CN117695952B - Reation kettle is used in water-reducing agent preparation - Google Patents

Reation kettle is used in water-reducing agent preparation Download PDF

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Publication number
CN117695952B
CN117695952B CN202410160970.1A CN202410160970A CN117695952B CN 117695952 B CN117695952 B CN 117695952B CN 202410160970 A CN202410160970 A CN 202410160970A CN 117695952 B CN117695952 B CN 117695952B
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shaft
ring
grinding
rotating
plate
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CN117695952A (en
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王佩勋
成丽华
何晓华
杜航
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Sichuan Tieruixin Testing And Certification Co ltd
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Sichuan Tieruixin Testing And Certification Co ltd
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Abstract

The utility model provides a reation kettle is used in water-reducing agent preparation, relates to fixed reactor technical field, and it includes the jar body, and grinding mechanism is installed to the upper end of jar body, and grinding mechanism's lower extreme is equipped with rabbling mechanism, and grinding mechanism's upper end is equipped with crushing mechanism, and crushing mechanism includes drive unit and crushing unit, and grinding mechanism's lower extreme is equipped with equipartition mechanism, and mixing mechanism's upper end is equipped with the mechanism of throwing in a scattered way. According to the invention, the granularity of the powder material is reduced in a crushing and grinding mode, so that the reaction efficiency of the powder material can be obviously improved when the material is added, and the quality of the water reducer is improved to a certain extent. Secondly, the powder materials fully participate in the reaction by means of uniform dispersion and gradual feeding. Finally, through a three-dimensional stirring mode, the interactive reaction capability of materials at different depths is improved.

Description

Reation kettle is used in water-reducing agent preparation
Technical Field
The invention relates to the technical field of fixed reactors, in particular to a reaction kettle for preparing a water reducer.
Background
The water reducing agent is a concrete admixture capable of reducing the mixing water consumption under the condition of maintaining the slump of the concrete basically unchanged, and the water reducing agent needs to be reacted at 75-80 ℃ through a reaction kettle during preparation. At present, most of common reaction kettles only provide accommodating space and proper reaction conditions for the reaction, a certain amount of powder substances are usually required to be added into the reaction kettles in the preparation process of the water reducer, and in order to improve the effect and efficiency of the reaction, the powder substances are crushed in the early stage, and then are directly put into the reaction kettles for reaction, firstly, the reaction occurs, quick feeding can be realized, but the materials put into the reaction kettles are all put once in the feeding process, so that the materials are agglomerated, or the powder materials are dispersed for a long time, so that the preparation effect of the water reducer is influenced. Secondly, because the particle size of the powder materials is larger, the powder materials are not easy to react with other substances when the reaction is carried out, thereby reducing the reaction efficiency and prolonging the reaction time. Then, the stirring paddle adopted by the reaction kettle is of a plate-frame structure or a spiral belt structure, and the stirring paddle and the spiral belt structure can achieve the purpose of stirring, but always stir materials at the same depth in the stirring process, so that the interaction of the materials at different depths is reduced, and the spiral belt structure has certain advantages in material interaction and scraping of the inner wall of the tank body, but has a smaller interaction range, so that the reaction efficiency is affected. Finally, at present, when powder materials are put in, the powder materials are put into a designated position along a feeding pipeline, and of course, the powder materials can be dispersed in a solution by stirring during reaction, but during dispersion, the phenomenon of agglomeration and caking of the powder materials is easy to occur, the discharge is unsmooth, and the performance of the water reducer is seriously affected.
Disclosure of Invention
The invention provides a reaction kettle for preparing a water reducer, which solves the defects in the prior art, can grind powder materials, reduces the granularity of the powder materials after crushing and grinding, thereby improving the reaction rate of the powder materials, simultaneously improving the mutual interaction capability of the materials at different depths during the reaction, and improving the performance of the prepared reducer by adopting a continuous and uniform blanking mode of the powder materials.
In order to achieve the object of the present invention, the following techniques are proposed:
The utility model provides a reation kettle is used in water-reducing agent preparation, includes the jar body, and grinding mechanism is installed to the upper end of jar body, and grinding mechanism's lower extreme is equipped with rabbling mechanism. The grinding mechanism can carry out fine grinding operation on the powder materials, so that the granularity of the powder materials entering the reaction is reduced, and the efficiency of the powder materials participating in the reaction is improved. The stirring mechanism not only can rotate when stirring, but also can turn over in the rotating process, so that the interaction effect of materials at different depths of reaction is enhanced.
The jar body is including outer jar, and the inside of outer jar is equipped with the inner tank, exists the cavity between outer jar and the inner tank, and the cavity intussuseption is filled with the conduction oil, conveniently carries out the regulation and the maintenance of inner tank temperature through the conduction oil. The upper end of the outer tank is communicated with a liquid inlet pipe, the lower end of the outer tank is communicated with a liquid outlet pipe, and the liquid inlet pipe and the liquid outlet pipe are convenient to charge and discharge heat conduction oil, so that the constant temperature of the whole inner tank is ensured through a circulating heating system outside the tank, and the normal operation of the reaction is ensured. The lower extreme intercommunication of inner tank has row material pipe, and row material pipe wears in the lower extreme of outer jar, and inner tank upper end intercommunication has the feed liquor head, and the feed liquor head conveniently carries out the input of liquid class material. The feed liquor head extends in outer jar, and the upper cover is installed to the upper end of outer jar, and the frame is installed to the upper end of upper cover, and the motor is installed to the upper end of frame, and the output shaft of motor has first axle through the coupling joint, and the lower extreme of first axle has the second axle through the coupling joint, and the lower extreme of second axle has the third axle through the coupling joint, and the lower extreme of third axle has the fourth axle through the coupling joint, and the lower extreme of fourth axle has the fifth axle through the coupling joint.
