CN117659583A - Anti-aging insulating protective material for coaxial cable and preparation method thereof - Google Patents

Anti-aging insulating protective material for coaxial cable and preparation method thereof Download PDF

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CN117659583A
CN117659583A CN202311625193.5A CN202311625193A CN117659583A CN 117659583 A CN117659583 A CN 117659583A CN 202311625193 A CN202311625193 A CN 202311625193A CN 117659583 A CN117659583 A CN 117659583A
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parts
aging
protective material
insulating protective
rare earth
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钱华
吴斌
商晓晖
蒋雷
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Hangzhou Putianle Cable Co ltd
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Hangzhou Putianle Cable Co ltd
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Abstract

The application relates to an anti-aging insulating protective material for cables, which comprises the following components in parts by weight: 88-94 parts of polyvinyl chloride resin, 38-44 parts of polyimide resin, 10-15 parts of thermal stability enhancer, 18-22 parts of calcium-zinc composite heat stabilizer, 2-4 parts of binding synergist, 5-10 parts of benzophenone ultraviolet light absorber, 2-4 parts of antioxidant, 6-8 parts of anti-aging nano material, 10-14 parts of shock resistant fiber filler, 3-5 parts of flame retardant, 1-2 parts of carbon black and 1-2 parts of zinc glycerate; the thermal stability enhancer comprises salicylic acid rare earth-silicon dioxide aerogel and N-substituted phenyl-coated maleimide derivatives. The cable insulation protection material has the effect of improving the service life of the cable insulation protection material.

Description

Anti-aging insulating protective material for coaxial cable and preparation method thereof
Technical Field
The application relates to the field of cable insulation protection materials, in particular to an anti-aging insulation protection material for coaxial cables and a preparation method thereof.
Background
Coaxial cable is a wire and signal transmission line, generally made of four layers of materials: the innermost part is a conductive copper wire, the periphery of the conductive copper wire is covered with a plastic insulator, a thin net-shaped conductor is arranged outside the insulator, and then an insulating protection layer made of insulating materials is covered outside the conductor. Polyvinyl chloride (PVC) is a commonly used insulating material, and PVC has good electrical insulating properties and mechanical strength, and has low cost and easy workability, and thus is widely used in the manufacture of insulating protective layers for coaxial cables, etc.
Because coaxial cables are widely used in the fields of cable television networks, television broadcast transmissions, wireless communication base stations, security monitoring systems, data communication networks, and the like, coaxial cables are often exposed to sunlight for a long time. In the ultraviolet wavelength range, PVC dechlorination can be aggravated, the PVC material is aged, macroscopic appearance is that the insulating protective material of the cable is hardened and catalyzed, so that the cable is easy to damage under the action of external force of the insulating protective material of the cable, and the insulating protective effect on the cable core is lost.
At present, anti-aging auxiliary agents such as a light shielding agent, an ultraviolet light absorber and the like are usually added into PVC, and the light shielding agent reduces the effect of ultraviolet light on the inside of a PVC matrix through the effect of physical shielding; the ultraviolet light absorber can selectively absorb and convert the ultraviolet light irradiated into the matrix preferentially, and the effect of the ultraviolet light on the PVC matrix is reduced. But sun exposure leads to the cable to receive ultraviolet irradiation, can also make the environment temperature that the cable was located too high, and leads to the cable to lead to the insulating layer to accelerate ageing because of the high temperature, and makes the cable material become brittle, lose elasticity, and the risk of rupture and fracture increases, reduces cable life.
Disclosure of Invention
In order to prolong the service life of the cable, the application provides an anti-aging insulating protective material for a coaxial cable and a preparation method thereof.
