CN117566395B - Full-automatic weighing equipment and method for automatically positioning enamelled rectangular wire based on visual guidance - Google Patents
Full-automatic weighing equipment and method for automatically positioning enamelled rectangular wire based on visual guidance Download PDFInfo
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- CN117566395B CN117566395B CN202410059936.5A CN202410059936A CN117566395B CN 117566395 B CN117566395 B CN 117566395B CN 202410059936 A CN202410059936 A CN 202410059936A CN 117566395 B CN117566395 B CN 117566395B
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- 238000005303 weighing Methods 0.000 title claims abstract description 70
- 230000000007 visual effect Effects 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 24
- 239000000428 dust Substances 0.000 claims description 43
- 238000009530 blood pressure measurement Methods 0.000 claims description 12
- 238000005096 rolling process Methods 0.000 claims description 11
- 230000035939 shock Effects 0.000 claims description 11
- 238000001125 extrusion Methods 0.000 claims description 10
- 230000002093 peripheral effect Effects 0.000 claims description 9
- 210000001503 joint Anatomy 0.000 claims description 7
- 238000001914 filtration Methods 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 3
- 238000010521 absorption reaction Methods 0.000 claims 3
- 238000009434 installation Methods 0.000 description 19
- 238000004804 winding Methods 0.000 description 12
- 238000010586 diagram Methods 0.000 description 6
- 230000001105 regulatory effect Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 239000004020 conductor Substances 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000033228 biological regulation Effects 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
Abstract
The invention discloses full-automatic weighing equipment and method for automatically positioning enameled rectangular wires based on visual guidance, and relates to the technical field of enameled rectangular wire weighing. The invention discloses full-automatic weighing equipment and method for automatically positioning enameled flat wires based on visual guidance.
Description
Technical Field
The invention relates to the technical field of enamelled rectangular wire weighing, in particular to full-automatic enamelled rectangular wire weighing equipment and method based on vision guidance and automatic positioning.
Background
The rectangular spiral coil is more and more widely applied in order to increase the current carrying effect and save the motor space, and is mainly characterized in that a rectangular copper conductor is wound into the rectangular spiral coil in a narrow-side bending winding mode, the rectangular spiral coil has the advantages of heat dissipation and short circuit resistance, electromagnetic wire copper conductors used for the rectangular spiral coil are mostly rectangular copper conductors, namely enamelled flat wires, and the enamelled flat wires need to be weighed in production, so that the weight of the enamelled flat wires is ensured to be in a standard range.
The existing full-automatic weighing equipment for automatically positioning enameled flat wires based on visual guidance is different in specification of a winding frame wound by the enameled flat wires in the use process, when the enameled flat wires are conveyed at fixed points, side circular plates at two ends of the winding frame cannot be directly clamped in corresponding clamping grooves, so that sliding falling risks exist in the conveying process of the enameled flat wires, and the weighing operation of the enameled flat wires is affected.
Disclosure of Invention
The invention discloses full-automatic weighing equipment for automatically positioning an enameled flat wire based on visual guidance, and aims to solve the technical problems that in the use process of the conventional full-automatic weighing equipment for automatically positioning the enameled flat wire based on visual guidance, because the specifications of a winding frame around which the enameled flat wire is wound are different, side circular plates at two ends of the winding frame cannot be directly clamped in corresponding clamping grooves when the enameled flat wire is conveyed at fixed points, the enameled flat wire is in sliding falling risk in the conveying process, and the weighing operation of the enameled flat wire is affected.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
full-automatic weighing equipment based on vision guide automatic positioning enameled rectangular wire, including conveying mechanism, the equal distance fixedly connected with fixed plate in conveying mechanism's both sides, and sliding connection has locating component on the conveying mechanism, locating component includes the locating plate, and locating plate sliding connection is on conveying mechanism, and the locating plate is located lateral wall department and opens there is the mounting groove, is equipped with vision guide component on the mounting groove, vision guide component includes industrial camera, open at the top of locating plate has two embedding draw-in grooves, and the locating plate is located the top between two embedding draw-in grooves and opens there is the sink groove, the equal fixedly connected with in both sides of locating plate is two side frame, and the equal fixedly connected with pneumatic cylinder of one side of every side frame towards locating plate inside, the same pushing plate of output fixedly connected with of two pneumatic cylinders one that are located same one side, the top fixedly connected with pedestal of pushing plate, the both sides inner wall of pedestal is connected with same rotation axis through the bearing, the outside fixedly connected with adapter sleeve frame of rotation axis, the top fixedly connected with regulating plate of adapter sleeve frame is located the top of embedding draw-in groove.
