A kind of manufacture method of positive plate lead paste of lead-acid battery
One, technical field:
The present invention relates to a kind of manufacture method of positive plate lead paste of lead-acid battery.
Two, background technology:
Lead acid accumulator is widely used in various fields such as automobile, post and telecommunications, electric power, stand-by power supply.The production of lead acid accumulator has dual mode at present, and a kind of is that to be coated with cream flat, and a kind of is tubulose powder filling formula.Being coated with the cream mode produces, specific energy advantages of higher big with its capacity and accounts for more than 95% of whole production mode.In the paste spread type technology lead plaster with system be the process that storage battery is produced most critical, the prescription of lead plaster and production technology have determined the performance of lead acid accumulator to a great extent, are the technological cores that lead acid accumulator is made.Paste spread type technology is based on lead powder, water, sulfuric acid, additive and makes lead plaster, and it is coated on the grid, constitutes the basic material of active material, then through changing into the generation active material.The process that reaches past and system lead plaster at present all adopts 30~45 ℃ low temperature, finds that through X light diffracting analysis the lead plaster composition of low temperature and system is tribasic lead sulfate 3PbOPbSO
4, this lead plaster is coated on the positive grid, and is relatively poor through the active material adhesion that changes into generation, easy softening and shedding, and use the storage battery of this lead plaster the premature capacity loss problem can occur, make life of storage battery premature termination; Even the premature capacity loss problem do not occur, the life-span of storage battery is also short, can not satisfy the needs of automobile industry development.
Three: summary of the invention:
The present invention overcomes above-mentioned shortcoming exactly, and a kind of manufacture method of positive plate lead paste of lead-acid battery is provided, and the storage battery that makes the lead plaster that adopts this production technology and system is life-saving effectively.
Technical solution of the present invention is: a kind of production technology of positive plate lead paste of lead-acid battery: with technical requirement PbO content is that 73%~85% lead powder is put into stirring-type and closed the cream machine, (percentage composition is to calculate with the lead powder weight ratio to add 0.02%~0.08% simultaneously, fiber down together), after stirring, add 10%~13% pure water and stir, adding concentration with the spray shape then is 1.40g/cm
3Sulfuric acid 8%~9.5%, the limit edged stirs, and it is characterized in that adding behind the sulfuric acid in 7 minutes, temperature should control to 70~95 ℃, preferred range is 75~85 ℃, constant temperature stirred 15~35 minutes.Cool to 30~45 ℃ then, can obtain this positive plate lead paste of lead-acid battery.
Because removing, the positive plate lead paste of lead-acid battery that the present invention produces contains tribasic lead sulfate 3PbOPbSO
4Outside the composition, also contain four basic lead sulphate 4PbOPbSO of proper proportion
4Composition changes into back 4PbOPbSO
4Compare 3PbOPbSO
4Produce stronger, longer acicular crystal, and intermesh, constituted the skeleton structure of active material, can increase pole plate intensity, prolong the life-span that recycles of storage battery.Variation has taken place in the living plate composition that scribbles this lead plaster, and very big change has taken place structure, and after changing into, large and small crystallization distributes rationally.Little crystallization has very strong activity, big crystallization can guarantee the intensity of pole plate, and positive plate uses the utilance height of the accumulator plate active material of this lead plaster, makes battery both have higher initial capacity, make it that good life-span is arranged again, can effectively prevent the premature capacity loss of storage battery.The test method in storage battery useful life: (using the 6-QW-60 battery testing), in 40 ℃ water-bath, 1. with 15A discharge 2 hours; 2. use 16V constant voltage 15A current-limiting charge 5 hours; 3. above-mentionedly 1. 2. constitute a circulation, when voltage is lower than 10V when discharge, be end-of-life.The life of storage battery that shows lead plaster ratio employing low temperature that adopts high temperature and make and the lead plaster of making by above test method test can on average prolong more than 30%, and battery has higher initial capacity.Closing cream and low temperature from high temperature shown in Figure 1 closes cream life-span comparison diagram and can find out and adopt high temperature can prolong 90 times than the battery cycle life of the lead plaster of low temperature and system.In order to following method test: 1. 20 hour rate capacity in 27 ± 5 ℃ environment, are discharged to 10.5V with 3A, the capacity of emitting.2.-18 placed 20 hours in ℃ the environment, immediately with the 280A discharge, write down 30 seconds, 150 seconds discharge voltage after the taking-up.Result of the test shows, the lead plaster that adopts high temperature and system is more identical on the performance in the early stage than the lead plaster of low temperature and system.Can satisfy the needs of automobile industry development well by the above storage battery that adopts high temperature and system lead plaster that shows.