The anti-aging insulating protective material for the coaxial cable adopts the following technical scheme:
an anti-aging insulating protective material for coaxial cables comprises the following components in parts by weight:
88-94 parts of polyvinyl chloride resin, 38-44 parts of polyimide resin, 10-15 parts of thermal stability enhancer, 18-22 parts of calcium-zinc composite heat stabilizer, 2-4 parts of binding synergist, 5-10 parts of benzophenone ultraviolet light absorber, 2-4 parts of antioxidant, 6-8 parts of anti-aging nano material, 10-14 parts of shock resistant fiber filler, 3-5 parts of flame retardant, 1-2 parts of carbon black and 1-2 parts of zinc glycerate; the thermal stability enhancer comprises salicylic acid rare earth-silicon dioxide aerogel and N-substituted phenyl-coated maleimide derivatives.
By adopting the technical scheme, the polyvinyl chloride resin has good electrical insulation performance and mechanical strength, but has poor resistance to heat and flame; the polyimide resin has the characteristics of high heat resistance, high mechanical strength, low density, high thermal stability and the like, but the polyimide resin has high price, and the polyvinyl chloride resin and the polyimide resin are compounded according to the content, so that the heat resistance of the cable insulation protection layer can be improved, and meanwhile, the cable can keep the characteristics of light weight and softness.
The silica aerogel has better heat resistance, but because the silica aerogel particles are tiny and have high surface energy, the phenomenon that nano holes collapse and particle diameters of particles grow up easily occurs at high temperature is caused, so the heat resistance degree of the silica aerogel is limited, however, the heat resistance of the salicylic acid rare earth-silica aerogel and the salicylic acid rare earth form a complex, the heat resistance of the silica aerogel can be improved by 200-400 ℃, the heat resistance stability of the cable is greatly improved, the cable is not easy to crack under some extreme environments, such as fire disaster, the insulating protection layer of the cable is reduced to crack under some extreme environments, the cable core is exposed, the possibility of larger accidents is caused, and the use safety of the cable is improved. And when the N-substituted phenyl-coated maleimide derivative and the rare earth salicylate-silica aerogel are mixed and then added into the polyvinyl chloride resin, the N-substituted phenyl-coated maleimide derivative and the rare earth salicylate-silica aerogel can act synergistically, so that the dechlorination rate of the polyvinyl chloride resin is slowed down, and the ageing resistance of the cable insulation protection layer is improved.
The calcium-zinc composite heat stabilizer is a metal soap heat stabilizer, is nontoxic, has better transparency and lubricity, is suitable for being used as a heat stabilizer of soft PVC products such as cables, is compounded with a heat stability enhancer, and can remarkably improve the heat resistance of the cable insulation protection layer and simultaneously ensure that the cables keep the characteristics of light weight and softness. However, because of poor association between calcium and zinc salts, the calcium and zinc composite heat stabilizer needs to be compounded with a combination synergist, so that the calcium and zinc composite heat stabilizer can maintain relatively stable heat resistance and stability.
The benzophenone ultraviolet light absorber preferentially absorbs and converts ultraviolet light irradiated into the matrix, and the benzophenone ultraviolet light absorber and the light shielding agents such as carbon black, zinc glycerolate and the like perform synergistic action, so that the action of the ultraviolet light on the polyvinyl chloride resin matrix can be reduced; meanwhile, the benzophenone ultraviolet light absorber is mixed with organic calcium (namely calcium-zinc composite heat stabilizer) for use, so that the photo-aging of the polyvinyl chloride resin can be inhibited.
The heat resistance of the cable insulation protection layer can be improved basically through the synergistic effect of the polyvinyl chloride resin and the polyimide resin, and the heat resistance stability of the cable is further improved greatly through the synergistic effect of the salicylic acid rare earth-silicon dioxide aerogel and the calcium-zinc composite heat stabilizer in the heat stability enhancer; meanwhile, the anti-aging performance of the cable insulation protective layer can be obviously improved through the synergistic effect of the N-substituted phenyl-coated maleimide derivative and the salicylic acid rare earth-silicon dioxide aerogel and the mixed use of the benzophenone ultraviolet light absorber and organic calcium (namely the calcium-zinc composite heat stabilizer). The heat resistance and the ageing resistance of the cable insulation protection layer are improved, so that the service life of the cable can be remarkably prolonged.
