CN117535728B - Method, system, equipment and storage medium for monitoring working state of hydrogen production electrolytic tank - Google Patents

Method, system, equipment and storage medium for monitoring working state of hydrogen production electrolytic tank Download PDF

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CN117535728B
CN117535728B CN202311813386.3A CN202311813386A CN117535728B CN 117535728 B CN117535728 B CN 117535728B CN 202311813386 A CN202311813386 A CN 202311813386A CN 117535728 B CN117535728 B CN 117535728B
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voltage
electrolytic cell
current
electrolytic
working state
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CN117535728A (en
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张亮钊
何先成
余瑞兴
常野
谢阳雪
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Guangdong Cawolo Hydrogen Technology Co Ltd
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Guangdong Cawolo Hydrogen Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B15/00Operating or servicing cells
    • C25B15/02Process control or regulation
    • C25B15/023Measuring, analysing or testing during electrolytic production
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
    • C25B1/02Hydrogen or oxygen
    • C25B1/04Hydrogen or oxygen by electrolysis of water
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B15/00Operating or servicing cells
    • C25B15/02Process control or regulation

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  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Automation & Control Theory (AREA)
  • Analytical Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)

Abstract

The invention discloses a method, a system, equipment and a storage medium for monitoring the working state of a hydrogen production electrolytic cell, wherein the method comprises the steps of obtaining the working current of the electrolytic cell in the working state and obtaining the measured voltage of the electrolytic cell in the working state; acquiring a voltage-current relation model corresponding to the electrolytic tank and indicating that the electrolytic tank is in a stable working state; obtaining the estimated voltage of the electrolytic tank according to the working current and the voltage-current relation model; and determining the working state of the electrolytic cell according to the measured voltage of the electrolytic cell and the estimated voltage of the electrolytic cell.

Description

Method, system, equipment and storage medium for monitoring working state of hydrogen production electrolytic tank
Technical Field
The invention relates to the technical field of new energy, in particular to a method, a system and a device for monitoring the working state of a hydrogen production electrolytic tank.
Background
The water electrolysis technology has the advantages of high efficiency, high response speed, high current density, cleanness and the like, and is an important direction of green hydrogen development in the future; in the use process of the electrolytic tank, the voltage data of the electrolytic tank needs to be detected in real time so as to judge the health state of the electrolytic tank. However, in the running process of the electrolytic tank, an abnormality may occur, and if the abnormality cannot be found in time and a fault is detected, the working efficiency of the electrolytic tank is affected, so that the running of the electrolytic tank is required to be monitored, and the abnormality is found in time so that technicians can take intervention measures in time.
Disclosure of Invention
In order to solve the existing technical problems, the embodiment of the invention provides a method, a system, equipment and a computer readable storage medium for monitoring the working state of a hydrogen production electrolytic tank, which can timely discover the working abnormality of the electrolytic tank, improve the abnormality detection accuracy and facilitate technicians to take intervention measures in time.
In a first aspect, a method for monitoring an operating condition of a hydrogen production electrolyzer is provided, comprising:
Acquiring working current of an electrolytic cell in a working state and acquiring measurement voltage of the electrolytic cell under the working current;
Acquiring a voltage-current relation model corresponding to the electrolytic tank and indicating that the electrolytic tank is in a stable working state;
Obtaining the estimated voltage of the electrolytic tank according to the working current and the voltage-current relation model;
and determining the working state of the electrolytic cell according to the measured voltage of the electrolytic cell and the estimated voltage of the electrolytic cell.
In a second aspect, a hydrogen production electrolyzer operating condition monitoring system is provided, comprising: the method comprises the steps of executing the monitoring method for the working state of the hydrogen production electrolytic tank provided by the embodiment of the application, wherein the cathode plate is connected with the cathode plate of an external power supply, and the anode plate is connected with the anode of the external power supply.
In a third aspect, a control device is provided, including a memory and a processor, where the memory stores a computer program, where the computer program when executed by the processor causes the processor to execute the steps of the method for monitoring the working state of a hydrogen production electrolyzer provided by the embodiment of the application.
In a fourth aspect, a storage medium is provided, where a computer program is stored, where the computer program when executed by a processor causes the processor to execute the steps of the method for monitoring the working state of a hydrogen production electrolyzer provided by the embodiment of the application.
In the above embodiment, when the working state of the electrolytic cell is monitored, the working current of the electrolytic cell is obtained in real time, and according to the voltage-current relation model indicating that the electrolytic cell is in the stable working state, the estimated voltage corresponding to the working current is calculated, the estimated voltage indicates the voltage value corresponding to the working current in the stable working state, and the measured voltage monitored in real time is compared with the estimated voltage to evaluate the working state of the electrolytic cell. According to the application, the working state of the electrolytic tank is evaluated through the voltage-current relation model in the stable working state, so that the working abnormality of the electrolytic tank can be found in time, the abnormality detection accuracy is improved, and the technical personnel can take intervention measures in time.
