CN115676498A - I-shaped wheel with chamfer capable of uniformly distributing wires and wire arranging method thereof - Google Patents
I-shaped wheel with chamfer capable of uniformly distributing wires and wire arranging method thereof Download PDFInfo
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- CN115676498A CN115676498A CN202210711597.5A CN202210711597A CN115676498A CN 115676498 A CN115676498 A CN 115676498A CN 202210711597 A CN202210711597 A CN 202210711597A CN 115676498 A CN115676498 A CN 115676498A
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Abstract
The invention discloses a spool with a chamfer angle and a wire arranging method thereof, relates to the technical field of spool wire arranging, and aims to solve the problems that wire arranging on two sides of the existing spool is not uniform, a detection piece is poor in linkage, and adjustment cannot be carried out after detection in the wire arranging process. Comprises a wire drawing machine; further comprising: a balancing bar provided at one side of the drawing machine; the angle sensor is arranged on one side of the balancing pole, and the detection end of the angle sensor faces the balancing pole; the first traction wheel is arranged on one side of the balancing rod, a second traction wheel is arranged below the first traction wheel, and a third traction wheel is arranged below the second traction wheel; and the sliding screw rods are arranged at two ends of the third traction wheel, one end of each sliding screw rod is provided with a wire arrangement motor, and the wire arrangement motor is in transmission connection with the third traction wheel through the sliding screw rods.
Description
Technical Field
The invention relates to the technical field of spool wire arrangement, in particular to a spool with a chamfer angle and a wire arrangement method thereof.
Background
The spool is a tool used for winding metal wires or steel wire ropes, and the traditional spool has poor linkage of a detection piece, so that the phenomenon of uneven wire arrangement is easily caused by factors such as rotating speed and the like;
as in application No.: CN201620414684.4 entitled "a spool wire-rewinding machine" mainly comprises a frame, a tightening mechanism, a spool, a spindle seat, a motor mounting assembly, a pushing mechanism, an electromagnetic valve, a wire clamping device, a sliding plate device, a wheel disc, a pinch roller assembly, a wire arranging mechanism, and a joint. A jacking mechanism is arranged at a corresponding position in the middle of the left end of the rack, and a wire holder is arranged at a corresponding position below the jacking mechanism; the spool is connected between the jacking mechanism and the wheel disc; the spindle seat is arranged at the corresponding position of the front end of the spool. The wire arranging mechanism is arranged at the corresponding position of the front end of the pushing mechanism. The joint is arranged at a corresponding position at one end of the pushing-out mechanism. According to the spindle seat of the spool wire-rewinding machine, the jacking mechanism is arranged in the spindle, and under the action of the jacking mechanism sliding plate device, the jacking mechanism moves forwards to jack the spool, so that the automatic centering of the spool is realized, the coaxiality consistency of the spindle seat and the spool core is ensured, and the spool is very convenient to assemble and disassemble.
The existing spool has the defects that the wire arrangement on two sides is not uniform in the wire arrangement process, the linkage of a detection piece is poor, and the adjustment cannot be carried out after the detection, so that the spool with the chamfer and the wire arrangement method thereof capable of uniformly distributing wires are provided.
Disclosure of Invention
The invention aims to provide a spool with a chamfer and a wire arranging method thereof, which can uniformly distribute wires and solve the problems that the wire arranging on two sides of the existing spool in the wire arranging process is not uniform, a detection piece is poor in linkage and cannot be adjusted after detection in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a spool with a chamfer angle and capable of uniformly distributing wires comprises a wire drawing machine;
further comprising:
a balancing bar provided at one side of the drawing machine;
the angle sensor is arranged on one side of the balancing pole, and the detection end of the angle sensor faces the balancing pole;
the first traction wheel is arranged on one side of the balancing rod, a second traction wheel is arranged below the first traction wheel, and a third traction wheel is arranged below the second traction wheel;
the sliding screw rods are arranged at two ends of the third traction wheel, a wire arrangement motor is arranged at one end of each sliding screw rod, and the wire arrangement motor is in transmission connection with the third traction wheel through the sliding screw rods;
the wire winding motor is arranged below the wire arranging motor, a spool is arranged at one end of the wire winding motor, the output end of the wire winding motor is in transmission connection with the spool through a transmission piece, and a wire arranging chamfer is arranged at the position, close to the end, of the spool.
