the disclosure can be executed by electronic equipment, and the electronic equipment can be various types of terminals such as a notebook computer, a tablet computer, a desktop computer, a control device and the like. The control device can be at least one of a programmable logic controller (Programmable Logic Controller, PLC), a singlechip, a middle position computer and an upper position computer.
In the following, the technical solutions in the embodiments of the present disclosure will be clearly and completely described with reference to the drawings in the embodiments of the present disclosure.
Fig. 1 is a schematic implementation flow chart of a verification method of a detection device according to an embodiment of the present disclosure, which is applied to a control device, as shown in fig. 1, and the method includes steps S11 to S12, where:
step S11, determining the verification state of the detection equipment based on the last verification time and the current time of the detection equipment; wherein the verification status characterizes whether the detection device needs to be verified.
Here, the control device may be any suitable device, for example, an upper computer, an upper computer+plc, or the like.
The last verification time is the time of last MSA. The last check time may be obtained in any suitable manner, for example, by reading the last check time from a configuration file. For another example, the last verification time is configured through a preset configuration interface. Also for example, the last check time sent by the other device is received.
The current time may be obtained in any suitable manner. For example, the system time is taken as the current time. For another example, the current time sent by the other device is received.
The check state of the detection device may include, but is not limited to, a first check state, a second check state, and the like. The first verification state representation needs to be verified on the detection equipment, and the second verification state representation does not need to be verified on the detection equipment.
In some embodiments, the interval duration is determined according to the last verification time and the current time, and the verification state of the detection device is determined according to the interval duration and a preset verification interval duration. For example, if the interval duration is not less than the check interval duration, which indicates that the detection device needs to perform a check, the first check state may be used as the check state of the detection device; otherwise, if the interval duration is smaller than the check interval duration, which indicates that the detection device may not perform check temporarily, the second check state may be used as the check state of the detection device.
In some embodiments, the step S11 includes steps S111 to S113, wherein:
step S111, determining a check interval duration based on the first interval duration.
Here, the first interval period may be a preset interval period for performing MSA. The first interval duration may be obtained in any suitable manner, for example, by reading the first interval duration from a configuration file. For another example, the first interval duration is configured through a preset configuration interface.
The check interval duration is the interval duration of two MASs before and after. In implementation, the check interval duration may be the first interval duration or a preset certain interval duration.
In some embodiments, the step S111 includes step S1111 and/or step S1112, wherein:
step S1111, taking the first interval duration as the check interval duration when the first interval duration meets a preset condition.
Here, the preset condition may be any suitable condition, for example, not null. When the method is implemented, if the first interval duration is not empty, the first interval duration is taken as the check interval duration.
Step S1112, taking a preset interval duration as the check interval duration when the first interval duration does not meet the preset condition.
Here, the preset interval period may be any suitable interval period, for example, 90 days, 100 hours, or the like. If the first interval duration is empty, the preset interval duration may be used as the check interval duration. Therefore, the first interval duration is compared with the preset condition to determine the check interval duration, and accuracy of the check interval duration is improved.
Step S112, determining a second interval duration between the current time and the last verification time.
Here, the second interval time is a difference between the current time and the last check time.
Step S113, determining a verification state of the detection device based on the verification interval duration and the second interval duration.
Here, the check interval duration and the second interval duration are compared to determine a check state of the detection device. For example, if the second interval duration is smaller than the check interval duration, it indicates that the next check time is not reached, at this time, the second check state may be used as the check state of the detection device, otherwise, if the second interval duration is not smaller than the check interval duration, it indicates that the next check time is reached, at this time, the first check state may be used as the check state of the detection device.
In some embodiments, the step S113 includes step S1131 and/or step S1132, wherein:
step S1131, taking a second checking state as a checking state of the detecting device when the second interval duration is smaller than the checking interval duration.
Here, the second calibration state representation does not require calibration of the detection device. When the method is implemented, if the second interval duration is smaller than the check interval duration, the fact that the next check time is not reached is indicated, and at the moment, the second check state is taken as the check state of the detection equipment.
Step S1132, taking the first verification state as the verification state of the detection device when the second interval duration is not less than the verification interval duration.
Here, if the second interval duration is not less than the check interval duration, it indicates that the next check time is reached, and at this time, the first check state is taken as the check state of the detection device. In this way, the checking state of the detecting device is determined by comparing the checking interval duration with the second interval duration, and the accuracy of the checking state is improved.
In the embodiment of the disclosure, on one hand, the check interval duration is determined in real time through the first interval duration, and compared with the constant check interval duration, the accuracy and the flexibility of the check interval duration are improved; on the other hand, the checking state of the detection equipment is determined in real time through the checking interval duration and the second interval duration, so that the accuracy of the checking state is improved.
Step S12, under the condition that the verification state is a first verification state, responding to detection of a verification signal within a preset duration, and determining a verification result of the detection equipment based on first coating data of the coated film roll acquired by the detection equipment; wherein the first verification state characterization requires verification of the detection device.
Here, the preset time period may be any suitable time period, for example, 3 minutes, 5 minutes, or the like.
The verification signal characterizes a start signal for verifying the detection device. The generation of the verification signal may be in any suitable manner. For example, the verification signal is dynamically generated by triggering operation of an operation control in a preset interface. For another example, a check signal sent by another device is received.
The film roll was coated by a coating apparatus to obtain a coated film roll. The coating apparatus may be any suitable apparatus capable of achieving this function, for example, a roll coater or the like. Coating refers to a process of uniformly, continuously or intermittently coating the prepared battery paste on the substrate. The substrate may be any suitable substrate, for example, aluminum foil, copper foil, or the like.
The detection device may be any suitable device capable of collecting the first coating data, such as a thickness gauge, a weight detector, an areal density meter, etc.
First coating data is associated with the detection device, which may be areal density data, thickness data, weight data, or the like. The first coating data comprises coating data corresponding to each detection position in a current coating area, and the current coating area comprises a coating area and a blank area. The coating area is an area needing coating, and comprises a coating area and a thinning area, wherein the thickness of a coating film of the thinning area is smaller than that of the coating area. The blank area is an area where coating is not required.
The check result may include, but is not limited to, a first check result, a second check result, and the like. The first check result represents that the detection equipment is qualified, and the second check result represents that the detection equipment is unqualified.
In some embodiments, the verification parameter is determined from the coating data, and a verification result of the detection device is determined based on the verification parameter. Wherein the coating data may include, but is not limited to, first coating data, second coating data, target verification data, and the like.
The second coating data refers to coating data of the coating film region. The manner of determining the coating data of the coating film region may be any suitable manner, for example, by a preset extremum shifting method, and the coating data of the coating film region is directly determined from the first coating data. For another example, the first coating data is filtered based on the reference data of the film, the size of the thinned region, and the size of the flare region to obtain the coating data of the coating region. The reference data for the film sheet may include, but is not limited to, reference weight/thickness/areal density of coating of the a-side, weight/thickness/areal density of coating of the a+b-side, etc. In some embodiments, the second coating data may be stored in a table, array, or the like. For example, the second coating data is stored in a tabular manner to form a coating data table corresponding to the coating film region.
The target verification data is selected from the second coating data based on a preset selection rule. For example, the coating data of a preset row and a preset column in the coating data table corresponding to the coating film area is used as the target verification data. In some embodiments, since the first coating data may be coating data obtained by performing multiple tests on the same coating, the number of lines indicates the number of tests and the number of columns indicates the number of test sites. In practice, the number of detection positions is adapted to the width of the membrane. For example, the width of the current membrane is 1000 millimeters (mm), and the number of detection positions may be 1000.
When the method is implemented, the verification parameters are determined through the second coating data or the target verification data, so that the accuracy of the coating data is improved, the data quantity is reduced, and the system resources are saved.
The verification parameter may be any suitable parameter, such as an MSA evaluation index, standard deviation (StdDev), variance (Study Var), percentage Tolerance (% Tolerance), total Variation (Total Variation), product evaluation index (Part-To-Part), etc. In some embodiments, the number of verification parameters may be at least one.