Drawings
FIG. 1 is a diagram of an application environment of a method for monitoring the operating state of a hydrogen production electrolyzer in one embodiment;
FIG. 2 is a diagram of an application environment of a method for monitoring the operating state of a hydrogen production electrolyzer in another embodiment;
FIG. 3 is a flow chart of a method for monitoring the operating conditions of a hydrogen production electrolyzer in one embodiment;
FIG. 4 is a schematic diagram of a voltage-current relationship model in an embodiment;
FIG. 5 is a schematic diagram of an apparatus for monitoring the operating conditions of a hydrogen production electrolyzer in one embodiment;
FIG. 6 is a schematic diagram of an apparatus for monitoring the operating conditions of a hydrogen production electrolyzer in one embodiment.
Detailed Description
The technical scheme of the invention is further elaborated below by referring to the drawings in the specification and the specific embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the scope of the invention. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
In the following description, reference is made to the expression "some embodiments" which describe a subset of all possible embodiments, but it should be understood that "some embodiments" may be the same subset or a different subset of all possible embodiments and may be combined with each other without conflict.
Referring to fig. 1, an application environment diagram of a method for monitoring the working state of a hydrogen production electrolyzer in one embodiment is shown. The application environment map may comprise a control device 1, a voltage acquisition device 2, a terminal device 3 and an electrolysis cell 4. The electrolytic tank 4 is connected with the voltage acquisition equipment 2, the voltage acquisition equipment 2 is connected with the control equipment 1, and the control equipment 1 is in wireless or wired communication with the terminal equipment 3. The electrolytic tank 4 comprises a plurality of electrode plates, and an electrolytic cell is formed between two adjacent electrode plates, wherein the plurality of electrolytic electrode plates comprise a negative plate connected with the negative electrode of an external power supply and an positive plate connected with the positive electrode of the external power supply, or the plurality of electrolytic electrode plates comprise a negative plate connected with the negative electrode of the external power supply, an positive plate connected with the positive electrode of the external power supply and at least one middle electrode plate. The voltage acquisition equipment 2 is connected with a cathode plate of the electrolytic tank 4 and used for acquiring potential signals of the cathode plate, the voltage acquisition equipment 2 is connected with an anode plate of the electrolytic tank 4 and used for acquiring potential signals of the anode plate, and the control equipment 1 acquires the acquired potential signals of the cathode plate and the anode plate and calculates the measurement voltage of the electrolytic tank 4 according to the potential signals of the cathode plate and the anode plate.
In some embodiments, a plurality of electrode plates of the electrolytic cell 4 are respectively connected with the voltage acquisition device 2. In the working state of the electrolytic tank 4, the voltage acquisition device 2 acquires the potential signal of each electrode plate, the control device 1 acquires the potential signal of each electrode plate, and calculates the voltage of the electrolytic cell corresponding to the two adjacent electrode plates according to the potential signals of the two adjacent electrode plates. The measured voltage of the cell 4 is obtained by summing the voltages of all the electrolysis cells. Wherein the plurality of electrolytic plates comprises a cathode plate and an anode plate, or the plurality of electrolytic plates comprises a cathode plate, an anode plate and at least one middle plate.
As shown in fig. 1, wherein a 0 is a cathode plate, a N is an anode plate, and a 1,A2,A3,…,AN-2,AN-1 is an intermediate plate. An electrolysis cell is formed between two adjacent electrode plates, namely an electrolysis cell is arranged between the middle electrode plates or between the cathode plate and the middle electrode plates or between the anode plate and the middle electrode plates, for example, an electrolysis cell 1 is arranged between A 0 and A 1; an electrolysis cell 2 is arranged between A 1 and A 2; an electrolysis cell N is arranged between A N-1 and A N, and the total number of the electrolysis cells is N. The middle polar plate and the cathode and anode of the electrolytic tank 4 are connected to a voltage inspection instrument through signal wires. The voltage acquisition device 2 acquires the potential signal y 0,V1,…,VN-1,VN of each electrode plate, and the control device 1 acquires the potential signal V 0,V1,…,VN-1,VN of each electrode plate. The control device 1 respectively indicates the voltage values of the electrolysis cell 1, the electrolysis cells 2 and …, the electrolysis cell N-1 and the electrolysis cell N by U 1,U2…,UN-1,UN according to adjacent potential signals, stores the voltage values, and adds U 1,U2…,UN-1,UN to obtain the measurement voltage of the electrolytic cell 4.
For example, the voltage value U 1 of the electrolysis cell 1 is calculated by using the potential signal V 0 of the electrode plate A 0 and the potential signal V 1 of the electrode plate A 1; the voltage value U 2 of the electrolysis cell 2 is calculated by using the potential signal V 1 of the electrode plate A 1 and the potential signal V 2 of the electrode plate A 2; by analogy, the voltage value U N of the electrolysis cell N is calculated by using the potential signal V N-1 of the electrode plate A N-1 and the potential signal V N of the electrode plate A N. For example ,U1=V1-V0,U2=V2-V1,UN=VN-VN-1.
In some embodiments, the voltage acquisition device 2 may be integrated in the control device 1 or may exist independently of the control device 1. The terminal device 3 and the control device 1 can be in wired or wireless communication, and the terminal device 3 obtains recording data from the control device 1 so as to facilitate maintenance of the electrolytic tank 4 by technicians. In the application scenario of other embodiments, the terminal device 3 may be omitted, the control device 1 provides a user interface, and the technician views the relevant data through the user interface.