The grinding mechanism comprises a mounting ring arranged at the upper end of the outer tank, the upper end of the mounting ring is provided with a grinding body, the upper end of the grinding body is provided with an upper conical ring groove, the diameter of the upper end of the upper conical ring groove is larger than that of the lower end, and the structural design is mainly used for facilitating the downward movement of powder materials in the upper conical ring groove so as to facilitate the grinding operation of the powder materials. The lower end of the upper conical ring groove is provided with a circular groove, the inner wall of the circular groove is provided with a plurality of fixed grinding teeth, the lower end of the circular groove is provided with a lower conical ring groove, the diameter of the lower end of the lower conical ring groove is smaller than that of the upper end of the lower conical ring groove, and the structure not only improves the times of grinding the powder during grinding, but also realizes the full grinding of materials. The lower extreme intercommunication of lower cone ring groove has the unloading hole, be equipped with a plurality of lower grinding teeth on the inner wall of lower cone ring groove, the upper cover plate is installed to the upper end of grinding body, the second shaft is the integral key shaft column structure, the cover is equipped with the spline housing on the second shaft, the installation end ring is installed to the upper end of spline housing, install the cone shell on the installation end ring, the diameter of cone shell upper end is less than the diameter of its lower extreme on going up, the cone shell is located the cone ring inslot, the periphery of going up the cone shell is equipped with a plurality of dispersion strips, the dispersion strip is helical structure, the setting of dispersion strip is mainly in order to make the material disperse everywhere uniformly, and avoid the material to form in local position and pile up, and influence grinding and the unloading process of powder material. The lower extreme of going up the cone shell is equipped with the inner ring, and the inner ring is located the circular groove, and the periphery of inner ring is equipped with a plurality of movable grinding teeth, is crisscross setting between movable grinding teeth and the fixed grinding teeth, through the movable grinding teeth and the fixed grinding teeth of crisscross setting, can abundant grind, and it is when grinding, not only accessible terminal surface between them forms the shearing to the powder material to make the material broken, secondly when the terminal surface between the material entering two, through the mutual extrusion of two terminal surfaces, thereby further reach kibbling purpose. The lower extreme of inner ring is equipped with down the cone shell, and the lower extreme diameter of lower cone shell is less than the diameter of its upper end, and down the cone shell is located down the cone ring inslot, is equipped with a plurality of movable grinding teeth on the periphery of lower cone shell, is crisscross setting between movable grinding teeth and the lower grinding teeth, can grind powder material through setting up of both further.
The stirring mechanism comprises a bracket arranged at the lower end of the inner part of the inner tank, a middle column is arranged on the bracket, a plurality of ring grooves are formed in the middle column, the lower end of the fifth shaft penetrates through the middle column, and the middle column plays a role in rotation constraint on the fifth shaft so as to prevent the fifth shaft from swinging during rotation. The periphery of center pillar is circumference array ground and is equipped with four vertical bars, the upper and lower both ends of vertical bar are equipped with the swivel becket respectively, the swivel becket cover that is located the lower extreme is located the center pillar, the swivel becket that is located the upper end is equipped with the adapter sleeve, the adapter sleeve is located on the fifth axle, be equipped with a plurality of rotation cover on the outer wall of vertical bar, the rotation cover rotation is equipped with the axis of rotation, the inboard end of axis of rotation is equipped with the deflector, the other end of deflector is equipped with the bull stick, every annular corresponds four rotation cover, the bull stick wears in the annular, the outside end of axis of rotation is equipped with the stirring board, the annular includes down the annular, the both ends intercommunication of lower annular has the inclined annular, the other end intercommunication of inclined annular has the upper annular, the lower annular is located the below of upper annular. Above-mentioned structure and the structural design of annular, when stirring through stirring the board, not only can make stirring board rotate round the fifth axle, in addition because the bull stick is at the annular internal motion, consequently will make stirring board rotate to through the rotation of self has strengthened the interaction of different degree of depth department materials, and then has improved reaction efficiency.
Further, a plurality of heat conducting fins are arranged on the periphery of the inner tank, and the heating area of the inner tank is enlarged, so that the reaction temperature in the inner tank is conveniently ensured through heat conducting oil.
Further, it is known from the above description that the main grinding member has a hollow structure inside, and in order to ensure structural stability and deformation resistance of the grinding member, a sleeve is sleeved on the spline housing, the upper end of the sleeve is provided with a plurality of upper diagonal rods, the other end of the upper diagonal rods is arranged on the inner wall of the upper conical shell, the lower end of the sleeve is provided with a plurality of lower diagonal rods, the other end of the lower diagonal rods is arranged on the inner wall of the lower conical shell, and the connection effect can be enhanced through the arrangement of the upper diagonal rods and the lower diagonal rods. And the sleeve may be provided in a spline configuration for ensuring rotational stability, and the exterior of the spline housing is provided in a spline configuration as well, as appropriate.
Further, the movable grinding teeth and the fixed grinding teeth are of frustum structures, the roots of the movable grinding teeth and the fixed grinding teeth are large ends, the design structure can prevent materials from accumulating between the movable grinding teeth and the fixed grinding teeth, and the ground materials fall conveniently, and meanwhile the firmness of the movable grinding teeth and the fixed grinding teeth after welding is improved. The movable grinding teeth and the lower grinding teeth are in a semicircular structure, and the design structure is convenient for discharging.
Further, the stirring plate is of a T-shaped structure, the outer wall of the stirring plate is of an arc-shaped structure, and the stirring capacity of the stirring plate to peripheral materials can be improved due to the design of the T-shaped structure, and meanwhile, the vertical stirring capacity to the peripheral materials is also enhanced.
Further, the upper end of the grinding mechanism is provided with a grinding mechanism, the grinding mechanism comprises a transmission part and a grinding part, and the transmission part transmits power provided by the motor to the grinding mechanism, so that the grinding operation of materials is performed through the grinding mechanism.
