CN117601344A - Saddle leather sheath forming structure and production line - Google Patents
Saddle leather sheath forming structure and production line Download PDFInfo
- Publication number
- CN117601344A CN117601344A CN202311674533.3A CN202311674533A CN117601344A CN 117601344 A CN117601344 A CN 117601344A CN 202311674533 A CN202311674533 A CN 202311674533A CN 117601344 A CN117601344 A CN 117601344A
- Authority
- CN
- China
- Prior art keywords
- shaping
- negative pressure
- template
- workbench
- leather sheath
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000010985 leather Substances 0.000 title claims abstract description 57
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000007493 shaping process Methods 0.000 claims abstract description 60
- 239000000463 material Substances 0.000 claims description 39
- 238000007790 scraping Methods 0.000 claims description 26
- 230000005540 biological transmission Effects 0.000 claims description 16
- 238000000465 moulding Methods 0.000 claims description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 125000006850 spacer group Chemical group 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 11
- 238000012946 outsourcing Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 abstract 1
- 239000004744 fabric Substances 0.000 description 13
- 238000000034 method Methods 0.000 description 12
- 238000005187 foaming Methods 0.000 description 9
- 239000011248 coating agent Substances 0.000 description 7
- 238000000576 coating method Methods 0.000 description 7
- SZVJSHCCFOBDDC-UHFFFAOYSA-N iron(II,III) oxide Inorganic materials O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 4
- 210000001624 hip Anatomy 0.000 description 4
- 238000001746 injection moulding Methods 0.000 description 4
- 238000005266 casting Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 230000036961 partial effect Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000005253 cladding Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
- B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/58—Moulds
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
The utility model belongs to the technical field of saddle processing technology and specifically relates to a saddle leather sheath shaping structure and production line is related to, saddle leather sheath shaping structure includes the shaping template, shaping template's upper surface level, the shaping groove that is used for shaping leather sheath has been seted up downwards to shaping template's upper surface, the inside cavity of shaping template is connected with the negative pressure pipe with the inside UNICOM of shaping template on shaping template's the side, the one end that shaping template was kept away from to the negative pressure pipe is connected with the negative pressure pump, the tank bottom of shaping groove has seted up downwards with the inside UNICOM's of shaping template the UNICOM hole, reached the effect that makes fashioned outsourcing leather sheath can use in the saddle of multiple different sizes.
Description
Technical Field
The application relates to the technical field of saddle processing, in particular to a saddle leather sheath forming structure and a production line.
Background
With the forward development of the human society at present, the green carbon-free life slowly affects clothes, foods, lives and rows of people worldwide, and people can purchase comfortable, environment-friendly and high-grade cars in competitive mode, and meanwhile, the bicycle attracts more and more consumer favour with the unique charm.
The existing bicycle saddle comprises a bottom plate, a foaming layer and an outer wrapping sheath, and is specifically processed by forming the outer wrapping sheath through an injection molding machine, then installing the bottom plate and the outer wrapping sheath on a saddle forming template, injecting a polyurethane foaming layer between the bottom plate and the outer wrapping sheath for foaming, and completing the processing and forming process of the saddle during the forming of the foaming layer.
The saddle outer wrapping leather sheath formed by the scheme is adhered to the foaming layer, the saddle surface is harder, the comfort level is lower when the saddle is used, a worker often forms the foaming layer on the bottom plate at first in order to improve the comfort level, then the outer wrapping leather sheath is sleeved on the foaming layer, and then the outer wrapping leather sheath is nailed on the bottom plate of the saddle at the edge position of the outer wrapping leather sheath.
The technical scheme has the following defects: the outer sheath formed by using the injection molding machine is single in size, cannot be suitable for saddles with various different sizes, and is poor in universality.
Disclosure of Invention
The utility model provides a saddle leather sheath shaping structure and production line in order to make fashioned outsourcing leather sheath can be used to multiple unidimensional saddle.
The technical aim of the application is achieved through the following technical scheme:
the utility model provides a saddle leather sheath shaping structure, includes the shaping template, and the upper surface level of shaping template, the shaping groove that is used for shaping leather sheath has been seted up downwards to the upper surface of shaping template, and shaping template inside cavity is connected with the negative pressure pipe with the inside UNICOM of shaping template on the side of shaping template, and the one end that the shaping template was kept away from to the negative pressure pipe is connected with the negative pressure pump, and the communication hole with the inside UNICOM of shaping template has been seted up downwards to the tank bottom of shaping groove.
By adopting the scheme, when the leather sheath forming structure is used for forming the outer leather sheath of the saddle, firstly, a layer of release paper is paved on the upper surface of the forming template, the release paper is tightly pressed on the upper surface of the forming template, then, a negative pressure pump is started, the negative pressure pump pumps out air in the forming template through a negative pressure pipe, the air in a gap between the release paper and the bottom of the forming groove can be pumped out, and the release paper is tightly attached to the bottom of the forming groove under the action of the atmospheric pressure above; then casting the fluid material of the formed outer sheath into a forming groove through structures such as an injection molding machine; scraping off redundant materials outside the forming groove until the materials are solidified in the forming groove, and then processing and forming the outer coating sleeve; the formed outer wrapping sheath is only a piece of leather cloth structure similar to the saddle in shape, when the saddle is processed, the leather cloth is wrapped on the foaming layer, and then the leather cloth is nailed on the bottom plate along the edges of the leather cloth and the bottom plate of the saddle, so that the processing process of the saddle is completed; the leather cloth can be suitable for saddles with various sizes in the above processing process, so that the application range of the outer wrapping sheath is enlarged, and the formed outer wrapping sheath can be used for saddles with various sizes.
