CN1176897A - Electric toast type art for printing on stainless steel surface - Google Patents
Electric toast type art for printing on stainless steel surface Download PDFInfo
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- CN1176897A CN1176897A CN 96106898 CN96106898A CN1176897A CN 1176897 A CN1176897 A CN 1176897A CN 96106898 CN96106898 CN 96106898 CN 96106898 A CN96106898 A CN 96106898A CN 1176897 A CN1176897 A CN 1176897A
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- stainless steel
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Abstract
The present invention provides a kind of printing technology which can trasfer-print the coloured pattern completely on the stainless steel product featuring pattern being true to life, high temp. resistanc, wearable and easy to operate. It consists of product shaping, electronic colour splitting, modifying, plate making, gluing, transfering, drying in the shade, electric roasting, and polishing. The electric roasting process makes the printing plate intermitently enter the heating chamber and uses the temp. sensor to control heating temp..
Description
The invention belongs to typography, particularly a kind of electric toast type art for printing on stainless steel surface.
In modern's life, stainless steel products and ceramic are seen everywhere.In existing stainless steel products, all do not have exquisite multicolour pattern usually, cause stainless steel products to seem dull; Though have goods lucuriant in design, that pattern is exquisite in the ceramic.Yet this ceramic with multicolour pattern is at first drawn out required figure or decorative pattern with manual type in manufacturing process; Tear the figure of being drawn open look in artificial mode again, the color that is about to all figures is told separately; Cover is made the half tone of the figure of every kind of color then; To modulate versicolor pigment at last successively with the half tone chromatography of respective color figure.The preparation method of this multicolour pattern not only production process is various, must expend a large amount of manpowers, increases product cost; And quality is wayward in manufacture process, the defect rate height of product; Particularly overlap the pattern that prints off in this way and lack third dimension, vivid effect is poor, and is still comparatively dull.
The purpose of this invention is to provide a kind of can with the complete transfer printing of multicolour pattern on stainless steel products, pattern is true to nature, high temperature resistant, wear-resisting, operate easy electric toast type art for printing on stainless steel surface.
The present invention includes the following step:
1, product molding:
(1) corrosion resistant plate that the surface is had lubricating oil is suppressed moulding, makes stainless steel products;
(2) with the stainless steel products after the moulding with emery wheel and attach the emery wheel tribology of carclazyte, again to have attached more fine grain terre verte emery wheel polishing, stainless steel products top layer pore is dwindled, with the clean cloth that speckles with de-oiling agent the oil stain sassafras of surface of stainless steel product is wiped away totally again, and be dry and astringent shape;
2, electronic scanning:
With laser (LASER) the pattern original copy of desiring transfer printing is carried out electron scanning, carry out color separation processing, and its color is divided into the pattern net sheet of red, yellow, blue, black four kinds of colors;
3, modify:
(1) color of pattern net sheet is modified, promptly respectively at each different colours pattern net sheet increase, subtract the site;
(2) color is shown slightly dark its site ratio of area decreases deeply;
4, printing down:
Net sheet after modifying is made printing lithographic plate or printing screen plate;
5, printing:
Pattern on the space of a whole page is printed on the release liners, and is coated with to paste behind the white glues multiple on basic paper;
6, gluing:
Be coated with liquid resin at release liners seal patterned surface, make it dry back and form transparent adhesive film;
7, transcription:
(1) with release liners with water adhesional wetting 1～5 second, make pattern on the release liners attached on the transparent adhesive film, and be and desire and the release liners released state;
(2) release liners after will bedewing is positioned over the clean surface of stainless steel product of desire processing, takes out release liners, makes the transparent adhesive film with pattern be attached to surface of stainless steel product;
(3) with the rubber scraper with surface of stainless steel product and be attached to surface of stainless steel product and strike off with moisture content and bubble on the transparent adhesive film of pattern;
8, dry in the shade:
The stainless steel products of finishing the transcription operation was dried in the shade 24～48 hours, volatilize fully until its surperficial moisture content and glaze;
9, electricity is roasting:
Stainless steel products after will drying in the shade is placed on the ride, and the speed of being controlled with 27CM～33CM/MIN by computer enters heating clamber gradually.