Further, the drive unit includes installing the riser on the upper cover plate, the feed inlet has been seted up on the upper cover plate, the feed inlet is used for the input of powder material, a pair of end seat is installed to the upper end of installation riser, first axle wears to locate on the end seat, be equipped with the worm between the end seat, the worm is located on the first axle, the meshing has the worm wheel on the worm wheel, coaxial transmission spline housing that is equipped with on the worm wheel, the activity is equipped with the integral key shaft in the transmission spline housing, the outside end of integral key shaft is equipped with the rotating head, the cover is equipped with the lantern ring on the rotating head, install the vertical plate on the lantern ring, the installation piece is installed to the lower extreme of vertical plate, the fly leaf is installed to the lower extreme of installation piece, the fly leaf is the fly leaf, be concave structure to be equipped with a pair of guide bar on the fly leaf, the slant hole has been seted up on the fly leaf, there is the contained angle between the length direction of slant hole and the vertical direction, the both ends of slant hole communicate respectively have end vertical hole, the both ends of transmission spline housing rotate respectively and are equipped with the rotating the seat, be located between the rotating seat, the lower extreme installation seat of rotating the seat is equipped with a pair of curb plate, the guide bar wears in the curb plate, install the vertical and be in the vertical setting, the output end at the time of the vertical setting is the screw is equipped with the screw, the tip when moving the motor is moved, the effect on the leading screw, the leading screw can be realized through the screw, and the effect of the motion can be improved and can move the end, and the end is moved by the end is by the motor.
Further, smash the part including installing the wallboard on the upper cover plate, the smashing seat is installed to the upper end of installing the wallboard, the other end of smashing the seat is equipped with circular dustcoat, the circumference of circular dustcoat is inclined upwards to extend there is the pipe chute, the upper end of pipe chute is equipped with the pan feeding pipe, the upper end of pan feeding pipe extends in the upper cover, the both ends coaxial end dome that is equipped with of circular dustcoat, spacing annular has been seted up on the inner wall of end dome, be equipped with eccentric hole on the end dome eccentrically, circular dustcoat's week side intercommunication has the connecting pipe, the connecting pipe is located the homonymy with the pipe chute, the lower extreme of connecting pipe is installed the lower pipe, the lower pipe intercommunication is in the feed inlet, circular dustcoat is equipped with the arc piece with the junction of connecting pipe, a plurality of sieve meshes have been seted up on the arc piece, the arc piece wears to end dome, the arc piece is installed on end dome through the screw, the rotation is equipped with the inner shaft in the eccentric hole, spline groove has been seted up to the one end of rotation, in the flower shaft inserts locates in, coaxial crushing inner column has been equipped with on the inner column, the both ends of crushing column are equipped with three convex part respectively in circumference array, rotate between every pair and are equipped with the other end of smashing plate of plate in the boss of the structure, wear the inner column of annular groove is worn out. Circular cover, arc piece and rotation setting's crushing board, it has constituted crushing unit jointly, when crushing board rotates around its axial along with smashing the inner column, will make the clearance between crushing board and the circular dustcoat inner wall periodically increase or reduce, will extrude the powder material through crushing board and circular dustcoat inner wall when reducing to crush it, and when the clearance increases, make things convenient for the replenishment of material, the sieve mesh on arc piece and the while is convenient to sieve the powder material.
Further, the lower extreme of grinding mechanism is equipped with equipartition mechanism, and equipartition mechanism is including installing in the equipartition dish of grinding body lower extreme, and equipartition dish upper end opening ground shaping has the equipartition circular slot, has seted up a plurality of equipartition eyes on the lower bottom of equipartition circular slot, and the equipartition circular slot is located under the unloading hole, and the lower extreme of third axle is equipped with the equipartition board that is vortex form structure. Through the equipartition board that rotates the setting, when its rotation, especially to the powder material that discharges from the unloading hole always gathers in the middle part position of equipartition circular slot, consequently will lead to the excessive accumulation of material on the unloading hole projection to influence subsequent reaction.
Further, the upper end of rabbling mechanism is equipped with the mechanism of throwing that looses, and the mechanism of throwing is including installing in the inside mounting bracket of inner tank, and the fifth axle wears to locate the mounting bracket, and the barrel casing is installed to the upper end of mounting bracket, and the upper end of barrel casing is equipped with the elasticity cover, and the setting of elasticity cover can avoid the powder material to get into in the barrel casing. The upper end of the elastic cover is provided with a scattered throwing disc, a plurality of scattered throwing holes are formed in the lower bottom of the scattered throwing disc, a scattered throwing spline housing is coaxially arranged on the scattered throwing disc, the upper end of the fourth shaft is of a spline shaft-shaped structure, the scattered throwing spline housing is sleeved on the upper end of the fourth shaft, an annular piece is installed on the lower bottom of the scattered throwing disc, the section of the annular piece is of a T-shaped structure, a sleeve piece is sleeved on the annular piece, a vertical guide piece is installed at the lower end of the sleeve piece, a guide head is installed at the upper end of the interior of the cylindrical cover, the inner side end of the guide head is movably arranged on the vertical guide piece, an action wheel is rotationally arranged on the inner wall of the vertical guide piece, an action conical surface is formed at the inner side end of the action wheel, a scattered rotating ring is coaxially arranged at the lower end of the fourth shaft, a rotating lower seat is installed on the lower bottom of the cylindrical cover, the upper end of the scattered throwing ring is obliquely provided with an oblique end surface, a conical ring surface is formed on the oblique end surface, and the action conical surface is tangent to the conical ring surface. Through the setting of throwing the swivel, it can make whole throwing the dish through the rotation shake from top to bottom, and this kind of shake will make the material put into solution evenly to the reaction efficiency of material has been improved. And the bulk throwing disc rotates in a rotating way during the material throwing, so that the powder material positioned on the bulk throwing disc can be evenly paved on the bulk throwing disc during the rotation.
The technical scheme has the advantages that:
According to the invention, the granularity of the powder material is reduced in a crushing and grinding mode, so that the reaction efficiency of the powder material can be obviously improved when the material is added, and the quality of the water reducer is improved to a certain extent. Secondly, the powder materials fully participate in the reaction by means of uniform dispersion and gradual feeding. Finally, through a three-dimensional stirring mode, the interactive reaction capability of materials at different depths is improved.
Drawings
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings.
Fig. 1 shows a perspective structural view of a reaction kettle for preparing a water reducer.
Fig. 2 shows a cross-sectional structural view of a reaction vessel for preparing a water reducing agent.
Fig. 3 shows a perspective view of the tank portion.
Fig. 4 is a schematic view showing a polishing body in the polishing mechanism, wherein fig. (a) is a perspective view of the polishing body, and fig. (b) is a cross-sectional view of the polishing body.