Four, embodiment
Below in conjunction with specific embodiment in detail the present invention is described in detail:
Embodiment 1: the lead powder (containing PbO73%~84%) of 50kg is put into the cream machine that closes that has heat exchanger, put into the fiber of 0.02kg simultaneously, start mixer, when stirring lead powder, add the pure water of 6kg, stirred 20 minutes, adding concentration with the spray shape then is 1.40g/cm
3Sulfuric acid 4.5kg, the limit edged stirs, and stirs 5 minutes after adding acid again, and is issued to 70 ℃ closing cream machine heat exchanger temperature control, constant temperature stirred after 35 minutes, reached 35 ℃ by the heat exchanger cooling, measured apparent density and can reach 4.1~4.2g/cm
3, at this moment can from close the cream machine, go out lead plaster, this lead plaster can carry out coated plate.Produce the 6-QW-60 battery with common negative plate combo, adopting the storage battery of this lead plaster to survey 20 hour rate capacity is 73.68Ah, and measuring piezoelectric voltage: 30s is 9.91V under-18 ℃, 280A then; 150s is 9.4V; Surveying one 20 hour rate capacity again is 72.63Ah, carries out the life test of storage battery afterwards, reaches 192 times.
Embodiment 2: press the lead plaster of embodiment 1 described technical process and system, just changing 70 ℃ of its temperature control temperature is 80 ℃, and 35 minutes temperature control time was 30 minutes.Produce the 6-QW-60 battery with common negative plate combo, detect and use the storage battery 20 hour rate capacity of this lead plaster to be 72.50Ah;-18 ℃, 280A discharge voltage: 30s is 9.95V; 150s is 9.45V; Surveying one 20 hour rate capacity again is 71.41Ah; Carrying out life of storage battery test reaches 217 times.
Embodiment 3: press the lead plaster of embodiment 1 described technical process and system, just changing 70 ℃ of its temperature control temperature is 85 ℃, and 35 minutes temperature control time was 25 minutes.Produce the 6-QW-60 battery with common negative plate combo, detect and use the storage battery 20 hour rate capacity of this lead plaster to be 74.32Ah;-18 ℃, 280A discharge voltage: 30s is 9.83V; 150s is 9.29V; Surveying one 20 hour rate capacity again is 72.56Ah; Carrying out life of storage battery test reaches 208 times.
Embodiment 4: press the lead plaster of embodiment 1 described technical process and system, just changing 70 ℃ of its temperature control temperature is 90 ℃, and 35 minutes temperature control time was 20 minutes.Produce the 6-QW-60 battery with common negative plate combo, detect and use the storage battery 20 hour rate capacity of this lead plaster to be 75.36Ah;-18 ℃, 280A discharge voltage: 30s is 9.89V; 150s is 9.32V; Surveying one 20 hour rate capacity again is 74.32Ah; Carrying out life of storage battery test reaches 203 times.
Embodiment 5: press the lead plaster of embodiment 1 described technical process and system, just changing 70 ℃ of its temperature control temperature is 95 ℃, and 35 minutes temperature control time was 15 minutes.Produce the 6-QW-60 battery with common negative plate combo, detect and use the storage battery 20 hour rate capacity of this lead plaster to be 73.47Ah;-18 ℃, 280A discharge voltage: 30s is 9.82V; 150s is 9.25V; Surveying one 20 hour rate capacity again is 71.50Ah; Carrying out life of storage battery test reaches 189 times.