Through being provided with locating component, remove the enameled rectangular wire behind the locating plate, the reel frame in enameled rectangular wire outside contacts with weighing sensor back, pneumatic cylinder two promotes the regulating plate, make the regulating plate be close to one side of enameled rectangular wire and deflect downwards, then the enameled rectangular wire preliminary card is gone into the embedding draw-in groove, the regulation pneumatic cylinder is driven the regulating plate and is moved towards the rear, enameled rectangular wire slowly is gone into in the embedding draw-in groove, after the reel frame card of enameled rectangular wire goes into the embedding draw-in groove, the regulation pneumatic cylinder four drives the locating splint and carries out the centre gripping to the reel frame, ensure that enameled rectangular wire is in a stable state in the transportation process, simultaneously, this kind of locating means is applicable to the reel frame that enameled rectangular wire of different specifications was twined, improve the application scope of this locating component, improve the use value of the device then.
In a preferred scheme, one side fixedly connected with two installation blocks of pedestal, and the top of two installation blocks is all through hinged joint having pneumatic cylinder two, and the output of two pneumatic cylinders two is all through hinged joint in the bottom of regulating plate, and the opposite side fixedly connected with two fixed blocks of pedestal, the same one side of two fixed blocks is all fixedly connected with pneumatic cylinder four, and two pneumatic cylinder four output fixedly connected with one locating splint, and locating splint is close to the sink, and open at the top of regulating plate has the fixed slot, and weighing sensor has been placed to the inside of fixed slot.
In a preferred scheme, the axle bracket is located the outside at locating splint both ends and all fixedly connected with follow-up frame, and the equal fixedly connected with pneumatic cylinder III of opposite one side of two follow-up frames, the equal fixedly connected with adapter plate of output of two pneumatic cylinders III, the equal distance fixedly connected with extrusion spring pole in opposite one side of two adapter plates, the one end fixedly connected with same arc extrusion plate of a plurality of extrusion spring poles that are located on same adapter plate.
In a preferred scheme, the bottom inner wall fixedly connected with installation base of standing groove, and the bottom inner wall fixedly connected with shock column of installation base, the top fixedly connected with bottom plate of shock column, the top fixedly connected with installation pole of bottom plate, the tip fixedly connected with frame of installation pole, industry camera fixedly connected with in the outside of frame, the outside fixedly connected with control module of industry camera is kept away from to the frame, control module includes communication module and image recognition module.
In a preferred scheme, the outside fixedly connected with installation annular plate of shock strut, and the top annular distribution of installation annular plate has the shock attenuation spring pole, and shock attenuation spring pole fixedly connected with is in the top inner wall of installation base, and the top fixedly connected with dust collection box of installation base, the outside of dust collection box is opened there is the air filtering hole.
In a preferred scheme, two butt joint rods are fixedly connected to the outer side of the frame, the same annular dust suction ring is fixedly connected to the outer sides of the two butt joint rods, dust suction holes are formed in the annular dust suction ring in a way of opening the outer sides of the industrial cameras, a pump ring frame is fixedly connected to the outer sides of the frame, a dust suction pump is fixedly connected to the inner side of the pump ring frame, a dust suction end of the dust suction pump is connected to the inner side of the annular dust suction ring through a pipeline, a dust conveying pipe is fixedly connected to the dust conveying end of the dust suction pump, and the dust conveying pipe is inserted into the dust collecting box.
Through being provided with vision guide assembly, carry out the transportation in-process of enamelled flat wire, monitor enamelled flat wire real-time position through the industry camera to ensure its accurate transportation weighing position department, simultaneously, the cooperation of shock strut and damping spring pole ensures that industry camera is in stable state at locating plate removal in-process, avoids conveying mechanism's vibrations to lead to the fact the influence to industry camera's shooting picture stability.
In a preferred scheme, the both sides of locating plate all fixedly connected with link, and the opposite side of two link is all fixedly connected with cylinder two, and the output of two cylinder two is all fixedly connected with clamping frame.
In a preferred scheme, wherein two opposite sides of the fixed plate are fixedly connected with connecting plates, the tops of the two connecting plates are fixedly connected with the same supporting plate, the bottoms of the supporting plates are fixedly connected with two first air cylinders, the output ends of the two first air cylinders are fixedly connected with the same lifting seat, the tops of the lifting seats are fixedly connected with weighing devices, and peripheral protection components are arranged at the positions of the lifting seats, outside the weighing devices.
