CN117699120A - Device and method for removing tobacco packets containing lining paper splice joints and packaging machine - Google Patents

Device and method for removing tobacco packets containing lining paper splice joints and packaging machine Download PDF

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Publication number
CN117699120A
CN117699120A CN202311637732.7A CN202311637732A CN117699120A CN 117699120 A CN117699120 A CN 117699120A CN 202311637732 A CN202311637732 A CN 202311637732A CN 117699120 A CN117699120 A CN 117699120A
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China
Prior art keywords
fixed position
lining paper
production line
tobacco
paper
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CN202311637732.7A
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Chinese (zh)
Inventor
薛峰
戴礼军
杜秀敏
王亚娟
王雷
朱泽宇
孙锐
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China Tobacco Jiangsu Industrial Co Ltd
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China Tobacco Jiangsu Industrial Co Ltd
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Priority to CN202311637732.7A priority Critical patent/CN117699120A/en
Publication of CN117699120A publication Critical patent/CN117699120A/en
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Abstract

The utility model relates to the technical field of cigarette packaging machinery, in particular to a device, a method and a packaging machine for removing splice joint cigarette packets containing lining paper, wherein the device for removing splice joint cigarette packets containing lining paper comprises a second induction component, and the second induction component is arranged at a second fixed position; the second induction component is connected with a third inductor, the third inductor is connected with a third removing device, and the third fixed position is behind the second fixed position; the packaging machine comprises a device for removing the tobacco packages with the lining paper splice joints, wherein the tobacco packages with the lining paper splice joints are respectively marked at a first fixed position, a second fixed position and a third fixed position, when the occurrence of the lining paper splice joints is monitored at the first fixed position, a second induction component and a third removing device start to work, and the third removing device removes the tobacco packages marked at the second fixed position or the first fixed position. The utility model can accurately remove the tobacco packages containing lining paper splice joints.

Description

Device and method for removing tobacco packets containing lining paper splice joints and packaging machine
Technical Field
The utility model relates to the technical field of cigarette packaging machinery, in particular to a device and method for removing splice joint cigarette packets containing lining paper and a packaging machine.
Background
In the cigarette production process, the lining paper is spliced on a part of packaging machine production lines in a manual mode. When the lining paper reel is about to be exhausted, an operator presses a stop button on a machine button plate, cuts the tail end of the lining paper exhausted reel, pulls out a reel core of the exhausted reel, cuts the reel end of the new lining paper reel, sticks and splices the tail end and the reel end by using a double-sided adhesive tape, and after the lining paper is spliced, the operator presses a start button on the machine button plate, and then the packaging machine operates normally to produce cigarette packets.
The single-package cigarettes containing lining paper splicing joints belong to unqualified cigarette packages from the viewpoint of quality control, and need to be removed from the line. The tobacco packages on the tobacco package conveying channel are continuous, so that operators need to take out the tobacco packages in a certain range from the tobacco package conveying channel to check one by one according to working experience, pick out the tobacco packages containing lining paper splicing joints, the workload is large, huge waste is caused, and meanwhile, the quality risk that the tobacco packages containing the lining paper splicing joints flow into the next process exists.
The utility model discloses a device and a packaging machine for online detection of a liner paper port for removing tobacco packages, which are named as 202220052742.9, wherein the thickness of liner paper is identified through a first port detector and a second port detector serving as groove-shaped ultrasonic detectors, so that whether the liner paper is provided with a splicing joint is identified, and if the liner paper is identified to be provided with the splicing joint, the tobacco packages with the splicing joint are removed in real time through a removing station.
The utility model also discloses a device for automatically detecting and removing the defects of the lining paper of the tobacco bale, which is named as 201520538362.6, wherein four sensors are respectively arranged on two side supports of an outlet channel of the tobacco bale to detect the lining paper of the tobacco bale in all directions, and when any one sensor can not detect the lining paper, a defective tobacco bale removing port blows the defective tobacco bale into a collecting hopper.
In the prior art, a plurality of technical schemes for removing lining paper or lining paper joints are similar to the above-mentioned patents, the lining paper is monitored, a removing station is arranged near a lining paper conveying channel, and a cigarette packet formed by wrapping cigarettes with the monitored defective lining paper or lining paper is removed. If the lining paper is removed after being cut, the characteristics of thinness and lightness of the lining paper are required to be considered in the arrangement of the removing station, a channel for conveying the lining paper may need to be increased, and the time interval for cutting the lining paper may also need to be prolonged, so that the working efficiency is affected; if a rejecting station is arranged on a conveying channel after wrapping and folding cigarettes by using lining paper, a rejecting device and a hopper for collecting waste are needed, and the challenge on space design on a packaging machine is large.