Preferably, the scraper blade is further arranged on one side face of the scraper blade, an included angle exists between the contact plate and the scraper blade, a handheld plate is connected to the side face, far away from the contact plate, of the scraper blade, and a spacer sleeve is sleeved on the outer side of the contact plate.
The production line comprises the saddle leather sheath forming structure, and comprises an upper surface horizontal workbench, wherein a plurality of support plates used for placing forming templates are arranged on the workbench, the support plates are uniformly distributed into waists along the edge of the workbench and move along the periphery of the workbench, a main pipeline is arranged on the workbench, one end of a negative pressure pipe, far away from the forming templates, is communicated with the main pipeline, a control valve is correspondingly arranged on each negative pressure pipe, and the negative pressure pumps are communicated with the main pipeline.
Preferably, a transmission chain is arranged above the workbench, the transmission chain is distributed in a waist shape along the moving route of the supporting plate on the workbench, a vertical fixing rod is arranged on a chain link of the transmission chain, a fixing plate sleeved on the fixing rod is arranged on the supporting plate, and a driving piece for driving the transmission chain to drive on the workbench is arranged on the workbench.
Preferably, the main pipeline is connected with an annular auxiliary pipe above the workbench, each fixing plate is provided with an auxiliary rod, the auxiliary pipes are erected on the auxiliary rods, and the workbench is provided with a moving assembly which enables one end of the main pipeline, which is far away from the negative pressure pump, to be communicated with the inside of the auxiliary pipe.
Preferably, the moving assembly comprises a supporting frame arranged on one side of the center of the transmission chain, a moving trolley is arranged on the supporting frame in a reciprocating manner along the horizontal direction on the supporting frame, a connecting frame connected with the moving trolley in a rotating manner is arranged on one of the fixing plates, and one end, far away from the negative pressure pump, of the main pipeline is fixed on the moving trolley and is communicated with the inside of the auxiliary pipeline in a region where the connecting frame is arranged.
Preferably, each fixing plate corresponds to two fixing rods, and a waist-shaped fixing hole is formed in the fixing plate corresponding to one fixing rod.
Preferably, a receiving groove with an opening at the upper end surface is arranged on one side of the supporting plate far away from the center of the workbench, and universal wheels are arranged on the lower surface of the supporting plate.
Preferably, the position on the workbench, which is close to one end of the workbench, is a scraping station, the scraping station is provided with a plurality of magnets, and the material of the molding template is iron.
Preferably, an adjusting cylinder with a hollow inside is rotatably arranged on the magnet, the end face of the adjusting cylinder far away from the magnet is open, the inside of the adjusting cylinder is hollow, a rotating ring is coaxially arranged on the end face of the adjusting cylinder far away from the magnet, a plurality of magnets are paired in pairs, an adjusting rod capable of being inserted into the inside of the adjusting cylinder is arranged between the two magnets in pairs, and the adjusting rod penetrates through the center of the rotating ring and is in threaded fit with the rotating ring.
In summary, the present application has the following technical effects:
1. the saddle outer wrapping leather sheath forming structure is arranged, the outer wrapping leather sheath is formed in the forming groove, and the final formed structure is of a saddle-shaped leather cloth structure, so that the application range of the processed outer wrapping leather sheath is wider;
2. the scraping plate and the isolation sleeve are arranged, so that the scraping plate mainly enables the forming groove to be filled with materials for forming the outer coating sleeve, and the isolation sleeve is mainly used for separating the contact plate from the materials for forming the outer coating sleeve, and therefore the contact plate can be prevented from being directly contacted and polluted, and the subsequent use process is finally affected;
3. through having set up the production line that is used for producing saddle outsourcing leather sheath, whole production line uninterrupted operation, different staff can be responsible for different outsourcing leather sheath processing posts in different positions, can improve the production efficiency of outsourcing leather sheath by a wide margin like this, makes the outsourcing leather sheath of leather cloth formula can realize mass production.
Drawings
FIG. 1 is an overall block diagram of a saddle leather sheath forming structure in an embodiment of the present application;
FIG. 2 is an overall block diagram of a production line including a saddle leather sheath forming structure in an embodiment of the present application;
FIG. 3 is a partial block diagram of a production line in an embodiment of the present application;
fig. 4 is a partial enlarged view at a in fig. 2.