Through being provided with peripheral protection subassembly, when carrying out the flat wire of enamelling weigh, after the locating plate moved to the assigned position, adjust cylinder one and drive lifting seat and rise, then the ware of weighing jack-up the locating plate, the locating plate is by jack-up back, electric telescopic handle two drive guard plate removal to the outside of locating plate, both are contactless, adjust electric telescopic handle one and drive the pressure measurement frame and remove then, after pressure measurement board and locating plate contact, pressure sensor produces the registration, then electric telescopic handle one stops the operation, and the backstage control end detects the distance between guard plate and the locating plate under the current state, electric telescopic handle one drives the pressure measurement board and resets the back, electric telescopic handle advances again forward, be in the state of infinitely approaching between guard plate and the locating plate, the protection effect of side guard plate is better, both do not contact, ensure that the flat wire of enamelling weighs the result and can not receive any influence.
In a preferred scheme, peripheral protection subassembly includes two guard plates, and the outside fixedly connected with two mounts of elevating seat, the equal fixedly connected with electric telescopic handle second in opposite one side of two mounts, guard plate fixedly connected with is in electric telescopic handle second's output, one side fixedly connected with back of the body frame behind the guard plate kept away from the weighing ware, one side fixedly connected with electric telescopic handle first of back of the body frame, electric telescopic handle first's output fixedly connected with pressure measurement frame, the inside equidistance fixedly connected with flexible connecting rod of pressure measurement frame, the one end fixedly connected with same pressure measurement board of a plurality of flexible connecting rods, the inside fixedly connected with pressure sensor of pressure measurement frame, pressure sensor contacts with the pressure measurement board.
The use method of the full-automatic enameled rectangular wire weighing equipment based on visual guidance comprises the following steps of:
step one: after the enameled rectangular wire is moved onto the positioning plate, the industrial camera monitors the position of the enameled rectangular wire in real time, after the rolling frame on the outer side of the enameled rectangular wire is contacted with the weighing sensor, the second hydraulic cylinder pushes the adjusting plate, so that one side, close to the enameled rectangular wire, of the adjusting plate deflects downwards, and the enameled rectangular wire is preliminarily clamped into the embedded clamping groove;
step two: the adjusting hydraulic cylinder drives the adjusting plate to move backward, the enameled flat wire slowly moves to the embedded clamping groove, and after the winding frame of the enameled flat wire is clamped into the embedded clamping groove, the adjusting hydraulic cylinder drives the positioning clamping plate to clamp the winding frame;
step three: and the enamelled flat wire is conveyed by the conveying mechanism in the positioning and clamping process, after the positioning plate moves to a designated position, the lifting seat is driven by the adjusting cylinder to rise, the weighing device jacks up the positioning plate, after the positioning plate is jacked up, the protection plate is driven by the electric telescopic rod II to move to the outer side of the positioning plate, the weighing device weighs the weight of the positioning plate and the enamelled flat wire, after the weighing is completed, the first cylinder is reset, and the positioning plate reenters the conveying mechanism to convey the enamelled flat wire to the next stage.
According to the full-automatic enameled flat wire weighing equipment based on visual guidance, after the enameled flat wire is moved onto the positioning plate, the rolling frame on the outer side of the enameled flat wire is contacted with the weighing sensor, the second hydraulic cylinder pushes the adjusting plate, so that one side, close to the enameled flat wire, of the adjusting plate deflects downwards, the enameled flat wire is initially clamped into the embedded clamping groove, the adjusting plate is driven by the adjusting hydraulic cylinder to move backwards, the enameled flat wire slowly moves towards the embedded clamping groove, after the rolling frame of the enameled flat wire is clamped into the embedded clamping groove, the fourth hydraulic cylinder drives the positioning clamping plate to clamp the rolling frame, the enameled flat wire is guaranteed to be in a stable state in the conveying process, and meanwhile, the positioning mode is suitable for the rolling frames wound by the enameled flat wire with different specifications, and the technical effect of the application range of the positioning assembly is improved.
Drawings
Fig. 1 is a schematic diagram of the whole structure of the full-automatic weighing device for automatically positioning enameled rectangular wire based on visual guidance.
Fig. 2 is a front view of the whole structure of the full-automatic weighing device for automatically positioning the enameled rectangular wire based on visual guidance.
Fig. 3 is a schematic diagram of a positioning assembly of a full-automatic weighing device for automatically positioning enameled rectangular wire based on visual guidance.
Fig. 4 is a sectional view of a positioning plate structure of the full-automatic weighing device for automatically positioning enameled rectangular wire based on visual guidance.
Fig. 5 is a schematic diagram of the internal structure of a positioning plate of the full-automatic weighing device for automatically positioning enameled rectangular wires based on visual guidance.