The evaluation index of the MSA may include, but is not limited to, repeatability (Repeatability), reproducibility (Stability), bias (Bias), linearity (Linearity), etc. of the detection device. In some embodiments, repeatability and reproducibility is also known as GR & R. Repeatability refers to the degree of coincidence between the resulting readings or measured values of repeated measurements of the same or similar measured objects under the same measurement procedure, the same operator, the same measurement equipment, the same operating conditions, and the same location, and under a set of measurement conditions that repeatedly measure the same or similar measured objects in a short time. In practice, the same coating may be detected multiple times to obtain multiple coating data, and the multiple coating data may be calculated. Reproducibility refers to the degree of coincidence between the indication values or measured values obtained by repeatedly measuring the same or similar measured object under a prescribed condition under a set of measurement conditions in which the same or similar measured object is repeatedly measured at different sites, by different operators, by different measuring apparatuses. Stability refers to the ability of the measurement system to maintain its position variation and width variation constant over time. In practice, it is possible to obtain the variation value of the detection data obtained when measuring a single characteristic of the same coating over a duration. Bias refers to the difference between the observed average (measured under repeated conditions) and a reference value. In practice, this can be obtained from the deviation between the average value of the coating data and the reference value. Linearity refers to the degree of variation of bias over the normal operating range of the gauge. In practice, this can be calculated from the bias error.
Standard deviation is a statistic that measures the degree of dispersion or volatility of a set of data.
Variance is used to measure the degree of dispersion or statistics of the degree of dispersion of a set of data, which is the degree of difference between each data point and the mean of the population of data points.
The tolerance percentage is used to describe the difference between the sample data and the overall data.
Total variation is used to describe the overall range of variation of a set of data or observations.
The product evaluation index is used to evaluate consistency, interchangeability, and compliance of the product.
In some embodiments, the respective verification parameters may be automatically calculated by the setting system from the first coating data. In practice, the first coating data is input into the system to automatically obtain the respective verification parameters.
In some embodiments, each verification parameter may also be calculated in real time based on the manner in which the verification parameter is determined.
The determination manner of the verification result may include, but is not limited to, whether each verification parameter is within a corresponding parameter threshold value, not less than a corresponding parameter threshold value, and the like. In some embodiments, different verification parameters may set different parameter thresholds. For example, if each verification parameter is within the corresponding parameter threshold range, the detection device is qualified, and the first verification result may be used as the verification result of the detection device; otherwise, if at least one verification parameter is not within the corresponding parameter threshold range, the detection equipment is not qualified, and the second verification result can be used as the verification result of the detection equipment.
In some embodiments, if the checking state of the detecting device is the first checking state, a corresponding prompt message may be further output, so as to notify a corresponding staff to check the detecting device in time.
In the embodiment of the disclosure, on one hand, the checking state of the detection equipment is determined according to the last checking time and the current time, so that the accuracy of the checking state is improved; on the other hand, under the condition that the verification state representation of the detection equipment needs to be verified and a verification signal is detected, the detection equipment is automatically verified, so that the verification accuracy is improved, and compared with the manual timing verification, the automatic verification device has the advantages that the labor cost is reduced and the automation degree is improved.
In some embodiments, the verification method further comprises step S13, wherein:
and step S13, switching the working state of the coating equipment to a closed state in response to the fact that the check signal is not detected within the preset time.
Here, the operating state of the coating apparatus may include, but is not limited to, an operating state, a closed state, and the like. In implementation, if the check signal is not detected within a preset time period, the coating equipment can be controlled to stop, namely: the operating state is switched to the off state. When the method is implemented, if the current working state of the coating equipment is an operating state, the current working state of the coating equipment is controlled to be switched from the operating state to a closing state; if the current working state of the coating equipment is a closing state, the closing state is maintained.
In the embodiment of the disclosure, by correlating the working state of the coating equipment with the check signal of the detection equipment, the check of the coating equipment and the detection equipment is locked, and the possibility of outflow of the film with abnormal coating is reduced.
In some embodiments, the verification method further comprises step S14, wherein:
and step S14, generating and outputting alarm information when the check result of the detection equipment is a second check result.
Here, the second test result characterizes that the test device is not acceptable. The alert information may be any suitable information. For example, the alarm information may include reasons for failure, various verification parameters, and the like.
In the embodiment of the disclosure, the alarm information is timely output when the detection equipment is unqualified, so that the staff can conveniently process the alarm information in time.
In some embodiments, the verification method further comprises steps S151 to S152, wherein:
step S151, displaying a first interface; wherein the first interface includes a display area.
Here, the first interface is an interactive interface for performing configuration operation and information display. The first interface may include, but is not limited to, an area where configuration operations may be performed, an operation control, and the like. The area where the configuration operation can be performed may include, but is not limited to, at least one of an area where the verification information is configured, an area where fitting is performed on each coating film sub-area, and the like. In implementation, a person skilled in the art may determine, according to an actual situation, the number of areas capable of performing the configuration operation in the first interface, and a specific layout of each area capable of performing the configuration operation in the first interface, and the embodiments of the present disclosure are not limited.
The operational control may be any suitable operational control. For example, a first operation control, a second operation control, a setup control, and the like. The first operation control is mainly used for generating a check signal. The second operation control is used for triggering the detection equipment to start to be checked. The setting control is used for displaying a preset setting interface, the setting interface is mainly used for setting a first interval duration, and the first interval duration is used for determining the check interval duration. In implementation, a person skilled in the art may determine the number of operation controls and the position of each operation control in the first interface according to the actual situation, and the embodiments of the present disclosure are not limited.
The display area is used for displaying target data. Wherein the target data may include, but is not limited to, at least one of target verification data, verification parameters, and the like. The display mode of the target data may be any suitable display mode, for example, a table, a bar graph, and the like.
The target verification data may include, but is not limited to, first target verification data, second target verification data, and the like. The first target verification data refers to target verification data of the front surface of the film roll, and in implementation, the target verification data of the front surface of the film roll is determined according to the first coating data of the front surface of the film roll. The second target verification data is target verification data of the reverse side of the film roll, and in implementation, the target verification data of the reverse side of the film roll is determined according to the first coating data of the reverse side of the film roll.
The verification parameters may include, but are not limited to, a first verification parameter, a second verification parameter, and the like. The first verification parameter refers to a verification parameter of the front surface of the film roll, and when the first verification parameter is implemented, the first verification parameter is determined according to first target verification data. The second verification parameter refers to a verification parameter of the reverse side of the film roll, and is determined according to second target verification data when the film roll is in implementation. In some embodiments, the type and number of first and second verification parameters may be the same. For example, the first and second verification parameters each include an evaluation index, standard deviation, variance, tolerance percentage, and total variation of the MSA.
In some embodiments, the number of display areas may be at least one. For example, the display area may include a first display area that may display target data for the front side of the film roll and a second display area that may display target data for the back side of the film roll. In practice, the first/second display area comprises at least one display sub-area, different display sub-areas being used for displaying different content.
The first interface may be displayed on any suitable electronic device having interface interaction functionality, such as a notebook, cell phone, tablet, palm top, personal digital assistant, digital television, or desktop computer. In implementation, the electronic device displaying the first interface may be the same as or different from the electronic device performing the verification method, and is not limited herein.
Step S152, in the case that the check state of the detection device is the first check state, in response to detecting the check signal within a preset time period, displaying target data in the display area; wherein the target data includes at least one of: and (5) target verification data and verification parameters.
Here, the preset time period may be any suitable time period, for example, 3 minutes, 5 minutes, or the like.
The verification signal characterizes a start signal for verifying the detection device. The generation of the verification signal may be in any suitable manner. For example, the verification signal is dynamically generated by triggering operation of an operation control in a preset interface. For another example, a check signal sent by another device is received.
