CN215797664U - Fast winding device of nickel-chromium wire without shaft penetration - Google Patents
Fast winding device of nickel-chromium wire without shaft penetration Download PDFInfo
- Publication number
- CN215797664U CN215797664U CN202121965822.5U CN202121965822U CN215797664U CN 215797664 U CN215797664 U CN 215797664U CN 202121965822 U CN202121965822 U CN 202121965822U CN 215797664 U CN215797664 U CN 215797664U
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- Prior art keywords
- reel
- rotating
- clamping
- sliding
- control module
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Links
- 229910018487 Ni—Cr Inorganic materials 0.000 title claims abstract description 13
- VNNRSPGTAMTISX-UHFFFAOYSA-N chromium nickel Chemical compound [Cr].[Ni] VNNRSPGTAMTISX-UHFFFAOYSA-N 0.000 title claims abstract description 13
- 238000004804 winding Methods 0.000 title claims description 16
- 230000035515 penetration Effects 0.000 title description 2
- 229910001120 nichrome Inorganic materials 0.000 claims abstract description 4
- 238000000429 assembly Methods 0.000 claims description 2
- 230000000712 assembly Effects 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000005096 rolling process Methods 0.000 abstract 1
- 238000005485 electric heating Methods 0.000 description 9
- 230000000149 penetrating effect Effects 0.000 description 4
- 239000000306 component Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
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Abstract
The utility model belongs to the technical field of heating wire production, and particularly relates to a quick reeling device for a nickel-chromium wire without a through shaft. This exempt from to wear quick coiling mechanism of axle nichrome wire includes: a lifting seat, which is suitable for bearing the reel; the rotating platform is arranged on the lifting seat in a sliding manner; the supporting platform is arranged on the lifting seat in a sliding mode relative to the rotating platform; the opposite sides of the rotating table and the supporting table are provided with rotating clamping components; and the control module is suitable for controlling the lifting seat to move upwards so as to control the rotating platform and the supporting platform to move oppositely to the attached reel after the reel is lifted to the clamping position, and then controls the rotating platform to drive the reel to rotate after the rotating clamping assembly clamps the reel. This coiling mechanism need not to wear the axle with the reel fixed, and can rethread lift seat take off the reel after the heating wire rolling is accomplished, is particularly suitable for handling large-scale reel.
Description
Technical Field
The utility model belongs to the technical field of heating wire production, and particularly relates to a quick reeling device for a nickel-chromium wire without a through shaft.
Background
The electric heating wire is electrified to generate heat by depending on self high resistance, is a core component of electric heating equipment, and is widely used in various fields. In the production of the electric heating wire, a finished product electric heating wire drawn by a wire drawing machine is wound by using a reel, and most of the existing winding devices adopt a shaft-penetrating type winding, namely, a through hole along the axis is formed in the reel, the reel is fixed on a rotating shaft of the winding device through the through hole, and the winding device drives the reel to rotate for winding.
However, the winding device is convenient only when a small reel is used, and when the large reel is used, the problem of difficulty in taking and placing exists, namely the large reel has large dead weight, certain difficulty exists in mounting to a rotating shaft, the reel after winding is larger in weight, and the reel is not easy to take down from the rotating shaft.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a quick reeling device of a nichrome wire without a shaft penetrating, which aims to solve the technical problem that a reel of an electric heating wire reeling device is difficult to take and place.
In order to solve the technical problem, the utility model provides a fast reeling device of a nickel-chromium wire without a shaft, which comprises: a lifting seat, which is suitable for bearing the reel; the rotating platform is arranged on the lifting seat in a sliding manner; the supporting platform is arranged on the lifting seat in a sliding mode relative to the rotating platform; the opposite sides of the rotating table and the supporting table are provided with rotating clamping components; and the control module is suitable for controlling the lifting seat to move upwards so as to control the rotating platform and the supporting platform to move oppositely to the attached reel after the reel is lifted to the clamping position, and then controls the rotating platform to drive the reel to rotate after the rotating clamping assembly clamps the reel.
Further, the lift seat includes: a base body provided with a lifting well; a lifting push rod arranged in the lifting well; a tray provided at an extension end of the lifting push rod; the control module is suitable for controlling the lifting push rod to move upwards so as to lift the reel on the tray to the clamping position.
Furthermore, a pair of sliding screw rods are arranged on the lifting seat and are respectively connected with the rotating table and the supporting table; the control module is suitable for controlling the sliding screw rods to drive the rotating table and the supporting table to move oppositely to be attached to the reel.
Furthermore, a sliding rail of a rotating table is arranged on the seat body; the rotating table includes: the rotating table base is arranged on the rotating table sliding rail in a sliding mode; the rotating motor is erected in the rotating table base and is connected with the corresponding rotating clamping assembly; the control module is suitable for controlling the rotating motor to drive the rotating clamping assembly to drive the reel to rotate.
Further, a saddle sliding rail is arranged on the seat body; the saddle includes: the tray table base is arranged on the tray table sliding rail in a sliding mode; one side of the supporting platform base, which faces the rotating platform, is connected with the corresponding rotating clamping assembly through a bearing.
Further, the rotating clamp assembly includes: the turntable is provided with a connecting shaft hole for connecting the rotating motor and the supporting platform base; at least three sliding chutes which are arranged on the turntable; the sliding chutes face to the center of the turntable and are uniformly distributed along the circumferential direction of the turntable; the clamping modules are respectively connected to the sliding grooves in a sliding manner; the clamping push rods are arranged on the rotary table and are respectively connected with the clamping modules; the control module is suitable for controlling each clamping push rod to drive the corresponding clamping module to move towards the center of the rotary table so as to fix the reel.
Furthermore, a bonding force sensor is arranged on the rotary table and is suitable for sending a bonding force value signal to the control module when the rotary table is bonded with the reel; the control module is suitable for receiving and controlling the sliding screw rod to drive the rotating table base and the supporting table base to move oppositely, and controls the sliding screw rod to stop after the received bonding force value signal exceeds a preset threshold value.
Further, the clamping module includes: the clamping sliding blocks are respectively connected to the sliding grooves in a sliding mode and connected with corresponding clamping push rods; the clamping force sensitive sensor is suitable for sending a clamping force value signal to the control module when the clamping slide block is attached to the reel; the control module is suitable for controlling each clamping push rod to drive the corresponding clamping slide block to move towards the center of the rotary table so as to fix the reel, and controls the clamping push rods to stop after the received clamping force value signal exceeds a preset threshold value.
The utility model has the beneficial effects that the technical problem that the reel of the electric heating wire winding device is difficult to take and place is solved, after the reel is lifted by the lifting seat, the rotating tables and the supporting tables on the two sides of the reel move oppositely to be attached to the reel, and finally the reel is clamped by the rotating clamping assembly without shaft penetrating and fixing the reel, and the reel can be taken down by the lifting seat after the electric heating wire is wound, so that the electric heating wire winding device is particularly suitable for processing large reels.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic structural diagram of a fast reeling device of a penetration-free nickel-chromium wire of the utility model;
FIG. 2 is a schematic structural view of the rotating clamp assembly of the present invention;
FIG. 3 is a control block diagram of the present invention;
in the figure:
the lifting device comprises a lifting seat 100, a seat body 110, a lifting well 111, a lifting push rod 120, a tray 130, a rotating table slide rail 140, a supporting table slide rail 150 and a sliding screw rod 160;
a turntable 200, a turntable base 210, a rotation motor 220;
a pallet 300, a pallet base 310;
the clamping device comprises a rotary clamping assembly 400, a rotary table 410, a connecting shaft hole 411, an attaching force sensor 412, a sliding groove 420, a clamping module 430, a clamping sliding block 431, a clamping force sensor 432 and a clamping push rod 440;
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some, but not all embodiments of the present invention. All other embodiments based on the embodiments of the present invention, which can be realized by a person skilled in the art without any inventive step, are within the scope of the present invention.
Examples
As shown in fig. 1, the utility model provides a fast reeling device of a nickel-chromium wire without threading a shaft, comprising: a lifting base 100 adapted to carry a reel 500; a rotating table 200 slidably disposed on the elevating base 100; a pallet 300 slidably mounted on the lifting base 100 with respect to the rotating table 200; the opposite sides of the rotating table 200 and the pallet 300 are provided with rotating clamping assemblies 400; and the control module is adapted to control the lifting seat 100 to move upwards so as to control the rotating platform 200 and the supporting platform 300 to move oppositely to be attached to the reel 500 after the reel 500 is lifted to the clamping position 600, and then control the rotating platform 200 to drive the reel 500 to rotate after the reel 500 is clamped by the rotating clamping assembly 400.
After lifting the reel 500 through the lifting seat 100, the rotating table 200 and the supporting table 300 on the two sides of the reel 500 move oppositely to be attached to the reel 500, and finally the reel 500 is clamped through the rotating clamping assembly 400 without penetrating a shaft of the reel for fixing, and the reel 500 can be taken down through the lifting seat 100 after the winding of the heating wire is completed, so that the large reel is particularly suitable for being processed.
As shown in fig. 1, the lifting seat 100 includes: a base body 110 provided with a shaft 111; a lift push rod 120 disposed within the lift shaft 111; a tray 130 provided at an extension end of the elevation push rod 120; as shown in fig. 3, the control module is adapted to control the lifting and lowering rod 120 to move upward to lift the reel 500 on the tray 130 to the clamping position 600. In this embodiment, the tray 130 may be an arc-shaped plate to hold a drum-type reel; the control module can adopt a PLC module; the front and rear sides of the base body 110 can be provided with gentle slopes for loading and unloading.
As shown in fig. 1, the lifting base 100 is further provided with a pair of sliding screws 160, which are respectively connected to the rotating table 200 and the pallet 300; the control module is suitable for controlling each sliding screw 160 to drive the rotating table 200 and the supporting table 300 to move oppositely to be attached to the reel 500.
Specifically, the seat body 110 is further provided with a rotating table slide rail 140; the rotating table 200 includes: a turntable base 210 slidably disposed on the turntable rail 140; a rotating motor 220 mounted in the rotating table base 210 and connected to the corresponding rotating clamp assembly 400; the control module is adapted to control the rotating motor 220 to drive the rotating clamping assembly 400 to rotate the reel 500.
The seat body 110 is also provided with a saddle slide rail 150; the pallet 300 includes: a pallet base 310 slidably disposed on the pallet slide rail 150; the side of the gantry base 310 facing the rotating table 200 is bearing-coupled to the corresponding rotating clamp assembly 400. Preferably, in this embodiment, the elevator shaft 111 is disposed at a middle position of the base 110, and the rotating table slide rail 140 and the pallet slide rail 150 are symmetrically disposed at two sides of the elevator shaft 111.
As shown in fig. 1 and 2, the rotating clamp assembly 400 includes: a turntable 410 having a connection shaft hole 411 for connecting the rotation motor 220 and the pallet base 310; at least three sliding grooves 420, which are arranged on the turntable 410, wherein the sliding grooves 420 face to the center of the turntable 410 and are uniformly distributed along the circumferential direction of the turntable 410; the clamping modules 430 are respectively connected to the sliding grooves 420 in a sliding manner; a clamping push rod 440 disposed on the turntable 410, wherein the clamping push rod 440 is connected to each clamping module 430; the control module is adapted to control each clamping push rod 440 to drive the corresponding clamping module 430 towards the center of the turntable 410 to fix the reel 500.
In order to ensure that the clamping module 430 is fully attached to the reel 500 to fix the reel 500, the turntable 410 is provided with an attachment force sensor 412 which is suitable for sending an attachment force value signal to the control module when the turntable 410 is attached to the reel 500; the control module is adapted to receive and control the sliding screw 160 to drive the rotating table base 210 and the pallet base 310 to move in an opposite direction, and control the sliding screw 160 to stop when the received adhesion force value signal exceeds a preset threshold value. In this embodiment, the adhesion force sensor 412 may be a DYMH-102 pressure sensor; meanwhile, in this embodiment, the shaft 111 is disposed at the middle position of the base 110, the turntable slide rails 140 and the pallet slide rails 150 are symmetrically disposed at two sides of the shaft 111, and the turntables 410 disposed at two sides of the reel 500 do not need to push the reel 500 too much, so that the load of the sliding screw 160 can be reduced.
As shown in fig. 2, the clamping module 430 includes: the clamping sliding blocks 431 are respectively connected to the sliding grooves 420 in a sliding manner and are connected with the corresponding clamping push rods 440; a clamping force sensor 432 adapted to send a clamping force value signal to the control module when the clamping slider 431 is attached to the reel 500; the control module is adapted to control each clamping push rod 440 to drive the corresponding clamping slide 431 to move towards the center of the turntable 410 to fix the reel 500, and to control the clamping push rods 440 to stop after the received clamping force value signal exceeds a preset threshold. In this embodiment, the clamping force sensor 432 may also be a DYMH-102 pressure sensor.
The fast reeling device of the nickel-chromium wire without the shaft penetrating has the working principle that: the lifting push rod 120 is initially in a contracted state, at which time the reel 500 is placed above the tray 130; after the reel is started, the control module controls the lifting push rod 120 to extend to a preset length, so that the reel 500 is located at the clamping position 600; then controlling the two sliding screws 160 to push the rotating table 200 and the pallet 300 simultaneously until the received bonding force value signal exceeds a threshold value, indicating that the two turntables 410 are fully bonded with the reel 500, and stopping the sliding screws 160; then the clamping push rods 440 on the two turntables 410 are controlled to drive the corresponding clamping slide blocks 431 to move towards the centers of the turntables 410 simultaneously until the received clamping force value signal exceeds a threshold value, which indicates that the reel 500 is clamped, so that the clamping push rods 440 keep the current positions; the lifting push rod 120 is lowered, the rotating motor 220 is started, the rotating disc 410 on the side of the rotating table 200 is a driving disc, and the rotating disc 410 on the side of the pallet 300 is a driven disc, so that the heating wires are wound.
In summary, according to the fast reeling device of the non-through-axis nichrome wire provided by the utility model, after the reel is lifted by the lifting seat, the rotating tables and the supporting tables on the two sides of the reel move oppositely to be attached to the reel, and finally the reel is clamped by the rotating clamping assembly without being fixed through the through axis, and the reel can be taken down by the lifting seat after the electric heating wire is reeled, so that the fast reeling device is particularly suitable for processing large reels.
The PLC module, the DYMH-102 pressure sensor, the lifting push rod, the sliding screw rod, the rotating motor and the clamping push rod which are selected in the application are all universal standard parts or parts known by a person skilled in the art, and the structure and the principle of the PLC module, the DYMH-102 pressure sensor, the lifting push rod, the sliding screw rod, the rotating motor and the clamping push rod can be known by the person skilled in the art through technical manuals or conventional experimental methods. Also, the present application is not directed to any improvement in software programs.
In the embodiments provided in the present application, it should be understood that the disclosed system and apparatus may be implemented in other ways. The above-described embodiments are merely illustrative, and for example, the division of the mechanism is merely a logical division, and there may be other divisions when actually implemented, and for example, a plurality of units or components may be combined or integrated into another system, or some features may be omitted, or not executed.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In light of the foregoing description of the preferred embodiments of the present invention, it is to be understood that various changes and modifications may be made by one skilled in the art without departing from the spirit and scope of the utility model. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (6)
1. The utility model provides a exempt from to wear quick coiling mechanism of axle nichrome wire which characterized in that includes:
a lifting seat (100) adapted to carry a reel (500);
a rotating table (200) which is arranged on the lifting seat (100) in a sliding manner;
a pallet (300) which is arranged on the lifting seat (100) in a sliding manner relative to the rotating table (200);
the opposite sides of the rotating table (200) and the supporting table (300) are provided with rotating clamping assemblies (400);
and the control module is suitable for controlling the lifting seat (100) to move upwards so as to control the rotating platform (200) and the supporting platform (300) to move oppositely to be attached to the reel (500) after the reel (500) is lifted to the clamping position (600), and then control the rotating platform (200) to drive the reel (500) to rotate after the rotating clamping assembly (400) clamps the reel (500).
2. The threading-free nickel-chromium wire quick coiling device according to claim 1,
the lifting seat (100) comprises:
a base body (110) provided with a lift shaft (111);
a lift ram (120) disposed within the lift shaft (111);
a tray (130) provided at an extension end of the elevation push rod (120);
the control module is suitable for controlling the lifting push rod (120) to move upwards so as to lift the reel (500) on the tray (130) to the clamping position (600).
3. The threading-free nickel-chromium wire quick winding device according to claim 2,
the lifting seat (100) is also provided with a pair of sliding screw rods (160) which are respectively connected with the rotating table (200) and the supporting table (300);
the control module is suitable for controlling each sliding screw rod (160) to drive the rotating table (200) and the supporting table (300) to move oppositely to be attached to the reel (500);
a sliding rail (140) of a rotating table is also arranged on the base body (110);
the rotating table (200) comprises:
a rotating table base (210) which is arranged on the rotating table slide rail (140) in a sliding manner;
a rotating motor (220) mounted in the rotating table base (210) and connected to the corresponding rotating clamp assembly (400);
the control module is suitable for controlling the rotating motor (220) to drive the rotating clamping assembly (400) to drive the reel (500) to rotate;
the seat body (110) is also provided with a saddle slide rail (150);
the pallet (300) includes:
a pallet base (310) slidably disposed on the pallet slide rail (150);
one side, facing the rotating table (200), of the tray table base (310) is in bearing connection with the corresponding rotating clamping assembly (400).
4. The threading-free nickel-chromium wire quick winding device according to claim 3,
the rotating clamp assembly (400) comprises:
a rotary table (410) provided with a connecting shaft hole (411) for connecting the rotating motor (220) and the pallet base (310);
at least three sliding chutes (420) which are opened on the rotating disc (410);
the sliding grooves (420) face to the center of the rotary table (410) and are uniformly distributed along the circumferential direction of the rotary table (410);
the clamping modules (430) are respectively connected to the sliding chutes (420) in a sliding manner;
the clamping push rods (440) are arranged on the rotary table (410), and the clamping push rods (440) are respectively connected with the clamping modules (430);
the control module is suitable for controlling each clamping push rod (440) to drive the corresponding clamping module (430) to move towards the center of the rotary table (410) so as to fix the reel (500).
5. The threading-free nickel-chromium wire quick winding device according to claim 4,
the rotary table (410) is provided with a bonding force sensor (412) which is suitable for sending a bonding force value signal to the control module when the rotary table (410) is bonded with the reel (500);
the control module is suitable for receiving and controlling the sliding screw rod (160) to drive the rotating table base (210) and the pallet base (310) to move oppositely, and controlling the sliding screw rod (160) to stop after the received bonding force value signal exceeds a preset threshold value.
6. The threading-free nickel-chromium wire quick winding device according to claim 4,
the clamping module (430) comprises:
the clamping sliding blocks (431) are respectively connected to the sliding grooves (420) in a sliding mode and are connected with the corresponding clamping push rods (440);
a clamping force sensor (432) adapted to send a clamping force value signal to the control module when the clamping slider (431) is attached to the reel (500);
the control module is suitable for controlling each clamping push rod (440) to drive the corresponding clamping slide block (431) to move towards the center of the rotary table (410) so as to fix the reel (500), and controlling the clamping push rods (440) to stop after the received clamping force value signal exceeds a preset threshold value.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121965822.5U CN215797664U (en) | 2021-08-20 | 2021-08-20 | Fast winding device of nickel-chromium wire without shaft penetration |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121965822.5U CN215797664U (en) | 2021-08-20 | 2021-08-20 | Fast winding device of nickel-chromium wire without shaft penetration |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215797664U true CN215797664U (en) | 2022-02-11 |
Family
ID=80149323
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121965822.5U Expired - Fee Related CN215797664U (en) | 2021-08-20 | 2021-08-20 | Fast winding device of nickel-chromium wire without shaft penetration |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215797664U (en) |
-
2021
- 2021-08-20 CN CN202121965822.5U patent/CN215797664U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220211 |