Optionally, the mass ratio of the salicylic acid rare earth-silicon dioxide aerogel to the N-substituted phenyl itaconimide derivative is 1: (0.5-0.7).
By adopting the technical scheme, the rare earth salicylate-silica aerogel and the N-substituted phenyl itaconimide derivative are compounded according to the proportion, so that the N-substituted phenyl itaconimide derivative and the rare earth salicylate-silica aerogel can better cooperate to slow down the dechlorination rate of the polyvinyl chloride resin.
Optionally, the preparation method of the salicylic acid rare earth-silicon dioxide aerogel comprises the following steps:
putting the salicylic acid rare earth complex into a proper amount of solvent, and adding a corresponding amount of tetraethyl orthosilicate to dissolve the salicylic acid rare earth complex; adding a proper amount of propylene oxide, rapidly and uniformly stirring, sealing and standing, and observing that white or brown gel appears after 2-6 hours; aging at 45-55deg.C, and performing solvent displacement treatment; after the preparation, the mixture is subjected to sectional heating drying treatment, and finally the mixture is crushed to obtain the rare earth salicylate-silica aerogel powder.
By adopting the technical scheme, the rare earth salicylate-silica aerogel with higher purity and yield can be prepared by the method.
Optionally, the antioxidant is selected from at least one of dodecyl phosphite, decabromodiphenyl ether and n-stearyl propionate.
By adopting the technical scheme, the antioxidant can further inhibit photo-oxidative aging of the polyvinyl chloride resin so as to further improve the ageing resistance of the cable insulation protective layer.
Optionally, the anti-aging nanomaterial is selected from at least one of nano calcium carbonate and nano titanium dioxide.
By adopting the technical scheme, the nano calcium carbonate can effectively inhibit photodegradation of the cable insulation protection layer, and the nano titanium dioxide can not only improve the ageing resistance of the cable insulation protection layer, but also has the functions of antibiosis, flame retardance and the like, and can effectively prolong the service life of the cable.
Optionally, the anti-impact fiber filler is at least one selected from mullite fiber, glass fiber, aluminum silicate fiber and aluminum oxide fiber, and has excellent heat resistance, toughness and electrical insulation property by adopting the technical scheme, and the anti-impact fiber filler is added into the cable insulation protective layer as a filler, so that the heat resistance of the cable insulation protective layer can be further improved while the insulation protective performance is not influenced, the possibility of cracking and cracking of the cable under the action of external force such as impact can be reduced, and the service life of the cable is further prolonged.
Optionally, the binding enhancer is selected from at least one of a stearate, a phosphite, and a polyol.
Optionally, the flame retardant is selected from at least one of magnesium hydroxide, aluminum hydroxide and zinc borate with low water content.
By adopting the technical scheme, the components have excellent flame retardant property, so that the possibility of spontaneous combustion of the insulating protective layer of the cable in extreme environments such as fire is reduced, and the use safety of the cable is further improved.
In a second aspect, the preparation method of the anti-aging insulating protective material for the coaxial cable provided by the application adopts the following technical scheme:
the preparation method of the anti-aging insulating protective material for the coaxial cable comprises the following steps of:
firstly, adding the polyvinyl chloride resin, the polyimide resin, the shock-resistant fiber filler, the anti-aging nano material and the carbon black with the content for mixing at the temperature of 80-90 ℃ for 10-15min;
adding the heat stability enhancer, the calcium-zinc composite heat stabilizer, the combination synergist, the benzophenone ultraviolet light absorber, the flame retardant and the zinc glycerolate into the mixture, continuously mixing the mixture for 35 to 40 minutes, and standing the mixture for 4 to 5 hours after the mixing is finished to obtain the material to be extruded;
and adding the material to be extruded into a double-screw extruder for extrusion granulation, cooling the granules to room temperature, screening and packaging to obtain the anti-aging insulating protective material for the cable.
Optionally, the extrusion temperature of the double-screw extruder is 200-210 ℃, and the screw rotating speed is 120-130r/min.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the heat resistance of the cable insulation protection layer can be improved basically through the synergistic effect of the polyvinyl chloride resin and the polyimide resin, and the heat resistance stability of the cable is further improved greatly through the synergistic effect of the salicylic acid rare earth-silicon dioxide aerogel and the calcium-zinc composite heat stabilizer in the heat stability enhancer;
2. the anti-aging performance of the cable insulation protective layer can be obviously improved through the synergistic effect of the N-substituted phenyl-coated maleimide derivative and the salicylic acid rare earth-silicon dioxide aerogel and the mixed use of the benzophenone ultraviolet light absorber and organic calcium (namely the calcium-zinc composite heat stabilizer). The heat resistance and the ageing resistance of the cable insulation protection layer are improved, so that the service life of the cable can be remarkably prolonged;
3. the nano calcium carbonate can effectively inhibit photodegradation of the cable insulation protection layer, and the nano titanium dioxide can not only improve the ageing resistance of the cable insulation protection layer, but also has the functions of antibiosis, flame retardance and the like, and can effectively prolong the service life of the cable.
Detailed Description
1. Examples
Example 1:
an anti-aging insulating protective material for coaxial cables comprises the following components in parts by weight:
88 parts of polyvinyl chloride resin, 38 parts of polyimide resin, 10 parts of thermal stability reinforcing agent, 18 parts of calcium-zinc composite heat stabilizer, 2 parts of bonding synergistic agent, 5 parts of benzophenone ultraviolet light absorbent, 2 parts of antioxidant, 6 parts of anti-aging nano material, 10 parts of impact resistant fiber filler, 3 parts of flame retardant, 1 part of carbon black and 1 part of zinc glycerate;
wherein the heat stability enhancer comprises the following components in percentage by mass: 0.6 rare earth salicylate-silica aerogel and an N-substituted phenyl itaconimide derivative, wherein the N-substituted phenyl itaconimide derivative is N- (3-nitrophenyl) itaconimide;
wherein the combination synergist is polyalcohol, and is purchased from Nanjing Yangtze river Jiang Yu energy technology Co., ltd; wherein the calcium-zinc composite heat stabilizer is purchased from Jinan Jungteng chemical industry Co., ltd; wherein the benzophenone ultraviolet light absorber is purchased from Tianjin An Long New Material Co.Ltd; wherein the antioxidant is dodecyl phosphite, purchased from langevin biological medicine limited company; wherein the anti-aging nanomaterial is nano calcium carbonate purchased from Ruichang Huana nanomaterial limited; wherein the impact resistant fiber filler is alumina fiber purchased from Zhejiang Jiahua crystal fiber limited company; wherein the flame retardant is zinc borate with low water content, and is purchased from Shandong Taixing New Material Co., ltd; wherein the carbon black is purchased from the Tide-based carbon black Co., poisson's market and the zinc glycerate is purchased from the chemical industry Co., gmbH, wuhan Ji.
Preparation of salicylic acid rare earth-silicon dioxide aerogel:
3mmol of salicylic acid rare earth is placed in a proper amount of methanol solvent, 4mmol of tetraethyl orthosilicate is added, and ultrasonic treatment is carried out for 5min to dissolve the salicylic acid rare earth; adding a proper amount of propylene oxide, rapidly stirring for 3min, sealing and standing, observing that white or brown gel appears after 5h, and continuously solidifying;
it was aged in an oven at 50 ℃ for 24 hours, and then subjected to solvent displacement treatment: methanol 2d (8 h/time): acetone 2d (8 h/time); n-hexane ld (12 h/time); after the completion, the mixture is placed in an oven for step-by-step temperature programming drying treatment (drying at 50 ℃ for 1h, drying at 150 ℃ for 2h and drying at 200 ℃ for lh), and finally the mixture is crushed to obtain the salicylic acid rare earth-silicon dioxide aerogel powder.