In some embodiments, hydrogen production control software is also installed on the production plant 1, and is used to control the electrolyzer 4 to operate stably under optimal operating conditions so as to produce hydrogen with high efficiency. Wherein the optimal operating conditions indicate the operating conditions of optimal inlet water temperature, optimal inlet water flow, optimal inlet water pressure at a steady input current or steady input power.
In some embodiments, the control device 1 may comprise an embedded device, an industrial personal computer device, a computer device, or other similar control device with control functions.
In some embodiments, the terminal device 3 may include a computing device (e.g., a desktop computer, a laptop computer, a tablet computer, a handheld computer, a smart speaker, a server, etc.), a mobile phone (e.g., a smart phone, a wireless phone, etc.), a wearable device (e.g., a pair of smart glasses or a smart watch), or the like.
In some embodiments, the electrolyzer 4 may be an electrolyzer that regulates input current, or may be an electrolyzer that regulates input power, the electrolyzer 4 including, but not limited to: proton exchange membrane (Proton Exchange Membrane, PEM) electrolyzer, alkaline electrolyzer (ALK) electrolyzer, anion exchange membrane electrolyzer (AEM) electrolyzer.
In some embodiments, as shown in fig. 2, the application environment diagram may further include a current collecting device 5, where the current collecting device 5 is connected to the electrolytic cell 4, and the current collecting device 5 is further connected to the control device 1, and the current collecting device 5 collects an operating current of the electrolytic cell 4 in an operating state.
Referring to fig. 3, a flow chart of a method for monitoring the operation state of a hydrogen production electrolyzer according to an embodiment of the application is shown. The method for monitoring the working state of the hydrogen production electrolytic cell comprises the following steps:
S11, acquiring working current of the electrolytic cell in a working state and acquiring measurement voltage of the electrolytic cell under the working current.
In an alternative embodiment, the electrolytic cell 4 may be an electrolytic cell that regulates the input current. When the electrolytic cell 4 is an electrolytic cell for adjusting an input current, the set input current is used as an operating current of the electrolytic cell 4 in an operating state. Optionally, the control device 1 provides a user interface on which input current settings are provided, wherein the input current settings include, but are not limited to: input boxes, drop down boxes, click boxes, and the like. The user sets different input currents through the input current setting items, and adjusts the working state of the electrolytic tank 4. The control device 1 obtains setting data of the input current setting item on the user interface to obtain the operating current of the electrolytic cell 4.
In an alternative embodiment, the electrolyzer 4 may be an electrolyzer with regulated input power. When the electrolytic cell 4 is an electrolytic cell for adjusting the input power, the set input power is used as the operating power of the electrolytic cell 4 in the operating state. Optionally, the control device 1 provides a user interface on which input power settings are provided, wherein the input power settings include, but are not limited to: input boxes, drop down boxes, click boxes, and the like. The user sets different input powers through the input power setting items, and adjusts the working state of the electrolytic tank 4. The operating current of the electrolytic cell 4 will also be different at different input powers, and the operating current of the electrolytic cell 4 in the operating state is collected by the current collecting device 5.
In an alternative embodiment, the user interface is provided with cell type settings, wherein the cell type settings include, but are not limited to: input boxes, drop down boxes, click boxes, and the like. Different types of electrolytic cells can be set by a user through the type setting item of the electrolytic cell, the control equipment 1 obtains the set type of the electrolytic cell, controls the mode of obtaining working current according to the type of the electrolytic cell, and takes the set input current as the working current of the electrolytic cell 4 in the working state when the type of the electrolytic cell is an electrolytic cell for adjusting the input current; when the type of the electrolytic cell is an electrolytic cell for adjusting the input power, the operating current of the electrolytic cell 4 in the operating state, which is collected by the current collecting device 5, is obtained.
In this embodiment, the voltage collecting device 2 is connected to the anode plate of the electrolytic tank 4, and is used for collecting the potential signal of the anode plate, the control device 1 obtains the collected potential signal of the cathode plate and the collected potential signal of the anode plate, and the measurement voltage of the electrolytic tank 4 is obtained by calculating according to the potential signal of the cathode plate and the potential signal of the anode plate.
S12, acquiring a voltage-current relation model corresponding to the electrolytic cell and indicating that the electrolytic cell is in a stable working state.
In the present embodiment, the voltage-current relationship model is a voltage-current relationship model obtained in advance by performing a plurality of tests on the electrolytic cell when the electrolytic cell 4 is operated in a stable operation state, and is stored in the control apparatus 1 in advance. The voltage-current relationship model can indicate a change relationship between the operating current of the electrolytic cell 4 and the operating voltage of the electrolytic cell 4 in a stable operating state of the electrolytic cell 4. Wherein the stable operating state indicates an operating state at a stable operating current, an optimal water inlet temperature, an optimal water inlet flow, an optimal water inlet pressure. In an alternative embodiment, after setting the input current or input power, the control device 1 continuously and automatically adjusts the parameters of the electrolytic cell 4 so that the electrolytic cell 4 reaches a stable operating state. In another alternative embodiment, the optimal inlet water temperature may be a preset inlet water temperature, the optimal inlet water flow may be a preset inlet water flow, and the optimal inlet water pressure may be a preset inlet water pressure.