Preferably, the output end of the angle sensor is provided with a controller, and the output end of the angle sensor is electrically connected with the input end of the controller.
Preferably, the lower end of the controller is provided with a take-up frequency converter, and the output end of the controller is electrically connected with the input end of the take-up motor through the take-up frequency converter.
Preferably, a winding displacement frequency converter is arranged on one side of the winding displacement frequency converter, and the output end of the controller is electrically connected with the input end of the winding displacement motor through the winding displacement frequency converter.
Preferably, a steel wire is arranged between the balancing rod and the wire drawing machine, and one end of the steel wire extends to the spool from the wire drawing machine.
Preferably, the first traction wheel, the second traction wheel, the third traction wheel and the spool are connected through steel wires.
Preferably, an HMI touch screen is arranged at the upper end of the controller.
Preferably, the controller is electrically connected with the HMI touch screen in a bidirectional mode.
Preferably, one end of the balancing rod is provided with a balancing weight.
Preferably, the wire arranging method of the I-shaped wheel with the chamfer capable of uniformly distributing the wires comprises the following steps:
the method comprises the following steps: the wire rewinding motor drives the spool to rotate to rewind, the wire arranging positions at each time are different, and the swinging angles of the balance rod are different, so that the chamfering range values of the two current sides of the spool are calculated, the detection end of the angle sensor faces the balance rod, the angle sensor can monitor the angle change of the balance rod in real time, the balancing weight has a weighting effect, the condition that the rotating angle of the balance rod is too large is avoided, and the balance rod is ensured to be in a safe angle range;
step two: data obtained by the angle sensor is fed back to the controller, the controller controls the take-up motor through the take-up frequency converter to achieve the effect of adjusting the rotating speed of the spool at the take-up motor, the controller controls the wire arranging motor through the wire arranging frequency converter to enable the wire arranging motor and the sliding lead screw to drive the third traction wheel to move, and compensation values of the wire arranging motor for chamfers at two sides of the spool are calculated through swing angle data of the balance rod;
step three: in the paying-off process of the wire drawing machine, the first traction wheel, the second traction wheel and the third traction wheel drive the steel wire to move, the wire take-up position can be changed at the third traction wheel, the wire arranging effect is achieved, the tension balance of the microfilament can be guaranteed through the plurality of traction wheels, and the phenomena of broken wires and ring forming are reduced;
step four: the HMI touch screen is convenient for a user to control the controller, an operation instruction is input to the controller through the HMI touch screen, and the controller feeds back operation parameters to the HMI touch screen, so that an interaction effect is achieved.