Preparation of anti-aging insulating protective material for cables:
firstly, 88g of polyvinyl chloride resin, 38g of polyimide resin, 10g of alumina fiber, 6g of nano calcium carbonate and 1g of carbon black are added for mixing, the mixing temperature is 85 ℃, and the mixing time is 15min;
adding 10g of a heat stability enhancer, 18g of a calcium-zinc composite heat stabilizer, 2g of a bonding synergistic agent, 5g of a benzophenone ultraviolet light absorber, 3g of a flame retardant and 1g of zinc glycerolate, continuously mixing for 40min, and standing for 5h after mixing to obtain a mixture;
and adding the mixture into a double-screw extruder for extrusion granulation, wherein the extrusion temperature of the double-screw extruder is 210 ℃, and the screw rotating speed is 125r/min. And cooling the granules to room temperature, screening and packaging to obtain the anti-aging insulating protective material for the cable.
Examples 2 to 3
An anti-aging insulating protective material for coaxial cable is different from that of example 1 in the following table 1.
Table 1:
example 4:
an anti-aging insulating protective material for coaxial cable, which is different from example 2 in that: the mass ratio of the salicylic acid rare earth-silicon dioxide aerogel to the N-substituted phenyl-clothing-constantan imide derivative in the thermal stability enhancer is 1:0.5.
example 5:
an anti-aging insulating protective material for coaxial cable, which is different from example 2 in that: the mass ratio of the salicylic acid rare earth-silicon dioxide aerogel to the N-substituted phenyl-clothing-constantan imide derivative in the thermal stability enhancer is 1:0.7.
example 6:
an anti-aging insulating protective material for coaxial cable, which is different from example 2 in that: the anti-aging nano material is nano titanium dioxide.
Example 7:
an anti-aging insulating protective material for coaxial cable, which is different from example 2 in that: the impact resistant fiber filler is mullite fiber.
Example 8:
an anti-aging insulating protective material for coaxial cable, which is different from example 2 in that: the impact resistant fiber filler is glass fiber.
Example 9:
an anti-aging insulating protective material for coaxial cable, which is different from example 2 in that: the impact resistant fiber filler is aluminum silicate fiber.
Example 10:
an anti-aging insulating protective material for coaxial cable, which is different from example 2 in that: the antioxidant is n-stearyl propionate.
Example 11:
an anti-aging insulating protective material for coaxial cable, which is different from example 2 in that: the antioxidant is decabromodiphenyl ether.
2. Comparative example
Comparative example 1:
an anti-aging insulating protective material for coaxial cable, which is different from example 2 in that: the thermal stability enhancer was replaced with an equal amount of polyvinyl chloride resin.
Comparative example 2:
an anti-aging insulating protective material for coaxial cable, which is different from example 2 in that: the benzophenone ultraviolet light absorber is replaced by the benzotriazole ultraviolet light absorber in equal quantity.
Comparative example 3:
an anti-aging insulating protective material for coaxial cable, which is different from example 2 in that: and replacing the binding synergist with the calcium-zinc composite heat stabilizer.
Comparative example 4:
an anti-aging insulating protective material for coaxial cable, which is different from example 2 in that: the alumina fiber is replaced with polyvinyl chloride resin.
Comparative example 5:
an anti-aging insulating protective material for coaxial cable, which is different from example 2 in that: the salicylic acid rare earth-silicon dioxide aerogel is replaced by N-substituted phenyl-clothing-constantan imide derivative in equal quantity.
Comparative example 6:
an anti-aging insulating protective material for coaxial cable, which is different from example 2 in that: the N-substituted phenyl-coated maleimide derivative is replaced by salicylic acid rare earth-silicon dioxide aerogel in an equivalent way.
