CN117578048B - Steel ball sealing detector and detection method - Google Patents
Steel ball sealing detector and detection method Download PDFInfo
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- CN117578048B CN117578048B CN202311804597.0A CN202311804597A CN117578048B CN 117578048 B CN117578048 B CN 117578048B CN 202311804597 A CN202311804597 A CN 202311804597A CN 117578048 B CN117578048 B CN 117578048B
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- feeding
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 87
- 239000010959 steel Substances 0.000 title claims abstract description 87
- 238000001514 detection method Methods 0.000 title claims abstract description 65
- 238000007789 sealing Methods 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 66
- 238000010009 beating Methods 0.000 claims abstract description 44
- 238000012545 processing Methods 0.000 claims abstract description 16
- 238000012546 transfer Methods 0.000 claims abstract description 7
- 238000010408 sweeping Methods 0.000 claims abstract description 4
- 239000003292 glue Substances 0.000 claims description 50
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 36
- 238000007599 discharging Methods 0.000 claims description 32
- 238000003825 pressing Methods 0.000 claims description 29
- 210000000078 claw Anatomy 0.000 claims description 16
- 239000004745 nonwoven fabric Substances 0.000 claims description 16
- 238000007493 shaping process Methods 0.000 claims description 15
- 238000005520 cutting process Methods 0.000 claims description 13
- 239000007788 liquid Substances 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 13
- 238000000926 separation method Methods 0.000 claims description 13
- 230000008569 process Effects 0.000 claims description 12
- 238000002347 injection Methods 0.000 claims description 11
- 239000007924 injection Substances 0.000 claims description 11
- 230000000903 blocking effect Effects 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 9
- 230000006835 compression Effects 0.000 claims description 5
- 238000007906 compression Methods 0.000 claims description 5
- 238000004080 punching Methods 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 238000013461 design Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 239000013072 incoming material Substances 0.000 description 3
- 238000004026 adhesive bonding Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 108010010803 Gelatin Proteins 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/60—Arrangements or processes for filling or topping-up with liquids; Arrangements or processes for draining liquids from casings
- H01M50/609—Arrangements or processes for filling with liquid, e.g. electrolytes
- H01M50/627—Filling ports
- H01M50/636—Closing or sealing filling ports, e.g. using lids
- H01M50/645—Plugs
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/60—Arrangements or processes for filling or topping-up with liquids; Arrangements or processes for draining liquids from casings
- H01M50/691—Arrangements or processes for draining liquids from casings; Cleaning battery or cell casings
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses a steel ball sealing detection machine and a detection method, wherein the steel ball sealing detection machine comprises a feeding conveying frame, a transfer manipulator, a steel ball beating mechanism, a wiping detection mechanism, a blanking conveying frame and a pairing mechanism, wherein the transfer manipulator is used for grabbing and transferring an electric core to be treated, and a code sweeping component and an intercepting component are arranged at the top of the feeding conveying frame; the code scanning component comprises supporting vertical rods, connecting pieces are arranged on opposite sides of the tops of the supporting vertical rods, and code readers are arranged in the middle of the connecting pieces; the plurality of interception components are respectively arranged at the tops of the feeding conveying frame and the wiping detection mechanism. According to the invention, the code scanning component is arranged at the feeding conveying frame, so that before initial operation of primary processing is carried out on the battery cells, the code reader is used for scanning and reading the battery cells, and each battery cell which is being processed is registered through the code reading mark, so that after the NG (NG) product is detected, the corresponding product can be accurately found, and the removing operation of the NG product is more convenient.
Description
Technical Field
The invention relates to the field of battery cell processing and detecting equipment, in particular to a steel ball sealing detecting machine and a detecting method.
Background
In the production and processing process of the battery cell, the operations of gluing nails and steel balls of the battery cell are required to be carried out, and a set of production line equipment is required to be used for carrying out the operations at the actual moment, wherein the operations comprise feeding, transferring, shaping, gluing nails, steel balls beating, processing detection and blanking, and the operations are integrated into a set of equipment, namely the steel ball sealing detector.
The existing steel ball sealing detector can finish feeding, transferring, shaping, nailing, steel ball nailing, processing detection and blanking operations, but in the actual processing operation process, quality detection of a finished product is required after the steel ball nailing and the steel ball nailing operations are implemented, NG products are hardly prevented from occurring in the production process, the detected NG products cannot be marked correspondingly if the NG products are not scanned in advance when the products are detected, so that the subsequent NG product output and rejecting operations are quite inconvenient, meanwhile, the operation time of running exceeds the operation time of feeding, transferring and steel ball nailing in the process of the glue nailing and detecting operations, the control of the incoming material speed of the electric core is required when the glue nailing and the detecting operations are required in the processing process, the accumulation of the incoming material of the electric core is caused if the blocking is not caused, and the subsequent alignment operations are influenced.