The packaging machine on the market is put on the market by manufacturers, the cigarette manufacturers purchase packaging machines of different types according to the production needs of the manufacturers, and the problem of lining paper splice joints is a ubiquitous problem for packaging machines of various signals, so that a device or a method for removing the tobacco packages containing the lining paper splice joints is also lacking, the device or the method can be suitable for packaging machines of various types, and the tobacco packages of the lining paper splice joints can be removed accurately. When the packing machine is produced by a manufacturer of the packing machine, a structure capable of removing the tobacco packages with the lining paper splicing joints can be designed and equipped on the packing machine, or after the packing machine is purchased by a cigarette manufacturer, a device for removing the tobacco packages with the lining paper splicing joints can be additionally arranged on the packing machine by the user, and the difficulty of the additional arrangement caused by the structure of different packing machines is avoided.
Disclosure of Invention
Aiming at the technical problem that the operation of a packaging machine can not be influenced by the fact that tobacco packages containing lining paper splice joints can not be accurately removed or lining paper can be removed from a lining paper conveying channel in the prior art, the utility model provides a device and a method for removing tobacco packages containing lining paper splice joints and the packaging machine, and the device and the method can accurately position and remove the tobacco packages containing lining paper splice joints.
In a first aspect, the utility model provides a device for removing tobacco packets containing lining paper splice joints, which comprises a second induction component, wherein the second induction component is arranged at a second fixed position of a production line; the second induction component is connected with a third inductor, the third inductor is connected with a third removing device, the third inductor and the third removing device are arranged at a third fixed position of the production line, and the third fixed position is behind the second fixed position along the operation direction of the production line.
Further, the device for removing the tobacco bale with the lining paper splice joint further comprises a first induction component, wherein the first induction component is connected with the second induction component, the first induction component is arranged at a first fixed position of the production line, and the first fixed position is in front of the second fixed position along the operation direction of the production line.
Further, the second sensing assembly comprises a second sensor, the second sensor is connected with a reset switch, the reset switch controls the power on-off of the production line, and the second sensor is connected with a third sensor.
In a second aspect, the utility model provides a packaging machine comprising means for rejecting splice joint packets containing liner paper.
Further, the packaging machine further comprises a first work area for conveying the lining paper before cutting the lining paper, a second work area for conveying the frame paper and a third work area for conveying the trademark paper; the second fixed position is arranged in a second work area; or the second fixed position is arranged in the third work area.
Further, the packaging machine further comprises a fourth work area for removing defective products, and the third fixed position is arranged in the fourth work area.
Further, the packaging machine further comprises a fifth work area for outputting the assembled tobacco packages, and the third fixing position is arranged in the fifth work area.
In a third aspect, the utility model provides a method for rejecting splice joint tobacco packages containing lining paper, comprising the following steps,
s1, marking a target cigarette packet, selecting a first fixed position on a production line to monitor the working state of lining paper on the production line, and marking the first fixed position as a target position and marking the cigarette packet at the target position as the target cigarette packet when the selected first fixed position monitors that a splice joint occurs on the lining paper;
s2, marking a reference cigarette packet, namely selecting a second fixed position on a production line, marking a target position, and simultaneously marking the second fixed position as a reference position, wherein the cigarette packet at the reference position is a reference cigarette packet, and the second fixed position is behind the first fixed position along the operation direction of the production line;
s3, removing the target cigarette packet, selecting a third fixed position on the production line, removing the reference cigarette packet or the target cigarette packet at the third fixed position, and enabling the third fixed position to be behind the first fixed position and the second fixed position along the operation direction of the production line.
Further, a second sensing assembly is arranged at a second fixed position, and receives a first signal of the splicing joint and generates a second signal; a third sensor and a third eliminating device are arranged at a third fixed position, and the second sensing assembly sends a second signal to the third sensor; the distance between the second fixed position and the third fixed position is X tobacco bale positions, the tobacco bale at the third fixed position is marked as '1', and after the third sensor receives the second signal, the third removing device removes the tobacco bale which is moved to the 'X-1', X and 'X+1' of the third fixed position after receiving the second signal.
Further, a second induction component is arranged at a second fixed position, the second induction component comprises a second inductor and a reset switch, the second inductor receives a first signal of the lining paper splicing joint and controls the reset switch to cut off the power supply of the production line, and the second inductor controls the reset switch to cut on the power supply of the production line and generates a second signal after receiving a starting signal; the distance between the second fixed position and the third fixed position is X tobacco bale positions, the third fixed position is provided with a third sensor and a third removing device, the tobacco bale at the third fixed position is marked as '1', after the third sensor receives the second signal, the third removing device removes 'X-1', X and 'X+1' tobacco bales which are moved to the third fixed position after receiving the second signal.