Fig. 5 shows a cross-sectional view of the grinding mechanism.
Fig. 6 shows a perspective view of the pulverizing mechanism.
Fig. 7 shows a perspective view of the transmission member of the pulverizing mechanism.
Fig. 8 is a perspective view showing a pulverizing part of the pulverizing mechanism.
Fig. 9 is a view showing an internal configuration of a pulverizing part in the pulverizing mechanism.
Fig. 10 shows an external configuration view of a pulverizing part in the pulverizing mechanism.
Fig. 11 shows a perspective view of the pulverizing mechanism, the grinding mechanism, the uniform distribution mechanism, the dispersing mechanism, and the stirring mechanism.
Fig. 12 shows a perspective view of the scatter throw mechanism.
Fig. 13 shows a perspective view of the inside of the dispensing mechanism.
Fig. 14 shows a perspective view of the stirring mechanism.
Fig. 15 is a perspective view showing an upper part of the stirring mechanism.
Fig. 16 is a perspective view showing a lower part of the stirring mechanism.
Reference numerals illustrate:
Tank 1, grinding mechanism 2, grinding mechanism 3, uniform mechanism 4, dispersing mechanism 5, stirring mechanism 6, outer tank 100, liquid inlet pipe 101, liquid outlet pipe 102, inner tank 103, heat conduction fin 104, liquid outlet pipe 105, liquid inlet head 106, upper cover 107, frame 108, motor 109, first shaft 110, second shaft 111, third shaft 112, fourth shaft 113, fifth shaft 114, mounting ring 200, grinding body 201, lower cone ring groove 202, circular groove 203, upper cone ring groove 204, lower grinding teeth 205, fixed grinding teeth 206, inner ring 208, movable grinding teeth 209, upper cone shell 210, lower cone shell 211, movable grinding teeth 212, spline housing 213, sleeve 214, mounting end ring 215, upper diagonal rod 216, lower diagonal rod 217, upper cover plate 218, lower feed hole 219, feed inlet 220, dispersing bar 221, mounting plate 300, end seat 301, worm 302, spline shaft 304, rotating seat 305, mounting seat 306, side plate 307, guide bar 308, movable plate 309, diagonal hole 310, end vertical hole 311, action bar 312, push plate 313, lead screw 314, mounting block 315, vertical plate 316, collar 317, rotating head 318, lower tube 319, mounting wall 320, pulverizing seat 321, circular outer cover 322, inclined tube 323, feed tube 324, connecting tube 325, end dome 326, limit ring groove 327, eccentric hole 328, rotating inner shaft 329, spline groove 330, pulverizing inner column 331, boss 332, pulverizing plate 333, inner piercing column 334, arc sheet 335, equipartition disk 40, equipartition circular groove 41, equipartition plate 42, mounting frame 500, drum cover 501, scatter disk 502, scatter hole 503, ring piece 504, sleeve 505, vertical guide 506, guide head 507, action wheel 508, action cone 509, scatter rotation ring 510, rotating lower seat 511, inclined end face 512, conical ring 513, bracket 600, center column 601, lower ring groove 602, inclined ring groove 603, upper ring groove 604, connecting sleeve 605, vertical bar 606, rotation ring 607, rotation ring 608, a rotating shaft 609, a deflection plate 610, a rotating rod 611 and an agitating plate 612.
Detailed Description
As shown in fig. 1 and 2, a reaction kettle for preparing a water reducer comprises a tank body 1, wherein a grinding mechanism 2 is arranged at the upper end of the tank body 1, a stirring mechanism 6 is arranged at the lower end of the grinding mechanism 2, a crushing mechanism 3 is arranged at the upper end of the grinding mechanism 2, the crushing mechanism 3 comprises a transmission part and a crushing part, a uniform distribution mechanism 4 is arranged at the lower end of the grinding mechanism 2, and a scattering mechanism 5 is arranged at the upper end of the stirring mechanism 6.
As shown in fig. 1 to 3, the tank body 1 includes an outer tank 100, an inner tank 103 is disposed inside the outer tank 100, a plurality of heat conduction fins 104 are disposed on the periphery of the inner tank 103, a cavity exists between the outer tank 100 and the inner tank 103, heat conduction oil is filled in the cavity, an upper end of the outer tank 100 is communicated with a liquid inlet pipe 101, a lower end of the outer tank 100 is communicated with a liquid outlet pipe 102, a lower end of the inner tank 103 is communicated with a liquid discharge pipe 105, the liquid discharge pipe 105 penetrates through a lower end of the outer tank 100, an upper end of the inner tank 103 is communicated with a liquid inlet head 106, the liquid inlet head 106 extends out of the outer tank 100, an upper cover 107 is mounted at an upper end of the outer tank 100, a frame 108 is mounted at an upper end of the upper cover 107, a motor 109 is mounted at an upper end of the frame 108, an output shaft of the motor 109 is connected with a first shaft 110 through a coupling, a lower end of the first shaft 110 is connected with a second shaft 111 through the coupling, a lower end of the second shaft 111 is connected with a third shaft 112 through the coupling, a lower end of the third shaft 112 is connected with a fourth shaft 113 through the coupling, and a lower end of the fourth shaft 113 is connected with a fifth shaft 114 through the coupling 114.