Disclosure of Invention
The invention aims to provide a steel ball sealing detection machine and a detection method, which are used for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the steel ball sealing detector comprises a feeding conveying frame, a transferring manipulator, a steel ball beating mechanism, a wiping detection mechanism, a discharging conveying frame and a pairing mechanism, wherein the transferring manipulator is used for grabbing and transferring an electric core to be processed among the feeding conveying frame, the steel ball beating mechanism, the wiping detection mechanism, the discharging conveying frame and the pairing mechanism, and a code sweeping component and an intercepting component are arranged at the top of the feeding conveying frame;
the code scanning component comprises supporting vertical rods, a plurality of the supporting vertical rods are horizontally and transversely symmetrically arranged on two sides of the top of the feeding conveying frame, connecting pieces are arranged on the opposite sides of the tops of the supporting vertical rods, and code readers for detecting feeding of the battery cells are arranged in the middle of the connecting pieces;
the plurality of interception components are respectively arranged at the tops of the feeding conveying frame and the wiping detection mechanism, each interception component comprises a sliding table cylinder, the plurality of sliding table cylinders are horizontally and transversely symmetrically arranged, and the output ends of the plurality of sliding table cylinders are provided with interception pieces for blocking the battery cells;
the feeding conveying frame and the discharging conveying frame have the same structure and comprise conveying belts, and the transferring manipulator comprises a feeding manipulator, a discharging manipulator and an adjusting manipulator;
the feeding machine comprises a feeding conveying rack, wherein a glue nail pre-beating mechanism is arranged between conveying rails of the feeding conveying rack, the glue nail pre-beating mechanism comprises a placing cabinet, a first placing rack is arranged on one side of the top end of the placing cabinet, a vibration material tray for placing glue nails is arranged at the top of the first placing rack, a second placing rack is arranged on the other side of the top end of the placing cabinet, a pressing cylinder is arranged at the top of the second placing rack, a guide head for pre-pressing the glue nails is arranged at the bottom of the pressing cylinder, and a conveying pipeline for conveying the glue nails is arranged between a discharging end of the vibration material tray and the guide head;
the feeding manipulator comprises supporting piles symmetrically arranged in a water balance direction, a supporting truss is arranged at the top of each supporting pile, a first water balance direction moving module is arranged on the front face of each supporting truss, a vertical moving module is connected to the front face of each first water balance direction moving module in a sliding mode, and a mechanical claw for grabbing an electric core is connected to the front face of each vertical moving module in a sliding mode;
the steel ball beating mechanism comprises an operation cabinet, wherein a rubber beating nail piece is arranged on one side of the top of the operation cabinet, a steel ball beating unit is arranged on the other side of the top of the operation cabinet, a horizontal longitudinal moving module is arranged at the top of the operation cabinet, a shaping frame for battery solid is slidingly connected to the top of the horizontal longitudinal moving module, and a photographing unit for shaping detection is arranged at the top of the operation cabinet;
the glue beating nail piece comprises a supporting frame arranged at the top end of the operation cabinet, and a pressing machine for pressing down the steel balls is arranged at the top of the supporting frame;
the wiping detection mechanism comprises a detection frame, wiping pieces and CCD detection cameras are sequentially arranged at the top of the detection frame in a staggered mode, each wiping piece comprises a non-woven fabric wiping unit and a cutting unit, each cutting unit is used for cutting off the wiped non-woven fabrics, and a plurality of compression units used for calibrating the detection positions of the battery cells are arranged at the top of the detection frame;
the pairing mechanism comprises a pairing frame, a second water balance direction moving module is arranged at the top of the pairing frame, a top supporting frame is arranged right above the pairing frame and positioned at the second water balance direction moving module, and a top supporting cylinder for supporting the paired battery cell is connected to the top of the second water balance direction moving module in a sliding manner.
Preferably, the top of conveyer belt is provided with the separation frame, the bottom of separation frame is provided with a plurality of separation poles along horizontal vertical, and a plurality of the separation pole is cut apart into a plurality of conveying channels along horizontal longitudinal direction with the top of conveyer belt, and a plurality of conveying channel's both sides all are provided with the deflector that is used for electric core transport to guide.
Preferably, the feeding manipulator water balance is erected right above the feeding conveying frame, the steel ball beating mechanism and the wiping detection mechanism, the discharging manipulator water balance is erected right above the discharging conveying frame and the pairing mechanism, the adjusting manipulator is horizontally and longitudinally erected on one side of the feeding conveying frame, and the structural combination of the feeding manipulator, the discharging manipulator and the adjusting manipulator is the same.