The utility model has the beneficial effects that:
1. according to the technical scheme, under the condition that a monitoring device or a removing device is not installed in a working area of conveying or folding and wrapping cigarettes by lining paper, removing of the spliced joint cigarette packet containing the lining paper can be achieved, the process of removing the lining paper is prevented from affecting production of a production line, the spliced joint cigarette packet containing the lining paper is prevented from entering the market, and quality control of products is guaranteed.
2. In the technical scheme of the utility model, a second induction component is arranged at a proper position selected as a second fixed position on a production line, a third inductor and a third removing device are arranged at a proper position selected as a third fixed position, on one hand, the positions of the second induction component, the third inductor and the third removing device can be freely selected, the technical limitation that the second induction component, the third inductor and the third removing device are fixed in a certain area is avoided, and the diversity selection is provided for the design and the assembly of a packaging machine; on the other hand, the second induction component or the third removing device can be functionally integrated with the original sensor and removing device on the production line, so that the use of the inductor and the removing device arranged in the working area of the lining paper in the prior art is saved; on the other hand, the lining paper is lighter and thinner, the removing is difficult in the conveying process, and the technical parameters are more limited.
3. In the technical scheme of the utility model, the second induction component can be arranged in a work area for conveying the frame paper or the trademark paper, on one hand, the second induction component can be used for monitoring the defects of the frame paper or the trademark paper, and the third removing device removes the cigarette packets with the defects of the frame paper or the trademark paper; on the other hand, when the lining paper splice joint appears, the second sensing component is still used for marking the cigarette packets in the frame paper and trademark paper work area, the position of the cigarette packet marked by the second sensing component is used as a reference, and the third removing device is used for removing the cigarette packet containing the lining paper splice joint; in still another aspect, in the technical scheme of the utility model, a first fixed position is selected for monitoring the lining paper splicing joint manually or by an inductor, the distances among the first fixed position, the second fixed position and the third fixed position are converted into the number of the tobacco packages, the lining paper splicing joint is used for marking the tobacco packages at the second fixed position by a second induction component, and the tobacco packages containing the lining paper splicing joint can be directly removed by a third removing device. The utility model combines the monitoring and rejecting of the defects of the lining paper, the frame paper and the label paper, and is realized by adjusting the monitoring program of the second sensing assembly, the rejecting program of the third sensor and the rejecting device.
4. The utility model sets the third fixed position to be positioned at the relatively back position, and comprises a fourth working area for rejecting defective cigarette packets, and a fifth working area for outputting assembled cigarette packets, and the third rejecting device has the beneficial effects that the cigarette packets possibly have various defects, the defective cigarette packets can be monitored by respective monitoring devices arranged in front and are rejected in the fourth working area or the fifth working area uniformly, so that the number of rejecting devices can be reduced, and the operation of a production line can be prevented from being influenced in the rejecting process.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required to be used in the description of the embodiments or the prior art will be briefly described below, and it will be obvious to those skilled in the art that other drawings can be obtained from these drawings without inventive effort.
Fig. 1 is a schematic flow chart of a process for removing splice joint tobacco packages containing lining paper according to an embodiment of the utility model.
Fig. 2 is a schematic flow chart of a process for removing splice joint tobacco packages containing lining paper according to an embodiment of the utility model.
Fig. 3 is a schematic flow chart of a process for removing splice joint tobacco packages containing lining paper according to an embodiment of the utility model.
Detailed Description
In order to make the technical solution of the present utility model better understood by those skilled in the art, the technical solution of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present utility model without making any inventive effort, shall fall within the scope of the present utility model.
The embodiment of the utility model provides a device for removing tobacco packets containing lining paper splice joints, which comprises a second induction component, wherein the second induction component is arranged at a second fixed position of a production line; the second induction component is connected with a third inductor, the third inductor is connected with a third removing device, the third inductor and the third removing device are arranged at a third fixed position of the production line, and the third fixed position is behind the second fixed position along the operation direction of the production line.
The lining paper splicing joint is formed by the way that a packing machine generally has two or more lining paper reels, one reel is replaced by the other reel after being used up, and when lining paper rolls on the two reels are used alternately, ports of the two lining paper rolls are spliced manually, so that the lining paper joint is formed; alternatively, a roll of liner paper may have a splice therein, which splice itself is present in the liner paper roll, depending on the cigarette packaging process requirements.
In one of the cases, after the reel is manually replaced, the lining paper is put back into the production line, the position of the lining paper splicing joint, which is returned to the production line, is fixed at the first fixed position, in the other case, the lining paper splicing joint in the lining paper roll can be manually identified to the first fixed position, so that in the two cases, the first fixed position can be arranged on the production line, and when the lining paper splicing joint is fixed to the first fixed position, the manual judgment can be performed.