In the figure, 1, a molding template; 11. a forming groove; 2. a negative pressure pipe; 3. a negative pressure pump; 4. a scraping assembly; 41. a scraper; 42. a contact plate; 43. a hand-held plate; 44. a spacer sleeve; 5. a work table; 51. a safety cover; 6. a support plate; 61. a universal wheel; 62. a material collecting groove; 7. a drive assembly; 71. a drive chain; 72. a driving member; 721. a drive gear; 73. a fixed rod; 74. a fixing plate; 741. a fixing hole; 8. an auxiliary device; 81. a main pipe; 82. a fixed head; 83. a drag chain; 84. an auxiliary lever; 85. an auxiliary tube; 86. an extension tube; 87. a control valve; 88. a moving assembly; 881. a support frame; 882. a moving trolley; 883. a connecting frame; 9. a compression assembly; 91. a magnet; 93. an adjustment cylinder; 94. a rotating ring; 95. and an adjusting rod.
Detailed Description
The present application is described in further detail below with reference to the accompanying drawings.
Referring to fig. 1, the application provides a saddle leather sheath shaping structure, including shaping template 1, negative pressure pipe 2, negative pressure pump 3 and scrape material subassembly 4, shaping template 1's upper surface level, shaping template 1's upper surface has seted up shaping groove 11 downwards, shaping groove 11 holistic shape is similar with the whole shape of saddle, shaping template 1 inside cavity, the communication hole of UNICOM shaping groove 11 and shaping template 1 inside has been seted up to shaping groove 11's tank bottom, negative pressure pipe 2's one end is in the inside UNICOM of shaping template 1 of a side and shaping template 1, negative pressure pump 3 is connected with negative pressure pipe 2 one end that shaping template 1 was kept away from to negative pressure pipe 2, scrape material subassembly 4 and be used for scraping unnecessary material of shaping template 1 top.
When the leather sheath forming structure is used for forming the outer leather sheath of the saddle, firstly, a layer of release paper is paved on the upper surface of the forming template 1, the release paper is pressed on the upper surface of the forming template 1, the negative pressure pump 3 pumps out air in the forming template 1 through the negative pressure pipe 2, the air in a gap between the release paper and the bottom of the forming groove 11 can be pumped out, and the release paper is downwards stuck to the bottom of the forming groove 11 under the action of the upper atmospheric pressure; then casting the material for forming the outer coating sleeve in a fluid state into a forming groove 11 through a structure such as an injection molding machine and the like, wherein the necessary material quantity of the outer coating sleeve is required to be ensured to be formed by the poured material; the scraping assembly 4 can fill the forming groove 11 with materials, and scrape off redundant materials outside the forming groove 11 until the materials are solidified in the forming groove 11, and then the processing process of the outer coating sleeve is completed; the formed outer wrapping sheath is only a piece of leather cloth structure similar to the saddle in shape, when the saddle is processed, the leather cloth is wrapped on the foaming layer, and then the leather cloth is nailed on the bottom plate along the edges of the leather cloth and the bottom plate of the saddle, so that the processing process of the saddle is completed; the outer leather sheath of the leather cloth type can be suitable for saddles with various sizes in the above processing process, so that the application range of the outer leather sheath is enlarged, and the formed outer leather sheath can be used for saddles with various sizes.
The scraping assembly 4 comprises a scraping plate 41, a contact plate 42, a handheld plate 43 and a separation sleeve 44, wherein the scraping plate 41 is of a strip-shaped structure, the length of the scraping plate 41 is larger than the maximum width of a forming groove 11 in the forming template 1, the contact plate 42 is arranged on one side surface of the scraping plate 41, an included angle exists between the contact plate 42 and the scraping plate 41, the handheld plate 43 is fixed on the side surface, far away from the contact plate 42, of the scraping plate 41, and the separation sleeve 44 is sleeved on the outer side of the contact plate 42 and is detachably connected with the contact plate 42. In the process of forming the outer cladding of the saddle, the scraping component 4 mainly plays an auxiliary role, and is specifically as follows: after pouring the material into the forming groove 11, people can drive the scraping plate 41 and the contact plate 42 to scrape from the upper side of the forming template 1 by holding the handheld plate 43, the contact plate 42 can enable the material to be filled in the forming groove 11, the contact plate 42 and the material can be separated by the isolating sleeve 44, so that the material can be prevented from being adhered to the contact plate 42, the number of times of cleaning the material on the contact plate 42 is reduced, after the material type or formula of the material of the outer leather sheath for the subsequent forming is changed, the isolating sleeve 44 can be removed from the contact plate 42, and then the isolating sleeve 44 is replaced by other clean isolating sleeves 44, so that impurities can be reduced from being mixed into the material.
When the saddle leather sheath forming structure in the embodiment is used, in order to accelerate the forming speed of materials in the forming groove 11, a heating plate can be arranged below the forming template 1, a heating module is connected to the heating plate, the temperature of the forming template 1 can be increased by the heating plate, and then the forming speed of the materials in the forming groove 11 is accelerated.