As shown in fig. 4 and 5, the grinding mechanism 2 comprises a mounting ring 200 mounted at the upper end of the outer tank 100, a grinding body 201 is arranged at the upper end of the mounting ring 200, an upper conical ring groove 204 is arranged at the upper end of the grinding body 201, the diameter of the upper end of the upper conical ring groove 204 is larger than that of the lower end, a round groove 203 is arranged at the lower end of the upper conical ring groove 204, a plurality of fixed grinding teeth 206 are arranged on the inner wall of the round groove 203, a lower conical ring groove 202 is formed at the lower end of the round groove 203, the diameter of the lower end of the lower conical ring groove 202 is smaller than that of the upper end of the lower conical ring groove 202, a blanking hole 219 is communicated at the lower end of the lower conical ring groove 202, a plurality of lower grinding teeth 205 are arranged on the inner wall of the lower conical ring groove 202, an upper cover plate 218 is arranged at the upper end of the grinding body 201, the second shaft 111 is of a spline shaft-shaped structure, a spline sleeve 213 is sleeved on the second shaft 111, a mounting end ring 215 is arranged at the upper end of the spline sleeve 213, an upper conical shell 210 is arranged on the mounting end ring 215, the diameter of the upper end of the upper cone shell 210 is smaller than the diameter of the lower end of the upper cone shell, the upper cone shell 210 is positioned in the upper cone ring groove 204, a plurality of dispersing strips 221 are arranged on the periphery of the upper cone shell 210, the dispersing strips 221 are in a spiral structure, an inner ring 208 is arranged on the periphery of the upper cone shell 210, the inner ring 208 is positioned in the circular groove 203, a plurality of movable grinding teeth 209 are arranged on the periphery of the inner ring 208, the movable grinding teeth 209 and the fixed grinding teeth 206 are arranged in a staggered mode, the movable grinding teeth 209 and the fixed grinding teeth 206 are in a frustum structure, the root parts of the movable grinding teeth 209 and the fixed grinding teeth 206 are large ends, a lower cone shell 211 is arranged on the lower end of the inner ring 208, the diameter of the lower end of the lower cone shell 211 is smaller than the diameter of the upper end of the lower cone shell, the lower cone shell 211 is positioned in the lower cone ring groove 202, a plurality of movable grinding teeth 212 are arranged on the periphery of the lower cone shell 211, the movable grinding teeth 212 are arranged in a staggered mode between the movable grinding teeth 212 and the lower grinding teeth 205, and the movable grinding teeth 212 and the lower grinding teeth 205 are in a semicircular structure. In addition, the spline housing 213 is sleeved with a sleeve 214, the upper end of the sleeve 214 is provided with a plurality of upper inclined rods 216, the other end of the upper inclined rods 216 is arranged on the inner wall of the upper conical shell 210, the lower end of the sleeve 214 is provided with a plurality of lower inclined rods 217, and the other end of the lower inclined rods 217 is arranged on the inner wall of the lower conical shell 211.
As shown in fig. 6 and 7, the transmission component comprises a mounting vertical plate 300 mounted on an upper cover plate 218, a feed inlet 220 is formed on the upper cover plate 218, a pair of end seats 301 are mounted at the upper end of the mounting vertical plate 300, a first shaft 110 is arranged on the end seats 301 in a penetrating manner, a worm 302 is arranged between the end seats 301, the worm 302 is arranged on the first shaft 110, a worm wheel 303 is meshed with the worm 302, a transmission spline housing is coaxially arranged on the worm wheel 303, a spline shaft 304 is movably arranged in the transmission spline housing, a rotating head 318 is arranged at the outer side end of the spline shaft 304, a lantern ring 317 is sleeved on the rotating head 318, a vertical plate 316 is mounted on the lantern ring 317, a mounting block 315 is mounted at the lower end of the vertical plate 316, a movable plate 309 is mounted at the lower end of the mounting block 315, the movable plate 309 is concave structure, be equipped with a pair of guide bar 308 on the movable plate 309, the slant hole 310 has been seted up on the movable plate 309, there is the contained angle between slant hole 310's the length direction and the vertical direction, the both ends of slant hole 310 communicate respectively has end vertical hole 311, the both ends of transmission spline housing rotate respectively and are equipped with rotation seat 305, worm wheel 303 is located between the rotation seat 305, install mount pad 306 in the lower extreme of rotation seat 305, be equipped with a pair of curb plate 307 on the mount pad 306, the guide bar 308 wears in curb plate 307, install the lead screw 314 that is vertical setting on the mount pad 306, install push pedal 313 on the output of lead screw 314, the other end of push pedal 313 is equipped with action bars 312, action bars 312 are at end vertical hole 311 and slant hole 310 internal motion.
As shown in fig. 8 to 10, the pulverizing unit comprises a mounting wall plate 320 mounted on an upper cover plate 218, a pulverizing seat 321 mounted on the upper end of the mounting wall plate 320, a circular outer cover 322 disposed at the other end of the pulverizing seat 321, a diagonal pipe 323 extending obliquely upward from the circumference of the circular outer cover 322, a feeding pipe 324 disposed at the upper end of the diagonal pipe 323, the upper end of the feeding pipe 324 extending from the upper cover 107, end caps 326 coaxially disposed at both ends of the circular outer cover 322, a limit ring groove 327 disposed on the inner wall of the end caps 326, eccentric holes 328 disposed on the end caps 326, a connecting pipe 325 connected to the circumference of the circular outer cover 322 and disposed on the same side as the diagonal pipe 323, a lower pipe 319 mounted at the lower end of the connecting pipe 325, the lower pipe 319 communicates in feed inlet 220, circular dustcoat 322 and connecting pipe 325's intercommunication department is equipped with arc piece 335, a plurality of sieve meshes have been seted up on the arc piece 335, arc piece 335 wears in end dome 326, arc piece 335 passes through the screw mounting on end dome 326, the internal rotation of eccentric hole 328 is equipped with and rotates interior axle 329, spline groove 330 has been seted up to the one end of interior axle 329 of rotation, spline 304 inserts in locating spline groove 330, it smashes interior post 331 to be coaxial being equipped with on the interior axle 329 of rotation, smash the both ends of interior post 331 of smashing and be equipped with three convex part 332 in circular array respectively, rotate between every pair of convex part 332 and be equipped with the crushing board 333 that is the arc structure, the other end both sides of crushing board 333 are equipped with interior through post 334, interior through post 334 wears to locate in the spacing annular 327.
As shown in fig. 4, the uniform distribution mechanism 4 includes a uniform distribution tray 40 mounted at the lower end of the grinding body 201, a uniform distribution circular groove 41 is formed at the upper end of the uniform distribution tray 40 in an opening manner, a plurality of uniform distribution holes are formed on the lower bottom of the uniform distribution circular groove 41, the uniform distribution circular groove 41 is located under the blanking hole 219, and a uniform distribution plate 42 in a vortex structure is arranged at the lower end of the third shaft 112.