The distance between the first fixed position and the second fixed position is fixed, so that the number of cigarette packets between the two positions can be determined, and also, after the third fixed position is selected on the production line, the distance between the third fixed position and the second fixed position is fixed, so that the number of cigarette packets between the two positions can be determined, and also, the distance between the third fixed position and the first fixed position is fixed, so that the number of cigarette packets between the two positions can be determined.
In one embodiment of the utility model, when the lining paper splicing joint reaches the first fixed position, signals are manually input into the second sensing assembly, the second sensing assembly receives the signals to generate another signal and then transmits the signal to the third sensor at the third fixed position, or signals are manually input into the second sensing assembly and the third sensor; the second sensing component and the third sensor mark the cigarette packets at the respective positions after receiving the respective signals; when the packaging machine is operated, the tobacco bale with the lining paper splicing joint moves from the first fixed position to the second fixed position and the third fixed position, the tobacco bale with the lining paper splicing joint moves to the third fixed position, and at the moment, the third sensor monitors that the tobacco bale at the first fixed position which is at a fixed distance from the previously marked tobacco bale at the third fixed position moves to the third fixed position, and the third removing device removes the tobacco bale with the lining paper splicing joint which moves to the third fixed position; or the packaging machine is operated, the tobacco bale containing the lining paper splicing joint moves from the first fixed position to the second fixed position and the third fixed position, the third sensor monitors that the tobacco bale at the second fixed position which is separated from the tobacco bale at the third fixed position marked before moves to the third fixed position, the third removing device removes the tobacco bale which is marked at the second fixed position and moves to the third fixed position, the removed tobacco bale is the tobacco bale with qualified quality, the tobacco bale is collected into the subsequent processing flow, a vacant reference mark is formed at the third fixed position after removing, and the tobacco bale containing the lining paper splicing joint is positioned forwards from the reference mark according to the quantity of the tobacco bale which is separated between the second fixed position and the first fixed position, so that the tobacco bale is manually picked out. The first fixed position, the second fixed position and the third fixed position can be selected freely on the production line, and the distance between the first fixed position, the second fixed position and the third fixed position can be determined only by means of the distance between the first fixed position, the second fixed position and the third fixed position, and the distance is converted into the number of cigarette packets.
In one embodiment of the utility model, the device for removing the tobacco packets with the lining paper splice joint further comprises a first induction component, wherein the first induction component is connected with the second induction component, and the first induction component is arranged at a first fixed position of the production line, and the first fixed position is in front of the second fixed position along the operation direction of the production line. In this embodiment, the first fixing position is set at a position before the lining paper wraps the cigarette, and before the lining paper wraps the cigarette, the position of the lining paper splice joint is relatively easy to measure. The first sensing assembly is arranged at the first fixed position, the lining paper splicing joint does not need to be monitored manually, and the lining paper splicing joint can be monitored by the first sensing assembly, for example, the first sensing assembly comprises a camera sensor, and the lining paper splicing joint is identified by utilizing image acquisition of a camera; for another example, when the lining paper is white and the lining paper splice joint is different in color, the first sensing assembly comprises a sensor for identifying the color, and the lining paper splice joint is identified through the color; for example, the first sensing assembly includes an ultrasonic sensor, the liner paper splice joint is inconsistent with the thickness of the surrounding liner paper, the liner paper splice joint is detected by collecting the thickness information of the liner paper, and the like, and the liner paper can be monitored in real time by a plurality of technical schemes in the prior art, and a person skilled in the art can select a proper sensor to monitor the liner paper splice joint according to the actual production requirement. In this embodiment, the first sensing assembly monitors the lining paper splice joint, and the first sensing assembly transmits a monitoring signal to the second sensing assembly after monitoring the lining paper splice joint, and the second sensing assembly transmits a signal to the third sensor, and the distance between the first fixed position and the third fixed position is converted into the distance of Y tobacco packages, and the third sensor rejects the Y-1 tobacco packages moving to the third fixed position after receiving the signal, and the 1-2 tobacco packages on both sides of the Y-1 tobacco packages. In the embodiment of the utility model, the distance between the first fixed position and the third fixed position is Y tobacco bale positions, namely, along with the operation of the production line, tobacco bales at the third fixed position and tobacco bales at the second fixed position are sequentially output from the production line at the outlet, and the number interval between the tobacco bales at the two positions is Y-1.