In some embodiments, the first interface further comprises a second operational control positioned over the display area, the display area comprising a first display area and a second display area, the target data comprising the target verification data and the verification parameters, the target verification data comprising first target verification data for the front side of the film roll and second target verification data for the back side of the film roll, the verification parameters comprising first verification parameters for the front side of the film roll and second verification parameters for the back side of the film roll; "displaying target data in the display area" in step S152 includes step S1521 in which:
Step S1521, in response to a triggering operation of the second operation control, displays the first target verification data and the first verification parameter in the first display area, and displays the second target verification data and the second verification parameter in the second display area.
Here, the first interface further includes a second operation control. The second operational control may be any suitable control, such as a button, check box, or the like. The second operation control is used for triggering to verify the detection equipment, namely: the target data is determined from the first coating data collected by the detection device. In implementation, the trigger operation for the second operational control may be any suitable trigger operation. Such as gestures, speech, etc. For example, clicking on a second operational control.
Fig. 2 is a schematic diagram of a first interface provided in an embodiment of the disclosure, as shown in fig. 2, the first interface 20 includes a display area 21 and a start check 22 (corresponding to the second operation control). Wherein the display area 21 is used for displaying target data. The start check 22 is mainly used to trigger the determination of the target data from the first coating data.
In implementation, if the target data is determined, the target data is displayed in the display area in time. For example, the display area includes a first display sub-area for displaying target data of the a-side (front side) and a second display sub-area for displaying target data of the B-side (back side).
Fig. 3 is a schematic diagram two of a first interface provided in an embodiment of the present disclosure, as shown in fig. 3, in which the first interface 20 includes a display area 21 and a start check 22, and the display area 21 includes a first display area 211 and a second display area 212, where:
the start check 22 is mainly used for triggering the determination of the target data according to the first coating data, wherein the target data comprises target check data and check parameters, the target check data comprises first target check data and second target check data, and the check parameters comprise first check parameters and second check parameters;
the first display sub-region 2111 in the first display region 211 is used for displaying first target verification data, and the second display sub-region 2112 in the first display region 211 is used for displaying first verification parameters;
the first display sub-area 2121 of the second display area 212 is for displaying the second target verification data, and the second display sub-area 2122 of the second display area 212 is for displaying the second verification parameter.
Therefore, the target data is displayed in real time through triggering the second operation control, and the flexibility of displaying the target data is improved.
In some implementations, target data for which anomalies exist may be highlighted. For example, if the verification parameter is not within its corresponding threshold, the verification parameter may be highlighted. Highlighting may include, but is not limited to highlighting, changing colors, bolding, and the like. For another example, if the information (e.g., average weight/thickness/areal density) of a coating film subregion is not within its variance, the information of that coating film subregion may be highlighted. Therefore, the target data can be intuitively reflected, so that whether a coating film subarea with abnormal coating quality exists, whether the verification result of the detection equipment represents the qualification of the detection equipment or not and the like can be rapidly and effectively positioned.
In some embodiments, the first interface may also be used to select the reason for MSA, the setting of verification information, and so forth. In some implementations, the first interface is only open or used to a portion of the personnel (e.g., administrators, developers, etc.).
In the embodiment of the disclosure, the target data is displayed in the first interface in real time, so that the coating condition of the coating equipment and each verification parameter are intuitively reflected, and whether the detection equipment is qualified or not can be rapidly and effectively judged.
In some embodiments, the first interface further includes a first operation control located above the display area, and the verification method further includes steps S153 to S154, wherein:
and step 153, responding to the triggering operation of the first operation control, and generating the check signal.
Here, the first interface further includes a first operation control. The first operational control may be any suitable control, such as a button, check box, or the like. The first operation control is used for generating the check signal, and the check signal is used for enabling the detection device to acquire the first coating data. In implementation, the trigger operation for the first operational control may be any suitable trigger operation. Such as gestures, speech, etc. For example, click on a first operational control.
Fig. 4 is a schematic diagram III of a first interface provided in an embodiment of the disclosure, and as shown in fig. 4, the first interface 20 includes a display area 21, a start check 22, a preparation check 23 (corresponding to the first operation control described above), and a source control 24. Wherein the display area 21 is used for displaying target data. The second operation control 22 is mainly used for triggering the determination of the target data according to the first coating data. The first operating control 23 is used to generate the check signal. This reason is used by control 24 to set the reason for MSA. Reasons for performing MAS may include, but are not limited to, anomaly analysis, periodic analysis, new strand/switch varieties, new equipment, equipment adjustments/repairs, new measurement methods, and the like. In some embodiments, the reason for performing MSA may be configured in real-time. The reason for MSA may be loaded in real time by the reason control 24 according to a preset configuration file.
Step S154, transmitting the verification signal to the detection device, so that the detection device collects the first coating data based on the verification signal.
Here, the control device may send the check signal directly to the detection device, or may forward the check signal to the detection device via another device.
In the embodiment of the disclosure, the verification signal is dynamically generated by triggering the first operation control, so that the instantaneity, the flexibility and the accuracy of the verification signal are improved.
In some embodiments, the first interface further includes a setting control located above the display area, and the verification method further includes steps S155 to S156, wherein:
step S155, responding to the triggering operation of the setting control, and displaying a second interface; the second interface comprises an interval duration setting control, and the interval duration setting control is used for configuring a first interval duration.
Here, the first interface further includes a setting control, which may be any suitable control, for example, a button, a check box, or the like. The setting control is mainly used for displaying the second interface. In implementation, the trigger operation for the set control may be any suitable trigger operation. Such as gestures, speech, etc. For example, click on a setup control.
Fig. 5 is a schematic diagram fourth of a first interface provided by an embodiment of the present disclosure, and as shown in fig. 5, the first interface 20 includes a display area 21, a second operation control 22, a first operation control 23, a reason control 24, and a setting control 25. Wherein the display area 21 is used for displaying target data. The second operation control 22 is mainly used for triggering the determination of the target data according to the first coating data. The first operating control 23 is used to generate the check signal. This reason is used by control 24 to set the reason for MSA. The setting control 25 is used to display the second interface.
The second interface is mainly used for performing configuration operation on verification information (for example, the first interval duration) and an interactive interface for information display. The second interface may include, but is not limited to, an area where configuration operations may be performed, an operation control, and the like. The area capable of performing configuration operation is used for inquiring or editing the existing check information. In implementation, a person skilled in the art may determine, according to an actual situation, the number of areas capable of performing the configuration operation in the second interface, and a specific layout of each area capable of performing the configuration operation in the second interface, and the embodiments of the present disclosure are not limited.
The operational control may be any suitable operational control. Such as save controls, close controls, browse controls, etc. In implementation, a person skilled in the art may determine the number of operation controls and the position of each operation control in the second interface according to the actual situation, and the embodiments of the present disclosure are not limited.
The second interface may be located in the first interface or may be independent of the first interface (e.g., a pop-up window, a new window, etc.).
Fig. 6 is a schematic diagram of a second interface provided in an embodiment of the present disclosure, and as shown in fig. 6, the second interface 60 includes a configuration area 61, a save control 62, and a close control 63. Wherein the configuration area 61 includes an interval duration setting control 611, and the interval duration setting control 611 is mainly used for configuring the first interval duration.
In some embodiments, the verification information may further include basic information of the machine, a storage path of the data, and the like. The basic information of the machine may include, but is not limited to, equipment asset number, equipment site name, process name, time of flight, etc. The storage path of the data may include, but is not limited to, a storage path of the MSA template, a storage path of the coating data of each coating film subregion, a storage path of the verification result, a storage data of the target data, an address of the server, and the like.
Fig. 7 is a second schematic diagram of a second interface provided in an embodiment of the present disclosure, and as shown in fig. 7, the second interface 60 includes a configuration area 61, a save control 62, and a close control 63. The configuration area 61 includes an interval duration setting control 611, an information setting control 612, and a path setting control 613, where the interval duration setting control 611 is mainly used for configuring the first interval duration, the information setting control is used for configuring basic information of a machine, and the path setting control 613 is used for configuring a storage path of data.