As shown in fig. 11 to 13, the dispersing mechanism 5 includes a mounting frame 500 mounted inside the inner tank 103, the fifth shaft 114 is disposed through the mounting frame 500, a cylindrical cover 501 is mounted at an upper end of the mounting frame 500, an elastic cover is disposed at an upper end of the cylindrical cover 501, a dispersing disc 502 is disposed at an upper end of the elastic cover, a plurality of dispersing holes 503 are disposed at a lower bottom of the dispersing disc 502, a dispersing spline housing is coaxially disposed on the dispersing disc 502, an upper end of the fourth shaft 113 is in a spline shaft structure, the dispersing spline housing is disposed at an upper end of the fourth shaft 113, an annular member 504 is mounted at a lower bottom of the dispersing disc 502, a T-shaped structure is formed on a cross section of the annular member 504, a sleeve 505 is disposed at an upper end of the annular member 504, a vertical guide 506 is mounted at a lower end of the sleeve 505, a guide head 507 is mounted at an upper end of an inner portion of the cylindrical cover 501, an inner side end of the guide head 507 is movably disposed on the vertical guide 506, an inner wall of the vertical guide 506 is rotatably provided with an action wheel 508, an action conical surface 509 is formed at an inner end of the dispersing disc 502, a lower end of the fourth shaft 113 is coaxially provided with a dispersing annular ring 510, an upper end of the dispersing ring 510 is rotatably disposed at a lower end of the dispersing ring 510 is rotatably provided with an annular ring 510, an upper end of the dispersing ring 511 is rotatably mounted at an upper end of the annular ring 511, an inclined annular ring surface is rotatably provided with an upper end of the inclined annular ring 511, and a lower end of the upper end of the rotary ring 511 is provided with an inclined annular ring 512 is rotatably mounted at an inclined upper end surface 512.
As shown in fig. 14 to 16, the stirring mechanism 6 includes a bracket 600 installed at the lower end inside the inner tank 103, a middle column 601 is installed on the bracket 600, a plurality of ring grooves are formed in the middle column 601, the lower end of the fifth shaft 114 penetrates into the middle column 601, four vertical bars 606 are circumferentially arranged on the periphery of the middle column 601 in an array manner, rotating rings 607 are respectively arranged at the upper end and the lower end of the vertical bars 606, the rotating rings 607 at the lower end are sleeved on the middle column 601, a connecting sleeve 605 is arranged at the rotating ring 607 at the upper end, the connecting sleeve 605 is arranged on the fifth shaft 114, a plurality of rotating sleeves 608 are arranged on the outer wall of the vertical bars 606, a rotating shaft 609 is rotationally arranged in the rotating sleeve 608, a deflection plate 610 is arranged at the inner end of the rotating shaft 609, a rotating rod 611 is arranged at the other end of the deflection plate 610, each ring groove corresponds to the four rotating sleeves 608, the rotating rod 611 penetrates into the ring grooves, stirring plates 612 are arranged at the outer end of the rotating shaft 609, the stirring plates 612 are in a T-shaped structure, and the outer wall of the stirring plates 612 are in a circular arc structure. The ring groove comprises a lower ring groove 602, two ends of the lower ring groove 602 are communicated with an inclined ring groove 603, the other end of the inclined ring groove 603 is communicated with an upper ring groove 604, and the lower ring groove 602 is positioned below the upper ring groove 604.
In the embodiment, when the reaction of the water reducer is carried out, the following steps are adopted for operation:
In step 1, the operator injects a solution required for the reaction into the inner tank 103 through the liquid inlet head 106.
And 2, starting a circulation heating system, heating the heat conduction oil, and continuously circulating the heated heat conduction oil through the liquid inlet pipe 101 and the liquid outlet pipe 102 until the solution in the inner tank 103 reaches the specified temperature.
In step 3, a sufficient amount of powder material is filled in a charging hopper arranged at the upper end of the feeding pipe 324, and then the powder material enters the circular outer cover 322 through the feeding pipe 324 and the inclined pipe 323.
Step 4, the motor 109 is started to rotate the first shaft 110, etc., the rotation of the first shaft 110 will drive the worm 302 to rotate, the rotation of the worm 302 will drive the worm wheel 303 to rotate, the rotation of the worm wheel 303 will drive the spline shaft 304 to rotate, if the spline shaft 304 is inserted into the spline groove 330 at this time, the rotation of the rotating inner shaft 329 will drive the crushing plate 333 to move, the gap between the outer wall of the crushing plate 333 and the inner wall of the circular outer cover 322 will change when the gap is moving, and when the gap is reduced, the crushing of the powder material is performed by the extrusion of the two, when the gap is increased, the entering of the powder material is facilitated, and the operation is performed until the powder material is crushed.
After the material is crushed, the screw rod 314 is started, so that the screw rod 314 drives the action rod 312 to move, and when the action rod 312 moves, the action rod 312 acts on the inclined hole 310, so that the movable plate 309 moves outwards, the spline shaft 304 is extracted from the spline groove 330 by the outwards movement of the movable plate 309, and at the moment, the crushing part is in a state of stopping running when the first shaft 110 rotates.
The crushed and sieved material enters the upper conical ring groove 204 through the lower pipe 319 and is dispersed everywhere through the rotating dispersion bar 221, the dispersed powder material enters between the inner ring 208 and the circular groove 203, the powder material is ground again through the interaction of the fixed grinding teeth 206 and the movable grinding teeth 209, the ground material enters the lower conical shell 211 and the lower conical ring groove 202, the movable grinding teeth 212 and the lower grinding teeth 205 grind the powder material sufficiently, the ground material enters the uniform circular groove 41 through the blanking holes 219, and the powder material moves downwards to the dispersing disc 502 through the uniform distribution holes through the uniform distribution plate 42.
When the powder material enters the loose-throw tray 502, the loose-throw tray 502 is in a rotating state, and in the rotating process, the loose-throw rotary ring 510 rotates along with the rotation, and when the loose-throw rotary ring 510 rotates, the upper end of the loose-throw rotary ring is the inclined end face 512 which is obliquely arranged, so that the vertical guide 506 drives the loose-throw tray 502 to move up and down, and the material is thrown into the solution through the loose-throw holes 503 in the up and down movement.