Preferably, the connecting piece comprises a connecting rod which is arranged at the top of the supporting upright rod in a water balance direction, and a plurality of connecting sleeves for connecting the code reader are arranged at the top of the connecting rod;
the interception piece is including setting up in the protection curb plate of slip table cylinder side, the output of slip table cylinder is provided with and blocks the board, the front of blocking the board is provided with the anticollision strip.
The detection method of the steel ball sealing detector adopts the steel ball sealing detector, and comprises the following steps of;
firstly, arranging the battery cells to be treated on the top end of a conveying belt at the top end of a feeding conveying frame, and starting the conveying belt to convey the battery cells to a glue nail pre-beating mechanism;
secondly, starting a vibration charging tray to start discharging the glue nails, placing the glue nails at a processing position after the battery cells to be processed are transported to a discharging position, driving a guide head to press downwards by a pressing cylinder at the moment, and finishing prepressing of the glue nails, wherein in the process of feeding the glue nails, if the battery cells are conveyed before being conveyed, the battery cells are subjected to code reading marking under a set code reader;
thirdly, after the glue nails are pre-beaten, the glue nails continue to be transported by a feeding transportation frame, after the glue nails are transported to the position right below a feeding manipulator, a mechanical claw is driven by the cooperation of a first water balance direction moving module and a vertical moving module to grab and place the electric core at a steel ball beating mechanism;
fourthly, placing the battery core in a shaping frame for arrangement shaping after transferring, driving the battery core to the lower part of a supporting frame through a horizontal longitudinal moving module, finishing pressing steel balls by a pressing machine, continuing to horizontally and longitudinally transfer the battery core to a photographing unit for photographing liquid injection ports through the horizontal longitudinal moving module after finishing, memorizing the position of each liquid injection port, horizontally and longitudinally transferring the battery core to the lower part of the steel ball beating unit again through the horizontal longitudinal moving module, taking out the steel balls from a steel ball groove according to the position of photographing feedback, and then placing the steel balls into the position of the liquid injection port for beating the steel balls;
fifthly, after the steel balls are beaten, the electric core is grabbed and placed at a wiping detection mechanism by a mechanical claw of a feeding mechanical arm, at the moment, the steel balls and the rubber nails are compressed by a compression unit, then the steel balls and the rubber nails are conveyed to a non-woven fabric wiping unit for wiping a liquid injection port, after wiping is finished, the wiped non-woven fabrics are cut and collected by a cutting unit, telecommunication detection is carried out by a CCD detection camera after wiping is finished, and whether the electric core is wiped cleanly or not and whether the rubber nails or the steel balls are shifted or deformed or not is checked in the wiping process;
and sixthly, the electric core can be transported to the position right below the blanking manipulator after the wiping detection is completed, the electric core is grabbed to the position of the pairing mechanism by the mechanical claw of the blanking manipulator, the electric core is paired at the top of the jacking frame, then the second water balance drives the jacking cylinder to move to the position below the paired electric core to the moving module, the electric core is jacked on the jacking cylinder, and the electric core is grabbed to the position of the blanking conveying frame by the mechanical claw of the blanking manipulator to complete blanking.
The invention has the technical effects and advantages that:
(1) According to the invention, the code scanning component is arranged at the feeding conveying frame, so that before initial operation of primary processing is carried out on the battery cells, the code reader is used for scanning and reading the battery cells, and each battery cell which is being processed is registered through the mark of the code reading, so that after the NG (NG) product is detected, the corresponding product can be accurately found, and the removing operation of the NG product is more convenient;
(2) According to the invention, through the arrangement of the interception component, the blocking of the incoming materials of the battery cells can be performed when the glue nailing and detection operations are performed, so that the stable performance of the processing operation of the previous battery cells can be ensured, and meanwhile, the blocked battery cells can be smoothly processed, and the steel ball detection processing production of the whole battery cells is more stable and orderly through the collocation design.
Drawings
Fig. 1 is a schematic view of the overall structure of the device of the present invention.
Fig. 2 is a schematic view of the structure of the feeding conveyor of the present invention.
Fig. 3 is a schematic structural diagram of the feeding manipulator of the present invention.
Fig. 4 is a schematic structural view of the gelatin nail pre-punching mechanism of the present invention.
Fig. 5 is a schematic structural view of the steel ball striking mechanism of the present invention.
Fig. 6 is a schematic structural view of the wiping detecting mechanism of the present invention.
Fig. 7 is a schematic structural view of the pairing mechanism of the present invention.
Fig. 8 is a schematic structural diagram of the code scanning assembly of the present invention.
Fig. 9 is a schematic structural view of an interception element according to the present invention.
In the figure: 1. a feed carriage; 2. a feeding manipulator; 201. a support truss; 202. supporting piles; 3. placing a cabinet; 4. adjusting a manipulator; 5. an operation cabinet; 6. a glue nail piece is punched; 7. a detection frame; 8. a pairing frame; 9. a blanking manipulator; 10. a blanking conveying frame; 11. a conveyor belt; 12. a separation frame; 1201. a partition rod; 13. a guide plate; 14. the first water balance direction moving module; 15. a vertical movement module; 16. a mechanical claw; 17. a first rack; 18. vibrating the material tray; 19. a second rack; 20. a pressing cylinder; 21. a guide head; 22. a support frame; 23. pressing down; 24. shaping frame; 25. a photographing unit; 26. a steel ball beating unit; 27. a horizontal longitudinal movement module; 28. a compressing unit; 29. a non-woven fabric wiping unit; 30. a cutting unit; 31. a CCD detection camera; 32. the second water balance direction moving module; 33. a jacking cylinder; 34. a top support; 35. supporting the upright rod; 3501. a connecting rod; 3502. connecting sleeves; 3503. a code reader; 36. a slipway cylinder; 3601. a blocking plate; 3602. a protective side plate; 3603. and (5) an anti-collision strip.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention provides a steel ball sealing detector as shown in figures 1-9, which comprises a feeding conveying frame 1, a transferring manipulator, a steel ball beating mechanism, a wiping detection mechanism, a discharging conveying frame 10 and a pairing mechanism, wherein the transferring manipulator is used for grabbing and transferring a battery cell to be processed among the feeding conveying frame 1, the steel ball beating mechanism, the wiping detection mechanism, the discharging conveying frame 10 and the pairing mechanism, and a code sweeping component and an intercepting component are arranged at the top of the feeding conveying frame 1;
specifically, the feeding conveying frame 1 and the discharging conveying frame 10 have the same structure, each of the feeding conveying frame 1 and the discharging conveying frame 10 comprises a conveying belt 11, a separation frame 12 is arranged at the top of the conveying belt 11, a plurality of separation rods 1201 are vertically arranged at the bottom of the separation frame 12 along the horizontal and transverse directions, the top of the conveying belt 11 is divided into a plurality of conveying channels along the horizontal and longitudinal directions by the plurality of separation rods 1201, and guide plates 13 for conveying and guiding the electric cores are arranged on two sides of each of the conveying channels.
It should be noted that, the conveyer belt 11 that this scheme used carries out the coiling of same direction through motor drive operation, in the actual setting of this scheme, feeding carriage 1 and unloading carriage 10 are provided with a plurality ofly, through the cooperation of arranging the combination, constitute a stable electric core transfer chain, simultaneously through the setting of separating frame 12 for conveyer belt 11 top range is provided with many passageways, just so can carry out the synchronous transport processing of a set of a plurality of electric cores according to the quantity that the passageway set up, and set up deflector 13 in the both sides of conveying passageway and carry the guide, and in order to avoid electric core fish tail, still set up the guide pulley at the top and the bottom of deflector 13 and roll the assistance.
Further, be provided with the mechanism of beating in advance of glue nail between the delivery track of feeding carriage 1, the mechanism is beaten in advance to glue nail is including placing rack 3, place rack 3 top one side and be provided with first rack 17, the top of first rack 17 is provided with the vibrations charging tray 18 that is used for the glue nail blowing, the another side of placing rack 3 top is provided with second rack 19, the top of second rack 19 is provided with down the air cylinder 20, the bottom of air cylinder 20 is provided with the guide head 21 that is used for the pre-compaction of glue nail down, be provided with the pipeline that is used for glue nail to carry between the discharge end of vibrations charging tray 18 and the guide head 21.
It should be noted that, the space through which the electric core passes is formed under the vibration material tray 18 and the guiding head 21 by utilizing the first placing frame 17 and the second placing frame 19, so that after the electric core is transferred to the material receiving position, the electric core can be discharged through the vibration material tray 18 and the guiding head 21 is pressed down, and the pre-beating of the glue nail at the electric core liquid injection port is realized.
Specifically, the transferring manipulator comprises a feeding manipulator 2, a discharging manipulator 9 and an adjusting manipulator 4, wherein the feeding manipulator 2 is erected right above the feeding conveying frame 1, the steel ball beating mechanism and the wiping detection mechanism in a water balance direction, the discharging manipulator 9 is erected right above the discharging conveying frame 10 and the pairing mechanism in a water balance direction, the adjusting manipulator 4 is erected on one side of the feeding conveying frame 1 in a horizontal and longitudinal direction, and the structural combinations of the feeding manipulator 2, the discharging manipulator 9 and the adjusting manipulator 4 are the same;
the feeding manipulator 2 comprises supporting piles 202 symmetrically arranged on the water balance direction, a supporting truss 201 is arranged at the top of each supporting pile 202, a first water balance direction moving module 14 is arranged on the front face of each supporting truss 201, a vertical moving module 15 is connected to the front face of each first water balance direction moving module 14 in a sliding mode, and a mechanical claw 16 for grabbing an electric core is connected to the front face of each vertical moving module 15 in a sliding mode.
It should be noted that, the structure of the feeding manipulator 2, the discharging manipulator 9 and the adjusting manipulator 4 is similar in type, wherein the feeding manipulator 2 has the longest conveying span, which is to realize the grabbing and transferring of the battery core during the whole operation and processing process, and an operating mechanism capable of performing planar space movement is formed by matching the first water balance direction moving module 14 and the vertical moving module 15, so that the gripper 16 can stably finish grabbing and loading and unloading of the battery core.
Further, the steel ball beating mechanism comprises an operation cabinet 5, one side of the top of the operation cabinet 5 is provided with a rubber nail beating piece 6, the other side of the top of the operation cabinet 5 is provided with a steel ball beating unit 26, the top of the operation cabinet 5 is provided with a horizontal longitudinal moving module 27, the top of the horizontal longitudinal moving module 27 is slidably connected with a shaping frame 24 for battery solid, and the top of the operation cabinet 5 is provided with a photographing unit 25 for shaping detection.
Still further, the nail part 6 includes a supporting frame 22 disposed at the top end of the operation cabinet 5, and a pressing machine 23 for pressing down the steel balls is disposed at the top of the supporting frame 22.
It should be noted that, before the steel ball is beaten, the pressing operation of the pressing machine 23 is performed to perform the full beating operation of the glue nail, and then the steel ball beating operation is completed by the steel ball beating unit 26, so as to ensure that the steel ball can stably finish the connection with the electric core.
Further, the wiping detection mechanism comprises a detection frame 7, a wiping piece and a CCD detection camera 31 are sequentially arranged at the top of the detection frame 7 in a staggered mode, the wiping piece comprises a non-woven fabric wiping unit 29 and a cutting unit 30, the cutting unit 30 is used for cutting off the wiped non-woven fabric, and a plurality of pressing units 28 used for calibrating the detection position of the battery cell are arranged at the top of the detection frame 7.
After the steel balls are beaten, the electric core extrudes the glue solution in the liquid injection port, at this time, the glue solution needs to be wiped, the pressing unit 28 is firstly used for pressing the steel balls by pressing down before wiping, then wiping is performed, the non-woven fabric is unreeled and then pressed down to rotate for wiping, the glue solution is prevented from accumulating and falling on the non-woven fabric to pollute the electric core after wiping is completed, and the wiped non-woven fabric is cut and removed by the cutting unit 30.
Specifically, the pairing mechanism includes pairing frame 8, and pairing frame 8's top is provided with second water balance to remove module 32, and pairing frame 8's top just is located second water balance to be provided with the top support frame 34 directly over removing module 32, and second water balance is to the top sliding connection of removing module 32 have the top support cylinder 33 that is used for pairing back electric core top support.
After the pairing frame 8 finishes the operation, the battery cells are jacked up by the jacking cylinder 33, and then the complete products and the NG products are screened and discharged by the discharging manipulator 9.
The code scanning component comprises supporting vertical rods 35, a plurality of supporting vertical rods 35 are horizontally and transversely symmetrically arranged on two sides of the top of the feeding conveying frame 1, connecting pieces are arranged on the opposite sides of the tops of the supporting vertical rods 35, and a code reader 3503 for detecting feeding of the battery cells is arranged in the middle of each connecting piece;
specifically, the connector includes a water balance direction connecting rod 3501 disposed at the top of the supporting upright rod 35, and a plurality of connecting sleeves 3502 for connecting the code readers 3503 are disposed at the top of the connecting rod 3501.
It should be noted that, the top of the connecting sleeve 3502 is of a buckle type structure and is used for clamping the connecting rod 3501, the bottom end of the connecting sleeve 3502 is used for fixedly connecting the code reader 3503, and through the matching design, the code reader 3503 can stably complete the setting to read the code of the battery cell.
The plurality of interception components are respectively arranged at the tops of the feeding conveying frame 1 and the wiping detection mechanism, each interception component comprises a sliding table cylinder 36, the sliding table cylinders 36 are horizontally and transversely symmetrically arranged, and interception pieces for blocking the electric cores are arranged at the output ends of the sliding table cylinders 36;
specifically, the interception piece includes setting up in the protection curb plate 3602 of slip table cylinder 36 side, and the output of slip table cylinder 36 is provided with the board 3601 that blocks, and the front of board 3601 is provided with crashproof strip 3603, through crashproof strip 3603's design, carries out the blocking of electric core, avoids causing the electric core to block collision damage, and in the design of this scheme, when the board 3601 that blocks is pulled to the bottom by slip table cylinder 36, is in the state of blocking.
The detection method of the steel ball sealing detector adopts the steel ball sealing detector, and the detection method comprises the following steps of;
firstly, arranging the battery cores to be processed on the top end of a conveying belt 11 at the top end of a feeding conveying frame 1, and starting the conveying belt 11 to convey the battery cores to a glue nail pre-beating mechanism;
it should be noted that, according to the processing operation requirement of the whole device, synchronous feeding and conveying of a plurality of battery cells in the same group are performed, and the scheme is set into a group of four.
Secondly, starting the vibration charging tray 18 to start discharging the glue nails, after the battery cells to be processed are transported to the discharging position, placing the glue nails at the processing position, and driving the guide head 21 to be pressed down by the pressing cylinder 20 to finish prepressing the glue nails, wherein in the process of feeding the glue nails, if the battery cells are transported before, the battery cells pass through the lower part of the set code reader 3503 to read code marks;
it should be noted that the code reader 3503 is generally composed of an optical sensor, a decoding algorithm, and an interface. They use a light source (e.g., a laser, LED or camera) to scan and capture the encoded image, then image process and decode the image, and the decoder parses and converts the encoding pattern according to a specific encoding rule or algorithm to extract the actual data.
Thirdly, after the glue nails are pre-punched, the glue nails continue to be transported by the feeding conveyor frame 1, after the glue nails are transported to the position right below the feeding manipulator 2, the mechanical claws 16 are driven by the cooperation of the first water balance direction moving module 14 and the vertical moving module 15 to grab and place the electric cores at the steel ball punching mechanism;
fourthly, placing the battery cells in a shaping frame 24 for arrangement shaping after transferring, driving the battery cells to the lower part of a supporting frame 22 through a horizontal longitudinal movement module 27, finishing pressing steel balls by a pressing machine 23, continuing to horizontally and longitudinally transfer the battery cells to a photographing unit 25 for photographing treatment after finishing, memorizing the position of each liquid filling port, horizontally and longitudinally transferring the battery cells to the lower part of a steel ball beating unit 26 again through the horizontal longitudinal movement module 27, taking out the steel balls from a steel ball groove according to the photographing feedback position by the steel ball beating unit 26, and placing the steel balls into the liquid filling port for beating the steel balls;
fifthly, after the steel balls are beaten, the mechanical claw 16 of the feeding mechanical arm 2 grabs the battery cell to a wiping detection mechanism, at the moment, the steel balls and the rubber nails are compressed through the compression unit 28, then the battery cell is conveyed to the non-woven fabric wiping unit 29 to wipe a liquid injection port, after wiping is finished, the wiped non-woven fabric is cut and collected by the cutting unit 30, telecommunication detection is carried out by the CCD detection camera 31 after wiping is finished, and whether the battery cell is wiped cleanly or not and whether the rubber nails or the steel balls shift or deform is caused in the wiping process or not is checked;
and sixthly, the electric core can be transported to the position right below the blanking manipulator 9 after the wiping detection is completed, the electric core is grabbed to the position of the pairing mechanism by the mechanical claw 16 of the blanking manipulator 9, the electric core is paired at the top of the jacking frame 34, then the second water balance drives the jacking cylinder 33 to move to the position below the paired electric core towards the moving module 32, the electric core is jacked on the jacking cylinder 33, and the electric core is grabbed to the position of the blanking conveying frame 10 by the mechanical claw 16 of the blanking manipulator 9 to complete blanking.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present invention, and although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present invention.
Claims (5)
1. The steel ball sealing detector is characterized by comprising a feeding conveying frame (1), a transferring manipulator, a steel ball beating mechanism, a wiping detection mechanism, a discharging conveying frame (10) and a pairing mechanism, wherein the transferring manipulator is used for grabbing and transferring a to-be-treated battery cell among the feeding conveying frame (1), the steel ball beating mechanism, the wiping detection mechanism, the discharging conveying frame (10) and the pairing mechanism, and a code sweeping assembly and an intercepting assembly are arranged at the top of the feeding conveying frame (1);
the code scanning component comprises supporting vertical rods (35), a plurality of the supporting vertical rods (35) are horizontally and transversely symmetrically arranged on two sides of the top of the feeding conveying frame (1), connecting pieces are arranged on opposite sides of the tops of the supporting vertical rods (35), and a code reader (3503) for detecting feeding of the battery cells is arranged in the middle of each connecting piece;
the plurality of interception components are respectively arranged at the tops of the feeding conveying frame (1) and the wiping detection mechanism, each interception component comprises a sliding table cylinder (36), the plurality of sliding table cylinders (36) are horizontally and transversely symmetrically arranged, and interception pieces for blocking the battery cells are arranged at the output ends of the plurality of sliding table cylinders (36);
the feeding conveying frame (1) and the discharging conveying frame (10) have the same structure and comprise conveying belts (11), and the transferring manipulator comprises a feeding manipulator (2), a discharging manipulator (9) and an adjusting manipulator (4);
a glue nail pre-beating mechanism is arranged between conveying tracks of the feeding conveying frame (1), the glue nail pre-beating mechanism comprises a placing cabinet (3), a first placing rack (17) is arranged on one side of the top end of the placing cabinet (3), a vibration material disc (18) for placing glue nails is arranged at the top of the first placing rack (17), a second placing rack (19) is arranged on the other side of the top end of the placing cabinet (3), a pressing cylinder (20) is arranged at the top of the second placing rack (19), a guide head (21) for glue nail pre-pressing is arranged at the bottom of the pressing cylinder (20), and a conveying pipeline for glue nail conveying is arranged between the discharging end of the vibration material disc (18) and the guide head (21);
the feeding manipulator (2) comprises supporting piles (202) symmetrically arranged in a water balance direction, a supporting truss (201) is arranged at the top of each supporting pile (202), a first water balance direction moving module (14) is arranged on the front face of each supporting truss (201), a vertical moving module (15) is connected to the front face of each first water balance direction moving module (14) in a sliding mode, and a mechanical claw (16) for grabbing an electric core is connected to the front face of each vertical moving module (15) in a sliding mode;
the steel ball beating mechanism comprises an operation cabinet (5), one side of the top of the operation cabinet (5) is provided with a rubber nail beating piece (6), the other side of the top of the operation cabinet (5) is provided with a steel ball beating unit (26), the top of the operation cabinet (5) is provided with a horizontal longitudinal moving module (27), the top of the horizontal longitudinal moving module (27) is slidably connected with a shaping frame (24) for battery solid, and the top of the operation cabinet (5) is provided with a photographing unit (25) for shaping detection;
the glue beating nail piece (6) comprises a supporting frame (22) arranged at the top end of the operation cabinet (5), and a pressing machine (23) for pressing down steel balls is arranged at the top of the supporting frame (22);
the wiping detection mechanism comprises a detection frame (7), wiping pieces and CCD detection cameras (31) are sequentially arranged at the top of the detection frame (7) in a staggered mode, each wiping piece comprises a non-woven fabric wiping unit (29) and a cutting unit (30), each cutting unit (30) is used for cutting off the wiped non-woven fabrics, and a plurality of compression units (28) used for calibrating the detection positions of the electric cores are arranged at the top of the detection frame (7);
the pairing mechanism comprises a pairing frame (8), a second water balance direction moving module (32) is arranged at the top of the pairing frame (8), a top support frame (34) is arranged right above the second water balance direction moving module (32) at the top of the pairing frame (8), and a top support cylinder (33) for supporting the paired battery cells is slidably connected to the top of the second water balance direction moving module (32).
2. The steel ball sealing detector according to claim 1, wherein a separation frame (12) is arranged at the top of the conveying belt (11), a plurality of separation rods (1201) are vertically arranged at the bottom of the separation frame (12) along the horizontal and transverse directions, the separation rods (1201) divide the top end of the conveying belt (11) into a plurality of conveying channels along the horizontal and longitudinal directions, and guide plates (13) for conveying and guiding the battery cells are arranged on two sides of the conveying channels.
3. The steel ball sealing detector according to claim 1, wherein the feeding manipulator (2) is erected right above the feeding conveying frame (1), the steel ball beating mechanism and the wiping detection mechanism in a water balance mode, the discharging manipulator (9) is erected right above the discharging conveying frame (10) and the pairing mechanism in a water balance mode, the adjusting manipulator (4) is erected on one side of the feeding conveying frame (1) in a horizontal and longitudinal mode, and the structural combinations of the feeding manipulator (2), the discharging manipulator (9) and the adjusting manipulator (4) are the same.
4. The steel ball sealing detector according to claim 1, wherein the connecting piece comprises a connecting rod (3501) which is arranged at the top of the supporting upright rod (35) in a water balance direction, and a plurality of connecting sleeves (3502) for connecting a code reader (3503) are arranged at the top of the connecting rod (3501);
the interception piece comprises a protection side plate (3602) arranged on the side edge of the sliding table cylinder (36), an interception plate (3601) is arranged at the output end of the sliding table cylinder (36), and an anti-collision strip (3603) is arranged on the front face of the interception plate (3601).
5. A detection method of a steel ball sealing detector, which is characterized by comprising the steps of the steel ball sealing detector as claimed in any one of claims 1 to 4;
firstly, arranging the electric cores to be treated on the top end of a conveying belt (11) at the top end of a feeding conveying frame (1), and starting the conveying belt (11) to convey the electric cores to a glue nail pre-beating mechanism;
secondly, starting a vibration charging tray (18) to start discharging the glue nails, after the battery cells to be treated are transported to a discharging position, placing the glue nails at a processing position, driving a guide head (21) to press down by a pressing cylinder (20) at the moment, and finishing prepressing of the glue nails, wherein in the process of feeding the glue nails, if the battery cells are transported before, the battery cells can pass through the lower part of a set code reader (3503) to read codes;
thirdly, after the glue nails are pre-punched, the glue nails are continuously transported by a feeding conveying frame (1), and after the glue nails are transported to the position right below an upper material manipulator (2), a mechanical claw (16) is driven by the cooperation of a first water balance direction moving module (14) and a vertical moving module (15) to grab and place the electric core at a steel ball punching mechanism;
fourthly, placing the battery cells in a shaping frame (24) for arrangement shaping after transferring, driving the battery cells to the lower part of a supporting frame (22) through a horizontal longitudinal movement module (27), finishing pressing down steel balls by a pressing machine (23), continuing to carry out horizontal longitudinal transfer to a photographing unit (25) to photograph the liquid injection ports after finishing, memorizing the position of each liquid injection port, carrying out horizontal longitudinal transfer to the lower part of a steel ball beating unit (26) again by the horizontal longitudinal movement module (27), taking out the steel balls from a steel ball groove according to the position of photographing feedback by the steel ball beating unit (26), and then putting the steel balls into the liquid injection port for beating the steel balls;
fifthly, after the steel balls are beaten, the electric core is grabbed and placed at a wiping detection mechanism by a mechanical claw (16) of a feeding mechanical arm (2), at the moment, the steel balls and the rubber nails are compressed by a compression unit (28), then the electric core is conveyed to a non-woven fabric wiping unit (29) for wiping a liquid injection port, after wiping is finished, the wiped non-woven fabrics are sheared and collected by a tailoring unit (30), after wiping is finished, telecommunication detection is carried out by a CCD detection camera (31), and whether the electric core is wiped cleanly or whether the rubber nails or the steel balls are shifted or deformed is checked in the wiping process;
sixth step, after wiping detection, the battery cell can be transported to the position right below the blanking manipulator (9), the battery cell is grabbed to the position of the pairing mechanism by the mechanical claw (16) of the blanking manipulator (9), pairing is completed at the top of the top support frame (34), then the second water balance drives the top support cylinder (33) to move to the position below the paired battery cell towards the moving module (32), the top support cylinder (33) pushes up the battery cell, and the battery cell is grabbed to the position of the blanking conveying frame (10) by the mechanical claw (16) of the blanking manipulator (9) to complete blanking.
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| CN202311804597.0A CN117578048B (en) | 2023-12-26 | 2023-12-26 | Steel ball sealing detector and detection method |
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| CN202311804597.0A CN117578048B (en) | 2023-12-26 | 2023-12-26 | Steel ball sealing detector and detection method |
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| CN220215841U (en) * | 2023-06-06 | 2023-12-22 | 深圳市英联达自动化装备有限公司 | Code scanning test sorting system for cylindrical battery cells |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110676477B (en) * | 2019-09-12 | 2021-03-02 | 深圳市科晶智达科技有限公司 | Automatic batch sample preparation method for button batteries |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101272556B1 (en) * | 2013-02-28 | 2013-06-10 | (주)자비스 | Battery automatic continuous inspection device |
| CN204927413U (en) * | 2015-08-11 | 2015-12-30 | 芜湖天弋能源科技有限公司 | Lithium ion battery secondary priming device |
| CN107681187A (en) * | 2017-09-28 | 2018-02-09 | 海目星（江门）激光智能装备有限公司 | A kind of automatic matching equipment of battery battery core |
| CN111463493A (en) * | 2020-04-16 | 2020-07-28 | 深圳市精朗自动化科技有限公司 | Full-automatic liquid injection, glue sealing and cleaning production line for square power battery |
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