Under the test environment, the same electrolytic tank operates in a stable working state, the working current and the working voltage of the electrolytic tank 4 are collected for a plurality of times, and a voltage-current relation model is obtained according to the plurality of times of collecting the working current and the working voltage of the electrolytic tank 4. Wherein the same electrolytic cell indicates an electrolytic cell with identical specification and production process. For the electrolytic tanks with different specifications or the electrolytic tanks with the same specification and different manufacturing processes, multiple tests are needed to be performed in a test environment in advance, so that a voltage-current relation model corresponding to each electrolytic tank is obtained. Wherein the specification includes, but is not limited to: standard, size, shape, etc.
S13, obtaining the estimated voltage of the electrolytic tank according to the working current and the voltage-current relation model.
In the present embodiment, the voltage-current relationship model can indicate the change relationship between the operating current of the electrolytic cell 4 and the operating voltage of the electrolytic cell 4 in the steady operation state of the electrolytic cell 4. And the obtained working current is used as input data of a voltage-current relation model, and the estimated voltage corresponding to the working current is obtained through the voltage-current relation model. The estimated voltage of the electrolytic cell 4 indicates a voltage value corresponding to the operating current in a steady operating state, and the estimated voltage of the electrolytic cell 4 is an estimated value calculated from a voltage-current relationship model.
S14, determining the working state of the electrolytic tank according to the measured voltage of the electrolytic tank and the estimated voltage of the electrolytic tank.
In the present embodiment, the estimated voltage of the electrolytic cell 4 indicates a voltage value corresponding to the operating current in the steady operating state. The measured voltage indicates the measured voltage that is collected in the current operating state of the electrolytic cell 4, i.e. the measured voltage is the actual voltage. When the difference between the estimated voltage and the measured voltage of the electrolytic tank 4 is within a preset range, the estimated voltage and the measured voltage of the electrolytic tank 4 are close, the electrolytic tank 4 is in a stable working state, and the working state is normal; when the estimated voltage and the measured voltage of the electrolytic cell 4 are different from each other within a preset range, the estimated voltage and the measured voltage of the electrolytic cell 4 are not close, and the electrolytic cell 4 is in an abnormal unstable working state.
In the above embodiment, when the working state of the electrolytic cell is monitored, the working current of the electrolytic cell is obtained in real time, and according to the voltage-current relation model indicating that the electrolytic cell is in the stable working state, the estimated voltage corresponding to the working current is calculated, the estimated voltage indicates the voltage value corresponding to the working current in the stable working state, and the measured voltage monitored in real time is compared with the estimated voltage to evaluate the working state of the electrolytic cell. According to the application, the working state of the electrolytic tank is evaluated through the voltage-current relation model in the stable working state, so that the working abnormality of the electrolytic tank can be found in time, the abnormality detection accuracy is improved, and the technical personnel can take intervention measures in time.
In some embodiments, the determining the operating state of the electrolyzer based on the measured voltage of the electrolyzer and the estimated voltage of the electrolyzer comprises:
acquiring an estimated error corresponding to the electrolytic cell, calculating a voltage error between the measured voltage of the electrolytic cell and the estimated voltage of the electrolytic cell, and determining that the working state of the electrolytic cell is abnormal when the voltage error corresponding to the electrolytic cell is greater than the estimated error corresponding to the electrolytic cell; when the voltage error corresponding to the electrolytic cell is smaller than or equal to the estimated error, determining that the working state of the electrolytic cell is normal; or (b)
Acquiring an estimated error corresponding to the electrolytic cell, determining a steady-state cell voltage interval corresponding to the working current according to the estimated voltage of the electrolytic cell and the estimated error corresponding to the electrolytic cell, and determining that the working state of the electrolytic cell is normal when the measured voltage of the electrolytic cell is in the steady-state cell voltage interval corresponding to the working current; when the measured voltage of the electrolytic cell is not in a steady-state cell voltage interval corresponding to the working current, determining that the working state of the electrolytic cell is abnormal; or (b)
Acquiring an estimated error corresponding to the electrolytic cell, calculating an unsteady cell voltage interval corresponding to the working current according to the estimated voltage of the electrolytic cell and the estimated error corresponding to the electrolytic cell, and determining that the working state of the electrolytic cell is abnormal when the measured voltage of the electrolytic cell is in the unsteady cell voltage interval corresponding to the working current; and when the measured voltage of the electrolytic cell is not in an unsteady cell voltage interval corresponding to the working current, determining that the working state of the electrolytic cell is normal.
Specifically, the estimation error is stored in the control apparatus 1 in advance, and the estimation error is used to evaluate whether the measured voltage of the electrolytic cell and the estimated voltage of the electrolytic cell are within a preset range. The estimated voltage indicates a voltage value corresponding to the working current in a stable working state, and the real-time monitored measured voltage is compared with the estimated voltage to evaluate the working state of the electrolytic tank. The voltage error between the measured voltage and the estimated voltage can be calculated and then compared with the voltage error to determine the operating state of the electrolytic cell 4. The steady-state tank voltage interval corresponding to the collected working current can be calculated through the estimated voltage and the estimated error, the steady-state tank voltage interval corresponding to the working current represents the voltage interval range corresponding to the working current of the electrolytic tank 4 in a steady working state, and the actually obtained measured voltage is compared with the steady-state tank voltage interval corresponding to the collected working current. The range value outside the stable tank voltage range corresponding to the working current can be determined as an unstable tank voltage range corresponding to the working current, and the actually obtained measurement voltage is compared with the unstable tank voltage range corresponding to the collected working current.