While the powder material entering the solution is mixed and reacted under the stirring plate 612, the vertical bar 606 rotates around the center pillar 601, and the inner side end of the rotating bar 611 moves in the lower ring groove 602, the inclined ring groove 603 and the upper ring groove 604 when the vertical bar 606 rotates, and the stirring plate 612 rotates by a small angle due to the height difference between the lower ring groove 602 and the upper ring groove 604, and the interaction of the materials at different depths is improved by the rotation.
In step 5, after the reaction is completed, the material is discharged through the discharge pipe 105.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the invention, and it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit and scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.

Claims (7)

1. The reaction kettle for preparing the water reducer comprises a kettle body (1), and comprises an outer kettle (100) and an inner kettle (103) arranged in the outer kettle (100), wherein a cavity is formed between the outer kettle (100) and the inner kettle (103), and the reaction kettle is characterized in that a grinding mechanism (2) is arranged at the upper end of the kettle body (1), and a stirring mechanism (6) is arranged at the lower end of the grinding mechanism (2);
an upper cover (107) is arranged at the upper end of the outer tank (100), a motor (109) is arranged on the upper cover (107), an output shaft of the motor is connected with a first shaft (110) through a coupler, the lower end of the first shaft (110) is connected with a second shaft (111) through a coupler, the lower end of the second shaft (111) is connected with a third shaft (112) through a coupler, the lower end of the third shaft (112) is connected with a fourth shaft (113) through a coupler, and the lower end of the fourth shaft (113) is connected with a fifth shaft (114) through a coupler;
The grinding mechanism (2) comprises a mounting ring (200) arranged at the upper end of the outer tank (100), the upper end of the mounting ring (200) is provided with a grinding body (201), the upper end of the grinding body (201) is provided with an upper conical ring groove (204), the diameter of the upper end of the upper conical ring groove (204) is larger than that of the lower end, the lower end of the upper conical ring groove (204) is provided with a circular groove (203), the inner wall of the circular groove (203) is provided with a plurality of fixed grinding teeth (206), the lower end of the circular groove (203) is provided with a lower conical ring groove (202), the diameter of the lower end of the lower conical ring groove (202) is smaller than that of the upper end of the circular groove, the lower end of the lower conical ring groove (202) is communicated with a blanking hole (219), the inner wall of the lower conical ring groove (202) is provided with a plurality of lower grinding teeth (205), the second shaft (111) is of a spline shaft-shaped structure, a spline sleeve (213) is sleeved on the upper end of the upper conical ring groove, the upper end of the upper conical ring groove (204) is provided with a mounting end ring (215), the upper conical shell (210) is arranged on the lower end of the mounting ring (215), the upper conical shell (210), the diameter of the upper conical shell (210) is smaller than that the diameter of the lower end of the upper conical shell (208) is provided with a plurality of inner conical shell (208), the upper conical shell (208) and the upper conical shell (208) is provided with a plurality of conical shell (inner ring (208), the movable grinding teeth (209) and the fixed grinding teeth (206) are arranged in a staggered manner, a lower conical shell (211) is arranged at the lower end of the inner ring (208), the diameter of the lower end of the lower conical shell (211) is smaller than that of the upper end of the lower conical shell, the lower conical shell (211) is positioned in the lower conical ring groove (202), a plurality of movable grinding teeth (212) are arranged at the periphery of the lower conical shell, and the movable grinding teeth (212) and the lower grinding teeth (205) are arranged in a staggered manner;
The upper end of the grinding mechanism (2) is provided with a grinding mechanism (3), and the grinding mechanism (3) comprises a transmission part and a grinding part;
The upper end of the grinding body (201) is provided with an upper cover plate (218), the transmission part comprises a mounting vertical plate (300) which is arranged on the upper cover plate (218), a feed inlet (220) is formed in the upper cover plate (218), a pair of end seats (301) are arranged at the upper end of the mounting vertical plate (300), a first shaft (110) is arranged on the end seats (301) in a penetrating mode, a worm (302) is arranged between the end seats (301), the worm (302) is arranged on the first shaft (110), a worm wheel (303) is meshed with the worm (302), a transmission spline sleeve is coaxially arranged on the worm wheel (303), a spline shaft (304) is movably arranged in the transmission spline sleeve, a rotating head (318) is arranged at the outer side end of the spline shaft (304), a lantern ring (317) is sleeved on the rotating head (318), a vertical plate (316) is arranged on the lantern ring (317), a movable plate (309) with a concave structure is arranged at the lower end of the vertical plate (316), a pair of guide rods (308) are arranged on the movable plate (309), oblique holes (310) are formed in the movable plate (309), the length directions of the oblique holes (310) are meshed with the worm wheel (304), two ends of the spline seats (305) are respectively communicated with each other, and the two ends of the spline holes (305) are respectively rotated, the lower end of the rotating seat (305) is provided with a mounting seat (306), the mounting seat (306) is provided with a pair of side plates (307), a guide rod (308) penetrates through the side plates (307), the mounting seat (306) is provided with a lead screw (314) which is vertically arranged, the output end of the lead screw (314) is provided with a push plate (313), the other end of the push plate (313) is provided with an action rod (312), and the action rod (312) moves in an end vertical hole (311) and an inclined hole (310);