3. Performance test
1) Analysis of ultraviolet irradiation accelerated aging test:
the anti-aging insulating protective materials for the cables prepared in examples 1-11 and comparative examples 1-6 are melted and cooled to obtain samples, UVB-313 fluorescent lamp tubes are selected, the test is carried out by referring to ASTM G154-2012, the continuous irradiation is carried out for 102min, and spraying for 18min is added for one period, the color difference of the samples in examples 1-11 and comparative examples 1-6 is tested, and the test results are shown in Table 2;
2) Heat aging test;
the anti-aging insulating protective materials for cables prepared in examples 1-11 and comparative examples 1-6 are melted and cooled to obtain samples, and the samples in examples 1-11 and comparative examples 1-6 are respectively tested according to GB/T2951.12-2008 at 5% thermal weight loss temperature, and the test results are shown in Table 2;
3) Tensile strength test:
the anti-aging insulating protective materials for cables prepared in examples 1-11 and comparative examples 1-6 are melted and cooled to obtain samples, and the tensile strengths of examples 1-11 and comparative examples 1-6 are respectively tested according to GB/T2951.11-2008, and the test results are shown in Table 2;
4) Insulation performance test:
the anti-aging insulating protective materials for cables prepared in examples 1-11 and comparative examples 1-6 were melted and cooled to obtain samples, and the samples of examples 1-11 and comparative examples 1-6 were tested for volume resistivity according to GB/T1692-2008, respectively, and the test results are shown in Table 2.
Table 2:
as can be seen from the combination of examples 1-3 and Table 2, the components in examples 1-3 were different in parts by weight, and it can be seen from Table 2 that the color difference in example 2 was lower than that in examples 1 and 3, and that the 5% weight loss temperature, tensile strength and volume resistivity in example 2 were higher than those in examples 1 and 3.
And it is known from the combination of comparative examples 1 to 4 that the thermal stability enhancer is replaced with the polyvinyl chloride resin in equal amount, the benzophenone type ultraviolet light absorber is replaced with the benzotriazole type ultraviolet light absorber in equal amount in comparative example 1, the combination enhancer is replaced with the calcium zinc composite heat stabilizer in comparative example 3, and the alumina fiber is replaced with the polyvinyl chloride resin in comparative example 4.
As can be seen from table 2, the color difference of comparative example 1 is significantly higher than that of example 2, the 5% thermal weight loss temperature is significantly lower than that of example 2, and the tensile strength and volume resistivity are both slightly lower than that of example 2. It is known that the lack of the thermal stability enhancer has negative effects on the photo-aging resistance, the thermal aging resistance, the mechanical properties and the insulation properties of the cable insulation protective material, wherein the negative effects on the thermal aging resistance are the greatest, and the negative effects on the mechanical properties and the insulation properties are smaller.
As can be seen from table 2, the color difference of comparative example 2 is significantly higher than that of example 2, 5% weight loss temperature, tensile strength and volume resistivity are all slightly lower than that of example 2. From this, it can be obtained that through the compound use of benzophenone class ultraviolet absorber and calcium zinc composite heat stabilizer, can effectively restrain the photoaging of cable insulation protective material.
As can be seen from table 2, comparative example 3 has a small magnitude of chromatic aberration higher than that of example 2, a small magnitude of both tensile strength and volume resistivity lower than that of example 2, and a 5% thermal weight loss temperature significantly lower than that of example 2. Therefore, the synergistic agent and the calcium-zinc composite heat stabilizer are combined for use, and compared with the calcium-zinc composite heat stabilizer, the positive influence on the thermal ageing resistance of the cable insulation protective material can be effectively improved.
As can be seen from table 2, the color difference of comparative example 4 is slightly higher than example 2, the 5% weight loss temperature is slightly lower than example 2, and both the tensile strength and the volume resistivity are significantly lower than example 2. Therefore, the addition of the anti-aging fibers can have obvious positive influence on the mechanical property and the insulation property of the cable insulation protective material.
From the above, the components in the application are compounded for use, so that the anti-photoaging performance, the anti-heat aging performance, the mechanical performance and the insulating performance of the cable insulation protective material are positively influenced; and the components are compounded according to the weight parts of the embodiment 2, so that the anti-photoaging performance, the thermal ageing resistance, the mechanical performance and the insulating performance of the cable insulation protective material are relatively better, and the service life of the cable insulation protective material can be better prolonged.