In some embodiments, the step S155 includes steps S1551 to S1552, wherein:
step S1551, responding to the triggering operation of the setting control, and obtaining the first interval duration from a preset configuration file.
Here, the configuration file may include, but is not limited to, check information, a reason for performing MAS, a test name, and the like. In some embodiments, the content of the configuration file may be manually altered, or the configuration file may be configured through an interface.
And step S1552, displaying the second interface, and displaying the first interval duration in an interval duration setting control in the second interface.
Here, the first interval duration in the configuration file is taken as an initial value of the interval duration setting control.
In this way, the control of the second interface is initialized through the configuration file, so that the accuracy of the display of the second interface is improved.
Step S156, determining the first interval duration in response to a configuration operation of the interval duration setting control.
Here, after the second interface configuration is completed, the configuration duration of the interval duration setting control is taken as the first interval duration. In some embodiments, the first interval duration is saved to the configuration file, so that the interval duration setting control is initialized next time.
In the embodiment of the disclosure, the first interval duration is set through the visualized interface, so that the operation steps are simplified, and meanwhile, the accuracy of the interval duration is improved.
Fig. 8 is a second implementation flow chart of a verification method of a detection device according to an embodiment of the present disclosure, as shown in fig. 8, where the method includes steps S81 to S82, where:
step S81, determining the verification state of the detection equipment based on the last verification time and the current time of the detection equipment; wherein the verification status characterizes whether the detection device needs to be verified.
Here, the above step S81 corresponds to the above step S11, and when implemented, reference may be made to the specific embodiment of the above step S11.
Step S82, under the condition that the verification state is the first verification state, responding to detection of a verification signal within a preset time period, determining second coating data of a coating film area based on first coating data of a coated film roll acquired by the detection equipment, and determining a verification result of the detection equipment based on the second coating data of the coating film area; wherein the first verification state characterization requires verification of the detection device.
Here, the first coating data is associated with the detecting device, and the first coating data may be area density data, thickness data, weight data, or the like. The first coating data comprises coating data corresponding to each detection position in a current coating area, the current coating area comprises a coating area and a blank area, and the coating area comprises a coating area and a thinning area.
The number of second coating data is less than the number of first coating data. The second coating data may be determined in any suitable manner, for example, by determining the second coating data directly from the first coating data by a preset extremum shifting method. For another example, the first coating data is filtered based on the reference data of the membrane, the size of the thinned region, and the size of the spot region to obtain the second coating data.
The check result may include, but is not limited to, a first check result, a second check result, and the like.
In some embodiments, the verification parameter may be determined from the coating data; and determining a verification result of the detection equipment based on the verification parameter. Wherein the coating data may include, but is not limited to, second coating data, target verification data, and the like.
The verification parameters may be determined in any suitable manner. For example, the coating data may be input into a preset system to automatically obtain the respective verification parameters. For another example, each of the verification parameters may be calculated in real time based on a manner of determination of the respective verification parameters.
The determination manner of the verification result may include, but is not limited to, whether each verification parameter is within a corresponding parameter threshold value, not less than a corresponding parameter threshold value, and the like. In some embodiments, different verification parameters may set different parameter thresholds. For example, if each verification parameter is within the corresponding parameter threshold range, the detection device is qualified, and the first verification result may be used as the verification result of the detection device; otherwise, if at least one verification parameter is not within the corresponding parameter threshold range, the detection equipment is not qualified, and the second verification result can be used as the verification result of the detection equipment.
In some embodiments, "determining a verification result of the detection apparatus based on the second coating data of the coating film region" in the step S82 includes steps S821 to S822, wherein:
step S821, determining target verification data based on a coating data table corresponding to the coating area; the coating data table corresponding to the coating area comprises second coating data of the coating area.
Here, the coating data table refers to a table in which second coating data is stored, the coating data table including a plurality of rows and a plurality of columns. The target verification data may be a portion of the second coating data. For example, a part of data in the coating data table is used as the target verification data. For example, the data from the 2 nd column to the M th column and the N th row to the n+2 th row in the coating data table are used as the target verification data, and M and N are positive integers.
In some embodiments, the step S821 includes a step S8210, wherein:
step S8210, a target coating data table is determined from the coating data tables corresponding to the coating areas, and the target coating data table is used as the target verification data; the number of lines of the target coating data table is smaller than that of the coating data table corresponding to the coating region, and the number of columns of the target coating data table is smaller than that of the coating data table corresponding to the coating region.
Here, the target coating data table includes a plurality of rows and a plurality of columns. The determination of the target coating data table may be in any suitable manner, e.g., default, user-defined, etc.
In some embodiments, since the data of the edges of the coating film region are unstable, in order to reduce the influence on the verification result, the edge columns may be removed from the coating data table corresponding to the coating film region to obtain the target coating data table. In some embodiments, in the process of collecting the same coating for multiple times, since the temperature and the collection speed of the device both affect the authenticity of the data, in order to reduce the influence on the verification result, the coating data of the first rows and the later rows may be removed from the coating data table corresponding to the coating area, so as to obtain the target coating data table. For example, the coating data table corresponding to the coating region includes 10 rows and 20 columns, and then the table formed by the 4 th row (sixth last row) to the 6 th row (fourth last row) and the 2 nd column to the 19 th column is taken as the target coating data table.
Therefore, the target check data is obtained by filtering the coating data table corresponding to the coating area, unstable data, unreal data and the like are filtered, stability and accuracy of the target check data are improved, and the working condition of equipment can be reflected more truly.
In some embodiments, the coating region may be divided into at least one coating sub-region. The division may be in any suitable manner, e.g., uniform, random, etc. The second coating data includes coating data for each of the coating film subregions, which may include a plurality of rows and a plurality of columns.
The target verification data includes verification data for each of the paint film subregions. Wherein the verification data for the film coating subregion is determined from the coating data for the film coating subregion. For example, the coating data of the coating film subregion in the setting row setting column is used as the verification data of the coating film subregion. For example, the coating data of the coating film subregion comprises 10 rows and 12 columns, and the verification data of the coating film subregion can be the coating data between the sixth row to the fourth last row and the 2 nd column to the 11 th column. For example, the coating data of the set row and the random column in the coating data of the coating subregion is used as the verification data of the coating subregion.
In some embodiments, the coating data table corresponding to the coating film zone comprises a coating data table corresponding to at least one coating film sub-zone; the step S821 includes step S8211 and/or step S8212, wherein:
Step S8211, determining the target verification data based on the coating data table corresponding to each coating sub-region when the number of columns of the coating data table corresponding to each coating sub-region is not less than a column number threshold.
Here, the column number threshold may be any suitable column number, for example, 10 columns. The coating data table corresponding to the coating film subarea comprises a plurality of rows and a plurality of columns. In the implementation, if the number of columns of the coating data table corresponding to each coating film subregion is not smaller than the set column, the verification data of the coating film subregion can be selected from the coating data table corresponding to the coating film subregion.
The target verification data includes verification data for each of the paint film subregions. The verification data of the coating film subregion is determined from a coating data table corresponding to the coating film subregion, for example, coating data of a set row and a set column in the coating data table corresponding to the coating film subregion is used as the verification data of the coating film subregion. For example, the coating data of the set row and random column in the coating data table corresponding to the coating subregion is used as the verification data of the coating subregion.
In some embodiments, the coating quality of different coating film subregions is evaluated according to the coating data of each coating film subregion, so as to quickly locate the subregion with abnormal quality, and thus adjust the flow of slurry corresponding to the coating film subregion, namely: the thickness/weight/areal density of the coating in the coating subregion is adjusted so that the coating quality of the coating subregion meets the standard. In some embodiments, if the coating quality of at least one coating film subregion is abnormal, prompt information can also be timely output, so that staff can timely process the coating film subregion.