In one embodiment of the utility model, the second sensing assembly comprises a second sensor, the second sensor is connected with a reset switch, the reset switch controls the power on-off of the production line, and the second sensor is connected with a third sensor. In this embodiment, through the break-make of reset switch control production line, when changing the inside lining scroll, input a signal to the second inductor, second inductor control reset switch outage, wait to trade the inside lining scroll and change the back of accomplishing, input a signal to the second inductor, second inductor control reset switch circular telegram, wait to trade the inside lining scroll and change the back of accomplishing, the second inductor receives the signal of changing the completion, mark the tobacco bale of second fixed position department, the second inductor conveys a signal to the third inductor simultaneously, the tobacco bale of third fixed position is marked to the third inductor, the tobacco bale that waits to contain inside lining paper splice joint or the tobacco bale of second fixed position arrive third fixed position department, the third rejection unit rejects the work to the tobacco bale.
The embodiment of the utility model also provides a packaging machine which comprises a device for removing the tobacco packets containing the lining paper splice joints, wherein the packaging machine packages cigarettes into tobacco packets, the cigarettes are required to be externally packaged from inside to outside on a production line, the packaged materials comprise the lining paper, the frame paper, the trademark shell, the plastic film and the like, and the tobacco packets are output and collected at the tail end of the packaging machine after the packaging is finished. In one embodiment of the utility model, the packaging machine comprises a second work area for conveying the frame paper, the second fixed position is arranged in the second work area, in the embodiment, the second fixed position is arranged in the second work area, and the second work area comprises a travel range from the frame paper reel to the frame paper packaging cigarette; if the frame paper is damaged, when the second sensing assembly monitors the frame paper to be damaged, the cigarette packet at the second fixed position is marked, and a signal is sent to the third sensor, and when the cigarette packet at the second fixed position to be marked moves to the third fixed position, the third removing device removes the cigarette packet from the frame paper to the third fixed position. In this embodiment, the packaging machine may have the function of removing both the tobacco packet containing the liner paper splice joint and the damaged tobacco packet of the frame paper. In a preferred embodiment of the utility model, when the second sensing assembly monitors that the frame paper is damaged or has a frame paper splicing joint, the second sensor controls the reset switch to be powered off, after the fault is removed, the reset switch is powered on, the second sensor marks the cigarette packet at the second fixed position and transmits a signal to the third sensor, and the third removing device removes the cigarette packet marked at the third fixed position; in this embodiment, when the lining paper is replaced, the second sensor is input with a signal, the reset switch is controlled to be powered off, the reset switch is controlled to be powered on when the lining paper roll is replaced, the cigarette packet at the second fixed position is marked, the cigarette packet to be marked is moved to the third fixed position, the third removing device removes the marked cigarette packet, the removed cigarette packet is generally qualified in quality at this time, the cigarette packet is collected and enters the next process, the number of the cigarette packets containing the lining paper splicing joint is counted out of the third fixed position according to the number of the cigarette packets converted from the second fixed position and the first fixed position, or the cigarette packet containing the lining paper splicing joint is manually removed at the third fixed position, the cigarette packet to be marked is moved to the third fixed position when the reset switch is powered on, the third removing device removes the marked cigarette packet, the cigarette packet which is not qualified in frame paper can be removed, the cut-off of the production line can be controlled by the reset switch, workers can freely control the time of removing obstacles and the time of replacing the cigarette packet, the production line can be more flexibly produced, and the defect can be conveniently located on the production line through the reset switch.
In one embodiment of the utility model, the packaging machine comprises a third work area for conveying label paper, and the second fixing position is arranged in the third work area. In this embodiment, the third working area includes a travel range of label paper from input to wrapping of cigarettes, the second sensing assembly monitors whether the label paper is defective, if the label paper is defective, the second sensing assembly transmits a signal to the third sensor, the second sensing assembly marks a cigarette packet with defective label paper at the second fixed position, the cigarette packet to be marked moves to the third fixed position, and the third removing device removes the cigarette packet with defective label paper; in addition, after the first sensing assembly monitors the lining paper splicing joint, a signal is transmitted to the second sensing assembly, the second sensing assembly transmits the signal to the third sensor, in one case, the second sensing assembly marks the cigarette packet at the second fixed position, the third removing device removes the marked cigarette packet moving to the third fixed position, the marked cigarette packets are sequentially reference marks, and a worker forwards positions the cigarette packet containing the lining paper splicing joint according to the reference marks so as to pick the cigarette packet; under the condition, the first sensing assembly marks the tobacco bale containing the lining paper splicing joint to be marked, the tobacco bale to be marked moves to a third fixed position, and the third removing device removes the tobacco bale. In the embodiment, the monitoring and removing of the defects of the label paper are combined with the monitoring and removing of the splice joint of the lining paper, and the defects of the label paper and the splice joint of the lining paper can be monitored and removed.