In the embodiment, the actual measured voltage is compared with the estimated voltage, and the working state of the electrolytic cell is estimated based on the estimated error, so that the abnormal operation of the electrolytic cell can be found in time, the accuracy of abnormal detection is improved, and technicians can take intervention measures in time.
In some embodiments, the method further comprises:
Acquiring a plurality of groups of sampling data of the electrolytic tank in a stable working state, wherein each group of sampling data comprises sampling current and sampling voltage average value corresponding to the sampling current;
And fitting the plurality of groups of sampling data by using a fitting method to obtain the voltage-current relation model.
Specifically, the voltage-current relation model is a model obtained by fitting multiple groups of sampling data of the electrolytic cell in a stable working state by using a fitting method, wherein each group of sampling data comprises sampling current collected by the electrolytic cell in the stable working state and sampling voltage average values corresponding to the sampling current.
In the test environment, the electrolytic cell 4 is brought into a stable operating state, wherein the stable operating state indicates an operating state at a stable operating current, an optimal water inlet temperature, an optimal water inlet flow. Multiple sets of sample data may be collected by adjusting the input current or input power. When the electrolytic cell 4 is an electrolytic cell for adjusting the input current, the input current set each time may be taken as one sampling current, and when the electrolytic cell 4 is an electrolytic cell for adjusting the input power, the sampling current set each time at the input power may be collected by the current collecting device 5. And under each sampling current, repeatedly collecting the voltage value under the sampling current, and then calculating the voltage average value of the voltage value under the sampling current collected for a plurality of times to obtain the sampling voltage average value corresponding to the sampling current. A plurality of different sampling currents may be acquired according to a preset test step. And then, fitting the plurality of groups of sampling data by using a fitting method to obtain a voltage-current relation model. Including but not limited to linear fitting, and the like.
In an alternative embodiment, the step of obtaining the voltage-current relationship model may be performed on the control device 1 or on the terminal device 3.
In the embodiment, the stable multi-group voltage and current data are obtained through multiple tests when the electrolytic tank is in a stable working state, and the collected data in the stable state can more accurately reflect the stable working state of the electrolytic tank, so that the obtained voltage-current relation model is more accurate, the working abnormality of the electrolytic tank can be timely found when the working state of the electrolytic tank is monitored, the abnormality detection accuracy is improved, and technicians can conveniently take intervention measures in time.
In some embodiments, the voltage-current relationship model is a linear model u=kl+b 0, where U represents the voltage of the electrolytic cell, I is the current of the electrolytic cell, k, b 0 are parameters obtained by fitting the multiple sets of sampling data, the estimated error δ=max { |u i-(kIi+b0) | } and i=1, 2,3.
Specifically, through multiple stable operation tests, different sampling currents and sampling voltage average values corresponding to the different sampling currents are obtained, and are represented by (I i,Ui), i=1, 2, 3..n, and fitting the obtained (I i,Ui) by using a fitting method to obtain a voltage-current relationship model u=kl+b 0.
If the monitored working current is I 'and the measured voltage obtained by actual measurement is U Actual practice is that of in the working state of the electrolytic tank 4, substituting the monitored working current into a voltage-current relation model u=ki+b 0 to obtain an estimated voltage U' =ki '+b 0, and if |u' -U Actual practice is that of | > δ, the electrolytic tank 4 works in an unstable working state and the working state is abnormal. When the I U' -U Actual practice is that of I is less than or equal to delta, the electrolytic tank 4 works in a stable working state, and the working state is normal.
For example, when testing a certain electrolytic cell, the collected multiple groups of sampling data are as follows: (72, 29.6), (288, 30.8), (720, 32.6), (1080, 34), (1440, 36), (1728, 37), fitting the sets of sample data to obtain a voltage-current relationship model as shown in fig. 4. From the fitting results:
k=0.00446,
b0=29.37368,
δ=max{|Ui-(kIi+b0)|}=max{0.09,0.14,0.02,0.19,0.20,0.08}=0.2。
For example, in the process of monitoring the electrolytic tank 4, the working current I '=1000a is obtained, and U' = 33.83 is calculated through the voltage-current relation model, so that when U Actual practice is that of < 33.63 or U Actual practice is that of > 34.03, the monitored measured voltage is an abnormal value, which indicates that the working state of the electrolytic tank 4 is abnormal.
In the embodiment, the stable operating state of the electrolytic tank is obtained through multiple tests, and the stable operating state of the electrolytic tank can be more accurately reflected by the collected data in the stable state, so that the obtained voltage-current relation model is more accurate, and the upper limit and the lower limit of the estimation error of the stable voltage data and the stable current data are obtained based on multiple tests, so that the range of the voltage interval in the stable state corresponding to the operating current is more accurate, the abnormal operation of the electrolytic tank can be timely found when the operating state of the electrolytic tank is monitored, the accuracy of abnormal detection is improved, and a technician can take intervention measures in time.