Fig. 6 is a schematic diagram of a vision guiding assembly of the full-automatic weighing device for automatically positioning enameled rectangular wire based on vision guiding.
Fig. 7 is a cross-sectional view of a mounting base structure of the full-automatic weighing device for automatically positioning enameled rectangular wire based on visual guidance.
Fig. 8 is a schematic diagram of a combined structure of a weighing device and a peripheral protection component of the full-automatic weighing device for automatically positioning enameled rectangular wire based on visual guidance.
Fig. 9 is a schematic diagram of a peripheral protection assembly of the full-automatic weighing device for automatically positioning enameled rectangular wire based on visual guidance.
In the figure: 1. a conveying mechanism; 2. a weighing device; 3. a positioning assembly; 301. a positioning plate; 302. a side frame; 303. a first hydraulic cylinder; 304. an adjusting plate; 305. an arc extrusion plate; 306. a sinking groove; 307. embedding into the clamping groove; 308. a weighing sensor; 309. a follow-up frame; 310. a shaft bracket; 311. a rotation shaft; 312. a connecting sleeve frame; 313. a mounting block; 314. a second hydraulic cylinder; 315. a hydraulic cylinder III; 316. extruding a spring rod; 317. positioning clamping plates; 318. an adapter plate; 319. a hydraulic cylinder IV; 320. a fixed block; 321. a pushing plate; 4. a fixing plate; 5. a support plate; 6. a lifting seat; 7. a connecting plate; 8. a visual guide assembly; 801. a mounting base; 802. a mounting rod; 803. an industrial camera; 804. a bottom plate; 805. a dust collection box; 806. a dust conveying pipe; 807. a dust collection pump; 808. a pump ring frame; 809. a control module; 810. a frame; 811. a butt joint rod; 812. an annular dust suction ring; 813. dust collection holes; 814. an air filtering hole; 815. a shock-absorbing column; 816. installing a ring plate; 817. a shock absorbing spring rod; 9. a first cylinder; 10. a placement groove; 11. a second cylinder; 12. a clamping frame; 13. a connecting frame; 14. a peripheral guard assembly; 1401. a protection plate; 1402. a fixing frame; 1403. a pressure measuring frame; 1404. an electric telescopic rod I; 1405. a pressure measuring plate; 1406. a pressure sensor; 1407. a telescopic connecting rod; 1408. a back frame; 1409. and an electric telescopic rod II.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In the use process of the full-automatic weighing equipment for automatically positioning the enameled flat wire based on visual guidance, because the specifications of the winding racks around which the enameled flat wire is wound are different, when the enameled flat wire is conveyed at fixed points, side circular plates at two ends of the winding racks can not be directly clamped in corresponding clamping grooves, so that the enameled flat wire has the risk of sliding and falling off in the conveying process, and the weighing operation of the enameled flat wire is influenced.
Referring to fig. 1-9, the full-automatic weighing device for automatically positioning enameled rectangular wires based on visual guidance comprises a conveying mechanism 1, wherein two sides of the conveying mechanism 1 are fixedly connected with a fixing plate 4 at equal distances, a positioning component 3 is fixedly connected to one side of the conveying mechanism 1, the positioning component 3 comprises a positioning plate 301, the positioning plate 301 is fixedly connected to the conveying mechanism 1, a positioning groove 10 is formed in the side wall of the positioning plate 301, a visual guidance component 8 is arranged on the positioning groove 10, the visual guidance component 8 comprises an industrial camera 803, two embedded clamping grooves 307 are formed in the top of the positioning plate 301, a sinking groove 306 is formed in the top of the positioning plate 301 between the two embedded clamping grooves 307, two side frames 302 are fixedly connected to two sides of the positioning plate 301, one side of each side frame 302 facing the inside of the positioning plate 301 is fixedly connected with a first hydraulic cylinder 303, the output end of the first hydraulic cylinder 303 on the same side is fixedly connected with a same pushing plate 321, a shaft frame 310 is fixedly connected to the top of the pushing plate 321, two side inner walls of the shaft frame 310 are connected with a same rotating shaft 311 through a bearing, two side inner walls of the rotating shaft 311 are fixedly connected to the same rotating shaft 311, a connecting sleeve 312 is fixedly connected to the outer side of the rotating shaft 311 is fixedly connected to a connecting sleeve 312, and an adjusting plate is fixedly connected to the adjusting plate 312.
In a specific application scenario, after the enameled rectangular wire is moved onto the positioning plate 301, the rolling frame on the outer side of the enameled rectangular wire is contacted with the weighing sensor 308, the second hydraulic cylinder 314 pushes the adjusting plate 304, so that one side, close to the enameled rectangular wire, of the adjusting plate 304 deflects downwards, the enameled rectangular wire is initially clamped into the embedded clamping groove 307, the first hydraulic cylinder 303 drives the adjusting plate 304 to move backwards, the enameled rectangular wire slowly moves towards the embedded clamping groove 307, after the rolling frame of the enameled rectangular wire is clamped into the embedded clamping groove 307, the fourth hydraulic cylinder 319 drives the positioning clamp plate 317 to clamp the rolling frame, the enameled rectangular wire is guaranteed to be in a stable state in the conveying process, and meanwhile, the positioning mode is suitable for the rolling frames wound by the enameled rectangular wires with different specifications, the application range of the positioning assembly 3 is improved, and the use value of the device is further improved.
Referring to fig. 1-5, in a preferred embodiment, two mounting blocks 313 are fixedly connected to one side of a shaft bracket 310, two hydraulic cylinders 314 are connected to the top of the two mounting blocks 313 through hinges, two hydraulic cylinders 314 are connected to the bottom of an adjusting plate 304 through hinges, two fixing blocks 320 are fixedly connected to the other side of the shaft bracket 310, four hydraulic cylinders 319 are fixedly connected to the same side of the two fixing blocks 320, the same positioning clamping plate 317 is fixedly connected to the output end of the four hydraulic cylinders 319, the positioning clamping plate 317 is close to a sinking groove 306, a fixing groove is formed in the top of the adjusting plate 304, a weighing sensor 308 is placed in the fixing groove, a follow-up frame 309 is fixedly connected to the outer side of the shaft bracket 310 at two ends of the positioning clamping plate 317, a hydraulic cylinder three 315 is fixedly connected to the opposite side of the two follow-up frame 309, an adapting plate 318 is fixedly connected to the output end of the two hydraulic cylinders three 315, a pressing spring rod 316 is fixedly connected to the opposite side of the two adapting plate 318 at equal distances, and one end of the same pressing spring rod 316 is fixedly connected to one end of the same pressing plate 305 on the adapting plate 318.
Specifically, after the enameled flat wire is initially placed on the positioning plate 301, the side wall of the winding frame extrudes the arc extrusion plate 305, the extrusion spring rod 316 is compressed, the arc extrusion plate 305 moves towards the rear, the side edge clamping and fixing of the winding frame are completed, and the placement firmness of the enameled flat wire and the winding frame is improved.
Referring to fig. 1, 2, 6 and 7, in a preferred embodiment, the bottom inner wall of the installation groove 10 is fixedly connected with the installation base 801, the bottom inner wall of the installation base 801 is fixedly connected with the shock-absorbing column 815, the top of the shock-absorbing column 815 is fixedly connected with the bottom plate 804, the top of the bottom plate 804 is fixedly connected with the installation rod 802, the end of the installation rod 802 is fixedly connected with the frame 810, the industrial camera 803 is fixedly connected to the outer side of the frame 810, the outer side of the frame 810 far away from the industrial camera 803 is fixedly connected with the control module 809, the control module 809 comprises a communication module and an image recognition module, the outer side of the shock-absorbing column 815 is fixedly connected with the installation ring plate 816, the top of the installation ring plate 816 is annularly provided with the shock-absorbing spring rods 817, the shock-absorbing spring rods 817 are fixedly connected to the top inner wall of the installation base 801, the top of the installation base 801 is fixedly connected with the dust box 805, and the outer side of the dust box 805 is provided with the air filtering holes 814.
Specifically, in carrying out the transportation process of enamelled flat wire, monitor enamelled flat wire real-time position through industry camera 803 to ensure its accurate transportation weighing position department, simultaneously, the cooperation of shock strut 815 and damping spring pole 817 ensures that industry camera 803 is in stable state in locating plate 301 removal in-process, avoids the vibrations of conveying mechanism 1 to cause the influence to industry camera 803's shooting picture stability.
In the operation of the industrial camera 803, the dust suction pump 807 is started, and the dust suction pump 807 sucks dust outside the industrial camera 803 through the dust suction hole 813 of the annular dust suction ring 812, and guides the dust into the dust box 805, so as to prevent the dust from adhering to the lens of the industrial camera 803 and causing unclear photographed images.
In the invention, two butt joint rods 811 are fixedly connected to the outer side of a frame 810, the outer sides of the two butt joint rods 811 are fixedly connected to the same annular dust suction ring 812, dust suction holes 813 are formed in the outer side of the annular dust suction ring 812 facing an industrial camera 803, a pump ring frame 808 is fixedly connected to the outer side of the frame 810, a dust suction pump 807 is fixedly connected to the inner side of the pump ring frame 808, a dust suction end of the dust suction pump 807 is connected to the inner side of the annular dust suction ring 812 through a pipeline, a dust conveying pipe 806 is fixedly connected to a dust conveying end of the dust suction pump 807, and the dust conveying pipe 806 is inserted into the dust collection box 805.
Referring to fig. 1 and 3, in a preferred embodiment, the positioning plate 301 is fixedly connected with the connecting frames 13 on both sides, and the cylinders two 11 are fixedly connected to opposite sides of the two connecting frames 13, and the clamping frames 12 are fixedly connected to output ends of the two cylinders two 11.
Referring to fig. 1, 2, 8 and 9, in a preferred embodiment, two fixing plates 4 are fixedly connected to connecting plates 7 on opposite sides, two supporting plates 5 are fixedly connected to tops of the two connecting plates 7, two first cylinders 9 are fixedly connected to bottoms of the supporting plates 5, two lifting seats 6 are fixedly connected to output ends of the first cylinders 9, weighing devices 2 are fixedly connected to tops of the lifting seats 6, and peripheral protection components 14 are arranged at positions, located outside the weighing devices 2, of the lifting seats 6.
Referring to fig. 1, 2, 8 and 9, in a preferred embodiment, the peripheral protection assembly 14 includes two protection plates 1401, two fixing frames 1402 are fixedly connected to the outer sides of the lifting seat 6, two electric telescopic rods 1409 are fixedly connected to opposite sides of the two fixing frames 1402, the protection plates 1401 are fixedly connected to output ends of the electric telescopic rods 1409, a back frame 1408 is fixedly connected to one side of the protection plates 1401 away from the weighing device 2, one side of the back frame 1408 is fixedly connected to the electric telescopic rods 1404, output ends of the electric telescopic rods 1404 are fixedly connected to a pressure measuring frame 1403, telescopic connecting rods 1407 are fixedly connected to the inner portions of the pressure measuring frame 1403 at equal intervals, one end of each of the plurality of telescopic connecting rods 1407 is fixedly connected to the same pressure measuring plate 1405, a pressure sensor 1406 is fixedly connected to the inner portion of the pressure measuring frame 1403, and the pressure sensor 1406 is in contact with the pressure measuring plate 1405.
It should be noted that, when the positioning plate 301 moves to the designated position and the first adjusting cylinder 9 drives the lifting seat 6 to lift, the weighing device 2 lifts the positioning plate 301, the second electric telescopic rod 1409 drives the protection plate 1401 to move to the outer side of the positioning plate 301 after the positioning plate 301 is lifted, the two electric telescopic rods 1409 do not contact, then the first electric telescopic rod 1404 is adjusted to drive the pressure measuring frame 1403 to move, when the pressure measuring plate 1405 contacts the positioning plate 301, the pressure sensor 1406 generates an indication, the first electric telescopic rod 1404 stops running, the background control end detects the distance between the protection plate 1401 and the positioning plate 301 in the current state, the first electric telescopic rod 1404 drives the pressure measuring plate 1405 to reset, and the second electric telescopic rod 1409 advances again, so that the protection effect of the side protection plate 1401 is better, the protection plate 1401 is in an infinitely approaching state between the protection plate 1401, the two protection plates are not contacted, and the weighing result of the enamelled flat wire is ensured not to be affected.
The use method of the full-automatic enameled rectangular wire weighing equipment based on visual guidance comprises the following steps of:
step one: after the enameled rectangular wire is moved onto the positioning plate 301, the industrial camera 803 monitors the position of the enameled rectangular wire in real time, after a rolling frame on the outer side of the enameled rectangular wire is contacted with the weighing sensor 308, the hydraulic cylinder II 314 pushes the adjusting plate 304, so that one side, close to the enameled rectangular wire, of the adjusting plate 304 deflects downwards, and the enameled rectangular wire is initially clamped into the embedded clamping groove 307;
step two: the first adjusting hydraulic cylinder 303 drives the adjusting plate 304 to move backward, the enameled flat wire slowly moves towards the embedded clamping groove 307, and after the coil rack of the enameled flat wire is clamped into the embedded clamping groove 307, the fourth adjusting hydraulic cylinder 319 drives the positioning clamping plate 317 to clamp the coil rack;
step three: in the process of positioning and clamping the enameled flat wire, the conveying mechanism 1 conveys the enameled flat wire, after the positioning plate 301 moves to a designated position, the first adjusting cylinder 9 drives the lifting seat 6 to lift, the weighing device 2 jacks up the positioning plate 301, after the positioning plate 301 is jacked up, the second electric telescopic rod 1409 drives the protection plate 1401 to move to the outer side of the positioning plate 301, the weighing device 2 weighs the weight of the positioning plate 301 and the enameled flat wire, after the weighing is completed, the first adjusting cylinder 9 resets, the positioning plate 301 reenters the conveying mechanism 1, and the enameled flat wire is conveyed to the next stage.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (7)
1. Full-automatic weighing equipment based on vision-guided automatic positioning enameled flat wire, which comprises a conveying mechanism (1), and is characterized in that both sides of conveying mechanism (1) are equal to be fixedly connected with fixed plate (4) at equal distance, and sliding connection has locating component (3) on conveying mechanism (1), locating component (3) are including locating plate (301), and locating plate (301) sliding connection is on conveying mechanism (1), locating plate (301) are located lateral wall department and open there is mounting groove (10), be equipped with vision-guided assembly (8) on mounting groove (10), vision-guided assembly (8) include industrial camera (803), the top of locating plate (301) is opened there are two embedded draw-in grooves (307), and the top that locating plate (301) is located between two embedded draw-in grooves (307) is opened there is sunken groove (306), the both sides of locating plate (301) are all fixedly connected with two side frame (302), and one side of every side frame (302) face locating plate (301) inside is all fixedly connected with pneumatic cylinder one (303), two output ends (321) that are located same one side are located one side are pushed by the pneumatic cylinder (321) are connected with the rotation axis (310) through the same fixed bearing (310), the outer side of the rotating shaft (311) is fixedly connected with a connecting sleeve frame (312), the top of the connecting sleeve frame (312) is fixedly connected with an adjusting plate (304), and the adjusting plate (304) is positioned above the embedded clamping groove (307);
one side of the shaft bracket (310) is fixedly connected with two mounting blocks (313), the tops of the two mounting blocks (313) are respectively connected with a second hydraulic cylinder (314) through hinges, the output ends of the two second hydraulic cylinders (314) are respectively connected to the bottom of the adjusting plate (304) through hinges, the other side of the shaft bracket (310) is fixedly connected with two fixing blocks (320), the same side of the two fixing blocks (320) is fixedly connected with a fourth hydraulic cylinder (319), the output ends of the four hydraulic cylinders (319) are fixedly connected with the same locating clamping plate (317), the locating clamping plate (317) is close to the sinking groove (306), the top of the adjusting plate (304) is provided with a fixing groove, and a weighing sensor (308) is placed in the fixing groove;
the two opposite sides of the two fixing plates (4) are fixedly connected with connecting plates (7), the tops of the two connecting plates (7) are fixedly connected with the same supporting plate (5), the bottoms of the supporting plates (5) are fixedly connected with two first air cylinders (9), the output ends of the two first air cylinders (9) are fixedly connected with the same lifting seat (6), the tops of the lifting seats (6) are fixedly connected with weighing devices (2), and peripheral protection components (14) are arranged at the positions, located outside the weighing devices (2), of the lifting seats (6);
the periphery protection subassembly (14) includes two guard plates (1401), and the outside fixedly connected with two mount (1402) of lifting seat (6), the equal fixedly connected with electric telescopic handle two (1409) in opposite one side of two mount (1402), guard plate (1401) fixedly connected with is in the output of electric telescopic handle two (1409), one side fixedly connected with back rest (1408) of weighing ware (2) is kept away from to guard plate (1401), one side fixedly connected with electric telescopic handle one (1404) of back rest (1408), the output fixedly connected with pressure measurement frame (1403) of electric telescopic handle one (1404), the inside equidistance fixedly connected with flexible connecting rod (1407) of pressure measurement frame (1403), the one end fixedly connected with same pressure measurement board (1405) of a plurality of flexible connecting rods (1407), the inside fixedly connected with pressure sensor (1406) of pressure measurement frame (1403), pressure sensor (1406) contacts with board (1405).
2. The full-automatic weighing device for automatically positioning enameled rectangular wires based on visual guidance according to claim 1, wherein the shaft brackets (310) are positioned on the outer sides of two ends of the positioning clamping plates (317) and are fixedly connected with follow-up frames (309), the opposite sides of the two follow-up frames (309) are fixedly connected with hydraulic cylinders III (315), the output ends of the two hydraulic cylinders III (315) are fixedly connected with adapter plates (318), the equal distances of the opposite sides of the two adapter plates (318) are fixedly connected with extrusion spring rods (316), and one ends of a plurality of extrusion spring rods (316) positioned on the same adapter plate (318) are fixedly connected with the same arc-shaped extrusion plate (305).
3. The full-automatic weighing device based on vision-guided automatic positioning enameled rectangular wire according to claim 2, wherein the bottom inner wall of the placement groove (10) is fixedly connected with a mounting base (801), the bottom inner wall of the mounting base (801) is fixedly connected with a shock-absorbing column (815), the top of the shock-absorbing column (815) is fixedly connected with a bottom plate (804), the top of the bottom plate (804) is fixedly connected with a mounting rod (802), the end part of the mounting rod (802) is fixedly connected with a rack (810), an industrial camera (803) is fixedly connected to the outer side of the rack (810), the outer side of the rack (810) is far away from the industrial camera (803) is fixedly connected with a control module (809), and the control module (809) comprises a communication module and an image recognition module.
4. The full-automatic weighing equipment for automatically positioning enameled rectangular wires based on visual guidance according to claim 3, wherein a mounting annular plate (816) is fixedly connected to the outer side of the shock absorption column (815), shock absorption spring rods (817) are annularly distributed at the top of the mounting annular plate (816), the shock absorption spring rods (817) are fixedly connected to the inner wall of the top of the mounting base (801), a dust collection box (805) is fixedly connected to the top of the mounting base (801), and air filtering holes (814) are formed in the outer side of the dust collection box (805).
5. The full-automatic weighing equipment based on vision-guided automatic positioning enameled rectangular wire, according to claim 4, characterized in that, two butt joint rods (811) are fixedly connected with the outside of frame (810), and the same annular dust-collecting ring (812) is fixedly connected with the outside of two butt joint rods (811), dust-collecting holes (813) are formed in the outside of annular dust-collecting ring (812) facing industrial camera (803), pump ring frame (808) is fixedly connected with the outside of frame (810), dust-collecting pump (807) is fixedly connected with the inside of pump ring frame (808), the dust-collecting end of dust-collecting pump (807) is connected with the inside of annular dust-collecting ring (812) through a pipeline, and dust-conveying end of dust-collecting pump (807) is fixedly connected with dust-conveying pipe (806), and dust-conveying pipe (806) is inserted into the inside of dust-collecting box (805).
6. The full-automatic weighing device for automatically positioning enameled rectangular wires based on visual guidance according to claim 5, wherein connecting frames (13) are fixedly connected to two sides of the positioning plate (301), two cylinders (11) are fixedly connected to opposite sides of the two connecting frames (13), and clamping frames (12) are fixedly connected to output ends of the two cylinders (11).
7. The use method of the full-automatic enameled flat wire weighing equipment based on visual guidance is characterized by comprising the following steps of:
step one: after the enameled rectangular wire is moved onto the positioning plate (301), the position of the enameled rectangular wire is monitored in real time by the industrial camera (803), after a rolling frame on the outer side of the enameled rectangular wire is contacted with the weighing sensor (308), the adjusting plate (304) is pushed by the hydraulic cylinder II (314), so that one side, close to the enameled rectangular wire, of the adjusting plate (304) deflects downwards, and the enameled rectangular wire is initially clamped into the embedded clamping groove (307);
step two: the first adjusting hydraulic cylinder (303) drives the adjusting plate (304) to move backward, the enameled flat wire slowly moves to the embedded clamping groove (307), and after the coil rack of the enameled flat wire is clamped in the embedded clamping groove (307), the fourth adjusting hydraulic cylinder (319) drives the positioning clamping plate (317) to clamp the coil rack;
step three: in the process of positioning and clamping the enameled flat wire, the conveying mechanism (1) conveys the enameled flat wire, after the positioning plate (301) moves to a specified position, the first adjusting cylinder (9) drives the lifting seat (6) to lift, then the weighing device (2) jacks up the positioning plate (301), after the positioning plate (301) is jacked up, the second electric telescopic rod (1409) drives the protection plate (1401) to move to the outer side of the positioning plate (301), the weighing device (2) weighs the weight of the positioning plate (301) and the enameled flat wire, after the weighing is completed, the first adjusting cylinder (9) resets, the positioning plate (301) reenters the conveying mechanism (1) and conveys the enameled flat wire to the next stage.
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| CN111804233A (en) * | 2020-07-10 | 2020-10-23 | 郑州三华科技实业有限公司 | Conveying device and color matching device |
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| KR20140123188A (en) * | 2013-04-11 | 2014-10-22 | 주식회사 진선정밀 | manufacturing parts of automatic line up and packaging device and method thereof |
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