In one embodiment of the utility model, the packaging machine comprises a fourth work area for removing defective products, and the third fixing position is arranged in the fourth work area. The packaging machine of partial model is provided with the work area of rejecting the defective goods specially, sets up this work area with third fixed position, carries out the function assembly with the structure that has the defective goods of rejecting in the fourth work area with third rejection unit, has saved the space of installing third inductor and third rejection unit alone, has also saved the wire rod that needs to lay, waits to contain lining paper splice joint tobacco bale and removes to fourth work area assigned position, and third rejection unit is with lining paper splice joint tobacco bale rejection.
In one embodiment of the utility model, the packaging machine comprises a fifth work area for outputting the assembled tobacco bale, the third fixing position is arranged in the fifth work area, the third inductor and the third removing device are arranged at the tail end of the packaging machine, the installation space is enough, and the installation of the third inductor and the third removing device can not influence the use of other structures on other packaging machines. The tobacco bale of all flaws on the production line can be removed through the third removing device, and the third inductor and the third removing device can be connected with other defect monitoring structures on the production line to play a role in the last screening of the production line.
The embodiment of the utility model provides a method for removing splice joint tobacco packages containing lining paper, which comprises the following steps: s1, marking a target cigarette packet, selecting a first fixed position on a production line to monitor the working state of lining paper on the production line, and marking the first fixed position as a target position and marking the cigarette packet at the target position as the target cigarette packet when the selected first fixed position monitors a lining paper splicing joint; s2, marking a reference cigarette packet, namely selecting a second fixed position on a production line, marking a target position, and simultaneously marking the second fixed position as a reference position, wherein the cigarette packet at the reference position is a reference cigarette packet, and the second fixed position is behind the first fixed position along the operation direction of the production line; s3, removing the target cigarette packet, selecting a third fixed position on the production line, removing the reference cigarette packet or the target cigarette packet at the third fixed position, and enabling the third fixed position to be behind the first fixed position and the second fixed position along the operation direction of the production line. In the embodiment of the method, the method for selecting the first fixed position for monitoring comprises manual monitoring and automatic monitoring of an inductor, wherein one condition of manually monitoring the lining paper splicing joint is that after the lining paper roll is nearly used up, the lining paper roll connected to a production line is manually replaced, at the moment, the lining paper splicing joint is generated, a signal for generating the lining paper splicing joint is manually input to a second induction component, when lining paper is manually placed back to the production line, the lining paper splicing joint is placed at the first fixed position, and the other condition of manually monitoring the lining paper splicing joint is that when the use of the lining paper in the lining paper roll reaches the first fixed position along with the use of the lining paper, the signal for generating the lining paper splicing joint is manually input to the second induction component at the second fixed position, so that the effect of marking a target cigarette packet is achieved. The sensor automatic monitoring is to set up sensor monitoring lining paper splice joint in the work area that lining paper carried, and the sensor can be selected from among the sensors such as camera image recognition sensor, color sensor or ultrasonic sensor among the prior art. In the embodiment of the utility model, the meaning of the marking of the tobacco bale means that the tobacco bale moves on a production line in a normal state, when a lining paper splicing joint is arranged at a first fixed position, the second sensing component and the third sensing component start to work, the first fixed position, the second fixed position and the third fixed position are recorded, one recording mode is that the tobacco bale at the first fixed position, the second fixed position and the third fixed position is marked by the marks respectively, for example, the tobacco bale at the third fixed position is marked as '1', the tobacco bale at the second fixed position is marked as 'M', the tobacco bale at the first fixed position is marked as 'N', the distance between the third fixed position and the second fixed position is converted into X tobacco bales, the distance between the third fixed position and the first fixed position is converted into Y tobacco bales, the Y tobacco bale appearing at the third fixed position is marked as 'M' tobacco bale, and the X tobacco bale appearing at the third fixed position is marked as 'N' tobacco bale.
As shown in fig. 1 and 2, in one embodiment of a method for removing a splice tobacco packet containing liner paper according to the present utility model, a method for removing a splice tobacco packet containing liner paper includes the steps of providing a second sensing assembly at a second fixed location, the second sensing assembly receiving a first signal indicative of a splice joint and generating a second signal; a third sensor and a third eliminating device are arranged at a third fixed position, and the second sensing assembly sends a second signal to the third sensor; the distance between the second fixed position and the third fixed position is X tobacco bale positions, the tobacco bale at the third fixed position is marked as '1', and after the third sensor receives the second signal, the third removing device removes the tobacco bale which moves to the 'X-1', X and 'X+1' of the third fixed position; the distance between the third fixed position and the first fixed position is Y tobacco bale positions, and the 'X+1' tobacco bale is calculated from the 'Y-X-2', 'Y-X-1', 'Y-X' tobacco bale moving to the third fixed position is removed. In the embodiment, the tobacco packages at the positions of X-1 and X and X+1 are qualified tobacco packages, the qualified tobacco packages are rejected as reference positions, Y-X-1 tobacco packages and tobacco packages at the front and back positions of the reference positions are selected from the reference positions of X+1 at intervals backwards, namely the tobacco packages containing lining paper splicing joints, and Y-X-1 tobacco packages and tobacco packages at the front and back positions of the Y-X-1 tobacco packages are manually selected and rejected. In this embodiment, when the liner paper splice joint appears at the first fixed position, a first signal is manually input to the second sensing assembly, and the manner of manually inputting the first signal may be selected, but is not limited to, the following manner, in which a button and a second sensor are connected, are arranged in the second sensing assembly, and the button is manually pressed to be the first signal; the second sensing assembly comprises a switch and a second sensor, the switch is closed when the lining paper roll is replaced or a splicing joint in the lining paper roll reaches a first fixed position, the switch is opened again after replacement is completed to be a first signal, and the second sensor receives the first signal to start working. If there is no splice joint in the lining paper roll, only need consider two lining paper roll to use when changing, if there is splice joint in the lining paper roll, if there is a little deviation in splice joint and first fixed position when the manual work is input first signal, can suitably enlarge and select the tobacco bale around "Y-X" or the tobacco bale that correspondingly selects "Y-X" to be in front of or behind after the third rejection unit rejects "M" tobacco bale, if the manual work is input first signal, splice joint later in first fixed position, correspondingly selects and rejects from the tobacco bale later in Y tobacco bale, if the manual work is input first signal, splice joint later in first fixed position, correspondingly selects and rejects from the tobacco bale earlier in Y tobacco bale. In the embodiment of the utility model, the distance between the second fixed position and the third fixed position is X tobacco bale positions, namely, along with the operation of the production line, tobacco bales at the third fixed position and tobacco bales at the second fixed position are sequentially output from the production line at the outlet, and the number interval between the tobacco bales at the two positions is X-1.
As shown in fig. 3, in one embodiment of a method for removing a tobacco packet with a liner splice joint according to the present utility model, a second sensing assembly is disposed at a second fixed position, the second sensing assembly includes a second sensor and a reset switch, the second sensor receives a first signal indicating that the liner splice joint is present and controls the reset switch to cut off the power supply of the production line, and the second sensor receives a start-up signal and controls the reset switch to cut on the power supply of the production line and generate a second signal; the distance between the second fixed position and the third fixed position is X tobacco bale positions, the third fixed position is provided with a third sensor and a third removing device, the tobacco bale at the third fixed position is marked as '1', and after the third sensor receives the second signal, the third removing device removes the 'X-1', X and 'X+1' tobacco bales moving to the third fixed position. The distance between the third fixed position and the first fixed position is Y tobacco bale positions, and the 'X+1' tobacco bale is calculated from the 'Y-X-2', 'Y-X-1', 'Y-X' tobacco bale moving to the third fixed position is removed. In the embodiment of the utility model, the distance between the first fixed position and the third fixed position is X tobacco bale positions, namely, along with the operation of the production line, tobacco bales at the third fixed position and tobacco bales at the second fixed position are sequentially output from the production line at the outlet, and the number interval between the tobacco bales at the two positions is X-1. In this embodiment, when the lining paper roll is about to be exhausted and replaced, a first signal is manually input to the second inductor, the second inductor controls the reset switch to cut off the power supply of the production line, the reel is manually replaced, the lining paper splice joint is placed at the first fixed position after the reel is replaced, a start signal is manually input to the second inductor, and the second inductor controls the reset switch to be connected with the power supply of the production line. The second sensing assembly of the embodiment can be used for removing other defects, such as frame paper or label paper, besides removing the tobacco bale containing the lining paper splicing joint, the second sensor can monitor whether the frame paper or label paper has defects at the same time, if so, the third removing device can directly remove the tobacco bale containing the frame paper or label paper defects after the second sensor monitors the defect marks, and the second sensor can be selected from a camera image recognition sensor, a color sensor, an infrared sensor or an ultrasonic sensor and the like selected in the prior art; or when the frame paper roll needs to be replaced, the second sensor can control the reset switch to turn off the power supply, and after the manual replacement, the third removing device removes the cigarette packet containing the frame paper defect.
The third removing device in the utility model is a device for removing tobacco packages commonly used by a person skilled in the art, and can be selected from removing devices in the prior art, for example, defective tobacco packages are blown into a collecting hopper from a track through blowing, for example, a reciprocating push-pull rod is arranged, when the defective tobacco packages reach a designated position, the push-pull rod pushes the tobacco packages into the collecting hopper from the track, for example, a mechanical claw or a sucker is arranged, when the defective tobacco packages reach the designated position, the mechanical claw or the sucker sends the tobacco packages from the track to the hopper, and the like, and the person skilled in the art can select a proper third removing device according to production requirements.
Although the present utility model has been described in detail by way of preferred embodiments with reference to the accompanying drawings, the present utility model is not limited thereto. Various equivalent modifications and substitutions may be made in the embodiments of the present utility model by those skilled in the art without departing from the spirit and scope of the present utility model, and it is intended that all such modifications and substitutions be within the scope of the present utility model/be within the scope of the present utility model as defined by the appended claims.

Claims (10)

1. The device for removing the tobacco packets containing the lining paper splice joint is characterized by comprising a second induction component, wherein the second induction component is arranged at a second fixed position of the production line; the second induction component is connected with a third inductor, the third inductor is connected with a third removing device, the third inductor and the third removing device are arranged at a third fixed position of the production line, and the third fixed position is behind the second fixed position along the operation direction of the production line.
2. The apparatus for removing splice joint packets of cigarettes containing liner paper of claim 1, further comprising a first sensing assembly coupled to the second sensing assembly, the first sensing assembly disposed at a first fixed location along the line, the first fixed location being forward of the second fixed location along the line's direction of operation.
3. The apparatus for removing splice joint packets of cigarettes containing liner paper of claim 1, wherein the second sensing assembly comprises a second sensor connected to a reset switch, the reset switch controlling power on and off of the production line, the second sensor connected to a third sensor.
4. A packaging machine comprising a device for rejecting splice joint packets containing liner paper according to any one of claims 1-3.
5. A packaging machine as claimed in claim 4, characterized in that,
the second work area for conveying the frame paper and the third work area for conveying the label paper are included;
the second fixed position is arranged in a second work area; or the second fixed position is arranged in the third work area.
6. A packaging machine as claimed in claim 5, characterized in that it comprises a fourth work area for removing defective products, the third fixed position being provided in the fourth work area.
7. A packaging machine as claimed in claim 5, comprising a fifth work area for outputting the assembled packets, the third fixed position being provided in the fifth work area.
8. A method for removing splice joint tobacco packages containing lining paper is characterized by comprising the following steps,
s1, marking a target cigarette packet, selecting a first fixed position on a production line to monitor the working state of lining paper on the production line, and marking the first fixed position as a target position and marking the cigarette packet at the target position as the target cigarette packet when the selected first fixed position monitors a lining paper splicing joint;
s2, marking a reference cigarette packet, namely selecting a second fixed position on a production line, marking a target position, and simultaneously marking the second fixed position as a reference position, wherein the cigarette packet at the reference position is a reference cigarette packet, and the second fixed position is behind the first fixed position along the operation direction of the production line;
s3, removing the target cigarette packet, selecting a third fixed position on the production line, removing the reference cigarette packet or the target cigarette packet at the third fixed position, and enabling the third fixed position to be behind the first fixed position and the second fixed position along the operation direction of the production line.
9. A method of rejecting a splice joint pack containing liner paper as defined in claim 8,
a second induction component is arranged at a second fixed position, and is used for receiving a first signal of the splicing joint of the lining paper and generating a second signal;
a third sensor and a third eliminating device are arranged at a third fixed position, and the second sensing assembly sends a second signal to the third sensor;
the distance between the second fixed position and the third fixed position is X tobacco bale positions, the tobacco bale at the third fixed position is marked as '1', and after the third sensor receives the second signal, the third removing device removes the 'X-1', X and 'X+1' tobacco bales moving to the third fixed position.
10. A method of rejecting a splice joint pack containing liner paper as defined in claim 8,
the second induction assembly comprises a second inductor and a reset switch, wherein the second inductor receives a first signal of the lining paper splicing joint and controls the reset switch to cut off the power supply of the production line, and the second inductor receives a starting signal and then controls the reset switch to cut on the power supply of the production line and generate a second signal;
the distance between the second fixed position and the third fixed position is X tobacco bale positions, the third fixed position is provided with a third sensor and a third removing device, the tobacco bale at the third fixed position is marked as '1', and after the third sensor receives the second signal, the third removing device removes the 'X-1', X and 'X+1' tobacco bales moving to the third fixed position.
CN202311637732.7A 2023-12-01 2023-12-01 Device and method for removing tobacco packets containing lining paper splice joints and packaging machine Pending CN117699120A (en)

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CN202311637732.7A CN117699120A (en) 2023-12-01 2023-12-01 Device and method for removing tobacco packets containing lining paper splice joints and packaging machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311637732.7A CN117699120A (en) 2023-12-01 2023-12-01 Device and method for removing tobacco packets containing lining paper splice joints and packaging machine

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CN117699120A true CN117699120A (en) 2024-03-15

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