Compared with the prior art, the invention has the beneficial effects that:
according to the wire winding device, the wire winding motor drives the spool to rotate and wind, the wire winding position is different each time, the angle of the balance rod is different along with the swinging angle, so that the chamfer angle range values of the two sides of the spool are calculated, the detection end of the angle sensor faces the balance rod, the angle sensor can monitor the angle change of the balance rod in real time, the counterweight block has an effect of weighting, the phenomenon that the rotating angle of the balance rod is too large is avoided, the balance rod is ensured to be in a safe angle range, the data obtained by the angle sensor is fed back to the controller, the controller controls the wire winding motor through the wire winding frequency converter, the effect of adjusting the rotating speed of the spool at the wire winding motor is achieved, the controller controls the wire winding motor through the wire winding frequency converter, the wire winding motor and the sliding lead screw drive the third traction wheel to move, the compensation values of the wire winding motor for the chamfers of the two sides of the spool are calculated through the swinging angle data of the balance rod, the wire winding motor can achieve the effect of uniform wire distribution through the structure, the two sides of the spool are smooth, and the linkage of the wire winding device can be achieved through detection.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the present invention;
in the figure: 1. an HMI touch screen; 2. a controller; 3. a wire take-up frequency converter; 4. a flat cable frequency converter; 5. an angle sensor; 6. a balancing weight; 7. a first traction wheel; 8. a second traction wheel; 9. a third traction wheel; 10. a wire arranging motor; 11. chamfering the flat cable; 12. a take-up motor; 13. an I-shaped wheel; 14. a sliding screw rod; 15. a steel wire; 16. a wire drawing machine; 17. a balance bar.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-2, an embodiment of the present invention is shown: a spool with a chamfer angle and capable of uniformly distributing wires comprises a wire drawing machine 16;
further comprising:
a balance bar 17 provided on one side of the drawing machine 16;
the angle sensor 5 is arranged on one side of the balance bar 17, and the detection end of the angle sensor 5 faces the balance bar 17;
the first traction wheel 7 is arranged on one side of the balancing rod 17, a second traction wheel 8 is arranged below the first traction wheel 7, and a third traction wheel 9 is arranged below the second traction wheel 8;
the sliding screw rods 14 are arranged at two ends of the third traction wheel 9, one end of each sliding screw rod 14 is provided with a wire arranging motor 10, and the wire arranging motor 10 is in transmission connection with the third traction wheel 9 through the sliding screw rods 14;
the wire rewinding motor 12 is arranged below the wire arranging motor 10, one end of the wire rewinding motor 12 is provided with a spool 13, the output end of the wire rewinding motor 12 is in transmission connection with the spool 13 through a transmission piece, and a wire arranging chamfer 11 is arranged at the position, close to the end, of the spool 13.
Referring to fig. 1, the controller 2 is disposed at the output end of the angle sensor 5, the output end of the angle sensor 5 is electrically connected to the input end of the controller 2, and the angle sensor 5 has an effect of detecting the angle of the balance bar 17 and feeds back the obtained data to the controller 2.
Referring to fig. 1, a take-up frequency converter 3 is disposed at a lower end of a controller 2, an output end of the controller 2 is electrically connected to an input end of a take-up motor 12 through the take-up frequency converter 3, and the controller 2 controls the take-up motor 12 through the take-up frequency converter 3, so as to achieve an effect of adjusting a rotation speed of a spool 13 at the take-up motor 12.
Referring to fig. 1, a winding displacement frequency converter 4 is disposed on one side of the winding frequency converter 3, an output end of the controller 2 is electrically connected to an input end of a winding displacement motor 10 through the winding displacement frequency converter 4, the winding displacement motor 10 is controlled by the controller 2 through the winding displacement frequency converter 4, the winding displacement motor 10 and a sliding screw 14 drive a third traction wheel 9 to move, and a compensation value of the winding displacement motor 10 for chamfering two sides of an i-shaped wheel 13 is calculated according to swing angle data of a front balancing rod 17.
Referring to fig. 1, a steel wire 15 is disposed between the balancing bar 17 and the wire drawing machine 16, and one end of the steel wire 15 extends from the wire drawing machine 16 to the spool 13, so that the steel wire 15 has an effect of connecting, winding and moving.
Referring to fig. 1, the first traction wheel 7, the second traction wheel 8, the third traction wheel 9 and the spool 13 are connected through a steel wire 15, and the plurality of traction wheels can ensure the tension balance of the microwire and reduce the phenomena of wire breakage and looping.
Referring to fig. 1, an HMI touch screen 1 is disposed at an upper end of a controller 2, and the HMI touch screen 1 is convenient for a user to operate.
Referring to fig. 1, the controller 2 is electrically connected to the HMI touch screen 1 in a bidirectional manner, an operation instruction is input to the controller 2 through the HMI touch screen 1, and the controller 2 feeds back an operation parameter to the HMI touch screen 1, thereby achieving an interactive effect.
Referring to fig. 1, one end of the balance bar 17 is provided with a weight 6, and the weight 6 plays a role of weighting.