(1) stainless steel products enters warm-up phase at heating clamber;
(2) stainless steel products enters the stage of burning till at heating clamber, and temperature reaches about 480 ℃～610 ℃, and continues about 18～22MIN;
(3) stainless steel products enters the cools down stage, and shifts out heating clamber;
10, polishing:
To outside having attached, polish earlier through the stainless steel products after electricity is roasting than fine grained terre verte emery wheel integral body, again attaching the bud green native emery wheel bronzing of particle, and to the surface of stainless steel product decontamination.
Because the present invention includes product molding, electronic scanning, modification, plate-making, gluing, transcription, dry in the shade, electricity is roasting and polishing process, the roasting operation of electricity is that the galley chain type is intermittently entered heating clamber, and by temperature sensor control heating-up temperature.Can with the complete transfer printing of multicolour pattern on stainless steel products, pattern is true to nature, high temperature resistant, wear-resisting, the operation is simple and easy, thereby reach purpose of the present invention
Fig. 1, be the roasting concrete work sheet of operation of the present invention electricity.
Fig. 2, for using device structure constructed profile of the present invention.
Below in conjunction with accompanying drawing the present invention is further elaborated.
The present invention includes the following step:
1, product molding:
(1) corrosion resistant plate that the surface is had lubricating oil places and suppresses moulding on the mould, makes stainless steel products;
(2) with the stainless steel products after the moulding with emery wheel and attach the emery wheel tribology of carclazyte, (i.e. spinning mill in carclazyte, carclazyte is built-up on the emery wheel) taking out of stainless steel products top layer after putting down, polished with having attached more fine grain terre verte emery wheel in trace (indenture of the surface of stainless steel product that causes when owing to mould dust or wearing and tearing being arranged) throwing again, stainless steel products top layer pore is dwindled, with the clean cloth that speckles with de-oiling agent the oil stain sassafras of surface of stainless steel product is wiped away totally again, make the surface not stay a bit any oil stain, and be dry and astringent shape;
2, electronic scanning:
With laser (LASER) pattern original copy or the lantern slide of desiring transfer printing carried out electron scanning, carry out color separation processing, and its color is divided into the pattern net sheet of red, yellow, blue, black four kinds of colors, be about to the principle that color basic structure that pattern original copy or lantern slide had utilizes site combination and pigment to lose lustre, be divided into red, yellow, blue (three primary colors) and four kinds of colors of black, and make the net sheet, with the colour superimposition of its complementary colours, make color rendition again;
3, modify:
(1) according to the synthetic inhomogeneous or factitious color that pattern produced of net sheet the color of pattern net sheet is modified, promptly respectively at each different colours pattern net sheet look it and need be increased or reduce its site, to reach the color with fidelity effect identical with original copy;
(2) be the inorganic pigment of high temperature resistant coloured glaze because of what use, the printing ink effect that its effect is used not as general colored printing is bright-coloured, bright, must be dark and show slightly its site ratio of area decreases of dark to color;
4, printing down:
Net sheet after modifying is made galley;
(1) the net sheet is placed on the aluminium, photo zincography of painting photosensitive liquid, after printing down, make lithographic plate;
(2) with the overlapping post-exposure of the silk screen of net sheet and painting photosensitive liquid, make non-plating partially hardened, the sensitization liquid with unhardened part rinses out again, makes half tone;
5, printing:
Pattern on the space of a whole page is printed on the release liners, and is coated with to paste behind the white glues multiple on basic paper;
With the printing lithographic plate of each color or half tone according to being printed in water-based release liners surface with order yellow, red, blue, that deceive from shallow to deep, and become complete pattern, with inorganic pigment color complementary characteristic, make the overlapping reproducing colors of pigment again, on the water-based release liners, present pattern true to nature; Coat white glues on basic paper surface, again the release release liners is scribbled on the white glues base paper through covering with its bottom surface.
6, gluing:
Be coated with liquid resin at release liners seal patterned surface, make it dry back and form transparent adhesive film;
7, transcription:
(1) with release liners with water adhesional wetting 1～5 second, make pattern on the release liners attached on the transparent adhesive film, and be and desire and the release liners released state;
(2) release liners after will bedewing is positioned over the surface of stainless steel product of desire processing, takes out release liners, makes the transparent adhesive film with pattern be attached to surface of stainless steel product;
(3) with the rubber scraper with surface of stainless steel product and be attached to surface of stainless steel product and strike off with moisture content and bubble on the transparent adhesive film of pattern;
8, dry in the shade:
The stainless steel products of finishing the transcription operation was dried in the shade 24～48 hours, be preferably 36 hours, volatilize fully until its surperficial moisture content and glaze;
9, electricity is roasting:
As shown in Figure 1 and Figure 2, roasting A, B, C, D, five steps of E of dividing of electricity:
The A step: the stainless steel products after will drying in the shade is placed on the ride, because stainless steel products has the characteristic of heat absorption, when placing, stainless steel products to reserve appropriate intervals on ride network chain 1, place too much, Yin Wendu is descended and cause the associativity of pattern on the transparent adhesive film and stainless steel products poor; Place very fewly, then waste electric energy;
The B step: stainless steel products enters warm-up phase at heating clamber 2;
By the speed of computer 4 controls with 27～33CM/MIN, the speed that is preferably 20CM/MIN enters heating clamber 2 gradually, make attached to the coloured glaze in the pattern on the transparent adhesive film and merge fully at surface of stainless steel product, close and make stainless steel products can forever keep bright-coloured and will never fade, and transparent adhesive film is in warm (about 200 ℃) burning and disappeared;
The C step: stainless steel products enters the stage of burning till at heating clamber, and temperature reaches about 475 ℃～612 ℃, and continues about 18～22MIN;
With the temperature controller and the temperature inductor that are spaced apart 1 meter, 1 meter, 1 meter and 1.5 meters, with heating clamber 1 burn till the stage at interval the temperature of 1 meter, 1 meter, 1 meter and 1.5 meters be controlled at 475 ℃～485 ℃, 555 ℃～565 ℃, 600 ℃～612 ℃, 600 ℃～612 ℃, be preferably 480 ℃, 560 ℃, 606 ℃, 606 ℃, to prevent the stainless steel products heat absorption, temperature is too high, and pattern color is poor; Temperature is low excessively, and the associativity of pattern and stainless steel products is poor;
The D step: stainless steel products enters the cools down stage;
Because the insulating brick 21 of stainless steel products and heating clamber 2 all has certain temperature, make stainless steel products along with the control of computer 4 is moved and cooling gradually gradually;
The E step: stainless steel products shifts out heating clamber;
Cooling is finished the stainless steel products of cooling stage through packing stainless steel network chain 1 output gradually;
10, polishing:
Stainless steel products from heating clamber 2 outputs, become pitchy owing to being easy to generate redox reaction through its surface, the roasting back of electricity, therefore, polish outward to have attached more fine grain terre verte emery wheel integral body earlier, again having attached the most fine grain bud green native emery wheel bronzing, and stainless steel products surfaces externally and internally wiped clean is presented light with clean cloth lime dip powder; Or with high periodic wave vibration to the stainless steel products decontamination, after screening, packing, vanning.
Claims (8)
1, a kind of electric toast type art for printing on stainless steel surface is characterized in that it comprises the following steps:
1/ product molding:
(1) corrosion resistant plate that the surface is had lubricating oil is suppressed moulding, makes stainless steel products;
(2) with the stainless steel products after the moulding with emery wheel and attach the emery wheel tribology of carclazyte, again to have attached more fine grain terre verte emery wheel polishing, stainless steel products top layer pore is dwindled, with the clean cloth that speckles with de-oiling agent the oil stain sassafras of surface of stainless steel product is wiped away totally again, and be dry and astringent shape;
2/ electronic scanning:
With laser (LASER) the pattern original copy of desiring transfer printing is carried out electron scanning, carry out color separation processing, and its color is divided into the pattern net sheet of red, yellow, blue, black four kinds of colors;
3/ modifies:
(1) color of pattern net sheet is modified, promptly respectively at each different colours pattern net sheet increase, subtract the site;
(2) color is shown slightly dark its site ratio of area decreases deeply;
4/ printing down:
Net sheet after modifying is made galley;
5/ printing:
Pattern on the space of a whole page is printed on the release liners, and is coated with to paste behind the white glues multiple on basic paper;
6/ gluing:
Be coated with liquid resin at release liners seal patterned surface, make it dry back and form transparent adhesive film;
7/ transcription:
(1) with release liners with water adhesional wetting 1～5 second, make pattern on the release liners attached on the transparent adhesive film, and be and desire and the release liners released state;
(2) release liners after will bedewing is positioned over surface of stainless steel product, takes out release liners, makes the transparent adhesive film with pattern be attached to surface of stainless steel product;
(3) with the rubber scraper with surface of stainless steel product and be attached to surface of stainless steel product and strike off with moisture content and bubble on the transparent adhesive film of pattern;
8/ dries in the shade:
The stainless steel products of finishing the transcription operation was dried in the shade 24～48 hours, volatilize fully until its surperficial moisture content and glaze;
9/ electricity is roasting:
Stainless steel products after will drying in the shade is placed on the ride, and the speed of being controlled with 27～33CM/MIN by computer enters heating clamber gradually;
(1) stainless steel products enters warm-up phase at heating clamber;
(2) stainless steel products enters the stage of burning till at heating clamber, and temperature reaches about 480 ℃～610 ℃, and continues about 18～22MIN
(3) stainless steel products enters the cools down stage, and shifts out heating clamber;
10/ polishing:
To outside having attached, polish earlier through the stainless steel products after electricity is roasting than fine grained terre verte emery wheel integral body, again attaching the bud green native emery wheel bronzing of particle, and to the surface of stainless steel product decontamination.
2, electric toast type art for printing on stainless steel surface according to claim 1 is characterized in that described printing down operation is that the net sheet is placed on the aluminium, photo zincography of painting photosensitive liquid, makes lithographic plate after printing down.
3, electric toast type art for printing on stainless steel surface according to claim 1, it is characterized in that described printing down operation is with the overlapping post-exposure of the silk screen of net sheet and painting photosensitive liquid, make non-plating partially hardened, the sensitization liquid with unhardened part rinses out again, makes half tone.
4, electric toast type art for printing on stainless steel surface according to claim 1 is characterized in that wiping away the stainless steel products decontamination with clean cloth lime dip brush in the described polishing process.
5, electric toast type art for printing on stainless steel surface according to claim 1 is characterized in that in the described polishing process with high periodic wave vibration the stainless steel products decontamination.
6, electric toast type art for printing on stainless steel surface according to claim 1 is characterized in that the described time of drying in the shade is preferably 36 hours.
7, electric toast type art for printing on stainless steel surface according to claim 1 is characterized in that stainless steel products preferably enters heating clamber gradually with the speed of 20CM/MIN in the roasting operation of described electricity.
8, electric toast type art for printing on stainless steel surface according to claim 1, it is characterized in that when the roasting operation of described electricity is burnt till the stage in the heating clamber being preferably 480 ℃ by being spaced apart 1 meter, 1 meter, 1 meter and 1.5 meters temperature controller and the temperature of temperature inductor control, 560 ℃, 606 ℃, 606 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 96106898 CN1176897A (en) | 1996-07-03 | 1996-07-03 | Electric toast type art for printing on stainless steel surface |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 96106898 CN1176897A (en) | 1996-07-03 | 1996-07-03 | Electric toast type art for printing on stainless steel surface |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1176897A true CN1176897A (en) | 1998-03-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 96106898 Pending CN1176897A (en) | 1996-07-03 | 1996-07-03 | Electric toast type art for printing on stainless steel surface |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1176897A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100356403C (en) * | 2003-04-08 | 2007-12-19 | 宏碁股份有限公司 | Trade system of outer shell of customer substitute colour-painted notebook computer and its method |
| CN101462451B (en) * | 2008-01-30 | 2010-04-21 | 天津红宇不锈钢制品有限公司 | Method for fixing low-temperature printing ink stained paper on stainless steel product |
| CN1715081B (en) * | 2004-06-29 | 2011-02-16 | 海宁市红狮电梯装饰有限公司 | Pattern transfer method of steel plate surface |
-
1996
- 1996-07-03 CN CN 96106898 patent/CN1176897A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100356403C (en) * | 2003-04-08 | 2007-12-19 | 宏碁股份有限公司 | Trade system of outer shell of customer substitute colour-painted notebook computer and its method |
| CN1715081B (en) * | 2004-06-29 | 2011-02-16 | 海宁市红狮电梯装饰有限公司 | Pattern transfer method of steel plate surface |
| CN101462451B (en) * | 2008-01-30 | 2010-04-21 | 天津红宇不锈钢制品有限公司 | Method for fixing low-temperature printing ink stained paper on stainless steel product |
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| SE01 | Entry into force of request for substantive examination | ||
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| PB01 | Publication | ||
| C01 | Deemed withdrawal of patent application (patent law 1993) | ||
| WD01 | Invention patent application deemed withdrawn after publication |