The crushing component comprises a mounting wallboard (320) mounted on an upper cover plate (218), a crushing seat (321) is mounted at the upper end of the mounting wallboard (320), a circular outer cover (322) is arranged at the other end of the crushing seat (321), a chute (323) is arranged at the periphery of the circular outer cover (322) in a slant upwards extending mode, a feeding pipe (324) is arranged at the upper end of the chute (323), the upper end of the feeding pipe (324) extends out of the upper cover (107), end round covers (326) are coaxially arranged at two ends of the circular outer cover (322), limiting ring grooves (327) are formed in the inner wall of the end round covers (326), eccentric holes (328) are eccentrically formed in the end round covers (326), connecting pipes (325) are communicated with the periphery of the circular outer cover (322), the connecting pipes (325) are located on the same side, lower pipes (319) are mounted at the lower ends of the connecting pipes (325), the lower pipes (319) are communicated with a feeding inlet (220), arc-shaped pieces (335) are arranged at the communicating positions of the circular outer cover (322) and the connecting pipes (325), a plurality of arc-shaped pieces (sieve holes) are formed in the arc-shaped pieces, the arc-shaped pieces (335) penetrate through the end round covers (326) and are arranged at the inner shafts (329) in the inner shafts (329), the inner shafts (330) are rotatably arranged at one ends of the inner shafts (328), the inner rotating shaft (329) is coaxially provided with a crushing inner column (331), two ends of the crushing inner column (331) are respectively provided with three convex parts (332) in a circumferential array, a crushing plate (333) in an arc-shaped structure is rotatably arranged between each pair of convex parts (332), two sides of the other end of the crushing plate (333) are provided with inner penetrating columns (334), and the inner penetrating columns (334) are penetrated in the limiting ring grooves (327);
The stirring mechanism (6) comprises a middle column (601) arranged at the lower end of the inner part of the inner tank (103), a plurality of ring grooves are formed in the middle column (601), the lower end of a fifth shaft (114) penetrates through the middle column (601), four vertical bars (606) are arranged on the periphery of the middle column (601) in a circumferential array mode, rotating rings (607) are respectively arranged at the upper end and the lower end of each vertical bar (606), the rotating rings (607) at the lower end are sleeved on the middle column (601), connecting sleeves (605) are arranged at the rotating rings (607) at the upper end, the connecting sleeves (605) are arranged on the fifth shaft (114), a plurality of rotating sleeves (608) are arranged on the outer walls of the vertical bars (606), rotating shafts (609) are arranged in a rotating mode, deflection plates (610) are arranged at the inner ends of the rotating shafts (609), rotating rods (611) are arranged at the other ends of the deflection plates (610), each ring groove corresponds to the four rotating sleeves (608), the rotating rods (611) penetrate through the ring grooves, and stirring plates (612) are arranged at the outer ends of the rotating shafts (609);
The annular groove comprises a lower annular groove (602), two ends of the lower annular groove are communicated with an inclined annular groove (603), the other end of the inclined annular groove (603) is communicated with an upper annular groove (604), and the lower annular groove (602) is positioned below the upper annular groove (604).
2. The reaction kettle for preparing the water reducer according to claim 1, wherein a plurality of heat conducting fins (104) are arranged on the periphery of the inner tank (103).
3. The reaction kettle for preparing the water reducer according to claim 1, wherein a sleeve (214) is sleeved on the spline housing (213), a plurality of upper inclined rods (216) are arranged at the upper end of the sleeve (214), the other ends of the upper inclined rods (216) are arranged on the inner wall of the upper conical shell (210), a plurality of lower inclined rods (217) are arranged at the lower end of the sleeve (214), and the other ends of the lower inclined rods (217) are arranged on the inner wall of the lower conical shell (211).
4. The reaction kettle for preparing the water reducer according to claim 1, wherein the movable grinding teeth (209) and the fixed grinding teeth (206) are in a frustum structure, and the roots of the movable grinding teeth (209) and the fixed grinding teeth (206) are large ends;
the movable grinding teeth (212) and the lower grinding teeth (205) are in a semicircular structure.
5. The reaction kettle for preparing the water reducer according to claim 1, wherein the stirring plate (612) has a T-shaped structure, and the outer wall of the stirring plate (612) has an arc-shaped structure.
6. The reaction kettle for preparing the water reducer according to claim 1, wherein the lower end of the grinding mechanism (2) is provided with a uniform distribution mechanism (4), the uniform distribution mechanism (4) comprises a uniform distribution disc (40) arranged at the lower end of the grinding body (201), uniform distribution circular grooves (41) are formed at the upper end of the uniform distribution disc (40) in an opening manner, a plurality of uniform distribution holes are formed in the lower bottom surface of the uniform distribution circular grooves (41), the uniform distribution circular grooves (41) are positioned under the blanking holes (219), and a uniform distribution plate (42) in a vortex-shaped structure is arranged at the lower end of the third shaft (112).
7. The reaction kettle for preparing the water reducer according to claim 1, wherein the upper end of the stirring mechanism (6) is provided with a scattering mechanism (5), the scattering mechanism (5) comprises a mounting frame (500) arranged in the inner tank (103), a fifth shaft (114) is arranged on the mounting frame (500) in a penetrating way, a cylindrical cover (501) is arranged at the upper end of the mounting frame (500), an elastic cover is arranged at the upper end of the cylindrical cover (501), a scattering disc (502) is arranged at the upper end of the elastic cover, a plurality of scattering holes (503) are arranged on the lower bottom of the scattering disc (502), a scattering spline sleeve is coaxially arranged on the scattering disc (502), and the upper end of the fourth shaft (113) is in a spline shaft structure, the loose throwing spline housing is sleeved at the upper end of the fourth shaft (113), an annular piece (504) with a T-shaped cross section is arranged at the lower bottom of the loose throwing disc (502), a sleeve piece (505) is sleeved on the annular piece (504), a vertical guide (506) is arranged at the lower end of the sleeve piece (505), a guide head (507) is arranged at the upper end of the inside of the cylindrical cover (501), the inner side end of the guide head (507) is movably arranged on the vertical guide (506), an action wheel (508) is rotatably arranged on the inner wall of the vertical guide (506), an action conical surface (509) is formed at the inner side end of the action wheel (508), a loose throwing ring (510) is coaxially arranged at the lower end of the fourth shaft (113), a rotary lower seat (511) is arranged at the lower end of the loose throwing ring (510), the rotary lower seat (511) is arranged at the lower bottom of the cylindrical cover (501), the upper end of the scattered rotary ring (510) is obliquely provided with an inclined end face (512), a conical ring face (513) is formed on the inclined end face (512), and the action conical surface (509) is tangential to the conical ring face (513).
CN202410160970.1A 2024-02-05 2024-02-05 Reation kettle is used in water-reducing agent preparation Active CN117695952B (en)

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CN117181379A (en) * 2023-08-30 2023-12-08 五星新材科技有限公司 Grinding device is smashed to graphite production raw materials

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