As can be seen from a combination of examples 4-5 and Table 2, the mass ratios of the rare earth salicylate-silica aerogel and the N-substituted phenyl itaconimide derivative of examples 4-5 are different from those of example 2, and as can be seen from Table 2, the color difference of examples 4-5 is higher than that of example 2, the 5% thermal weight loss temperature is significantly lower than that of example 2, and the tensile strength and volume resistivity are comparable to those of example 2.
And it is understood that in combination with comparative examples 5 to 6, the equivalent amount of the rare earth salicylate-silica aerogel was replaced with the N-substituted phenylitaconimide derivative in comparative example 5, and the equivalent amount of the N-substituted phenylitaconimide derivative was replaced with the rare earth salicylate-silica aerogel in comparative example 6. As can be seen from Table 2, the color differences for comparative examples 5-6 are significantly higher than for example 2, the 5% weight loss temperature is significantly lower than for example 2, and the tensile strength and volume resistivity are lower than for example 2, but the difference is smaller.
Compared with the rare earth salicylate-silicon dioxide aerogel or the N-substituted phenyl clothing-constantan imide derivative which are only used singly, the rare earth salicylate-silicon dioxide aerogel and the N-substituted phenyl clothing-constantan imide derivative are compounded to have better effect of improving the ageing resistance of the cable insulation protective material. And when the mass ratio of the salicylic acid rare earth-silicon dioxide aerogel to the N-substituted phenyl itaconimide derivative is 1:0.6, the anti-aging performance of the cable insulation protective material is improved relatively better, so that the service life of the cable insulation protective material can be prolonged better.
As can be seen from the combination of example 2, example 6 and table 2, the color difference, the 5% thermal weight loss temperature, the tensile strength and the volume resistivity of example 6 are all equivalent to those of example 2, and from the above, the anti-aging nano material adopts nano calcium carbonate and nano titanium dioxide, so that the anti-aging performance, the mechanical performance and the volume resistivity of the cable insulation protective material are equivalent.
As can be seen from a combination of examples 2, examples 7-9 and Table 2, the impact resistant fibrous fillers used in examples 7-9 are all different from example 2, but the color differences, 5% weight loss temperature, tensile strength and volume resistivity of examples 7-9 are all smaller than those of example 2. The anti-impact fiber filler is prepared from alumina fiber, mullite fiber, glass fiber and aluminum silicate fiber, and has equivalent improving effect on the ageing resistance, mechanical property and volume resistivity of the cable insulation protective material.
The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes of products, methods and principles of this application are intended to be covered by the scope of this application.

Claims (10)

1. The anti-aging insulating protective material for the coaxial cable is characterized by comprising the following components in parts by weight:
88-94 parts of polyvinyl chloride resin, 38-44 parts of polyimide resin, 10-15 parts of thermal stability enhancer, 18-22 parts of calcium-zinc composite heat stabilizer, 2-4 parts of binding synergist, 5-10 parts of benzophenone ultraviolet light absorber, 2-4 parts of antioxidant, 6-8 parts of anti-aging nano material, 10-14 parts of shock resistant fiber filler, 3-5 parts of flame retardant, 1-2 parts of carbon black and 1-2 parts of zinc glycerate;
the thermal stability enhancer comprises salicylic acid rare earth-silicon dioxide aerogel and N-substituted phenyl-coated maleimide derivatives.
2. An anti-aging insulating protective material for coaxial cable according to claim 1, wherein: the mass ratio of the salicylic acid rare earth-silicon dioxide aerogel to the N-substituted phenyl itaconimide derivative is 1: (0.5-0.7).