Referring to fig. 1-2, a wire arranging method for a spool with a chamfer capable of uniformly distributing wires includes the following steps:
the method comprises the following steps: the wire rewinding motor 12 drives the spool 13 to rotate for wire rewinding, the wire winding positions at each time are different, the swinging angles of the balance rod 17 are different, so that the chamfering range values of the two current sides of the spool 13 are calculated, the detection end of the angle sensor 5 faces the balance rod 17, the angle change of the balance rod 17 can be monitored in real time, the counterweight block 6 plays a role in weighting, the phenomenon that the rotating angle of the balance rod 17 is too large is avoided, and the balance rod 17 is ensured to be in a safe angle range;
step two: the data obtained by the angle sensor 5 is fed back to the controller 2, the controller 2 controls the wire winding motor 12 through the wire winding frequency converter 3 to achieve the effect of adjusting the rotating speed of the spool 13 at the wire winding motor 12, the controller 2 controls the wire arranging motor 10 through the wire arranging frequency converter 4 to enable the wire arranging motor 10 and the sliding screw rod 14 to drive the third traction wheel 9 to move, and the compensation value of the wire arranging motor 10 for chamfering the two sides of the spool 13 is calculated through the swing angle data of the front balancing rod 17;
step three: in the paying-off process of the wire drawing machine 16, the steel wire 15 is driven to move by the first traction wheel 7, the second traction wheel 8 and the third traction wheel 9, the wire winding position can be changed at the third traction wheel 9, the wire arranging effect is achieved, the tension balance of the microfilament can be guaranteed by the plurality of traction wheels, and the phenomena of broken wires and looping are reduced;
step four: the HMI touch screen 1 is convenient for a user to control the controller 2, an operation instruction is input to the controller 2 through the HMI touch screen 1, and the controller 2 feeds back operation parameters to the HMI touch screen 1, so that an interaction effect is achieved.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (10)
1. A spool with a chamfer angle and capable of uniformly distributing wires comprises a wire drawing machine (16);
the method is characterized in that: further comprising:
a balancing bar (17) arranged on one side of the drawing machine (16);
the angle sensor (5) is arranged on one side of the balance bar (17), and the detection end of the angle sensor (5) faces the balance bar (17);
the first traction wheel (7) is arranged on one side of the balance bar (17), a second traction wheel (8) is arranged below the first traction wheel (7), and a third traction wheel (9) is arranged below the second traction wheel (8);
the sliding screw rods (14) are arranged at two ends of the third traction wheel (9), a wire arranging motor (10) is arranged at one end of each sliding screw rod (14), and the wire arranging motor (10) is in transmission connection with the third traction wheel (9) through the sliding screw rods (14);
the wire winding machine comprises a wire winding motor (12) arranged below the wire arrangement motor (10), a spool (13) is arranged at one end of the wire winding motor (12), the output end of the wire winding motor (12) is in transmission connection with the spool (13) through a transmission piece, and a wire arrangement chamfer (11) is arranged at a position, close to the end, of the spool (13).
2. The spool with the chamfer angle capable of uniformly distributing the wires as claimed in claim 1, wherein: the output end of the angle sensor (5) is provided with a controller (2), and the output end of the angle sensor (5) is electrically connected with the input end of the controller (2).
3. The spool with the chamfer angle capable of uniformly distributing the wires as claimed in claim 2, wherein: the lower extreme of controller (2) is provided with receipts line converter (3), and the output of controller (2) is through receiving input electric connection of line converter (3) and receipts line motor (12).
4. The spool with the chamfer angle capable of uniformly distributing the wires as claimed in claim 3, wherein: a winding displacement frequency converter (4) is arranged on one side of the winding displacement frequency converter (3), and the output end of the controller (2) is electrically connected with the input end of a winding displacement motor (10) through the winding displacement frequency converter (4).