In some embodiments, the method further comprises:
and when the working state of the electrolytic tank is abnormal, executing alarm prompt.
Optionally, the manner of executing the alarm prompt includes one or more of the following combinations: voice prompts, light prompts, interface prompts, user terminal prompts bound with the user.
The control device 1 may comprise an audio device or the control device 1 may be in wireless or wired communication with an audio device, in case of an abnormality, by which a sound is emitted to prompt the technician. The control device 1 may comprise a light emitting device or the control device 1 may communicate with the light emitting device wirelessly or by wire, in case of an abnormality, by emitting a light signal to prompt the technician. The control device 1 may provide a user interface on which abnormal electrolysis cells are displayed for visual inspection by a technician. The control device 1 may also be bound to a user terminal of a technician, with which it communicates wirelessly. Including but not limited to cell phones, computers, tablet computers, etc. When an abnormality occurs, the control device 1 sends an alarm prompt to the user terminal of the technician so that the technician can know the operation condition of the electrolytic tank in time.
In the embodiment, a plurality of alarm prompting modes or a plurality of combined modes are provided, and when abnormality is detected, the alarm can be timely given to technicians, so that the technicians can maintain the electrolytic tank in time, and the working efficiency is improved.
In some embodiments, the executing the alarm prompt when the operation state of the electrolytic cell is abnormal includes at least one of:
Acquiring operation data of the electrolytic tank, and marking abnormal data in the operation data;
acquiring operation data of the electrolytic tank in a preset time period, and displaying the operation data in the preset time period by using a trend change chart;
And acquiring the operation data of the electrolytic tank at the alarm time, and displaying the operation data at the alarm time.
Operational data includes, but is not limited to: voltage value, water inlet temperature, water inlet flow, water inlet pressure, hydrogen outlet pressure, input current and other parameters. When the operation data of the electrolytic tank has abnormal data, the abnormal data in the operation data is marked explicitly, for example, the abnormal data is displayed in a highlight part, and the abnormal data is displayed in a color or a font different from the normal data, so that a user can intuitively know the abnormal data.
When abnormal data exists in the operation data of the electrolytic tank, the operation data of the abnormal electrolytic tank in a preset time period is obtained, and the operation data in the preset time period is displayed in a trend change chart. The trend change graph is displayed by taking time and parameter values as coordinate values, for example, time is taken as an abscissa, and voltage values are taken as an ordinate, so that voltage in a preset time period is displayed. Thus, technicians can visually check the operation parameter change of the abnormal electrolysis cell in a certain period of time, the technicians can find reasons conveniently, and the maintenance efficiency is improved.
When the operation data of the electrolytic cell has abnormal data, the operation data of the abnormal electrolytic cell under the alarm time is obtained, and the operation data under the alarm time is displayed. And the operation data at the alarm time is displayed to the technician, so that the technician can find the reason conveniently, and the maintenance efficiency is improved.
In other embodiments, the displaying and analyzing the abnormal data may be performed on the terminal device 3, where the control device 1 sends the abnormal operation data of the electrolytic cell to the terminal device 3, and the terminal device 3 performs the analyzing and the analyzing the operation data and displays the operation data on a user interface of the terminal device 3.
In the embodiment, various forms of abnormal data display are provided, so that technicians can find reasons conveniently, and maintenance efficiency is improved.
Referring to fig. 5, an embodiment of the present application provides a device for monitoring an operating state of a hydrogen production electrolyzer, including: an acquisition module 21 for acquiring an operating current of an electrolytic cell in an operating state and acquiring a measured voltage of the electrolytic cell at the operating current; the acquisition module 21 is further configured to acquire a voltage-current relationship model corresponding to the electrolytic cell, where the voltage-current relationship model indicates that the electrolytic cell is in a stable working state; a calculation module 22, configured to obtain an estimated voltage of the electrolytic cell according to the working current and the voltage-current relationship model; and the monitoring module 23 is used for determining the working state of the electrolytic cell according to the measured voltage of the electrolytic cell and the estimated voltage of the electrolytic cell.
Optionally, the monitoring module 23 is further configured to:
acquiring an estimated error corresponding to the electrolytic cell, calculating a voltage error between the measured voltage of the electrolytic cell and the estimated voltage of the electrolytic cell, and determining that the working state of the electrolytic cell is abnormal when the voltage error corresponding to the electrolytic cell is greater than the estimated error corresponding to the electrolytic cell; when the voltage error corresponding to the electrolytic cell is smaller than or equal to the estimated error, determining that the working state of the electrolytic cell is normal; or (b)
Acquiring an estimated error corresponding to the electrolytic cell, determining a steady-state cell voltage interval corresponding to the working current according to the estimated voltage of the electrolytic cell and the estimated error corresponding to the electrolytic cell, and determining that the working state of the electrolytic cell is normal when the measured voltage of the electrolytic cell is in the steady-state cell voltage interval corresponding to the working current; when the measured voltage of the electrolytic cell is not in a steady-state cell voltage interval corresponding to the working current, determining that the working state of the electrolytic cell is abnormal; or (b)
Acquiring an estimated error corresponding to the electrolytic cell, calculating an unsteady cell voltage interval corresponding to the working current according to the estimated voltage of the electrolytic cell and the estimated error corresponding to the electrolytic cell, and determining that the working state of the electrolytic cell is abnormal when the measured voltage of the electrolytic cell is in the unsteady cell voltage interval corresponding to the working current; and when the measured voltage of the electrolytic cell is not in an unsteady cell voltage interval corresponding to the working current, determining that the working state of the electrolytic cell is normal.