Referring to fig. 2, the application further provides a production line including above-mentioned saddle leather sheath shaping structure, including workstation 5, backup pad 6, drive assembly 7 and auxiliary device 8, the transversal waist that personally submits of workstation 5 is and workstation 5 upper surface level, negative pressure pump 3 and negative pressure pipe 2 set up on workstation 5, backup pad 6 is provided with a plurality ofly altogether, a plurality of backup pads 6 are used for placing shaping template 1 of shaping outer leather sheath at the upper surface of workstation 5 along the edge evenly distributed of workstation 5, the lower surface of every backup pad 6 all is provided with a plurality of universal wheels 61, drive assembly 7 installs and is used for driving the edge removal of whole backup pad 6 along workstation 5 on workstation 5, auxiliary device 8 installs and is used for controlling negative pressure pipe 2 and the inside UNICOM of the whole shaping template 1 of workstation 5 top or turn-off on workstation 5.
The production line in the embodiment can be used for mass production of the outer sheath of the saddle, and the specific using method is as follows: the molding templates 1 with corresponding numbers can be prepared according to the number of the supporting plates 6, then the molding templates 1 are horizontally placed on the upper surfaces of the supporting plates 6 one by one, and the auxiliary device 8 can control the negative pressure pump 3, the negative pressure pipe 2 and one of all the supporting plates 6 above the workbench 5 to be communicated or disconnected; different staff members are arranged to stand in sequence along the circumference of the table 5, the different staff members mainly engaging in different work stations, for example: one of the workers mainly performs the work of spreading release paper, and one of the workers is mainly responsible for casting and forming the material … … of the outer coating sleeve above the forming template 1 with the release paper spread;
the running state of the whole device is as follows: the driving assembly 7 drives the supporting plate 6 on the workbench 5 and the forming template 1 on the supporting plate 6 to move rotationally along the circumferential direction of the workbench 5, when the forming template 1 rotates to a certain position, workers flatly lay release paper on the upper surface of the forming template 1 and compress the release paper, and when the forming template is rotated to a certain position, the negative pressure pump 3 and the negative pressure pipe 2 vacuumize the forming template 1 flatly laid with the release paper through the auxiliary device 8, and the release paper is downwards compressed on the bottom of the forming groove 11 under the action of external atmospheric pressure; and then pouring materials at a specific station, scraping the redundant materials on the forming template 1 by using the scraping assembly 4 by a worker, solidifying the materials in the forming groove 11 after the forming template 1 with the poured materials rotates to a certain position, and taking off release paper and the formed leather cloth type outer leather sheath by the worker, so that one processing process of the outer leather sheath is completed.
Referring to fig. 2 and 3, the driving assembly 7 includes a driving chain 71, a driving member 72, a fixing rod 73 and a fixing plate 74, the driving chain 71 is horizontally disposed above the table 5, and the driving chain 71 is distributed in a waist shape along a moving path of the plurality of support plates 6 on the table 5, the driving chain 71 is located at an inner side of a constituent structure of the plurality of support plates 6, and the driving member 72 is disposed on the table 5 and can drive the driving chain 71 to drive above the table 5; the fixing rods 73 are provided in plurality, the fixing rods 73 are vertically fixed on links near the upper side inside the transmission chain 71 along the transmission direction of the transmission chain 71, and the links are in one-to-one correspondence with the fixing rods 73; the fixing plates 74 are horizontally fixed on one side of the support plate 6 near the transmission chain 71, each fixing plate 74 corresponds to two adjacent chain links on the transmission chain 71, two fixing rods 73 on the two chain links penetrate through the same fixing plate 74 at the same time, an auxiliary hole is formed in the fixing plate 74 corresponding to one fixing rod 73, a waist-shaped fixing hole 741 is formed in the fixing plate 74 corresponding to the other fixing rod 73, and the fixing rods 73 penetrate through the fixing holes 741 and can slide relative to the fixing plates 74 in the fixing holes 741.
The driving piece 72 drives the driving chain 71 to drive above the workbench 5, the supporting plate 6 is hung on a chain link of the driving chain 71 through the fixing plate 74 and the fixing rod 73, and the driving chain 71 drives the supporting plate 6 and the forming template 1 on the supporting plate 6 to move together while driving; it should be noted that, when the driving chain 71 drives the supporting plate 6 to move on the workbench 5, when the supporting plate 6 is located at the corner of the driving chain 71, the distance between the two fixing rods 73 on the two links will be reduced, so that one of the fixing rods 73 will slide relatively to the fixing plate 74 in the fixing hole 741 of the fixing plate 74, thus reducing the internal stress generated by the device and prolonging the service life of the device.
In this embodiment, the driving member 72 includes two driving gears 721 and a driving motor, the driving gears 721 are disposed in total, the two driving gears 721 are matched with the driving chain 71 at positions near two ends of the driving chain 71, and the driving motor is fixed below the workbench 5 and can drive one of the driving gears 721 to rotate.
When the driving chain 71 drives the supporting plate 6 to move to one end of the workbench 5, the driving chain 71 is reversed, the supporting plate 6 and the forming template 1 on the supporting plate 6 generate a centrifugal force, and in order to avoid overlarge centrifugal force, the forming template 1 is separated from the supporting plate 6 to injure workers, and safety covers 51 are arranged at two ends of the workbench 5.