3. The anti-aging insulating protective material for coaxial cables according to claim 1, wherein the preparation method of the salicylic acid rare earth-silica aerogel comprises the following steps:
putting the salicylic acid rare earth complex into a proper amount of solvent, and adding a corresponding amount of tetraethyl orthosilicate to dissolve the salicylic acid rare earth complex; adding a proper amount of propylene oxide, rapidly and uniformly stirring, sealing and standing, and observing that white or brown gel appears after 2-6 hours; aging at 45-55deg.C, and performing solvent displacement treatment; after the preparation, the mixture is subjected to sectional heating drying treatment, and finally the mixture is crushed to obtain the rare earth salicylate-silica aerogel powder.
4. An anti-aging insulating protective material for coaxial cable according to claim 1, wherein: the antioxidant is at least one selected from dodecyl phosphite, decabromodiphenyl ether and n-stearyl propionate.
5. An anti-aging insulating protective material for coaxial cable according to claim 1, wherein: the anti-aging nanomaterial is selected from at least one of nano calcium carbonate and nano titanium dioxide.
6. An anti-aging insulating protective material for coaxial cable according to claim 1, wherein: the impact resistant fibrous filler is selected from at least one of mullite fibers, glass fibers, aluminum silicate fibers, and aluminum oxide fibers.
7. An anti-aging insulating protective material for coaxial cable according to claim 1, wherein: the binding enhancer is selected from at least one of stearate, phosphite, and polyol.
8. An anti-aging insulating protective material for coaxial cable according to claim 1, wherein: the flame retardant is at least one selected from magnesium hydroxide, aluminum hydroxide and zinc borate with low water content.
9. A method for preparing the anti-aging insulating protective material for coaxial cables according to any one of claims 1 to 8, comprising the steps of:
firstly, adding the polyvinyl chloride resin, the polyimide resin, the shock-resistant fiber filler, the anti-aging nano material and the carbon black with the content for mixing at the temperature of 80-90 ℃ for 10-15min;
adding the heat stability enhancer, the calcium-zinc composite heat stabilizer, the combination synergist, the benzophenone ultraviolet light absorber, the flame retardant and the zinc glycerolate into the mixture, continuously mixing the mixture for 35 to 40 minutes, and standing the mixture for 4 to 5 hours after the mixing is finished to obtain the material to be extruded;
and adding the material to be extruded into a double-screw extruder for extrusion granulation, cooling the granules to room temperature, screening and packaging to obtain the anti-aging insulating protective material for the cable.
10. The method for preparing the anti-aging insulating protective material for coaxial cables according to claim 9, wherein: the extrusion temperature of the double-screw extruder is 200-210 ℃, and the screw rotating speed is 120-130r/min.
CN202311625193.5A 2023-11-30 2023-11-30 Anti-aging insulating protective material for coaxial cable and preparation method thereof Pending CN117659583A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001312925A (en) * 2000-02-22 2001-11-09 Kyowa Chem Ind Co Ltd Insulated electrical wire and cable having resistance to heat deterioration, properties for water resistance and insulation, and fire retardance
CN102153576A (en) * 2011-01-28 2011-08-17 阜阳师范学院 Rare earth complex coated with silicon dioxide and preparation method of rare earth complex
CN102504808A (en) * 2011-10-19 2012-06-20 厦门大学 Preparation method of rare-earth fluorescent silica nano particle
CN103059470A (en) * 2012-12-25 2013-04-24 东莞市祺龙电业有限公司 High-abrasion-resistant and environment-friendly polyvinyl chloride (PVC) modified materials and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001312925A (en) * 2000-02-22 2001-11-09 Kyowa Chem Ind Co Ltd Insulated electrical wire and cable having resistance to heat deterioration, properties for water resistance and insulation, and fire retardance
CN102153576A (en) * 2011-01-28 2011-08-17 阜阳师范学院 Rare earth complex coated with silicon dioxide and preparation method of rare earth complex
CN102504808A (en) * 2011-10-19 2012-06-20 厦门大学 Preparation method of rare-earth fluorescent silica nano particle
CN103059470A (en) * 2012-12-25 2013-04-24 东莞市祺龙电业有限公司 High-abrasion-resistant and environment-friendly polyvinyl chloride (PVC) modified materials and preparation method thereof

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