Optionally, the voltage-current relation model is a model obtained by fitting multiple groups of sampling data of the electrolytic cell in a stable working state by using a fitting method, and each group of sampling data comprises sampling current collected by the electrolytic cell in the stable working state and sampling voltage average value corresponding to the sampling current.
Optionally, the voltage-current relation model is a linear model u=kl+b 0, where U represents the voltage of the electrolytic cell, I is the current of the electrolytic cell, k and b 0 are parameters obtained by fitting the multiple sets of sampling data, the estimated error δ=max { |u i-(kIi+b0) | } and i=1, 2,3.
Optionally, the monitoring module 23 is further configured to:
and when the working state of the electrolytic tank is abnormal, executing alarm prompt.
Optionally, the manner of executing the alarm prompt includes one or more of the following combinations: voice prompts, light prompts, interface prompts, user terminal prompts bound with the user.
Optionally, the monitoring module 23 is further configured to at least one of:
Acquiring operation data of the electrolytic tank, and marking abnormal data in the operation data;
acquiring operation data of the electrolytic tank in a preset time period, and displaying the operation data in the preset time period by using a trend change chart;
And acquiring the operation data of the electrolytic tank at the alarm time, and displaying the operation data at the alarm time.
It will be appreciated by those skilled in the art that the structure of the monitoring device for the operation state of the hydrogen production electrolytic cell in fig. 5 does not constitute a limitation of the monitoring device for the operation state of the hydrogen production electrolytic cell, and the respective modules may be implemented in whole or in part by software, hardware, or a combination thereof. The above modules may be embedded in hardware or independent of a controller in a computer device, or may be stored in software in a memory in the computer device, so that the controller may call and execute operations corresponding to the above modules. In other embodiments, more or fewer modules than shown may be included in the hydrogen plant operating condition monitoring device.
Referring to fig. 6, in another aspect of the embodiment of the present application, there is further provided a control device 1, including a memory 3011 and a processor 3012, where the memory 3011 stores a computer program, and when the computer program is executed by the processor, the processor 3012 executes the steps of the method for monitoring an operating state of a hydrogen production electrolyzer provided in any one of the foregoing embodiments of the present application. The control device 1 may comprise an embedded device, a computer device or similar control device.
Where the processor 3012 is a control center, various interfaces and lines are utilized to connect various portions of the overall computer device, perform various functions of the computer device and process data by running or executing software programs and/or modules stored in the memory 3011, and invoking data stored in the memory 3011. Optionally, the processor 3012 may include one or more processing cores; preferably, the processor 3012 may integrate an application processor and a modem processor, wherein the application processor primarily handles operating systems, user pages, applications, etc., and the modem processor primarily handles wireless communications. It will be appreciated that the modem processor described above may not be integrated into the processor 3012.
The memory 3011 may be used to store software programs and modules, and the processor 3012 executes various functional applications and data processing by executing the software programs and modules stored in the memory 3011. The memory 3011 may mainly include a storage program area that may store an operating system, application programs required for at least one function (such as a sound playing function, an image playing function, etc.), and a storage data area; the storage data area may store data created according to the use of the computer device, etc. In addition, memory 3011 may include high-speed random access memory, and may also include non-volatile memory, such as at least one magnetic disk storage device, flash memory device, or other volatile solid-state storage device. Accordingly, the memory 3011 may also include a memory controller to provide access to the memory 3011 by the processor 3012.
In another aspect of the embodiments of the present application, a storage medium is further provided, where a computer program is stored, where the computer program when executed by a processor causes the processor to execute the steps of the method for monitoring the working state of a hydrogen production electrolyzer provided in any one of the embodiments of the present application.
The embodiment of the application also provides a hydrogen production electrolytic tank working state monitoring system, which comprises a voltage acquisition device and a control device, wherein the voltage acquisition device is connected with the cathode plate and the anode plate of the electrolytic tank, the voltage acquisition device is also connected with the control device, the voltage acquisition device acquires potential signals of the cathode plate and the anode plate of the electrolytic tank, and the control device executes the steps of the hydrogen production electrolytic tank working state monitoring method provided by any embodiment of the application.
Those skilled in the art will appreciate that implementing all or part of the processes of the methods provided in the above embodiments may be accomplished by computer programs stored on a non-transitory computer readable storage medium, which when executed, may comprise processes of the embodiments of the methods described above. Any reference to memory, storage, database, or other medium used in embodiments provided herein may include non-volatile and/or volatile memory. The nonvolatile memory can include Read Only Memory (ROM), programmable ROM (PROM), electrically Programmable ROM (EPROM), electrically Erasable Programmable ROM (EEPROM), or flash memory. Volatile memory can include Random Access Memory (RAM) or external cache memory. By way of illustration and not limitation, RAM is available in a variety of forms such as Static RAM (SRAM), dynamic RAM (DRAM), synchronous DRAM (SDRAM), double Data Rate SDRAM (DDRSDRAM), enhanced SDRAM (ESDRAM), synchronous link (SYNCHLINK) DRAM (SLDRAM), memory bus (Rambus) direct RAM (RDRAM), direct memory bus dynamic RAM (DRDRAM), and memory bus dynamic RAM (RDRAM), among others.