In the present embodiment, the auxiliary device 8 includes a main pipe 81, a fixed head 82, a drag chain 83, an auxiliary lever 84, an auxiliary pipe 85, an extension pipe 86, a control valve 87, and a moving assembly 88, the negative pressure pump 3 is fixed below the table 5, the main pipe 81 is disposed above the table 5, and one end of the main pipe 81 extends downward through the table 5 at a position close to one of the drive gears 721 and then communicates with an air inlet of the negative pressure pump 3; the fixed head 82 is vertically arranged above the workbench 5, the inside of the fixed head 82 is hollow, the lower end face of the fixed head 82 is open, and one end of the main pipeline 81, which is far away from the negative pressure pump 3, is communicated with the inside of the fixed head 82 at the position of the lower end of the fixed head 82; the drag chain 83 is sleeved outside the main pipeline 81, one end of the drag chain 83 is fixedly connected with the upper surface of the workbench 5, and the other end of the drag chain 83 is fixedly connected with the fixed head 82; the auxiliary rods 84 are provided in a plurality, the auxiliary rods 84 are in one-to-one correspondence with the fixing plates 74, the auxiliary rods 84 are vertically fixed at the center position of the upper surface of the fixing plates 74, and the auxiliary rods 84 are positioned between the fixing holes 741 and the auxiliary holes; the auxiliary pipe 85 is of a waist-shaped structure as a whole, and the auxiliary pipe 85 is erected on a plurality of auxiliary rods 84; the extension tube 86 is located between the fixed head 82 and the auxiliary tube 85, one end of the extension tube 86, which is close to the fixed head 82, is communicated with the inside of the fixed head 82 on the side surface of the fixed head 82, and the other end is communicated with the inside of the auxiliary tube 85 at the side surface position of the auxiliary tube 85; one end of the negative pressure pipe 2 is communicated with the inside of the forming template 1, the other end of the negative pressure pipe is communicated to the inside of the auxiliary pipe 85, the number of the control valves 87 is the same as that of the negative pressure pipes 2 and corresponds to the negative pressure pipes 2 one by one, and the control valves 87 are arranged on the auxiliary pipe 85 and used for controlling the on-off of pipelines of the negative pressure pipe 2; the moving assembly 88 is disposed between the fixed head 82 and one of the fixed plates 74, which is specifically: the mounting position of the moving assembly 88 corresponds to the mounting position of the extension pipe 86, and the moving assembly 88 can enable the fixed head 82 to reciprocate along the length direction of the workbench 5 along with the movement of the support plate 6, so that the main pipe 81 can be communicated with the interiors of the extension pipe 86 and the auxiliary pipe 85 all the time.
When in use, the molding templates 1 are placed on the supporting plate 6, each molding template 1 is connected with a negative pressure pipe 2, one end of the negative pressure pipe 2 far away from the molding template 1 is communicated with the annular auxiliary pipe 85, and the negative pressure pump 3 vacuumizes the negative pressure pipe 2 and the molding template 1 through the main pipe 81, the extension pipe 86 and the auxiliary pipe 85; the transmission chain 71 drives the supporting plate 6 provided with the molding template 1 to move on the workbench 5, and meanwhile, the moving component 88 drives one end of the main pipe 81 far away from the negative pressure pump 3 to reciprocate in the length direction of the workbench 5, so that the main pipe 81 is communicated with the inside of the auxiliary pipe 85.
In this embodiment, two auxiliary pipes 85 are provided, the two auxiliary pipes 85 are distributed on the auxiliary rod 84 from top to bottom in sequence, the two auxiliary pipes 85 are communicated with each other, and the extension pipe 86 is communicated with the inside of the auxiliary pipe 85 near the upper side; the support plates 6 are divided into a plurality of pairs, two auxiliary pipes 85 corresponding to each pair of support plates 6 are respectively connected with one negative pressure pipe 2, and the two negative pressure pipes 2 respectively correspond to the two forming templates 1 on the support plates 6 at two sides.
The moving assembly 88 comprises a supporting frame 881, a moving trolley 882 and a connecting frame 883, wherein the supporting frame 881 is fixed on the upper surface of the workbench 5 and is positioned at the center of the transmission chain 71, the moving trolley 882 is positioned on the supporting frame 881 and can reciprocate on the supporting frame 881 along the length direction of the workbench 5, the fixed head 82 is fixed on the moving trolley 882, the connecting frame 883 is arranged on the moving trolley 882 and the fixed plate 74 of one of the supporting plates 6, one end of the connecting frame 883, which is close to the moving trolley 882, is rotationally connected with the fixed head 82, and one end of the connecting frame 883, which is close to the fixed plate 74, is fixedly connected with the fixed plate 74. When the transmission chain 71 above the workbench 5 drives the supporting plate 6 to move, the supporting plate 6 drives the movable trolley 882 to move on the workbench 5 through the connecting frame 883, so that one end of the main pipeline 81 far away from the negative pressure pump 3 can be ensured to be always communicated with the inside of the auxiliary pipe 85 through the extension pipe 86; when the support plate 6 moves to the corner of the transmission chain 71, the support plate 6 drives the connecting frame 883 to rotate relative to the fixed head 82 on the mobile trolley 882, so that internal stress generated by the device can be reduced, and the service life of the device can be prolonged.
