CN221138957U - Stay wire splicing and detecting device of packaging machine - Google Patents
Stay wire splicing and detecting device of packaging machine Download PDFInfo
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- CN221138957U CN221138957U CN202322669551.4U CN202322669551U CN221138957U CN 221138957 U CN221138957 U CN 221138957U CN 202322669551 U CN202322669551 U CN 202322669551U CN 221138957 U CN221138957 U CN 221138957U
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- splicing
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- wire head
- small box
- stay wire
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 20
- 241000208125 Nicotiana Species 0.000 claims abstract description 4
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims abstract description 4
- 230000000007 visual effect Effects 0.000 claims description 33
- 235000019504 cigarettes Nutrition 0.000 claims description 16
- 239000002775 capsule Substances 0.000 claims description 8
- 239000000123 paper Substances 0.000 claims description 6
- 238000012856 packing Methods 0.000 claims description 5
- 239000000843 powder Substances 0.000 claims description 4
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 239000011087 paperboard Substances 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims 2
- 238000001514 detection method Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 description 5
- 238000005491 wire drawing Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011897 real-time detection Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Wrapping Of Specific Fragile Articles (AREA)
Abstract
The application discloses a stay wire splicing and detecting device of a packaging machine, which comprises a stay wire head splicing piece, a control unit, a joint detector and a small box output disc, wherein the stay wire head splicing piece is connected with the control unit; the new pull wire head and the old pull wire head are stuck on the pull wire head splicing piece to realize the splicing of the pull wire head and the pull wire head splicing piece, and then the pull wire head splicing piece reaches the stacking position of the small box output disc along with the small box tobacco packet wrapped with the transparent paper and the pull wire; the joint detector is arranged at a preset station of the small box output disc and is used for detecting the pull head splice; the joint detector is in signal connection with the control unit, and the control unit is in signal connection with an actuator of the rejecting station on the small box output disc. The application can quickly realize the replacement of the stay wire, improves the detection efficiency of the stay wire quality including the stay wire head, improves the intelligent and automatic degree of the equipment, and ensures the product quality.
Description
Technical Field
The application relates to the technical field of cigarette manufacturing, in particular to a stay wire splicing and detecting device of a packaging machine.
Background
The tobacco industry is advancing to high-quality development, equipment intelligentization and digital transformation, and strict requirements on product quality and equipment intelligentization are achieved. After the packaging machine main machine produces the qualified cigarette packet, the qualified cigarette packet is conveyed to the packaging auxiliary machine through the small box conveying channel to finish subsequent work. The YB55 packing machine is a small box transparent paper packing device which is matched with the ZB25 and ZB45 small box packing machine for use and is mainly responsible for wrapping the surface of the small box cigarette packet with a layer of transparent paper and a stay wire.
However, in production, the YB55 packaging machine needs to turn over the stay wire back and forth to pass through 10 pulleys when the stay wire is replaced, cut short by scissors after reaching the last pulley, carefully check the stay wire passing through 10 pulleys, ensure that the glued surface of the stay wire can be stuck to the transparent paper, and then start to manually remove the stay wire connector. The series of steps are complicated, the quality problem of the stay wire is very easy to occur, and the stay wire is not easy to check.
The original equipment has low real-time detection efficiency and slow response on the stay wire connector and the stay wire quality. Once the unqualified small boxes enter the box sealing machine after being wrapped, a great deal of manpower is consumed to dismantle all cigarettes one by one, unqualified products are checked again, and a great deal of waste of raw materials is caused. Once the unqualified products enter the consumer market, quality feedback is caused, the trust of consumers on the products is further affected, and great loss is caused.
Disclosure of utility model
The application provides a stay wire splicing and detecting device of a packaging machine, which is characterized in that two stay wire heads are directly adhered to a stay wire head splicing piece to realize the splicing of the two stay wire heads, so that the replacement of a stay wire is realized rapidly, the problem of low efficiency caused by passing through a plurality of pulleys is avoided, the stay wire head splicing piece is removed on a small box output disc through a joint detector, the detection efficiency of stay wire quality including the stay wire heads is improved, the intelligent and automatic degree of equipment is improved, and the product quality is ensured.
The application provides a stay wire splicing and detecting device of a packaging machine, which comprises a stay wire head splicing piece, a control unit, a joint detector and a small box output disc, wherein the stay wire head splicing piece is connected with the control unit;
The new pull wire head and the old pull wire head are stuck on the pull wire head splicing piece to realize the splicing of the pull wire head and the pull wire head splicing piece, and then the pull wire head splicing piece reaches the stacking position of the small box output disc along with the small box tobacco packet wrapped with the transparent paper and the pull wire;
The joint detector is arranged at a preset station of the small box output disc and is used for detecting the pull head splice;
The joint detector is in signal connection with the control unit, and the control unit is in signal connection with an actuator of the rejecting station on the small box output disc.
Preferably, the pull wire splicing and detecting device further comprises a first visual detector, a second visual detector, a third visual detector and a fourth visual detector which are respectively used for detecting pull wires on the top surface, the bottom surface, the left side surface and the right side surface of the small box cigarette packet.
Preferably, the first visual detector is disposed above the stacking location.
Preferably, the second visual detector, the third visual detector and the fourth visual detector are respectively arranged below, outside and inside the preset station.
Preferably, the preset station is the second station of the capsule output tray.
Preferably, the reject station is the third station of the capsule output tray.
Preferably, the stay wire splicing and detecting device further comprises a counter, the counter is in signal connection with the control unit, and the counting object is a small box cigarette packet with unqualified stay wires and a stay wire head splicing piece.
Preferably, the pull head splice piece is a rectangular paperboard, and the inner surface of the pull head splice piece is provided with adhesive;
The pull head splicing piece is provided with two parallel crease lines, and the pull head splicing piece is divided into a second part in the middle, a first part and a third part at two sides.
Preferably, fluorescent powder is arranged on the outer surface of the pull head splicing piece, and the joint detector is a fluorescence detector.
Other features of the present application and its advantages will become apparent from the following detailed description of exemplary embodiments of the application, which proceeds with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description, serve to explain the principles of the application.
Fig. 1 is a control schematic diagram of a detection part of a stay wire splicing and detecting device of a packaging machine provided by the application;
Fig. 2 is a schematic structural diagram of a detecting part of a stay wire splicing and detecting device of the packaging machine;
FIG. 3 is a block diagram of one embodiment of a pull head splice provided by the present application.
Detailed Description
Various exemplary embodiments of the present application will now be described in detail with reference to the accompanying drawings. It should be noted that: the relative arrangement of the components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present application unless it is specifically stated otherwise.
The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the application, its application, or uses.
Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the techniques, methods, and apparatus should be considered part of the specification.
In all examples shown and discussed herein, any specific values should be construed as merely illustrative, and not a limitation. Thus, other examples of exemplary embodiments may have different values.
The application provides a stay wire splicing and detecting device of a packaging machine, which is characterized in that two stay wire heads are directly adhered to a stay wire head splicing piece to realize the splicing of the two stay wire heads, so that the replacement of a stay wire is realized rapidly, the problem of low efficiency caused by passing through a plurality of pulleys is avoided, the stay wire head splicing piece is removed on a small box output disc through a joint detector, the detection efficiency of stay wire quality including the stay wire heads is improved, the intelligent and automatic degree of equipment is improved, and the product quality is ensured.
Referring to fig. 1 and 2, the pull wire splicing and detecting device of the packaging machine provided by the application comprises a pull wire head splicing member (please refer to fig. 3), a control unit 6, a joint detector 16 and a small box output disc 10. The power module 9 is used for supplying power to the control unit 6 and other components.
As shown in fig. 3, the pull head splicing member is a rectangular paperboard, two parallel crease lines are arranged on the pull head splicing member, the pull head splicing member is divided into a second part 2 in the middle, a first part 1 and a third part 3 on two sides, and the widths of the three parts are equal. The inner surface of the whole pull wire head splicing piece is coated with adhesive, and the broken line is a crease. The outer surface of the pull head splice piece contains fluorescent powder, has no toxic or side effect, and can not influence the appearance of the product, generate quality and other problems. Meanwhile, the connector detector is a special fluorescence detector and can detect the pull wire connector in real time. The small cigarette packet is provided with no fluorescent powder.
As an example, as shown in fig. 3, the length of the wire head splice is 5cm and the width is 2cm, wherein the width of the three parts is 4mm.
When using the slider splice, the new slider and the old slider are attached to both ends (upper and lower ends in fig. 3) of the inner surface of the second portion 2 (without strict alignment of the respective portions in the drawing), and then the third portion 3 is folded toward the inner surface of the second portion 2 in a crease so that the third portion 3 is attached to the second portion 2. And then the first part 1 is folded towards the outer surface of the third part 3 according to folds, so that the first part 1 is attached to the third part 3, and the two pull heads are pressed by the first part 1 and the third part 3 while the two pull heads are attached by the second part 2, so that the attaching stability is improved.
After the new pull head and the old pull head are stuck on the pull head splicing member to splice the two, the pull head splicing member reaches the stacking position 18 of the small box output disc along with the small box cigarette packet wrapped with the transparent paper and the pull wire. A splice detector 16 is provided at a predetermined station of the capsule output tray 10 for detecting a slider splice. The joint detector 16 is in signal connection with the control unit 6, and the control unit 6 is in signal connection with the actuator of the reject station on the capsule output tray 10. If the joint detector 16 detects the pull head splice, the detection signal is sent to the control unit 6, and the control unit controls the removing device of the removing station to remove the pull head splice, so that the normal production and detection of the small box cigarette packet are not affected on the basis of quickly splicing the pull head.
Preferably, the pull wire splicing and detecting device further comprises a first visual detector, a second visual detector, a third visual detector and a fourth visual detector which are respectively used for detecting pull wires on the top surface, the bottom surface, the left side surface and the right side surface of the small box cigarette packet.
As an example, as shown in fig. 2, the first visual detector 17 is arranged above the stacking position 18. The second visual detector 13, the third visual detector 15 and the fourth visual detector 14 are respectively arranged below, outside and inside the preset station, and the inside mainly detects the wire drawing port.
As one example, the material (pouch packets or slider splices) after passing through the stacking station 18 first enters the first station of the pouch output tray 10, as shown by the material 12 in fig. 2, and then moves in a counter-clockwise direction to a second station, a third station, etc.
If, in the stacking position, the first vision detector 17 detects a displacement, interruption or absence of the pull wire on the top surface of the packet, the packet is rejected after being driven by the packet output tray 10 to the rejection station.
As one example, the preset station is the second station of the capsule output tray 10. The second, third and fourth visual detectors 13, 15 and 14 at the second station detect the pull wires on the bottom, left and right sides, respectively, of the packet 19. If at least one of the second visual detector 13, the third visual detector 15 and the fourth visual detector 14 detects the shift, the interruption or the lack of the stay wire, the small box cigarette packet is rejected after being driven by the small box output disc 10 to reach the rejecting station. At the same time, the joint detector 16 detects whether the material at the second station is a pull head splice. If yes, the pull head splice is driven by the small box output disc 10 to reach the rejecting station and then is rejected.
As an example, the reject station is the third station 101 of the capsule output tray.
Preferably, the stay wire splicing and detecting device further comprises a counter 8, the counter 8 is in signal connection with the control unit 6, and the counting objects are small box cigarette packages and stay wire head splicing pieces which are unqualified in stay wires.
Before the pull wire is detected by the pull wire splicing and detecting device, the pull wire related data in each visual detector needs to be set, including position, U-shaped knife opening data and the like.
When the stay wire splicing and detecting device is used for detecting the stay wire, firstly, after the whole device is electrified, each visual detector, the joint detector 16 and the counter 8 respectively send a high level 1 to the control unit 6 for starting-up self-detection, and if the detection result is different from the setting result through the control unit 6, the detection result is judged to be a fault; if the judgment is in accordance with the setting, the next step of work is carried out.
The visual detector and the joint detector at each position receive the instruction of the control unit and then carry out the wire drawing detection in real time, if the visual detector or the joint detector sends a high level 11 to the control unit, the visual detector or the joint detector represents that the wire drawing problem or the wire drawing joint problem is detected, the control unit immediately sends the instruction to the counter, starts counting, and simultaneously sends the instruction to the rejection station to prepare for rejection. Specifically, the control unit controls the vehicle speed to be reduced to 300 revolutions per minute, and small cigarette packets with the stay wire problem counted by the counting module are continuously removed at the third station immediately.
The application avoids the complicated wire changing step, can automatically remove the wire connector, detects the small box wire in real time, ensures the product quality, and has simple structure, low cost, simple and practical method, easy operation, easy installation and high efficiency.
While certain specific embodiments of the application have been described in detail by way of example, it will be appreciated by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the application. It will be appreciated by those skilled in the art that modifications may be made to the above embodiments without departing from the scope and spirit of the application. The scope of the application is defined by the appended claims.
Claims (9)
1. The stay wire splicing and detecting device of the packaging machine is characterized by comprising a stay wire head splicing piece, a control unit, a joint detector and a small box output disc;
The new pull wire head and the old pull wire head are stuck on the pull wire head splicing piece to realize the splicing of the pull wire head splicing piece and then the pull wire head splicing piece reaches the stacking position of the small box output disc along with the small box tobacco package wrapped with the transparent paper and the pull wire;
The joint detector is arranged at a preset station of the small box output disc and is used for detecting the pull head splice;
The joint detector is in signal connection with the control unit, and the control unit is in signal connection with an actuator of the rejecting station on the small box output disc.
2. The pull-string splicing and detecting device of a packaging machine according to claim 1, further comprising a first visual detector, a second visual detector, a third visual detector and a fourth visual detector for detecting pull-strings on the top, bottom, left and right sides of the packet of cigarettes, respectively.
3. The pull wire splicing and detecting device of a packaging machine according to claim 2, wherein the first visual detector is disposed above the stacking location.
4. The wire splicing and detecting device of a packaging machine according to claim 2, wherein the second visual detector, the third visual detector and the fourth visual detector are respectively disposed below, outside and inside the preset station.
5. The pull-string splicing and inspection device of a packaging machine of claim 1, wherein the preset station is a second station of the capsule output tray.
6. The pull-string splicing and inspection device of a packaging machine of claim 5, wherein the reject station is a third station of the capsule output tray.
7. The stay wire splicing and detecting device of a packing machine according to claim 1, further comprising a counter, wherein the counter is in signal connection with the control unit, and the counting objects are small box cigarette packets with unqualified stay wires and the stay wire head splicing pieces.
8. The stay wire splicing and detecting device of a packing machine according to claim 1, wherein the stay wire head splicing member is rectangular paperboard, and an adhesive is arranged on the inner surface of the stay wire head splicing member;
The pull wire head splicing piece is provided with two parallel crease lines, and the pull wire head splicing piece is divided into a second part in the middle, a first part and a third part at two sides.
9. The wire splicing and detecting device of a packaging machine according to claim 8, wherein fluorescent powder is arranged on the outer surface of the wire head splicing piece, and the joint detector is a fluorescence detector.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322669551.4U CN221138957U (en) | 2023-09-29 | 2023-09-29 | Stay wire splicing and detecting device of packaging machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322669551.4U CN221138957U (en) | 2023-09-29 | 2023-09-29 | Stay wire splicing and detecting device of packaging machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221138957U true CN221138957U (en) | 2024-06-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322669551.4U Active CN221138957U (en) | 2023-09-29 | 2023-09-29 | Stay wire splicing and detecting device of packaging machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221138957U (en) |
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2023
- 2023-09-29 CN CN202322669551.4U patent/CN221138957U/en active Active
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| GR01 | Patent grant |