The foregoing is merely illustrative of the present invention, and the present invention is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present invention. The scope of the invention is to be determined by the appended claims.

Claims (8)

1. The method for monitoring the working state of the hydrogen production electrolytic tank is characterized by comprising the following steps of:
Acquiring working current of an electrolytic cell in a working state and acquiring measurement voltage of the electrolytic cell under the working current;
Acquiring a voltage-current relation model corresponding to the electrolytic tank and indicating that the electrolytic tank is in a stable working state;
Obtaining the estimated voltage of the electrolytic tank according to the working current and the voltage-current relation model;
Obtaining an estimation error corresponding to the electrolytic tank, wherein the voltage-current relation model is a model obtained by fitting a plurality of groups of sampling data of the electrolytic tank in a stable working state by using a fitting method, each group of sampling data comprises sampling current collected by the electrolytic tank in the stable working state and sampling voltage average value corresponding to the sampling current, the voltage-current relation model is a linear model U=ki+b 0, wherein U represents the voltage of the electrolytic tank, I is the current of the electrolytic tank, k and b 0 are parameters obtained by fitting the plurality of groups of sampling data, estimation error delta=max { I U i―(kIi+b0) }, i=1, 2,3 … n, wherein I i is sampling current, and U i is sampling voltage average value corresponding to the sampling current;
And determining the working state of the electrolytic cell according to the estimation error corresponding to the electrolytic cell, the measurement voltage of the electrolytic cell and the estimation voltage of the electrolytic cell.
2. The method for monitoring the operation state of a hydrogen production electrolyzer as recited in claim 1, wherein said determining the operation state of the electrolyzer based on the corresponding estimated error of the electrolyzer, the measured voltage of the electrolyzer, and the estimated voltage of the electrolyzer comprises:
Calculating a voltage error between the measured voltage of the electrolytic cell and the estimated voltage of the electrolytic cell, and determining that the working state of the electrolytic cell is abnormal when the voltage error corresponding to the electrolytic cell is greater than the estimated error corresponding to the electrolytic cell; when the voltage error corresponding to the electrolytic cell is smaller than or equal to the estimated error, determining that the working state of the electrolytic cell is normal; or (b)
Determining a steady-state cell voltage interval corresponding to the working current according to the estimated voltage of the electrolytic cell and the estimated error corresponding to the electrolytic cell, and determining that the working state of the electrolytic cell is normal when the measured voltage of the electrolytic cell is in the steady-state cell voltage interval corresponding to the working current; when the measured voltage of the electrolytic cell is not in a steady-state cell voltage interval corresponding to the working current, determining that the working state of the electrolytic cell is abnormal; or (b)
Calculating an unsteady tank voltage interval corresponding to the working current according to the estimated voltage of the electrolytic tank and the estimated error corresponding to the electrolytic tank, and determining that the working state of the electrolytic tank is abnormal when the measured voltage of the electrolytic tank is in the unsteady tank voltage interval corresponding to the working current; and when the measured voltage of the electrolytic cell is not in an unsteady cell voltage interval corresponding to the working current, determining that the working state of the electrolytic cell is normal.
3. The method for monitoring the operating condition of a hydrogen production electrolyzer of claim 1 further comprising:
and when the working state of the electrolytic tank is abnormal, executing alarm prompt.
4. A method for monitoring the operating condition of a hydrogen production electrolyzer as recited in claim 3 in which the means for performing an alarm prompt includes one or more of the following combinations: voice prompts, light prompts, interface prompts, user terminal prompts bound with the user.
5. A method of monitoring the operating condition of a hydrogen production electrolyzer as recited in claim 3 in which the executing an alarm prompt when the operating condition of the electrolyzer is abnormal comprises at least one of:
Acquiring operation data of the electrolytic tank, and marking abnormal data in the operation data;
acquiring operation data of the electrolytic tank in a preset time period, and displaying the operation data in the preset time period by using a trend change chart;
And acquiring the operation data of the electrolytic tank at the alarm time, and displaying the operation data at the alarm time.
6. A hydrogen production electrolyzer operating state monitoring system, characterized by comprising a voltage acquisition device and a control device, wherein the voltage acquisition device is connected with a cathode plate and an anode plate of an electrolyzer, the voltage acquisition device is also connected with the control device, the voltage acquisition device acquires potential signals of the cathode plate and the anode plate of the electrolyzer, and the control device performs the steps of the method of any one of claims 1 to 5.
7. A control device comprising a memory and a processor, the memory storing a computer program which, when executed by the processor, causes the processor to perform the steps of the method of any one of claims 1 to 5.
8. A computer readable storage medium storing a computer program, which when executed by a processor causes the processor to perform the steps of the method according to any one of claims 1 to 5.
CN202311813386.3A 2023-12-26 2023-12-26 Method, system, equipment and storage medium for monitoring working state of hydrogen production electrolytic tank Active CN117535728B (en)

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