Referring to fig. 2 and 4, when the production line in this embodiment is used to produce the outer sheath of the saddle, a scraping station is provided on the workbench 5, and a worker uses the scraping assembly 4 to scrape the excessive material above the forming template 1 at the scraping station, so in order to reduce the pollution of the material to the office environment, a material receiving groove 62 with an opening on the upper end surface is provided on one side of the supporting plate 6 far from the transmission chain 71 at the position of the scraping station, the material receiving groove 62 is fixedly connected with the workbench 5, and the height of the upper end surface of the material receiving groove 62 is lower than the height of the upper surface of the forming template 1 on the supporting plate 6; it should be noted that before the scraping component 4 is used to scrape the excessive material, the worker needs to compress the release paper tiled on the upper surface of the forming template 1 on the forming template 1, so as to facilitate the worker to compress the release paper on the upper surface of the forming template 1, and the compressing component 9 is disposed on the supporting plate 6.
The compacting component 9 comprises magnets 91, an adjusting cylinder 93 and a rotating ring 94, wherein the material of the forming template 1 is iron, four magnets 91 are arranged on the upper surface of the forming template 1, the four magnets 91 can be adsorbed on the upper surface of the forming template 1, the magnets 91 are divided into an upper part and a lower part, the lower part is of a conical structure, the upper part is of a sphere structure arranged at the top of the cone, and the upper part and the lower part of the magnets 91 are rotationally connected, so that the magnets 91 adsorbed on the upper surface of the forming template 1 can be conveniently taken down by the design; one end of the adjusting cylinder 93 is fixedly connected with the upper part of the magnet 91, the upper part of the magnet 91 can drive the adjusting cylinder 93 to rotate, the interior of the adjusting cylinder 93 is hollow and is open at one end surface far away from the magnet 91, and a rotating ring 94 is arranged on the end surface of the adjusting cylinder 93 far away from the adjusting ring 92 and is in rotating connection with the adjusting cylinder 93;
in this embodiment, the compressing assemblies 9 are provided with four groups, and an adjusting rod 95 is disposed between two adjacent groups of compressing assemblies 9, the outer diameter of the adjusting rod 95 is equal to the inner diameter of the adjusting cylinder 93, and the adjusting rod 95 passes through the center of the adjusting ring 92 and is in threaded fit with the adjusting ring 92.
When the release paper is required to be pressed on the upper surface of the forming template 1, people can directly adsorb the magnet 91 on the upper surface of the forming template 1, and the magnet 91 can press the release paper on the forming template 1; use magnetite 91 will from the process that the type paper compresses tightly, probably can lead to from the type paper to appear the fold on shaping template 1, at this moment people can insert the adjustment cylinder 93 inside between two adjacent magnetite 91 with adjusting lever 95, then through rotatory adjusting ring 92, adjusting ring 92 and adjusting lever 95 threaded connection, adjusting lever 95 can be to the direction nail magnetite 91 that keeps away from each other, also can drive from the type paper through magnetite 91 and from the frictional force between the type paper and remove on shaping template 1 when magnetite 91 removes, just so can reduce from the fold on the type paper. It should be noted that, by adjusting the distance between the two magnets 91 through the adjusting rod 95 and the adjusting cylinder 93, people are not required to take down the magnets 91 until the release paper is spread and then put the magnets 91 on the molding die plate 1 for adjustment, because the adjustment method may not directly eliminate wrinkles, and due to the adsorption force between the magnets 91 and the molding die plate 1, the magnets 91 may collide with the molding die plate 1 to a greater extent, eventually the magnets 91 are broken, and the use of the pressing assembly 9 is affected.
The present embodiment is merely illustrative of the present application and is not intended to be limiting, and those skilled in the art, after having read the present specification, may make modifications to the present embodiment without creative contribution as required, but is protected by patent laws within the scope of the claims of the present application.
Claims (10)
1. The utility model provides a saddle leather sheath shaping structure which characterized in that: including shaping template (1), the upper surface level of shaping template (1), shaping template (1) upper surface has offered shaping groove (11) that are used for shaping leather sheath downwards, shaping template (1) inside cavity is connected with negative pressure pipe (2) with the inside UNICOM of shaping template (1) on the side of shaping template (1), the one end that shaping template (1) was kept away from to negative pressure pipe (2) is connected with negative pressure pump (3), the tank bottom of shaping groove (11) has offered downwards the UNICOM hole with the inside UNICOM of shaping template (1).
2. The saddle leather sheath forming structure according to claim 1, wherein: the novel scraper comprises a scraper (41), wherein a contact plate (42) is arranged on one side surface of the scraper (41), an included angle is formed between the contact plate (42) and the scraper (41), a handheld plate (43) is connected to the side surface, far away from the contact plate (42), of the scraper (41), and a spacer sleeve (44) is sleeved on the outer side of the contact plate (42).