5. The spool with the chamfer angle capable of uniformly distributing the wires as claimed in claim 4, wherein: a steel wire (15) is arranged between the balance rod (17) and the wire drawing machine (16), and one end of the steel wire (15) extends to the spool (13) from the wire drawing machine (16).
6. The spool with the chamfer angle capable of uniformly distributing the wires as claimed in claim 5, wherein: the first traction wheel (7), the second traction wheel (8), the third traction wheel (9) and the spool (13) are connected through steel wires (15).
7. The spool with the chamfer angle capable of uniformly distributing the wires as claimed in claim 6, wherein: an HMI touch screen (1) is arranged at the upper end of the controller (2).
8. The spool with the chamfer angle capable of uniformly distributing the wires as claimed in claim 7, wherein: the controller (2) is electrically connected with the HMI touch screen (1) in a bidirectional mode.
9. The spool with the chamfer angle capable of uniformly distributing the wires as claimed in claim 8, wherein: one end of the balancing rod (17) is provided with a balancing weight (6).
10. A wire arranging method of a spool with a chamfer capable of uniformly distributing wires is realized based on the spool with the chamfer capable of uniformly distributing wires in claim 9, and is characterized by comprising the following steps of:
the method comprises the following steps: the wire rewinding motor (12) drives the spool (13) to rotate to rewind, the wire arranging positions at each time are different, the balance rod (17) is different along with the swinging angle, so that the chamfering range values of the two current sides of the spool are calculated, the detection end of the angle sensor (5) faces the balance rod (17), the angle change of the balance rod (17) can be monitored in real time, the counterweight block (6) plays a role in weighting, the condition that the rotation angle of the balance rod (17) is too large is avoided, and the balance rod (17) is ensured to be in a safe angle range;
step two: data obtained by the angle sensor (5) is fed back to the controller (2), the controller (2) controls the wire take-up motor (12) through the wire take-up frequency converter (3) to achieve the effect of adjusting the rotating speed of the spool (13) at the position of the wire take-up motor (12), the controller (2) controls the wire arranging motor (10) through the wire arranging frequency converter (4), the wire arranging motor (10) and the sliding screw rod (14) drive the third traction wheel (9) to move, and compensation values of the wire arranging motor (10) for chamfers at two sides of the spool (13) are calculated through swing angle data of the balance rod (17);
step three: in the paying-off process of the wire drawing machine (16), the steel wire (15) is driven to move by the first traction wheel (7), the second traction wheel (8) and the third traction wheel (9), the wire winding position can be changed at the third traction wheel (9), the wire arranging effect is achieved, the tension balance of the microfilament can be guaranteed by the plurality of traction wheels, and the phenomena of broken wires and ring making are reduced;
step four: the HMI touch screen (1) is convenient for a user to control the controller (2), an operation instruction is input to the controller (2) through the HMI touch screen (1), and the controller (2) feeds back an operation parameter to the HMI touch screen (1), so that an interactive effect is achieved.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210711597.5A CN115676498A (en) | 2022-06-22 | 2022-06-22 | I-shaped wheel with chamfer capable of uniformly distributing wires and wire arranging method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210711597.5A CN115676498A (en) | 2022-06-22 | 2022-06-22 | I-shaped wheel with chamfer capable of uniformly distributing wires and wire arranging method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115676498A true CN115676498A (en) | 2023-02-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210711597.5A Pending CN115676498A (en) | 2022-06-22 | 2022-06-22 | I-shaped wheel with chamfer capable of uniformly distributing wires and wire arranging method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115676498A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116793956A (en) * | 2023-05-16 | 2023-09-22 | 江阴市一达管件科技有限公司 | Diamond wire spool wire full state detection processing system |
-
2022
- 2022-06-22 CN CN202210711597.5A patent/CN115676498A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116793956A (en) * | 2023-05-16 | 2023-09-22 | 江阴市一达管件科技有限公司 | Diamond wire spool wire full state detection processing system |
| CN116793956B (en) * | 2023-05-16 | 2023-11-24 | 江阴市一达管件科技有限公司 | Diamond wire spool wire full state detection processing system |
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