Step S8212, determining the target verification data based on the fourth coating data of the coated film roll collected again by the detection device when the number of columns of the coating data table corresponding to at least one coating film subregion is smaller than the number of columns threshold.
Here, if the number of columns of the coating data table corresponding to at least one coating film subregion is smaller than the set number of columns, the film sheet needs to be collected again to obtain the fourth coating data (i.e., new first coating data), then the second coating data of the new coating film region is determined according to the fourth coating data, and the verification result of the detection device is determined based on the second coating data of the new coating film region. In practice, reference may be made to the specific embodiment of step S82 described above.
Therefore, the target verification data is determined according to the coating data of each coating film subarea and the column number threshold value, and the accuracy of the target verification data is improved, so that the accuracy of the verification result is improved.
Step S822, determining a verification result of the detection device based on the target verification data.
Here, the verification parameter may be determined according to the target verification data, and then a verification result of the detection device may be determined according to the verification parameter.
The verification parameters may be determined in any suitable manner. For example, the target verification data may be input into a pre-verification system, which automatically obtains the respective verification parameters. For another example, each of the verification parameters may be calculated in real time based on a manner of determination of the respective verification parameters.
The determination manner of the verification result may include, but is not limited to, whether each verification parameter is within a corresponding parameter threshold value, not less than a corresponding parameter threshold value, and the like. For example, if each verification parameter is within the corresponding parameter threshold range, the detection device is qualified, and the first verification result may be used as the verification result of the detection device; otherwise, if at least one verification parameter is not within the corresponding parameter threshold range, the detection equipment is not qualified, and the second verification result can be used as the verification result of the detection equipment.
In some embodiments, the step S822 includes steps S8221 to S8223, wherein:
step S8221, a verification parameter is determined based on the target verification data.
Here, the number of the verification parameters may be at least one. The verification parameter may be any suitable parameter, such as an MSA evaluation index, standard deviation (StdDev), variance (Study Var), percentage Tolerance (% Tolerance), total Variation (Total Variation), product evaluation index (Part-To-Part), etc.
When in implementation, the target verification data can be input into a pre-verification system, and the verification system automatically obtains each verification parameter; the respective verification parameters may also be calculated in real time according to the manner of determination of the respective verification parameters.
Step S8222, when the verification parameter is not less than the corresponding parameter threshold, taking the first verification result as the verification result of the detection device.
Here, the first verification result characterizes the test equipment as being acceptable. Different verification parameters may set different parameter thresholds. In the implementation, if each verification parameter is not smaller than the corresponding parameter threshold, the detection equipment is qualified, and then the first verification result can be used as the verification result of the detection equipment.
Step S8223, when the verification parameter is smaller than the corresponding parameter threshold, taking the second verification result as the verification result of the detection device.
Here, the second check result characterizes the failure of the detection device. In practice, if at least one of the verification parameters is smaller than the corresponding parameter threshold, the detection device is characterized as being unqualified, and the second verification result can be used as the verification result of the detection device. In some embodiments, the parameter threshold may be configured in real-time, and different patches may correspond to different parameter thresholds for the same verification parameter.
Thus, on one hand, the verification parameters are determined in real time according to the target verification data, and the accuracy of the verification parameters is improved; on the other hand, the verification result of the detection equipment is determined according to each verification parameter and the corresponding parameter threshold value, so that the accuracy of the verification result is improved.
In some embodiments, the verification parameters, the target verification data and the verification result may be stored, so as to facilitate subsequent data tracing and cause analysis.
In an embodiment of the present disclosure, the target verification data is determined by second coating data based on the coating film region; and determining a verification result of the detection equipment based on the target verification data. On the one hand, the target verification data is determined from the second coating data of the coating area so as to delete the coating data which cannot be used as the target verification data, thereby not only ensuring the accuracy of the target verification data, but also reducing the data processing amount and saving the system resources; on the other hand, the verification result of the detection equipment is determined according to the target verification data, so that the accuracy of the verification result is improved.
In the embodiment of the disclosure, on one hand, the second coating data of the coating area is obtained by screening the first coating data so as to delete the coating data which cannot be used as verification data, thereby ensuring the accuracy of the coating data and reducing the data quantity; on the other hand, the verification result of the detection equipment is determined according to the second coating data of the coating area, so that the accuracy of the verification result is improved.
Based on the foregoing embodiments, the present disclosure further provides a coating system, fig. 9 is a schematic structural diagram of the coating system provided by the embodiment of the present disclosure, as shown in fig. 9, the coating system 90 includes a control device 91, a detection device 92, and a coating device 93, where:
the coating device 93 is used for coating the film roll to obtain a coated film roll;
the control device 91 is configured to determine a verification state of the detection device based on a previous verification time and a current time of the detection device, where the verification state indicates whether the detection device needs to be verified; under the condition that the verification state is a first verification state, responding to detection of a verification signal within a preset time length, controlling the detection equipment to acquire first coating data of the coated film roll, and determining a verification result of the detection equipment based on the first coating data; wherein the first verification state characterization requires verification of the detection device.
Here, the detecting device 92 may be any suitable device capable of collecting the first coating data, for example, a thickness gauge, a weight detector, an area density gauge, or the like. In practice, the detection device is in communication with the control device.
The control device 91 may be any suitable device, for example, a host computer, a PLC, a plc+host computer, or the like. The determination of the verification state can be seen from the embodiment of step S11. The determination of the verification result of the detection device may be referred to in the foregoing embodiment of step S12.
The coating device 93 may be any suitable device capable of achieving this function, for example, a roll coater or the like.
In some embodiments, the control device 91 is further configured to switch the working state of the coating apparatus to the off state in response to not detecting the verification signal within the preset time period.
Here, the operating state of the coating apparatus may include, but is not limited to, an operating state, a closed state, and the like. The working state of the switching coating device can be seen from the embodiment of the aforementioned step S13. Thus, by correlating the working state of the coating equipment with the check signal of the detection equipment, the check of the coating equipment and the detection equipment is locked, and the possibility of outflow of the abnormal coating film is reduced.
Fig. 10 is a schematic diagram III of an implementation flow of a verification method of a detection device according to an embodiment of the present disclosure, as shown in fig. 10, where the method includes steps S1001 to S1007, where:
Step S1001, obtaining the current time;
step S1002, determining a second interval duration between the current time and the last verification time;
here, the last check time may be read from a pre-configured file.
Step S1003, determining a check interval duration based on the first interval duration;
here, the first interval duration may also be read from the configuration file. In implementation, the check interval duration may be a first interval duration or a preset interval duration. If the first interval duration is not empty (corresponding to the preset condition), taking the first interval duration as the check interval duration; otherwise, the preset interval duration is taken as the check interval duration.
Step S1004, judging whether the second interval duration is smaller than the check interval duration, if yes, entering step S1001, otherwise, entering step S1005;
here, when the control device includes an upper computer, if the second interval duration is not less than the check interval duration, an alarm message may be generated and sent to the PLC. In implementation, omronCIP protocol may be used, where the encapsulation function Fun (Param 1, param 2) implements that the alarm information is written into a register or a tag address of the PLC, fun represents a function name, param1 represents a register address or a tag name written into the PLC, and Param2 represents a value that needs to be written into the PLC.
Step S1005, judging whether a check signal is received within a preset time period, if yes, entering step S1006, otherwise, entering step S1007;
here, the verification signal may be generated in any suitable manner. For example, clicking on a first operational control in the first interface generates the verification signal.
Step S1006, controlling the detection equipment to collect first coating data, and determining a verification result of the detection equipment based on the first coating data;
here, if the verification signal is received, the detection device is controlled to collect the first coating data. The determination of the verification result of the detection device may be referred to in the foregoing embodiment of step S12.
Step S1007, the operation state of the coating apparatus is switched to the off state.
Here, if the verification signal is not received, it is necessary to control the coating apparatus so that the production cannot be performed. In practice, the control device may send a shutdown signal to the PLC to cause the PLC to control the working state of the coating apparatus to switch to the off state.
In some embodiments, the coating system 90 further comprises a display device; the control device 91 is further configured to determine target data; wherein the target data includes at least one of: target verification data and verification parameters, wherein the target verification data is determined based on the first coating data, the verification parameters are determined based on the target verification data, and the verification parameters are used for determining a verification result of the detection equipment; the display device is used for displaying the target data.
Here, the display device may be any suitable device capable of realizing the display function. For example, an upper computer with a display screen. In operation, the control device 91 communicates with the display device and transmits the target data to the display device for display. In some embodiments, the display device is configured to display a first interface, a second interface, and the like. The display of the first interface may be referred to in the specific embodiments of the foregoing steps S151 to S152. The display of the second interface may be seen in the embodiments of the foregoing steps S155 to S156.
The determination of the target data may be performed in the specific embodiment of step S82.
Thus, on one hand, the target data is determined in real time according to the first coating data, so that the accuracy of the target data is improved; on the other hand, by displaying the target data in real time, the coating condition and each verification parameter of the coating equipment are intuitively reflected, so that whether the detection equipment is qualified or not can be rapidly and effectively judged.
Fig. 11 is a schematic diagram fourth of implementation flow of a verification method of a detection device according to an embodiment of the present disclosure, as shown in fig. 11, the method includes steps S1101 to S1116, where:
Step 1101, obtaining a current time;
step 1102, determining a second interval duration between the current time and the last verification time;
step S1103, determining a check interval duration based on the first interval duration;
step S1104, judging whether the second interval duration is smaller than the check interval duration, if yes, entering step S1101, otherwise, entering step S1105;
step S1105, responding to the triggering operation of the source control in the first interface, and acquiring the reason for carrying out MSA;
here, the setting control in the first interface may also be triggered to set the verification information. The verification information may include, but is not limited to, a first interval duration, basic information of the device, a storage path of the data, and the like.
Step S1106, judging whether to click on the first operation control in the first interface within a preset time period, if yes, entering step S1108, otherwise, entering step S1107;
step S1107, switching the working state of the coating device to the off state, and entering step S1116;
step S1108, controlling and acquiring first coating data acquired by the detection equipment;
step S1109, in response to a trigger operation of a second operation control in the first interface, determining second coating data of the coating film region based on the first coating data;
Here, the coating data table corresponding to the coating film region may include a coating data table corresponding to at least one coating film subregion, the coating data table corresponding to the coating film region including second coating data of the coating film region.
Step S1110, judging whether the number of columns of the coating data table corresponding to each coating sub-region in the coating region is not less than a column number threshold, if so, proceeding to step S1112, otherwise, proceeding to step S1111;
here, if the number of columns of coating data of at least one coating film subregion does not exceed a preset column (for example, 10 columns), then a secondary MSA is required, that is: new first coating data is retrieved.
Step S1111, re-acquiring new first coating data, re-determining second coating data of the coating film area based on the new first coating data, and proceeding to step S1110;
step S1112, determining target verification data based on the data tables corresponding to the coating areas;
here, the target verification data includes verification data of each of the coating film subregions. The verification data of the coating film subregion may be a part of a coating data table corresponding to the coating film subregion, for example, a preset row preset column. In some embodiments, the head and tail columns of the coating data table may be filtered first to filter out the edge instability data, reducing the impact on the verification result; and then the coating data from the K-last line to the k+m-last line are taken, K, M is a positive integer, for example, K is 4, M is 2, the data in the K-last line is affected by the speed reduction, the authenticity of the data is not high, the data in the k+m-last line is affected by the temperature rise of the sensor, and the authenticity of the data is also affected, so that the coating data with relatively stable temperature and speed can represent the real working condition. In some implementations, the processing logic of the A, B side can be the same.
Step S1113, determining a verification parameter based on the target verification data;
here, the verification parameter may be automatically calculated according to the target verification data by a preset system or an MSA template. The MSA template is mainly used for describing basic information of a system, reasons for MSA, target verification data, verification parameters and the like.
Step S1114, determining a verification result of the detection device based on the verification parameter;
here, each verification parameter is compared with a corresponding parameter threshold to obtain the verification result. In some embodiments, the parameter threshold may be configured in real-time, and different patches may correspond to different parameter thresholds for the same verification parameter. In some embodiments, if the verification result indicates that the detection device is not qualified, a worker may be notified in time in a mail manner or the like.
Step S1115, displaying the target verification data and the verification parameters in a first interface;
here, the target verification data and verification parameters may be read directly from the MSA template.
Step S1116 ends.
In the embodiment of the disclosure, on one hand, the checking state of the detection equipment is determined according to the last checking time and the current time, so that the accuracy of the checking state is improved; on the other hand, under the condition that the verification state representation of the detection equipment needs to be verified and a verification signal is detected, the detection equipment is automatically verified, so that the verification accuracy is improved, and compared with the manual timing verification, the automatic verification device has the advantages that the labor cost is reduced and the automation degree is improved.
Based on the foregoing embodiments, the present disclosure provides a verification device of a detection apparatus, and fig. 12 is a schematic structural diagram of the verification device of the detection apparatus provided in the embodiment of the present disclosure, as shown in fig. 12, where, the verification device 120 of the detection apparatus includes a first determining module 121 and a second determining module 122, where:
the first determining module 121 is configured to determine a verification state of the detecting device based on a previous verification time and a current time of the detecting device; wherein the verification status characterizes whether the detection device needs to be verified;
the second determining module 122 is configured to determine, in response to detecting a verification signal within a preset duration, a verification result of the detecting device based on the first coating data of the coated film roll collected by the detecting device when the verification state is the first verification state; wherein the first verification state characterization requires verification of the detection device.
In some embodiments, the verification device 120 further includes a switching module, where the switching module is configured to: and switching the working state of the coating equipment to a closed state in response to the fact that the check signal is not detected within the preset time.
In some embodiments, the first determining module 121 is further configured to: determining a check interval duration based on the first interval duration; determining a second interval duration between the current time and the last verification time; and determining the verification state of the detection equipment based on the verification interval duration and the second interval duration.
In some embodiments, the first determining module 121 is further configured to: taking a second check state as a check state of the detection device when the second interval duration is smaller than the check interval duration; wherein the second calibration state representation does not require calibration of the detection device; and taking the first verification state as the verification state of the detection equipment under the condition that the second interval duration is not smaller than the verification interval duration.
In some embodiments, the first determining module 121 is further configured to: taking the first interval duration as the check interval duration under the condition that the first interval duration meets a preset condition; and taking the preset interval duration as the check interval duration under the condition that the first interval duration does not meet the preset condition.
In some embodiments, the second determining module 122 is further configured to: determining second coating data of a coating film area based on the first coating data of the coated film roll acquired by the detection equipment; and determining a verification result of the detection equipment based on the second coating data of the coating film area.
In some embodiments, the second determining module 122 is further configured to: determining target verification data based on a coating data table corresponding to the coating region; wherein, the coating data table corresponding to the coating area comprises second coating data of the coating area; and determining a verification result of the detection equipment based on the target verification data.
In some embodiments, the coating data table corresponding to the coating film zone comprises a coating data table corresponding to at least one coating film sub-zone; the second determining module 122 is further configured to: determining the target verification data based on the coating data table corresponding to each coating subarea under the condition that the column number of the coating data table corresponding to each coating subarea is not smaller than a column number threshold value; and determining the target verification data based on fourth coating data of the coated film roll acquired again by the detection equipment under the condition that the column number of the coating data table corresponding to at least one coating film subarea is smaller than the column number threshold value.
In some embodiments, the second determining module 122 is further configured to: determining a target coating data table from the coating data table corresponding to the coating area, and taking the target coating data table as the target verification data; the number of lines of the target coating data table is smaller than that of the coating data table corresponding to the coating region, and the number of columns of the target coating data table is smaller than that of the coating data table corresponding to the coating region.
In some embodiments, the second determining module 122 is further configured to: determining a verification parameter based on the target verification data; under the condition that the verification parameters are not smaller than the corresponding parameter thresholds, taking a first verification result as a verification result of the detection equipment; wherein the first verification result characterizes the qualification of the detection equipment; and under the condition that the verification parameter is smaller than the corresponding parameter threshold value, taking a second verification result as a verification result of the detection equipment, wherein the second verification result represents that the detection equipment is unqualified.
In some embodiments, the verification device further includes an alarm module, for: and generating and outputting alarm information under the condition that the check result of the detection equipment is a second check result.
In some embodiments, the verification device further comprises a display module for displaying a first interface; wherein the first interface includes a display area; displaying target data in the display area in response to detecting a check signal within a preset duration in the case that the check state of the detection device is a first check state; wherein the target data includes at least one of: and (5) target verification data and verification parameters.
In some embodiments, the first interface further includes a first operation control located above the display area, and the verification device further includes a processing module configured to: generating the check signal in response to a triggering operation of the first operation control; and transmitting the check signal to the detection equipment so that the detection equipment can acquire the first coating data based on the check signal.
In some embodiments, the first interface further comprises a second operational control positioned over the display area, the display area comprising a first display area and a second display area, the target data comprising the target verification data and the verification parameters, the target verification data comprising first target verification data for the front side of the film roll and second target verification data for the back side of the film roll, the verification parameters comprising first verification parameters for the front side of the film roll and second verification parameters for the back side of the film roll; the display module is further configured to: and responding to the triggering operation of the second operation control, displaying the first target check data and the first check parameter in the display area, and displaying the second target check data and the second check parameter in the second display area.
In some embodiments, the first interface further includes a setup control located above the display area, the display module further configured to: responding to the triggering operation of the setting control, and displaying a second interface; the second interface comprises an interval duration setting control, wherein the interval duration setting control is used for configuring a first interval duration; and determining the first interval duration in response to a configuration operation of the interval duration setting control.
In some embodiments, the display module is further configured to: responding to the triggering operation of the setting control, and acquiring the first interval duration from a preset configuration file; and displaying the second interface, and displaying the first interval duration in an interval duration setting control in the second interface.
The description of the apparatus embodiments above is similar to that of the method embodiments above, with similar advantageous effects as the method embodiments. For technical details not disclosed in the embodiments of the apparatus of the present disclosure, please refer to the description of the embodiments of the method of the present disclosure for understanding.
It should be noted that, in the embodiment of the present disclosure, if the method is implemented in the form of a software functional module, and sold or used as a separate product, the method may also be stored in a computer readable storage medium. Based on such understanding, the technical solutions of the embodiments of the present disclosure may be essentially or portions contributing to the related art, and the software product may be stored in a storage medium, including several instructions to cause a computer device (which may be a personal computer, a server, or a network device, etc.) to perform all or part of the methods described in the embodiments of the present disclosure. And the aforementioned storage medium includes: a U-disk, a removable hard disk, a Read Only Memory (ROM), a magnetic disk, an optical disk, or other various media capable of storing program codes. As such, embodiments of the present disclosure are not limited to any specific combination of hardware and software.
An embodiment of the present disclosure provides an electronic device including a memory and a processor, where the memory stores a computer program executable on the processor, and where the processor implements the above method when executing the computer program.
The disclosed embodiments provide a computer readable storage medium having stored thereon a computer program which, when executed by a processor, implements the above-described method. The computer readable storage medium may be transitory or non-transitory.
Embodiments of the present disclosure provide a computer program product comprising a non-transitory computer-readable storage medium storing a computer program which, when read and executed by a computer, performs some or all of the steps of the above-described method. The computer program product may be realized in particular by means of hardware, software or a combination thereof. In an alternative embodiment, the computer program product is embodied as a computer storage medium, and in another alternative embodiment, the computer program product is embodied as a software product, such as a software development kit (Software Development Kit, SDK), or the like.
It should be noted that, fig. 13 is a schematic diagram of a hardware entity of an electronic device according to an embodiment of the disclosure, as shown in fig. 13, the hardware entity of the electronic device 1300 includes: a controller 1301, a communication interface 1302, and a memory 1303, wherein:
the controller 1301 generally controls the overall operation of the electronic apparatus 1300. In implementation, controller 1301 may be any suitable controller, such as a PLC.
The communication interface 1302 may enable the electronic device to communicate with other terminals or servers over a network.
The memory 1303 is configured to store instructions and applications executable by the controller 1301, and may also cache data (e.g., image data, audio data, voice communication data, and video communication data) to be processed or processed by each module in the controller 1301 and the electronic apparatus 1300, which may be implemented by a FLASH memory (FLASH) or a random access memory (Random Access Memory, RAM). Data may be transferred between controller 1301, communication interface 1302 and memory 1303 via bus 1304.
It should be noted here that: the description of the storage medium and apparatus embodiments above is similar to that of the method embodiments described above, with similar benefits as the method embodiments. For technical details not disclosed in the embodiments of the storage medium and apparatus of the present disclosure, please refer to the description of the embodiments of the method of the present disclosure for understanding.
It should be appreciated that reference throughout this specification to "one embodiment" or "an embodiment" means that a particular feature, structure or characteristic described in connection with the embodiment is included in at least one embodiment of the present disclosure. Thus, the appearances of the phrases "in one embodiment" or "in an embodiment" in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments. It should be understood that, in various embodiments of the present disclosure, the sequence numbers of the foregoing processes do not mean the order of execution, and the order of execution of the processes should be determined by their functions and internal logic, and should not constitute any limitation on the implementation of the embodiments of the present disclosure. The foregoing embodiment numbers of the present disclosure are merely for description and do not represent advantages or disadvantages of the embodiments. It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
In the several embodiments provided in the present disclosure, it should be understood that the disclosed apparatus and method may be implemented in other ways. The above described device embodiments are only illustrative, e.g. the division of the units is only one logical function division, and there may be other divisions in practice, such as: multiple units or components may be combined or may be integrated into another system, or some features may be omitted, or not performed. In addition, the various components shown or discussed may be coupled or directly coupled or communicatively coupled to each other via some interface, whether indirectly coupled or communicatively coupled to devices or units, whether electrically, mechanically, or otherwise.
The units described above as separate components may or may not be physically separate, and components shown as units may or may not be physical units; can be located in one place or distributed to a plurality of network units; some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment. In addition, each functional unit in the embodiments of the present disclosure may be integrated in one processing unit, or each unit may be separately used as one unit, or two or more units may be integrated in one unit; the integrated units may be implemented in hardware or in hardware plus software functional units.
Those of ordinary skill in the art will appreciate that: all or part of the steps for implementing the above method embodiments may be implemented by hardware related to program instructions, and the foregoing program may be stored in a computer readable storage medium, where the program, when executed, performs steps including the above method embodiments; and the aforementioned storage medium includes: a mobile storage device, a Read Only Memory (ROM), a magnetic disk or an optical disk, or the like, which can store program codes. Alternatively, the above-described integrated units of the present disclosure may be stored in a computer-readable storage medium if implemented in the form of software functional modules and sold or used as separate products. Based on such understanding, the technical solutions of the present disclosure may be embodied essentially or in part in a form of a software product stored in a storage medium, including several instructions to cause a computer device (which may be a personal computer, a server, or a network device, etc.) to perform all or part of the methods described in the embodiments of the present disclosure. And the aforementioned storage medium includes: various media capable of storing program codes, such as a removable storage device, a ROM, a magnetic disk, or an optical disk.
The foregoing is merely an embodiment of the present disclosure, but the protection scope of the present disclosure is not limited thereto, and any person skilled in the art can easily think about the changes or substitutions within the technical scope of the present disclosure, and should be covered by the protection scope of the present disclosure.

Claims (22)

1. A method of calibrating a detection device, the method comprising:
determining a verification state of the detection equipment based on the last verification time and the current time of the detection equipment; wherein the verification status characterizes whether the detection device needs to be verified;
under the condition that the checking state is a first checking state, responding to the detection of a checking signal in a preset time period, and determining a checking result of the detecting equipment based on the first coating data of the coated film roll acquired by the detecting equipment; wherein the first verification state characterization requires verification of the detection device.
2. The method of verification according to claim 1, wherein the method of verification further comprises:
and switching the working state of the coating equipment to a closed state in response to the fact that the check signal is not detected within the preset time.
3. The method according to claim 1, wherein the determining the verification status of the detection device based on the last verification time and the current time of the detection device includes:
determining a check interval duration based on the first interval duration;
determining a second interval duration between the current time and the last verification time;
and determining the verification state of the detection equipment based on the verification interval duration and the second interval duration.
4. A verification method according to claim 3, wherein said determining a verification status of the detection device based on the verification interval duration and the second interval duration comprises:
taking a second check state as a check state of the detection device when the second interval duration is smaller than the check interval duration; wherein the second calibration state representation does not require calibration of the detection device;
and taking the first verification state as the verification state of the detection equipment under the condition that the second interval duration is not smaller than the verification interval duration.
5. A method of verifying as defined in claim 3, wherein the determining a verification interval duration based on the first interval duration comprises:
Taking the first interval duration as the check interval duration under the condition that the first interval duration meets a preset condition;
and taking the preset interval duration as the check interval duration under the condition that the first interval duration does not meet the preset condition.
6. The method according to claim 1, wherein the determining the verification result of the inspection apparatus based on the first coating data of the coated film roll collected by the inspection apparatus includes:
determining second coating data of a coating film area based on the first coating data of the coated film roll acquired by the detection equipment;
and determining a verification result of the detection equipment based on the second coating data of the coating film area.
7. The method according to claim 6, wherein the determining the verification result of the detection device based on the second coating data of the coating film region includes:
determining target verification data based on a coating data table corresponding to the coating region; wherein, the coating data table corresponding to the coating area comprises second coating data of the coating area;
and determining a verification result of the detection equipment based on the target verification data.
8. The method of claim 7, wherein the coating data table corresponding to the coating film zone comprises a coating data table corresponding to at least one coating film subregion;
the determining target verification data based on the coating data table corresponding to the coating area comprises the following steps:
determining the target verification data based on the coating data table corresponding to each coating subarea under the condition that the column number of the coating data table corresponding to each coating subarea is not smaller than a column number threshold value;
and determining the target verification data based on fourth coating data of the coated film roll acquired again by the detection equipment under the condition that the column number of the coating data table corresponding to at least one coating film subarea is smaller than the column number threshold value.
9. The method according to claim 7, wherein determining target verification data based on the coating data table corresponding to the coating film region comprises:
determining a target coating data table from the coating data table corresponding to the coating area, and taking the target coating data table as the target verification data; the number of lines of the target coating data table is smaller than that of the coating data table corresponding to the coating region, and the number of columns of the target coating data table is smaller than that of the coating data table corresponding to the coating region.
10. The method according to claim 7, wherein the determining a verification result of the detection device based on the target verification data includes:
determining a verification parameter based on the target verification data;
under the condition that the verification parameters are not smaller than the corresponding parameter thresholds, taking a first verification result as a verification result of the detection equipment; wherein the first verification result characterizes the qualification of the detection equipment;
and under the condition that the verification parameter is smaller than the corresponding parameter threshold value, taking a second verification result as a verification result of the detection equipment, wherein the second verification result represents that the detection equipment is unqualified.
11. The method of verification according to claim 1, wherein the method of verification further comprises:
and generating and outputting alarm information under the condition that the check result of the detection equipment is a second check result.
12. The method of verification according to any one of claims 1 to 11, further comprising:
displaying a first interface; wherein the first interface includes a display area;
displaying target data in the display area in response to detecting a check signal within a preset duration in the case that the check state of the detection device is a first check state; wherein the target data includes at least one of: and (5) target verification data and verification parameters.
13. The verification method of claim 12, wherein the first interface further comprises a first operational control positioned over the display area, the verification method further comprising:
generating the check signal in response to a triggering operation of the first operation control;
and transmitting the check signal to the detection equipment so that the detection equipment can acquire the first coating data based on the check signal.
14. The method of claim 12, wherein the first interface further comprises a second operational control positioned over the display area, the display area comprising a first display area and a second display area, the target data comprising the target verification data and the verification parameter, the target verification data comprising first target verification data for the front side of the film roll and second target verification data for the back side of the film roll, the verification parameter comprising first verification parameter for the front side of the film roll and second verification parameter for the back side of the film roll;
the displaying the target data in the display area includes:
and responding to the triggering operation of the second operation control, displaying the first target check data and the first check parameter in the first display area, and displaying the second target check data and the second check parameter in the second display area.
15. The verification method of claim 12, wherein the first interface further comprises a setup control positioned over the display area, the verification method further comprising:
responding to the triggering operation of the setting control, and displaying a second interface; the second interface comprises an interval duration setting control, wherein the interval duration setting control is used for configuring a first interval duration;
and determining the first interval duration in response to a configuration operation of the interval duration setting control.
16. The method of claim 15, wherein the displaying a second interface in response to the triggering operation of the setup control comprises:
responding to the triggering operation of the setting control, and acquiring the first interval duration from a preset configuration file;
and displaying the second interface, and displaying the first interval duration in an interval duration setting control in the second interface.
17. A coating system comprising a control device, a detection device and a coating device, wherein:
the coating equipment is used for coating the film roll to obtain a coated film roll;
the control device is used for determining the checking state of the detection equipment based on the last checking time and the current time of the detection equipment, and the checking state represents whether the detection equipment needs to be checked or not; under the condition that the verification state is a first verification state, responding to detection of a verification signal within a preset time length, controlling the detection equipment to acquire first coating data of the coated film roll, and determining a verification result of the detection equipment based on the first coating data; wherein the first verification state characterization requires verification of the detection device.
18. The coating system of claim 17, further comprising a display device, wherein:
the control device is also used for determining target data; wherein the target data includes at least one of: target verification data and verification parameters, wherein the target verification data is determined based on the first coating data, the verification parameters are determined based on the target verification data, and the verification parameters are used for determining a verification result of the detection equipment;
the display device is used for displaying the target data.
19. The coating system of claim 17 or 18, wherein,
the control device is further used for switching the working state of the coating equipment to a closing state in response to the fact that the check signal is not detected within the preset time.
20. A verification device for a detection apparatus, the verification device comprising:
the first determining module is used for determining the checking state of the detecting equipment based on the last checking time and the current time of the detecting equipment; wherein the verification status characterizes whether the detection device needs to be verified;
The second determining module is used for determining a checking result of the detecting equipment based on the first coating data of the coated film roll acquired by the detecting equipment in response to detecting the checking signal in a preset duration under the condition that the checking state is the first checking state; wherein the first verification state characterization requires verification of the detection device.
21. An electronic device comprising a processor and a memory, the memory storing a computer program executable on the processor, the processor implementing the method of any one of claims 1 to 16 when the computer program is executed.
22. A computer readable storage medium, characterized in that a computer program is stored thereon, which computer program, when being executed by a processor, implements the method of any of claims 1 to 16.
CN202410160944.9A 2024-02-05 2024-02-05 Verification method and device of detection equipment, coating system and electronic equipment Pending CN117705175A (en)

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JPH0684167A (en) * 1992-08-31 1994-03-25 Sony Corp Magnetic recording medium and method of manufactureing the same
US20180082794A1 (en) * 2016-09-22 2018-03-22 Avx Corporation Electrolytic Capacitor Containing a Valve Metal Sourced from a Conflict-Free Mine Site and a Method of Forming Thereof
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