3. A production line comprising the saddle leather sheath forming structure as claimed in any one of claims 1-2, characterized in that: including upper surface horizontally workstation (5), be provided with a plurality of backup pads (6) that are used for placing shaping template (1) on workstation (5), a plurality of backup pads (6) evenly arrange into waist along the edge of workstation (5) and along the edge circumference of workstation (5) removal, be provided with trunk line (81) on workstation (5), the one end UNICOM that shaping template (1) was kept away from to negative pressure pipe (2) is inside trunk line (81), all correspond on every negative pressure pipe (2) and be provided with a control valve (87), negative pressure pump (3) UNICOM is inside trunk line (81).
4. A production line according to claim 3, characterized in that: the workbench (5) top is provided with drive chain (71), and drive chain (71) are waist-shaped distribution along the travel route of backup pad (6) on workbench (5), are provided with vertical dead lever (73) on the chain link of drive chain (71), are provided with fixed plate (74) of cover on dead lever (73) on backup pad (6), are provided with on workbench (5) drive piece (72) that drive chain (71) was transmitted on workbench (5).
5. The production line according to claim 4, characterized in that: the main pipeline (81) is connected with an annular auxiliary pipe (85) above the workbench (5), each fixing plate (74) is provided with an auxiliary rod (84), the auxiliary pipes (85) are erected on the auxiliary rods (84), and the workbench (5) is provided with a moving assembly (88) which enables one end, far away from the negative pressure pump (3), of the main pipeline (81) to be communicated with the inside of the auxiliary pipe (85).
6. The production line according to claim 5, characterized in that: the movable assembly (88) comprises a support frame (881) arranged on one side of the center of the transmission chain (71), a movable trolley (882) is arranged on the support frame (881) in a reciprocating manner along the horizontal direction, a connecting frame (883) rotationally connected with the movable trolley (882) is arranged on one of the fixing plates (74), one end, far away from the negative pressure pump (3), of the main pipeline (81) is fixed on the movable trolley (882) and is communicated with the inside of the auxiliary pipe (85) in the area where the connecting frame (883) is arranged.
7. The production line according to claim 4, characterized in that: each fixing plate (74) corresponds to two fixing rods (73), and a waist-shaped fixing hole (741) is formed in the fixing plate (74) corresponding to one fixing rod (73).
8. A production line according to claim 3, characterized in that: one side of the supporting plate (6) far away from the center of the workbench (5) is provided with a receiving groove (62) with an opening at the upper end face, and the lower surface of the supporting plate (6) is provided with a universal wheel (61).
9. A production line according to claim 3, characterized in that: the position on the workbench (5) close to one end of the workbench (5) is a scraping station, the scraping station is provided with a plurality of magnets (91), and the material of the molding template (1) is iron.
10. The saddle leather sheath forming structure and production line according to claim 9, wherein: an adjusting cylinder (93) with a hollow inside is rotatably arranged on the magnet (91), the end face, far away from the magnet (91), of the adjusting cylinder (93) is open, the inside of the adjusting cylinder (93) is hollow, a rotating ring (94) is coaxially arranged on the end face, far away from the magnet (91), of the adjusting cylinder (93), the magnets (91) are paired in pairs, an adjusting rod (95) capable of being inserted into the adjusting cylinder (93) is arranged between the two magnets (91) in pairs, and the adjusting rod (95) penetrates through the center of the rotating ring (94) and is in threaded fit with the rotating ring (94).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311674533.3A CN117601344B (en) | 2023-12-07 | 2023-12-07 | Saddle leather sheath forming structure and production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311674533.3A CN117601344B (en) | 2023-12-07 | 2023-12-07 | Saddle leather sheath forming structure and production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN117601344A true CN117601344A (en) | 2024-02-27 |
| CN117601344B CN117601344B (en) | 2024-05-31 |
Family
ID=89944320
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311674533.3A Active CN117601344B (en) | 2023-12-07 | 2023-12-07 | Saddle leather sheath forming structure and production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117601344B (en) |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006062205A (en) * | 2004-08-26 | 2006-03-09 | Toyo Tire & Rubber Co Ltd | Method and apparatus for step changing of mold |
| CN103692598A (en) * | 2013-12-25 | 2014-04-02 | 安徽信盟机电装备制造有限公司 | Full-automatic horizontal type foaming production line for vacuum tube solar energy water tank |
| CN204546881U (en) * | 2015-04-24 | 2015-08-12 | 云南省玉溪市太标太阳能设备有限公司 | Solar water container heat-insulation layer double foaming production line |
| CN110789639A (en) * | 2019-11-11 | 2020-02-14 | 天津嘉思特车业股份有限公司 | Saddle convenient to mount and machining process thereof |
| US20200180717A1 (en) * | 2017-07-10 | 2020-06-11 | Selle Royal S.P.A. | Mould for a support element for the human body, such as a saddle |
| CN211395124U (en) * | 2019-11-26 | 2020-09-01 | 宿迁利泰纺织有限公司 | Wash leftover bits and pieces cutting device of silk spinning surface fabric |
| CN213898018U (en) * | 2020-11-16 | 2021-08-06 | 上海颐烨笙建筑工程有限公司 | Putty scraper blade |
| CN113650218A (en) * | 2021-09-10 | 2021-11-16 | 敏华家具制造(惠州)有限公司 | Foaming piece production line |
| CN215617664U (en) * | 2021-10-08 | 2022-01-25 | 苏州雷京特精密机械有限公司 | Prevent touch screen panel processing push pedal anchor clamps of work piece deformation |
| CN217704373U (en) * | 2022-06-16 | 2022-11-01 | 晋江百泰鞋材有限公司 | Thermoplastic styrene butadiene rubber foaming sole mold |
| CN219487837U (en) * | 2023-03-23 | 2023-08-08 | 深圳市贝利医疗设备有限公司 | Pitch-changing module |
| EP4227060A1 (en) * | 2022-02-08 | 2023-08-16 | Politop s.r.l. | Apparatus for obtaining insulantion panels, process for obtaining such insulation panels by means of such apparatus, insulation panels so obtained and use of these latter |
-
2023
- 2023-12-07 CN CN202311674533.3A patent/CN117601344B/en active Active
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006062205A (en) * | 2004-08-26 | 2006-03-09 | Toyo Tire & Rubber Co Ltd | Method and apparatus for step changing of mold |
| CN103692598A (en) * | 2013-12-25 | 2014-04-02 | 安徽信盟机电装备制造有限公司 | Full-automatic horizontal type foaming production line for vacuum tube solar energy water tank |
| CN204546881U (en) * | 2015-04-24 | 2015-08-12 | 云南省玉溪市太标太阳能设备有限公司 | Solar water container heat-insulation layer double foaming production line |
| US20200180717A1 (en) * | 2017-07-10 | 2020-06-11 | Selle Royal S.P.A. | Mould for a support element for the human body, such as a saddle |
| CN110789639A (en) * | 2019-11-11 | 2020-02-14 | 天津嘉思特车业股份有限公司 | Saddle convenient to mount and machining process thereof |
| CN211395124U (en) * | 2019-11-26 | 2020-09-01 | 宿迁利泰纺织有限公司 | Wash leftover bits and pieces cutting device of silk spinning surface fabric |
| CN213898018U (en) * | 2020-11-16 | 2021-08-06 | 上海颐烨笙建筑工程有限公司 | Putty scraper blade |
| CN113650218A (en) * | 2021-09-10 | 2021-11-16 | 敏华家具制造(惠州)有限公司 | Foaming piece production line |
| CN215617664U (en) * | 2021-10-08 | 2022-01-25 | 苏州雷京特精密机械有限公司 | Prevent touch screen panel processing push pedal anchor clamps of work piece deformation |
| EP4227060A1 (en) * | 2022-02-08 | 2023-08-16 | Politop s.r.l. | Apparatus for obtaining insulantion panels, process for obtaining such insulation panels by means of such apparatus, insulation panels so obtained and use of these latter |
| CN217704373U (en) * | 2022-06-16 | 2022-11-01 | 晋江百泰鞋材有限公司 | Thermoplastic styrene butadiene rubber foaming sole mold |
| CN219487837U (en) * | 2023-03-23 | 2023-08-08 | 深圳市贝利医疗设备有限公司 | Pitch-changing module |
Also Published As
| Publication number | Publication date |
|---|---|
| CN117601344B (en) | 2024-05-31 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN206732739U (en) | A kind of novel bearing processing sander | |
| CN109015331B (en) | gyration type body machine tool of polishing | |
| CN205271637U (en) | A edging device for arc glass on wall | |
| CN104526522A (en) | Automatic polishing machine for wheel hubs | |
| CN209805637U (en) | miniature disk type motor shell assembly machine | |
| CN112872989A (en) | Glass insulator manufacturing and forming processing machine and forming processing method | |
| CN117601344B (en) | Saddle leather sheath forming structure and production line | |
| CN208961695U (en) | A kind of double-station sander adapting to differential casing | |
| CN206828786U (en) | A kind of garment production cleaning device | |
| CN109094110A (en) | A kind of Full-automatic pressure-holding machine | |
| CN204604209U (en) | A kind of butterfly valve assembly machine | |
| CN108436764A (en) | A kind of rectangular tube grinding device | |
| CN210189483U (en) | Novel quick grinding pad device for plate sanding and temperature balancing | |
| CN104960218A (en) | Full-automatic sidewall turn-up system of all-steel tire two-drum forming machine | |
| CN213259007U (en) | Ceramic grinding wheel compression molding device | |
| CN206544090U (en) | Stainless steel laser welds the online apparatus for leveling of inside weld | |
| CN209772551U (en) | Capsule mould brushing oil device | |
| CN203058556U (en) | Double-grinding device work station | |
| CN204353923U (en) | A kind of steel cylinder double-head adjustable sander | |
| CN209364346U (en) | A kind of auto parts drift sand formula burr remover | |
| CN202846322U (en) | Coil sprue polishing device | |
| CN206170726U (en) | Mould elevating gear | |
| CN207189443U (en) | A kind of waste paper pipe surface automatic polishing equipment | |
| CN202517345U (en) | Cast polishing device | |
| CN110541267A (en) | Jeans processing equipment of polishing |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |